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Power Generation Stewart & Stevenson Building For The Next Century

Power Generation - Metalmecánica Chena - … · 3 Power Generation Packages for the Oilfield Stewart & Stevenson offers the broadest line of oilfield power genera-tion products available

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Power Generation

Stewart & Stevenson

Building For The Next Century

A Power Generation Solutions ProviderAs an integrated services company today, Stewart & Stevenson is a major supplier of power generation packages utilized by the oil and gas and other industries. Onshore and offshore, our power generation products and services provide essential support. Our emissions certified custom power packages offer:

n Excellent reliabilityn Less downtimen High fuel efficiency

Stewart & Stevenson’s power generation solutions also serve munici-palities, hospitals, chemical and power plants, manufacturing facilities and numerous other clients. On-site continuous, emergency standby and peak-shaving power generator packages are available in stationary, mobile and containerized configurations. We are the power solutions source for emergency and disaster relief.

Stewart & Stevenson provides resistive and reactive load bank test-ing, planned maintenance and quality aftermarket service and parts support for every power generation product that we sell. Stewart & Stevenson product support centers are located close to major onshore and offshore oil and gas fields in the United States and in a number of the world’s major energy producing countries.

Stewart & Stevenson has provided innovative power generation solutions for world markets since 1938. During World War II we were

the second largest supplier of generators under the Lend-Lease program. After the war, we developed increasingly advanced power

generation equipment for military, municipal and industrial users around the globe.

Power Generation

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Power Generation Packages for the OilfieldStewart & Stevenson offers the broadest line of oilfield power genera-tion products available in the market. Included are new and refurbished engines, power units, generator packages and pump packages that increase productivity, improve efficiencies and reduce costs.

Stewart & Stevenson provides essential, auxiliary and emergency power packages for workover and well servicing, onshore and offshore drilling, and production facilities. We have in-house capabilities to design, engi-neer, build, install, commission, test and certify every package we sell.

Designed using advanced three-dimensional computer modeling tech-nology and built on our efficient, lean manufacturing flow lines, our power generation packages come with the assurance that:

n The engine generator alignment is factory certifiedn The technical documentation package is comprehensiven Appropriate interface data is readily availablen Technical manuals are interactive CD ROM based and are

linked to the engineering documentation for accuracy and improved aftermarket support

Stewart & Stevenson’s power generation packages are powered by the most reliable, high-performance engines available:

n MTU Detroit Diesel diesel and gas enginesn EMD diesel enginesn MAN diesel engines and dual fuel systemsn Deutz diesel and natural gas engines

Stewart & Stevenson

Stewart & Stevenson’s Offshore Packages provide electrical power for platform

habitation modules as well as a wide range of power for drilling and well

servicing. Decades of engineering expertise go into every project to ensure our

customers get the exact power solution to meet their need.

Image courtesy of ENSCO�

Power Generation

OFFSHORE PACKAGES

n 16 models, 3 engine families, 93� to 11,99� hp (661 to 8680 kW)n Essential rig power packages • Prime rig power • SCR systems • VFD systems

n Emergency and auxiliary powern Generators oversized to meet low power factor requirementsn Latest emissions standards available on most applicationsn Generator sets for IMO and Marine Classification Society certifications

are available

MODEL DM1520B DM1880B DM2820B DM4350B DM4670B DM6220B DM6520B DM8680BRatings @ 60 Hz

Continuous kWe output 1 1��0 1880 �8�0 43�� �670 6��0 6��0 8680

Continuous Power output (bhp) �1�� �6�� 3981 603� 6�1� 8686 9010 11,99�

Speed, rated (rpm) 900 7�0 7�0 7�0 900 900 7�0 7�0

Engine Manufacturer MAN DIESEL MAN DIESEL MAN DIESEL MAN DIESEL MAN DIESEL MAN DIESEL MAN DIESEL MAN DIESEL

Engine Model 8L�1/31 6L�7/38 9L�7/38 8L3�/�� 1�V�8/33 16V�8/33 1�V3�/�� 16V3�/��

MAN DIESEL features:n Wide range of available models n Proven marine historyn Dual fuel capabilities

1According to ISO 30�6/1 conditions and based on generator efficiencies 9�-97%.

MODEL DM600M DM800M DM1500M DM2000MRatings @ 60 Hz

Drilling (prime) kWe output 1 661 88� 1��0 �0�0

Prime Power output (bhp) 93� 1��7 �1�� �8�0

Speed, rated (rpm) 1800 1800 1800 1800

Engine Manufacturer MTU MTU MTU MTU

Engine Model 1�V�000 16V�000 1�V�000 16V�000

MTU features:

nHigh power to weight ratio n Increased variable deck load capabilities nCompact footprint n Series �000 with common rail fuel system for enhanced performance and reduced emissions

The rugged offshore power generation units Stewart & Stevenson offers today are the result of 7�-plus years of generator set design experience. We offer:

MODEL DM1440E DM2150E DM2865E DM3580ERatings @ 60 Hz

Continuous kWe output 1 1�3� �1�8 �86� 3�81

Continuous Power output (bhp) �000 3000 �000 �000

Speed, rated (rpm) 900 900 900 900

Engine Manufacturer EMD EMD EMD EMD

Engine Model 8-710 1�-710 16-710 �0-710

EMD features:

n Proven offshore history n Extended TBO intervalsn Durable medium speed engines

Stewart & Stevenson

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Stewart & Stevenson’s versatile packages for land based drilling operations are designed, engineered,

and built to be energy efficient, operator friendly, and easy to service. Engine controls provide for

safety shutdowns and self-diagnostics. Quality components ensure continuous operation in the

challenging oilfield environment. Stewart & Stevenson product support centers are located close to

major onshore and offshore oil and gas fields in the United States and in a number of the world’s

major energy producing countries.

Power Generation

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Onshore Packages

MODEL DX85D DX130D DX175D DX370MRatings

Prime kWe/kVA ratings1 8�/106 130/16� 17�/�19 370/�6�

Rated Voltage �80/�77 VAC �80/�77 VAC �80/�77 VAC �80/�77 VAC

Rated Frequency 60 Hz 60 Hz 60 Hz 60 Hz

Rated Power Factor (lagging) 0.8 0.8 0.8 0.8

Engine manufacturer DEUTZ DEUTZ DEUTZ MTU

Engine Model BF�M1013EC BF6M1013EC BF6M1013FC Series 60

Power output (hp) 1�1 �08 �73 ��0

Speed, rated (rpm) 1800 1800 1800 1800

1Atratedvoltage,frequencyandPFaccordingtoISO3046/1conditions.

The rugged onshore power generation units Stewart & Stevenson offers today are the result of 7�-plus years of generator set design experience. We offer:

MODEL DL700M DL900M DL1000M DL1200M DL1250M DL1600MRatings 60 Hz �0 Hz 60 Hz �0 Hz 60 Hz 60 Hz �0 Hz 60 Hz 60 Hz �0 Hz

Drilling (prime) kWe output1 687 �6� 91� 7�7 997 1��3 1088 1��� 1633 1���

Prime Power output (bhp) 10�0 838 13�� 1080 1�81 1817 1616 1863 ���� �1�6

Speed, rated (rpm) 1800 1�00 1800 1�00 1�00 1800 1�00 1�00 1800 1�00

Engine Manufacturer MTU MTU MTU MTU MTU MTU

Engine Model 1�V�000 16V�000 1�V�000 1�V�000 16V�000 16V�000

1At600V,frequencyand0.7PFaccordingtoISO3046/1conditions.Alldataispreliminaryandsubjecttochangewithoutnotice.

n 10 models, � engine families, 1�1 to ���� hp (8� to 1633 kW)n 1800 rpm and 1�00 rpmn 60 Hz and �0 Hz applicationsn Latest emissions standards available on most applicationsn Essential rig power packages • Prime rig power

• SCR systems • VFD systems

n Emergency and auxiliary powern A variety of options to allow customer tailoring for applicationn Stewart & Stevenson also provides pump packages, pump drivers,

and natural gas power packs

Stewart & Stevenson

8

Power Generation for Other MarketsStewart & Stevenson provides capital equipment from world-class manufacturers of power generation packages, prime movers, engines, and gas compression systems.

We provide prime and standby emergency power generation solutions for business and industrial markets that include agriculture, chemical, construction, entertainment, marine, military, mining, municipal, and more. We are the power solutions source for disaster relief.

Our business partner offerings include:n DDC/MTU diesel generator sets featuring digital engine and

generator controls for superior performance and response time, proven reliability, reduced maintenance costs, and the latest in emissions technology.

n Deutz power generating solutions, from the entry level 101� Series natural gas generator for small projects to the powerful, scalable, efficient 600 Series for unbeatable energy production. Deutz electrical power generating sets feature an electronic controller that allows the engine to be configured to run on diesel and natural gas.

n EMD diesel powered stationary units that provide 800 to �000 bhp. Heavy-duty units are applied as base load generating sets in remote locations, pipeline and dredge pump applications, nuclear power generating plants, and emergency standby sets in hospitals.

n Generac power generation systems, ranging from 3 kW to 6000 kW, that provide prime and standby power for industrial, commercial and institutional markets. Offered with diesel, gaseous and bi-fuel engines and as modular power systems.

n Waukesha spark-ignited, gaseous fueled, reciprocating engines and Enginator engine-driven generator sets. Utilized for power generation, Waukesha 60 Hz and �0 Hz natural gas engines provide standby, peakshaving and continuous power.

n Larger units, up to �0 MW, are available for special requirements.

Power Generation

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Auxiliary ProductsDrive SystemsStewart & Stevenson is a world class supplier of AC (Variable Frequency Devices, or VFD) and DC (SCR) systems to various industries including, but not limited to, land based and offshore oilwell drilling and marine propulsion.

Each system is custom designed to meet the client’s requirements. Additional subsystems, as required, are integrated to provide a complete troublefree system:

n Motor control centersn Driller and mud pump consolesn Engine generator switchgearn Distribution panelsn Transformersn Air conditioning systems

Each system undergoes a thorough factory production test to ensure any potential problems are resolved in our facility. Fault current, coordination and load analysis studies can also be provided. Combining Stewart & Stevenson power generation modules with the drive systems ensures a seamlessly integrated, trouble free, “single source” electrical system.

Stewart & Stevenson

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Micro Plus SCRThe Stewart & Stevenson Micro Plus SCR meets compact size and simple operating requirements while providing up to �000A DC power. Built to withstand harsh environments and maintain a high level of performance, Micro Plus SCR combines ease of maintenance with simple operation. The digital controls are not susceptible to “thermal drift” problems experienced by analog control systems. Each system incorporates a diagnostic display for information and trouble-shooting purposes.

Stewart & Stevenson’s Micro Plus SCR systems are operating in some of the world’s most severe environments with exceptional results.

Micro Plus AC DriveThe Stewart & Stevenson Micro Plus AC Drive is an integral part of today’s oilwell drilling system. When integrated with the Stewart & Stevenson digital engine/generator switchgear and engine generator power modules, unsurpassed trouble free performance is the result.

The Micro Plus AC Drive has many advantages over other systems. Drives rated 1�00 to 3�00 horsepower are available in very compact modules. All units undergo a full load test prior to shipment. A system stage test is also performed on every system prior to shipment from our factory.

Power Generation

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SwitchgearStewart & Stevenson brings more than 60 years of experience and capability to the low and medium voltage industry. We are a major supplier to the power generation market:

n Frame turbinesn Aero derivative turbinen Diesel and gas engines

We also provide switchgear and support for the industrial, commercial, military and marine businesses. All Stewart & Stevenson switchgear is custom designed to meet the customer’s requirements. System engineering studies, including fault current, coordination and load analysis studies, can be provided if required. A thorough production system test is performed on every system before shipment.

Codes & StandardsStewart & Stevenson has the capability to custom design systems in conformance with most national and international standards including:

n ABS n IEEEn ANSI n Lloyd’s Registern DNV n NECn IEC n NEMA

SmartLink 2000™Stewart & Stevenson’s SmartLink �000™ system is a simplified way to save money while troubleshooting and maintaining oil rig operating systems. This unique system allows rig operators to solve problems by computer modem or broadband connection, reducing the demand for specialized rig-based technicians and on-site trouble-shooting procedures.

The system also features new software programs that can be written and downloaded via the same high speed connection, giving operators the flexibility to custom tailor their control systems for new situations. This feature is especially useful when on-board drilling systems must be modified from location to location around the world.

The SmartLink �000™ is available either as an upgrade to an existing Stewart & Stevenson AC or DC Drilling system, or as an option installed on new systems from the factory.

Stewart & Stevenson

Stewart & Stevenson

Building For The Next CenturyCopyright © �007 Stewart & Stevenson 07-03-03�

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Company HeadquartersHouston 1000 LouisianaHouston, TX 7700�+1 713-7�1-�700

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