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POWER FOR YOUR VISION From component to complete drive – everything from a single source

POWER FOR YOUR VISION - en.partzsch.de

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Page 1: POWER FOR YOUR VISION - en.partzsch.de

POWER FOR YOUR VISION

From component to complete drive – everything

from a single source

Page 2: POWER FOR YOUR VISION - en.partzsch.de

3

» Never stand still, continue to pursue further development

and strive for the highest quality at all times – with the goal

of always achieving the best for our customers – that is the

approach which sets our company apart. We have grown

and expanded our know-how over the years, but we have

always remained true to our roots as a family business.

Honesty, reliability, trust and passion: These values charac-

terise our daily activities - across the whole company group

and in our cooperation with partners and customers.

On that you can rely. «

GRADUATE ENGINEER THOMAS PARTZSCH

Owner

CONTENTS Editorial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3What distinguishes the PARTZSCH Group? . . . . 5Products and services . . . . . . . . . . . . . . . . . . . . . . . . 6

Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8The companies of PARTZSCH:

PARTZSCH Elektromotoren . . . . . . . . . . . . . . . . 10 PARTZSCH Elektromaschinenbau . . . . . . . . . . 12 PARTZSCH Spezialdraehte . . . . . . . . . . . . . . . . 14

PARTZSCH Windgeneratoren-Service . . . . . 16 PAMO Reparaturwerk . . . . . . . . . . . . . . . . . . . . . 18 Key branches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21On-site service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

How to find us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Page 3: POWER FOR YOUR VISION - en.partzsch.de

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5What distinguishes the PARTZSCH Group?

POWER FOR YOUR VISION.

Machines are our drive. With great passion for

technology and innovation, the companies of

the PARTZSCH Group are fully committed to

modern electric motor manufacture. Founded

as a small craft business by Werner Partzsch

in 1954, the original repair shop for electrical

machines and instruments has since grown into

Europe’s largest manufacturer-independent

repair centre with 20 production halls. Equipped

with the latest technologies and a comprehen-

sive fleet of modern machines, we offer you our

all-round services for electric rotating machines

from 100 kW to 250,000 kVA and up to 120 t in

weight. Thanks to our extensive in-house manu-

facturing capabilities, we can guarantee fast,

manufacturer-independent repair services and

a broad spectrum of products – from special

wires to wind turbine generators, from single

components to complete drives.

Benefit from our outstanding quality, extremely

short delivery times, our custom developed and

patented products, and our unique full service.

We would be pleased to join you in developing

tailored solutions to match your particular wishes

and to accommodate your individual product

demands. With us, you obtain everything from a

single source. Discover the benefits for yourself!

YOUR ADVANTAGESAT A GLANCE 60 years of experience

Know-how and manufacturing facilities for

electrical machines up to the highest outputs

and for voltage levels up to 21 kV

Modern machinery base accommodating the

highest weights and diameters

References in numerous branches and with all

renowned manufacturers

40,000 m² of production space

From the component to the complete drive –

everything from a single source

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7

EVERYTHING FROM A SINGLE SOURCEAs one of the leading mid-size companies in the electrical engineering branch, the PARTZSCH Group manufactures a broad spectrum of pro-ducts related to electric motors and generators – from its own range of wires to wind turbine generators. We are able to rely on comprehensive expertise and a vertical range of manufacture which enables even the most challenging customer wishes to become reality.

Production of single components up to the complete machine State-of-the-art machinery base for auto-

mated fabrication of preformed coils, Roebel

bars and round-wire windings

Stator and rotor windings in all variants up to

the largest performance range and voltage

levels up to 21 kV

Manufacture of mechanical subcomponents

and complete machines

Manufacture of customer-specific synchro-

nous generators for energy generation

On-site service for machines of all sizes Inspections, disassembly and assembly of

generators in air-cooled design up to 250 MVA

Special designs and replications Complete replication of machines,

independently of their age and design

Creation of prototypes, even for complex

machines, and for new electrical machines

Reverse engineering

OUR RANGE OF PRODUCTS

Construction Development and construction of components

and subassemblies

Manufacture of complex, ready-to-install

machine parts in accordance with your

require ments

Repair Job-specific incoming parts inspection with

creation of reports

Repair of all electrical and mechanical compo-

nents in accordance with the results of the

incoming parts inspection

Repair of components up to a weight of 120 t

Certification for the repair of electrical

machines for potentially explosive atmospheres

Inspection of all rotating machines

All manufacturing techniques (e. g. pyrolysis,

impregnation, balancing, overspeed test,

mechanical machining) are possible in our own

company machine optimisation

Test bay services Electrical AC/DC tests

Mechanical tests

Load tests

Core assembly tests

Special tests

Partial discharge (PD) tests

Tan delta measurements

Products and services

Page 5: POWER FOR YOUR VISION - en.partzsch.de

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9

MADEINGERMANY

Quality

QUALITY IS MANU­FACTURED, NOT SIMPLY MEASUREDOur credo: Quality is manufactured, not simply measured! This is the reason why the most important components for measuring are already installed on our machines. In addition, we perform initial sample and series tests with creation of the appropriate reports.

The overarching goal of our work is customer

satisfaction. Accordingly, on-schedule delivery

of a flawless quality product is one of our top

priorities. Quality determines the thoughts and

actions of our employees, and they contribute

actively to continuous quality improvement

along the whole process chain.

The stipulations of ISO 9001, in combination

with individual customer specifications, form

the basis for all activities. Through internal

audits and monitoring by an accredited certifi-

cation body, our quality management system

is evaluated with regard to its effectiveness,

certi fied and adapted continuously to the

growing demands of the market.

Our certifications DQS ISO 9001:2015

IQ Net 9001:2015

TÜV Rheinland Welding Procedure

Qualification Record (WPQR)

EN 1090-2:2008+A1:2011

TÜV Rheinland – EN 1090-1:2009+A1:2011

TÜV Rheinland – CL1 acc. to DIN EN 15085-2

SGU Management acc. to the SCC Checklist

Our state-of-the-art machinery base Pyrolysis furnaces

Impregnation systems

High-speed balancing and overspeed test

systems for rotor weights up to 32 t

Heavy duty lathe POREBA for rotor weights

up to 40 t

Laser and waterjet cutting machines

Insulation and bending robots

Washing, drying and sandblasting machines

State-of-the-art load test bay

OmniTracTM 3D laser tracking system

Hedelius T8-3200

EMCO MaXXturn 110 x 3500

BIMATEC SORALUCE floor-type milling-boring

machine FP 8000

and much more

Page 6: POWER FOR YOUR VISION - en.partzsch.de

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11

WITH PASSION

FOR YOUR DRIVEPARTZSCH

ELEKTROMOTOREN

PARTZSCH Elektromotoren

Within the PARTZSCH Group, PARTZSCH

Elektromotoren GmbH is specialised in the manu-

facturing of components for electrical machines.

The components of the magnetic circuit, such as

core assemblies and stator and rotor windings,

are particularly worth mentioning. With our

service for electrical machines, we offer service

companies and partners best quality in repairs.

Furthermore, we offer high-quality synchronous

generators for energy production. Our PARTZSCH

generators have been on the market since 2015,

offering highest efficiencies up to 20 000 kVA

and voltages up to 20 000 V. At the same time,

the machines are extremely solid and reliable.

We specialise in the production, service, repair

and commissioning of generators for the follow-

ing field of application: water power, steam and

gas turbines, frequency converters, marine and

stationary systems.

ContactPARTZSCH Elektromotoren GmbH

[email protected]

+49 (0) 3431 7166-100

Our products Single sheets and core assemblies

Stator windings

Rotor windings

Special windings

Accelerating magnets

Synchronous generators

Our services Diagnoses

Repair and maintenance

Pyrolysis

Impregnation

High-speed balancing and centrifugal

casting tests

Test field services

Modifications

Machine optimisation

Special designs and replication

On-site service

Prototyping

Page 7: POWER FOR YOUR VISION - en.partzsch.de

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13PARTZSCH Elektromaschinenbau

As the youngest field of business within the

PARTZSCH Group, PARTZSCH Elektromaschinen-

bau GmbH has been developing, designing,

calculating and distributing electrical machines

since 2012. With our specialisation in the manu-

facturing of winding components for electric

motors and generators up to approx. 8 MW, we

are one of the most innovative mid-size com-

panies of the electrical engineering branch. In

addition, we cover diverse mechanical machining

needs thanks to a full spectrum of CNC capa-

bilities and facilities to produce complex welded

constructions.

ContactPARTZSCH Elektromaschinenbau GmbH

[email protected]

+49 (0) 3431 60212-0

Under the brand name »Swiss Traction Germany«,

originally a separate company, we have been

developing, manufacturing and distributing

gearless lift drives for passenger and goods lifts

since 2017. We continue to work purposefully

on the further development of PM synchronous

drives, adapting them continuously to changing

market demands and trends.

Our products and services Manufacture of magnetic circuits

for gearless wind turbines

General machine building

High-performance spindles for

textile machines

Swiss Traction lift drives

ALWAYS ENERGISED

FOR OUR CUSTOMERS

PARTZSCH ELEKTROMASCHINENBAU

Page 8: POWER FOR YOUR VISION - en.partzsch.de

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15

LIVE WIRES AT YOUR SERVICE

PARTZSCH SPEZIALDRAEHTE

PARTZSCH Spezialdraehte

The high-quality products of PARTZSCH Spezial-

draehte live up to every challenge. Through many

years of close cooperation with engineers from

the development, design and production depart -

ments responsible for electrical machines, we

have acquired extensive experience and all the

know-how needed to manufacture high-quality

wires. We produce flat wires in all standard

dimensions and with the most varied types of

insulation; furthermore, round wires in bare or

enamelled versions, finished as required with

a variety of insulations.

Continuous quality verification on our modern

machines and permanent monitoring with the

aid of dedicated test bays guarantee the obser-

vance of all customer-specific parameters.

Our products and services Manufacture of shaped wires from bare wires

Heat treatment for steel grade R200 acc. to

DIN EN 13 601

Wire enamelling

Tape-covered wires

Yarn-covered wires

Permanent quality checks for our products

ContactPARTZSCH Spezialdraehte GmbH

[email protected]

+49 (0) 34322 6681-10

Page 9: POWER FOR YOUR VISION - en.partzsch.de

HELPING TO KEEP THINGS

TURNINGPARTZSCH

WINDGENERATOREN- SERVICE

16

PARTZSCH Windgeneratoren Service GmbH

extends the service portfolio of the PARTZSCH

Group in the highly dynamic field of wind power

generation. As a full-range service provider,

we offer service for all types of wind turbines

with interposed gearbox. Our engineers coordi-

nate all required services for general overhauls

and repairs to your wind turbine generators,

also outside Europe. This includes all on-site

erection work, crane arrangements and gener-

ator transport for repairs at the factory, as well

as sub sequent reinstallation and adjustment.

Our on-site service enables wind turbine down-

times to be reduced to a minimum.

ContactPARTZSCH Windgeneratoren Service GmbH

+49 (0) 3431 7166-711

[email protected]

Our services Laser-optical alignment of the generator

gearbox unit

Vibration measurement, incl. bearing diagnosis

Repair with replacement of the bearings

Repair and maintenance of slip rings, incl.

replacement of brush holders and brushes

Replacement and overhaul of slip rings

Replacement of rotor cables on generators

of various manufacturers

Spare parts for all standard generators

17PARTZSCH Windgeneratoren-Service

Page 10: POWER FOR YOUR VISION - en.partzsch.de

DIRECT CURRENT

IS OUR STRENGTH

PAMO REPARATURWERK

Founded in 1992 and continuing the traditions of

the armature winding shop within the previously

state-owned lignite mining combine in Bitterfeld,

our main fields of activities lie in repairs and

new component manufacturing for DC and three-

phase motors, as well as the on-site dismantling

and erection of motors and generators up to

250 MVA.

Extensive assembly halls permit both manufac-

turing and repairs to traction motors of all output

classes, right up to rolling mill motors with a

weight of 120 t.

Whether for complex repair work or completely

new manufacturing – with our experienced and

highly trained specialists and state-of-the-art

production equipment, we offer a broad spec-

trum of services relating to the maintenance,

repair and refurbishment of electric motors and

generators of all kinds.

ContactPAMO Reparaturwerk GmbH

[email protected]

www.pamo-btf.de

+49 (0) 3493 60449-0

Our products and services DC stator and armature windings up to a unit

weight of 80 t

Production and refurbishing of commutators

Repair of traction machines

Replication of complete machines, inspection

and repair of generators up to 200 MW

On-site service for all types of generators/

motors

Repair of high- and low-voltage machines

Manufacture of high- and low-voltage windings

19PAMO Reparaturwerk

18

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21Key branches / references

Building and

construction industry

Mining

Chemical and petro -

chemical industries

Power stations

Machine building

Food and beverage

industry

Oil and gas industry

Paper

Recycling

Repair shops

Railed vehicles

Ship engineering

Steel industry

Non-woven fabrics

and textiles

Water power

Wind power

Cement

NEWLY DEVELOPED GENERATOR Output / voltage: 33 MVA / 10.5 kV

Weight: 64.2 t

Scope of work (e. g.):

New core assembly installed

Stator winding changed

Rotor winding changed

Duration: 14 weeks

REPAIR OF A HIGH­ VOLTAGE MOTOR Output/voltage: 17,500 kW/15 kV

Weight: 34 t

Scope of work (e. g.):

On-site assembly

Transport to the plant

Diagnosis, repair and testing at the

production facility

Back haul, reassembly and commissioning

Duration: 4 weeks

NEWLY DEVELOPED GENERATOR Output / voltage: 125 MVA / 10.5 kV

Weight: 95 t

Scope of work (e. g.):

Removal of the old Roebel bars

Core assembly for thermography

New Roebel bars produced and installed

Duration: 12 weeks

REFERENCE EXAMPLES:

OUR SERVICE KNOWS NO BOUNDARIES. WE SUPPORT NATIONAL AND INTERNATIONAL CUSTOMERS IN THE FOLLOWING BRANCHES:

More than 1,500 companies from numerous different branches trust in our long-term experience, expertise and in-house manufacturing capabilities. That makes us Europe’s largest manufacturer-independent repair centre. The satisfaction of our customers has highest priority.

KEY BRANCHES AND REFERENCES

Page 12: POWER FOR YOUR VISION - en.partzsch.de

A 14

A 14

AS27

AS27

From the direction of Leipzig

Business park Doebeln-Ost

Ossig

B 175

B 175

From the direction of Leipzig / Doebeln

22

23

FAST AND FLEXIBLE – OUR ON­SITE SERVICEPARTZSCH offers you worldwide on-site service

for generators up to 250 MVA – independent

of brand and manufacturer. From error diagno-

sis to on-site repairs – we always endeavour to

solve problems on motors or generators on your

premises. Our qualified employees with many

years of experience in the manufacture of elec-

trical machines are also equipped with state-of-

the-art test and measuring devices when work-

ing on-site. We diagnose machines of all sizes

directly on-site and make you an optimum offer

after evaluation.

We perform inspections, disassembly and as-

sembly of air-cooled generators up to 250 MVA.

Our experienced engineers coordinate all erection

work, including crane arrangement, transport

of the machines for repair, as well as reinstalla-

tion and adjustment of the overhauled system

parts. We would also be pleased to conclude

main tenance agreements with you. To keep your

costs as low as possible in case of an unexpect-

ed failure, we always endeavour to help you

immediately and solve your problems.

Our technicians possess state-of-the-art test and measuring equipment:

Instrument-transformer truck with high volt-

age transformer for partial discharges and tan

delta measurements up to 35 kV and 140 kVA

Rotor extension frame

4-channel oscilloscope for shaft voltage mea-

surements and 3-phase power measurements

Video endoscope for visual inspections on

inaccessible spots

Travelling wave measuring systems for fast

checks of rotor windings in installed condition

Winding short-circuit test units up to 25 kV

and meggers with DAR, PI, DD and C

Wedge penetration test systems for measure-

ment of the residual spring deflection on

machines with corrugated top locking strip

Rotor end bell pull-off device (mobile) up to a

bell diameter of 1,300 mm

On-site service / How to find us

HOW TO FIND USOur central location and excellent links to the A14 motorway

guarantee fast and flexible deliveries.

Business park »Am Fuchsloch«

From the direction of Nossen

From the direction of Dresden / Chemnitz, motorway intersection

Nossen

Page 13: POWER FOR YOUR VISION - en.partzsch.de

oberueber-karger.de

PARTZSCH Group

Daniel-Wilhelm-Beck-Str. 13 · D-04720 Doebeln Telephone +49 (0) 3431 7166-100

Fax +49 (0) 3431 7166-199 [email protected]

www.partzsch.de