Power Point Presentation For Symcom 2012

SymCom Product Overview

Presented by:

Steve Johnson

Power Quality Asia inc.

Company Overview

SymCom was established in 1974 in Rapid City SD The company is a leading engineering and manufacturing firm that

designs and develops: Electronic Control and Protection Products Custom and Private Labeled Products for Major OEMs The company’s focus is on five (5) main markets:

Industrial Electrical Fresh Water Pumping Waste Water Pumping HVAC/R Custom OEM

Designed, manufactured and tested in the USA

SymCom Brands

MotorSaver®

Motor Protection Motor protection devices Communication modules Remote monitoring devices Power Monitors Solutions software

Voltage Monitors 3-phase voltage monitors Single-phase voltage

monitors Current Monitors

3-phase current monitors Single-phase current

monitors

PumpSaver®

Alternating Relays Intrinsically-Safe Relays Pump Controllers PumpSavers®

3-phase PumpSavers®

Single-phase PumpSavers®

Load Sensors Auxiliary Products Custom OEM Controls

SymCom Brands

MotorSaver®

Motor Protection Motor protection devices Communication modules Remote monitoring devices Power Monitors Solutions software

Voltage Monitors 3-phase voltage monitors Single-phase voltage

monitors Current Monitors

3-phase current monitors Single-phase current

monitors

PumpSaver®

Alternating Relays Intrinsically-Safe Relays Pump Controllers PumpSavers®

3-phase PumpSavers®

Single-phase PumpSavers®

Load Sensors Auxiliary Products Custom OEM Controls

Popular Protection Products

Goal Detect problems BEFORE damage can occur to

the motor, compressor, pump or other equipment

How? Sense changes in the electrical load and by

monitoring the power supply

Outcome Protects motors and pumps against damage

caused by dry running, overload, blocked discharge, etc.

Protects against 63%

of the causes of all

motor burnouts!

Typical Applications

Air handlersAir handlers Conveyor driveConveyor drive Oil and gas pumpsOil and gas pumps Elevator drivesElevator drives Irrigation pumpsIrrigation pumps Power substation monitoringPower substation monitoring Lift station pumpsLift station pumps Water waste and sewage machineryWater waste and sewage machinery Robotics equipmentRobotics equipment Computer power protectionComputer power protection Sawmill and wood pump machinerySawmill and wood pump machinery Automatic transfer switching for emergency power suppliesAutomatic transfer switching for emergency power supplies Commercial/Industrial air conditioning and refrigeration Commercial/Industrial air conditioning and refrigeration

compressorscompressors

VoltageVoltage Low Voltage Low Voltage

A long reduction in voltage, for example, the heavy A long reduction in voltage, for example, the heavy usage of air conditioning during summer could lead usage of air conditioning during summer could lead to low voltage or brownouts and causeto low voltage or brownouts and cause

Equipment shutdowns Equipment shutdowns Reduced motor torque, increased stallingReduced motor torque, increased stalling Overheating of motors (insulation breakdown)Overheating of motors (insulation breakdown) Tripping of protective devices Tripping of protective devices

High VoltageHigh Voltage

Electronic and electrical devices are designed to Electronic and electrical devices are designed to operate at a certain maximum supply voltageoperate at a certain maximum supply voltage

Considerable damage can be caused by voltage that Considerable damage can be caused by voltage that is higher than that for which the devices are ratedis higher than that for which the devices are rated

Industry Issues

• Phase Loss / Phase ReversalPhase Loss / Phase Reversal

• Can occur from lightening, down power lines, blown Can occur from lightening, down power lines, blown fuse, wiring error or contactor failurefuse, wiring error or contactor failure

• This causes motor windings to over heat and This causes motor windings to over heat and prevents the motor from operating at its rated horse prevents the motor from operating at its rated horse powerpower

Industry Issues

• Voltage UnbalanceVoltage Unbalance

• Voltage unbalance - a voltage unbalance Voltage unbalance - a voltage unbalance between the three phases. Possible causes,between the three phases. Possible causes,

• Lines are lostLines are lost• A tin can transformer is replaced by another A tin can transformer is replaced by another

modelmodel• A contactor becomes wornA contactor becomes worn• A new load is added to one phase of a facility’s A new load is added to one phase of a facility’s

power systempower system

• A slight voltage unbalance causes a significant A slight voltage unbalance causes a significant temperature increase and causes premature temperature increase and causes premature failure failure

Industry Issues

A power outage, caused by high winds, affected 150,000 customers in eight counties north and east of Houston. A spokesman with Entergy Texas said 16 transmission lines were lost, which caused a voltage unbalance and led to the emergency shutdown of a power plant in Willis, about 45 miles north of Houston.

Voltage Imbalance

Protecting These Industries

Refrigeration IndustryRefrigeration Industry• Devices work with existing systems to perform critical operational functions

Fire pump Control IndustryFire pump Control Industry• Specialty products used in fire pump control panels

Industrial Pumping IndustryIndustrial Pumping Industry• Water and petroleumWater and petroleum pumping marketspumping markets

Submersible Pumping IndustrySubmersible Pumping Industry• Water pumping markets

Air Conditioning IndustryAir Conditioning Industry • Air handling unitsAir handling units• Rooftop systemsRooftop systems• Screw compressorsScrew compressors• Scroll compressorsScroll compressors• Heat pumpsHeat pumps• ChillersChillers• Self-contained A/C systemsSelf-contained A/C systems

Mining IndustryMining Industry

Pump protection, ground fault Pump protection, ground fault and monitoring on motors for and monitoring on motors for protection ofprotection of

• Crushers*Crushers*• ConveyorsConveyors• Pulverizers*Pulverizers*• PelletizersPelletizers**contact factory for applicationscontact factory for applications

Model 777 Motor ProtectionOverview

777 Voltage and Current Protection Monitor The 777 overload relay resides within control box and monitors a motor. Protects any 3-Phase motor drawing 2-800 amps. Multi ranging voltage 190-480 VAC. UL listed, CSA recognized and CE approved,

UL - UL508, UL1053 CE - IEC 60947-1, IEC 60947-5-1 CSA - C22.2

Popular FeaturesPopular Features

Low Power Protection Current unbalance

Over Current protection Voltage unbalance

Single/Reverse Phase Ground fault

High Voltage Low Voltage

Overload Relays – Power Monitors

Model 777

Underload (Low KW or HP)

High Power

Overload (UL Listed)Trip Classes: 5, 10, 15, 20, 30

Jams

Under voltage (Brownout)

Overvoltage (6PM Syndrome)

Single Phasing (Voltage and Current)

Unbalance (Voltage and Current)

Ground Fault (Class 2)

Contact Failure

Rapid Cycling

Phase Reversal

Protects 3-phase motors and pumps from:

Model 777 Features

Direct Current Readings 2-90 Amps (CT’s not required)

Current Reading 90 to 800 Amps with CT’s Alphanumeric LED Diagnostic Display

Last Fault All 3 Line-Line Voltages All 3 Phase Currents Real-time KW or HP

Last Four Fault Memory

Fully programmable – Onboard or via S/W

Tamper guard 100 KA Withstand Rating UL Listed, CSA Approved, CE compliant

Model 777 Additional Features

Automatic, Semi- Automatic or Manual Reset # of Restarts After Under load (Manual, 1, 2, 3, 4, Always) # of Restarts After Faults (Manual, 1, 2, 3, 4, Always)

Automatic Dry Well Recovery Calculator (Auto Compensates for “Dry” vs. “Wet” Periods)

RS485 communications port (ModBus/DeviceNet/ProfiBus/ENet)

View Data from Remote Monitor (RM1000 or RM2000 or PC)

Addressable – Up to 99 Units per Network

Protocol Manual Available (Interface to PLC, SCADA, DCS, PC) 5 Year Warranty Made in USA

Model 777 Benefits

Extends motors and pump life by offering superior motor protection.

Helps with troubleshooting adverse conditions without having to change out a damaged motor or pump.

Reduces arc flash hazards when remote monitors are used.

Allows the user to monitor, diagnose, and control motors remotely.

Reduce warranty replacement costs Economical motor and pump protection Saves time troubleshooting motor and pump

problems.

777 KW/HP

Power Monitor Overload Relay

Programming the 777

The 777 can be programmed from: a. The front of the 777b. A remote computerc. A remote display

1. Rotate the MODE SELECT switch to the parameter to be programmed

2. Depress and hold the RESET/PROGRAM button 3. Rotate the DISPLAY/PROGRAM screw to the desired

setting as shown in the LED display and

4. Release the RESET/PROGRAM button

Unit can be locked-out to prevent unauthorized tampering of set-points

Programmable ParametersThe Model 777-KW/HP is a fully-programmable electronic overload relay. An alphanumeric LED display provides programming and diagnostic information. Sixteen parameters can be programmed in the Model 777-KW/HP:

1. Low voltage set point 9. Rapid Cycle Timer (RD1)

2. High voltage set point 10. Overload Restart Delay (RD2)

3. Voltage unbalance set point 11. Under power Restart Delay (RD3 - Dry Well Recovery Timer)

4. CT size/loop setting 12. # of restarts after an under load (Manual, Semi-Automatic or Automatic)

5. Over current trip point 13. RS485 Address

6. Low Power trip point 14. # of restarts after Faults other than ULoad

7. Current unbalance trip point 15. KW or HP Range Table

8. Trip class (5,10,15,20,30,Jam) 16. Ground Fault Trip Point

Typical 777 Wiring Diagram

Phase leads connectedto the primary side of

the contactorCurrent leads pass through the built in CT’sNO Contact connected

in the control circuitNC Contact connected

to an alarm circuit.

Communications Modules


Modbus Network Communications: Most commonly used overall for other PLCs and Scanners Use of any standard 777 series or 777 Plus series Power

Monitor/Overload Relay, or 601 Voltage Monitor (limited communications with the 777-Accupower when 4-20 mA communications module is not used).

Requires use of the following communications module: RS485MS-2W Communications Module

Modbus RTU over RS485 two wire connection. No external power source required for unit operation. Will communicate with RM-1000 or RM-2000 Remote Monitors* Will communicate with Solutions-M Software (can be used, but not

required).

* NOTE: at this time the RM-1000 and RM-2000 are not able to communicate with the LR versions of the 777 Plus series when configured with external current transformers, or the P1 versions of the 777 Plus series. (RM unit updates available soon.)


Ethernet Communications Module Compatible (plug and play) with the 777 Plus Series. User configurable to work with the standard 777 series and the

601. Requires use of the following items:

777 Plus series Power Monitor/Overload Relay. CIO-EN Communications Module.

24VDC source required for unit operation. Modbus RTU over RS485 two wire connection. Modbus TCP over Ethernet cable. Will communicate with RM-1000 or RM-2000 Remote Monitors* Will communicate with Solutions-M Software (can be used, but not

required).* NOTE: at this time the RM-1000 and RM-2000 are not able to

communicate with the LR versions of the 777 Plus series when configured with external current transformers, or the P1 versions of the 777 Plus series. (RM unit updates available soon.)


DeviceNet Network Communications (Most commonly used by Allen Bradley / Rockwell

Automation PLCs and Scanners). Requires use of the following items:

777 Plus series Power Monitor/Overload Relay. CIO-DN-P Communications Module (for 24V dry contact

inputs), or CIO-120-DN-P Communications Module (for 120VAC inputs). 24VDC source required for unit operation.

Will not communicate with RM-1000 or RM-2000 Remote Monitors.

Will communicate with Solutions-D Software (can be used, but not required).


Profibus Network Communications (Most commonly used by Siemens PLCs and

Scanners). Requires use of the following items:

777 Plus series Power Monitor/Overload Relay. CIO-777-PR Communications Module.

24VDC source required for unit operation.

Will not communicate with RM-1000 or RM-2000 Remote Monitors.

Will not communicate with Solutions Software.


CIO-MB (for 24V dry contact inputs) / CIO-120-MB (for 120VAC inputs) Compatible (plug and play) with the 777 Plus series User configurable to work with the standard 777 series and

the 601. Modbus RTU over RS485 two wire connection. 24VDC source required for unit operation.


Analog Network Communications (Most commonly used by network systems requiring scalable analog

inputs, i.e. PLCs, SCADA or data recorders). Requires use of the following items:

777-Accupower Power Monitor/Overload Relay. Com 4-20mA Communications Module.

Module output pertains to motor shaft power scaled at 4-20 mA. No external power source required for unit operation.

Will not communicate with RM-1000 or RM-2000 Remote Monitors (when 4-20 mA module is used).

Will not communicate with Solutions-M Software when 4-20 mA module is used.

777 coupled with Remote Monitor777 coupled with Remote Monitor An RM2000 remote monitor mounted on the control box door displays An RM2000 remote monitor mounted on the control box door displays

critical information and allows changes to set points on the 777 without critical information and allows changes to set points on the 777 without having to expose one to the hazards of arc flash.having to expose one to the hazards of arc flash.

The RM2000-RTDW will accept up to 8 RTD inputs.The RM2000-RTDW will accept up to 8 RTD inputs.

The RM1000 could monitor up to 16 units.The RM1000 could monitor up to 16 units.

777 Coupled With Remote Monitor

Model RM-2000

Remote Displays RM2000/RM1000

Monitors vital motor parameters Voltage, Current, Unbalance, Power, Ground

current Limits exposure to ARC Flash Hazards by having

information displayed on outside of MCC cabinet. Displays last 4 motor fault information

(RM 2000 records voltages and currents values at time of fault)

Program the 777 remotely Allows for remote reset

RM-2000 Features

Liquid crystal display LED’s indicate mode of operation, fault status,

communication status and run status Easily mounted on the front of a panel and rated for

environmental protection (NEMA 3R) Stores motor history information with date and time stamp Can be mounted up to 4000 ft. from the motor starter Second communication port is standard

Key Features - Benefits

1. REAL-TIME 3 LINES VOLTGAGE AND CURRENT

• This is a real time screen to read if one line is out of balance.

2. REAL-TIME 3 CURRENT LEVELS

• Currents on lines 1, 2 & 3 with average between the three lines displayed.

3. REAL-TIME 3 VOLTGAGE LEVELS

• Incoming voltage levels on Lines 1-2, 2-3 and 3-1 with average between the three lines displayed.

4. CURRENT & VOLTGAGE UNBALANCE

• Indicates the unbalance percentage of the current the motor is running at and the incoming line voltage.

6. GROUND FAULT CURRENT AMPS

• Displays the amount of ground fault, in amps. This helps guard against ground faults that could lead to premature motor failure overtime.

5. RESTART DELAY TIMERS

• This display shows the time left to reset, if the 777 has tripped on a fault


7. ACCUMLATIVE HOURS AND ENERGY

• This displays the accumulative hours of operation (when the motor is running) and the energy used in KW hours. This screen feature helps one to schedule maintenance for the motor and/or driven equipment.

8. # OF FAULTS AND # OF TRIPS

• This display feature shows the number of actual starts the motor has had and the number of times the unit tripped on a current fault.

9. VOLTAGE, CURRENT, POWER FACTOR

• This screen shows the average of the voltage and current and power factor.

10.POWER CONSUMTION

• The actual power consumption is displayed as well as the KVARS.

11. PENDING FAULT• This screen will ‘pop up’ and display at anytime when a pending fault

problem may be occurring. The unit displays multiple fault indications such as Voltage and Current unbalance, etc. and captures relevant data like date and time.


12. FAULT 2• This shows the Current Unbalance when a fault occurs along with the day and time the fault occurred.

13. FAULT 2 was a CURRENT UNBALANCE• This display indicates the current levels at the time of the fault. If we did the math, we would see that the unbalance was at 23%. We had our CUB set at 10% and #RF at 0. We determined that we had a faulty contactor, thus we stopped a current single phase from burning up the motor.

14. FAULT 2• This screen shows that at the time of the fault, we had .09A of ground fault current, which will happen when you have a current unbalance.

16. FAULT 2• This screen displays the voltage unbalance (0%) and the average

voltage for the unit.

15. FAULT 2• This screen shows that the voltages at the time of the fault were

balanced, so the fault was on the load side of the contactor.

17. FAULT 2• This screen displays the current unbalance (0%) and the average

current for the unit.

RM 1000 Remote Display

RM 1000 Features

Monitors up to 16 Model 777 devices Easily mounted on the front of a panel Displays current and voltages Displays fault condition Remote reset of MotorSaver/PumpSaver Standard communication port Displays run hours on each motor

777-KW/HP Competitive Advantages

Under-Power Tripping – Being able to trip on under-power instead of under-current means a more accurate and faster trip – meaning better protection to the motor. This is particularly advantageous to pumps where their running dry can cause pump damage. Most of our competition trips on under-current only, or does not offer under-current tripping at all.

Advanced Motor Protection Affordably – This unit provides motor protection from the primary causes of damage due to electrical issues. These include voltage, phase, current and ground fault monitoring. In addition it provides a display for monitoring voltage & current and communications to monitoring systems. Most of our competition offering these protection features are at MUCH higher price points (often 3 to 5 times our price or more).

Multiple Communication Options – When the user wants to monitor their motors/pumps via SCADA or other software, this unit provides multiple protocols to make integration easy. These include Modbus RTU, Profibus, DeviceNet, and Ethernet Modbus TCP. Most of our competition offers no communications or perhaps only 1 or 2 of these options.

Networking: Up to 99 units can be networked together and 16 units can be on a sub-network via one remote monitor.

Voltage Monitor OverviewVoltage Monitor Overview

460 3-Phase Monitor

Surface or DIN rail Surface or DIN rail mount three phase mount three phase voltage monitor with voltage monitor with self-adjustments.self-adjustments.

Loss of any phaseLoss of any phase Low and High voltageLow and High voltage Voltage unbalanceVoltage unbalance Phase reversalPhase reversal Rapid cyclingRapid cycling Adjustable Trip and Adjustable Trip and

Restart delayRestart delay

Four adjustment potsFour adjustment pots Voltage AdjustmentVoltage Adjustment Restart in secondsRestart in seconds Adjustable Trip delayAdjustable Trip delay Voltage Unbalance DelayVoltage Unbalance Delay LEDs indicate trip status LEDs indicate trip status

and make trouble and make trouble shooting a snap.shooting a snap.

Microcontroller based Microcontroller based circuitry provides better circuitry provides better accuracy and higher accuracy and higher reliability than analog reliability than analog designs.designs.

460 Phase Wiring Diagram

201A-AU 3-Phase Voltage Monitor

8 pin plug-in Octal Phase Monitor for 3-Phase Motor protection

Loss of any phaseLoss of any phase Low voltageLow voltage High voltageHigh voltage Voltage unbalanceVoltage unbalance Phase reversalPhase reversal Rapid cyclingRapid cycling Adjustable Trip and Restart delayAdjustable Trip and Restart delay UL508 and IEC 60947-6-2UL508 and IEC 60947-6-2

Bi-colored LED IndicatorBi-colored LED Indicator

201A-AU Wiring Diagram

Universal voltage adjustmentUniversal voltage adjustment 190-480 VAC – 50/60 Hz190-480 VAC – 50/60 Hz

Adjustment knobs allow the user to setAdjustment knobs allow the user to set 1-30 sec trip delay1-30 sec trip delay 1-500 second restart delay1-500 second restart delay 2-8% voltage unbalance trip point2-8% voltage unbalance trip point

Bi-colored LED indicates trip statusBi-colored LED indicates trip status

201A-AU 3-Phase Voltage Monitor

Protecting an Elevator within Protecting an Elevator within the Control Boxthe Control Box This microcontroller-based This microcontroller-based

voltage and phase-sensing voltage and phase-sensing device constantly monitors device constantly monitors the 3-phase voltages to the 3-phase voltages to detect harmful power line detect harmful power line conditions.conditions.

460 & 201A-AU Advantages

Universal Voltage – Being able to set our unit to work on voltages from 190-480V means that the user only needs to worry about 1 unit type for replacement purposes on both 230V and 460/480V applications, the local distributor only needs to keep 1 on the shelf, the service techs only need to have 1 unit type on their truck, etc. Most of our competition requires two separate units for these different voltage ranges.

Diagnostic LED – instead of just telling the user that the unit has tripped, we help the user determine the cause of trip so that they can solve the problem. Most of our competition only tells you that the unit has tripped, but not why.

More User Adjustability – Different applications and installation sites can have unique issues. Being able to adjust the trip delay, restart delay and trip set point for the voltage unbalance means the end user can set these for that location’s unique needs. Most of our competition has fixed set points for these things.

No line-side fuses required – Our units are UL approved without the requirement for line-side fuses to protect our unit. Most of our competition require these fuses, which adds further cost to the project.

201 New Products

Model 201-XXX-SP-DPDTFeatures: Low voltage protection Two isolated Form C relays (DPDT) Diagnostic LED UL508 Listed CE Marked 8-pin plug in; DIN rail or surface mount

Model 201-XXX-DPDTFeatures: Low voltage protection Single-phase protection Reverse-phase protection Voltage unbalance protection Two isolated Form C relays (DPDT) Diagnostic LED UL508 Listed CE Marked 11-pin plug in; DIN rail or surface mount

455 3-Phase Voltage Monitor

Microcontroller based 3-Phase voltage monitor that combines load and line side monitoring and has an infrared LED to communicate with the Informer.

Motor will not start when a power problem is Motor will not start when a power problem is presentpresent

Rapid cycling by monitoring contactor or starterRapid cycling by monitoring contactor or starter Loss of any phase (single-phasing) on the load Loss of any phase (single-phasing) on the load

or line sideor line side Low and high voltageLow and high voltage Voltage unbalance (adjustable)Voltage unbalance (adjustable) Phase reversalPhase reversal

455 list price is $223.17455 list price is $223.17

455 Advantages

Contactor Failure Protection – By having a second set of voltage inputs to monitor the three legs of voltage between the contactor and the motor, the 455 is able to sense and trip on unbalanced voltage being caused by wearing contacts on the contactor. This unbalanced voltage over time will cause damage to the motor, and as the contacts continue to wear they can eventually fail and cause a single phase condition, which will quickly burn up motors. Most of our competition does not offer this protection feature.

Fault History Memory – This unit keeps a history of the past 20 fault causes, including voltage and unbalance at the time of trip. By using our Informer-MS service technicians can easily determine why the unit has been tripping, and solve the problem. This is particularly valuable for motors/pumps that are in remote locations where there is no personnel on-site to see the unit’s LED to determine trip cause. Most of our competition does not have this fault history capability.

Pump ControllersPump Controllers

SymCom has,SymCom has, 7 models7 models

Control a Single or Multiple pumpsControl a Single or Multiple pumps

Detect pump seal leaks and/or motor overheating on submersible Detect pump seal leaks and/or motor overheating on submersible pumps. pumps.

Five-channel pump controller availableFive-channel pump controller available

Pump Controllers

Model Description

PC-102CICI-DL Dual seal-leak detector

PC-102CICI-LT Seal-leak and over-Temperature detector

PC-105 Five-channel pump controller

201-100-SLD Plug-in seal leak detector

460-15-100-SLD Din rail or surface mountable Seal leak detector

460-15-100-LLS Din rail or surface mountable Liquid level sensor

PC-XXX-LLC Plug-in Liquid Level Sensor

PC 102

PC-102CICI-DLPC-102CICI-DL Dual seal-leak detector using probes of your choiceDual seal-leak detector using probes of your choice and inputs to sense seal failures on pumpsand inputs to sense seal failures on pumps

PC-102CICI-LTPC-102CICI-LT Seal leak and over-Temperature detector to senseSeal leak and over-Temperature detector to sense seal failures or motor overheating and configurableseal failures or motor overheating and configurable for using probes of your choice.for using probes of your choice.

Both units have two form-C isolated output relaysBoth units have two form-C isolated output relays and two LEDs which illuminate when each associatedand two LEDs which illuminate when each associated output relay is energized.output relay is energized.

PC 105

PC-105PC-105 Five channel pump controller designed toFive channel pump controller designed to handle multiple pump applicationshandle multiple pump applications

Duplex, Triplex, Quadplex pump modesDuplex, Triplex, Quadplex pump modes Pump Up or Pump Down functionsPump Up or Pump Down functions Alternating, non-alternating orAlternating, non-alternating or jockey/emergency pump. jockey/emergency pump.

Built-in dip switches allow for individualBuilt-in dip switches allow for individual pumps to be disabled when taken out ofpumps to be disabled when taken out of service for repair or maintenance.service for repair or maintenance.

Typical Wiring for a Typical Wiring for a DuplexDuplex Pump DownPump Down

Treatment plant

KeepWaterLevelLow

PC-XXX-LLC-GM New Liquid Level Sensors

GEMS P/N SymCom P/N

16MA1A0 PC-100-LLC-GM

16MB1A0 PC-100-LLC-GM

16MC1A0 PC-100-LLC-GM

16MD1A0 PC-100-LLC-GM

16ME1A0 PC-100-LLC-GM

16MA2A0 PC-200-LLC-GM

16MB2A0 PC-200-LLC-GM

16MC2A0 PC-200-LLC-GM

16MD2A0 PC-200-LLC-GM

16ME2A0 PC-200-LLC-GM

16MK1A0 PC-100-LLC-GM

16ML1A0 PC-100-LLC-GM

16MM1A0 PC-100-LLC-GM

16MN1A0 PC-100-LLC-GM

16MP1A0 PC-100-LLC-GM

16MK2A0 PC-200-LLC-GM

16ML2A0 PC-200-LLC-GM

16MM2A0 PC-200-LLC-GM

16MN2A0 PC-200-LLC-GM

16MP2A0 PC-200-LLC-GM

We cross to their 120v and 230v products, and we have the sensitivity range from 4.7k to 100k, so we support the A-E and K-P versions. They sell their controls with a fixed probe sensitivity. A=4.7k, B=10k, C=26k…E=100k for what we would call pump-down operation, and K=4.7k, L=10k…etc. for pump-up operation. Our LLC products allow pump-up or pump-down to be selected using the pot, as well as the sensitivity setting.

Essentially this means that our 2 units can replace 20 of theirs due to our unit's adjustability.

The LLC-GM is “compatible” with the Gems Series 16M as opposed a different word (like equivalent to) because we don’t replace every unit in their 16M series. This is primarily because we only offer an adjustable 4.7K-100K sensitivity range and two voltage ranges (95-120 and 190-240), and we avoided the time delay options other than a fixed 2 second debounce trip delay time.

Intrinsically SafeIntrinsically SafeRelays OverviewRelays Overview

Intrinsically Safe (IS) Products

IS products are considered an “intrinsically safe associatedIS products are considered an “intrinsically safe associated apparatus.”apparatus.” Our products can be applied to the most hazardousOur products can be applied to the most hazardous environments, but the electronics must be located in aenvironments, but the electronics must be located in a “ “nonhazardous” location.nonhazardous” location. Essentially, we can run the IS wiring to the hazardousEssentially, we can run the IS wiring to the hazardous locations, but the electronics must either be located in alocations, but the electronics must either be located in a panel that is not in the hazardous area, or in an explosionpanel that is not in the hazardous area, or in an explosion proof enclosure in the hazardous area.proof enclosure in the hazardous area. We supply control drawings with each product that addWe supply control drawings with each product that add clarity for an application.clarity for an application.

Various Models and the list price ranges from $169 up to $670Various Models and the list price ranges from $169 up to $670

Intrinsically Safe ISS-105 Super Cell

PumpSaver ISS-105 IS Super Cell is aPumpSaver ISS-105 IS Super Cell is a smart, five-channel, intrinsically safesmart, five-channel, intrinsically safe relay and pump controller.relay and pump controller. The unit can operate as an intrinsicallyThe unit can operate as an intrinsically safe pump control for eight differentsafe pump control for eight different pumping configurations.pumping configurations. Features include,Features include,

High, low and out-of-sequence alarmsHigh, low and out-of-sequence alarms Variable time delay/lag pump delayVariable time delay/lag pump delay Separate pump stopSeparate pump stop Pump alternation w/ or w/out non-alternatingPump alternation w/ or w/out non-alternating pumppump Duplex, triplex or quadplex pump modesDuplex, triplex or quadplex pump modes Pump up or pump down functionsPump up or pump down functions External silence, reset and alternationExternal silence, reset and alternation configurationconfiguration Five-channel relayFive-channel relay

PumpSaverPumpSaverISS-105ISS-105

Super CellSuper Cell

Typical Wiring

Typical Wiring for a Typical Wiring for a DuplexDuplex Pump DownPump Down

Typical Wiring for a Typical Wiring for a Triplex Triplex Pump DownPump Down

Typical Wiring for a Typical Wiring for a QuadplexQuadplex Pump Down Pump Down

http://www.symcom.com/documentation/inst/pdf/II_ISS-105.pdfRefer to manual for more wire diagrams, etc. -Refer to manual for more wire diagrams, etc. -

ISS-105 Advantages

Combine multiple products – This unit combines the functions of an alternating relay (for 2, 3 or 4 pump systems), intrinsically safe switches, and other associated relays. No other competitive product offers all this functionality in 1 unit.

Reduce panel size – By combining all these products into one, less panel space is needed for components. A smaller panel size means cost savings.

Reduce production/wiring time – combining these components means less things to wire up, which means less time spent per panel. This means labor savings and quicker turn-around time on panel production.

IS products meet the 6th edition of UL913. Many products that are being sold today only meet an earlier version of the standard.

Intrinsically Safe

ISS-100 Compact design Finger-safe terminals DIN rail or surface mountable LED state indicator Isolated output relay for PLC or control voltage

ISS-101 Compact design LED state indicator DIN rail or surface mountable via common octal-base package Pop-in replacement for other manufacturers’ parts Isolated output relay for PLC or control voltage

ISS-102 Compact design Finger-safe terminals DIN rail or surface mountable Two LED state indicators Two-channel, intrinsically-safe switch or multi-function controller Pump-up/pump-down (latching) controller

Alternating Relays

Alternating Relays

Model ALT alternating relays are used to alternate between two loads. The ALT is commonly used in duplex pumping applications to balance the runtime of both pumps.

Features: Alternates between two loads Solid-state reliability Compact size Debounce time delay SPDT or cross connected Optional manual/auto mode switch

Two LEDs indicate the energized load. Can be ordered with a switch to manually override the system. Three choices of input voltage provide the versatility needed to handle global applications. Can be ordered with a standard SPDT relay or with cross connected relays.Debounce time delay prevents nuisance tripping caused by float switches.

New Alternating Relays

Model ALT-XXX-1-SWFeatures: Single float input and two isolated Form C

relay outputs (DPDT) Debounce time delay (1 second) LED load indicators Built-in switch to manually force a specific

load (pump) to operate UL508 listed, CE marked 11-pin plug in; DIN rail or surface mount

Model ALT-XXX-3-SWFeatures:

Three float inputs (lead, lag, stop)Debounce time delay (1 second)LED load indicatorsBuilt-in switch to manually force a specific load (pump) to operateUL508 listed, CE marked8-pin plug in; DIN rail or surface mount

Alternating Relays

50-400-ALT 480 Volt inputs and relay outputs eliminate the

need for a control power transformer. Bi-color LED indicates the energized load. Compatible with single and dual float

applications. Debounce time delay prevents nuisance tripping

caused by float switches.

Additional features: UL listed Alternates between two loads Solid-state reliability Compact size Debounce time delay Compatible with single or dual float applications600VAC control contacts 10 amp general purpose relay rating

Load SensorsLoad Sensors

LSR-0

The Model LSR-0 is a self-powered load sensor intended for use as a proof relay. It is used to verify that current is flowing as intended. It has a guaranteed 15A pull-in current and 2.5A drop-out current. Proof relays are typically used to interlock fans, compressors, motors, heating elements and other devices. The LSR-0 is self-powered, that is, it draws its power from the wire being monitored so itdoes not require separate control power wiring.

LSR-24, -115 & -230

Switches loads based on current level changes associated with:•Motor failure•Belt loss•Broken shaft•Bearing failure•Heating element failure•Load loss on fansor pumps

The Model LSR-XXX load sensors use current levels to determine feed rates, tool wear, loss of prime on pumps, mixer viscosity and all types of overload and underload conditions. They may also be used to stage pump motors, chillers and other machinery. These devices combine a current transformer (CT) with Form C (SPDT) relay contacts to switch alarm circuits, contactors or any resistive or inductive load. One simple screwdriver adjustment will calibrate the sensor for all single-phase or 3-phase applications up to 100hp.

LSRU

The Model LSRU is a microcontroller-based family of load sensors that employ three basic types of control logic: Motor Control LogicCombinations of functions including overcurrent and undercurrent or either overcurrent or undercurrent with variable trip, restart or extended restart delay settings. Alarm LogicThe LSRU-AL simply indicates whether the current is between the setpoints or outside of the setpoints. Feed ControlThe LSRU-FC is a load monitor intended to control feeder mechanisms in a variety of applications. It stops the feeder when the grinder, chipper, saw, auger, etc. nears overload.

LSRX & LSRX-C

Compact design saves precious panel space.Relay contacts can switchup to 480VA @ 240VAC, 5A continuous. Unique LED indicator gives clear visual status of relay state.Fast-on terminals or optionaldepluggable screw terminals ensure quick, simple connections.Requires no external power, power is induced from the AC conductor.

The Model LSRX is an AC current sensor designed to energize the output contact whenever 4.5 Amps or greater is present. The LSRX is used commonly as an AC current proof relay to indicate if a motor is operating. It can also be used to interlock fans, compressorsand motors; to indicate equipment status such as feed rates, tool wear, loss of prime on pumps, mixer viscosity and all types of current sensing conditions or to stage pump motors, chillers, or other machinery.

Private Label – Custom Designs

We design and develop both private label and custom We design and develop both private label and custom control productscontrol products Our engineering expertise becomes an extension of your companies Our engineering expertise becomes an extension of your companies

engineering team for control and protection needs.engineering team for control and protection needs.

From the initial design scope through final assembly, we have world- From the initial design scope through final assembly, we have world- class engineering, manufacturing, and project management. class engineering, manufacturing, and project management.

All aspects are in-house from Engineering and PCB design, SMT All aspects are in-house from Engineering and PCB design, SMT assembly, and final test for beta, small and large runs. assembly, and final test for beta, small and large runs.

Our Quality is unparalleled in the industry. This is easily demonstrated Our Quality is unparalleled in the industry. This is easily demonstrated within the current SymCom product line where the product warranty is within the current SymCom product line where the product warranty is five-years. five-years.

We build many private label and custom controls for various companies We build many private label and custom controls for various companies and could discuss these upon request. and could discuss these upon request.

Why SymCom?

Over 34 years designing, manufacturing and testing motor protection and control equipment

UL/cUL, CE, CSA certified products Technical Support is staffed by Technical

Engineers to answer all your calls and emails

5-year product warranty All products are designed, manufactured

and 100% tested in the USA.

SymCom Website

SymCom’s website www.symcom.com

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Each product you can download:• Product Specs• Installation Bulletins• Engineering Specs

Documents

Power Point Presentation For Symcom 2012