Power-Fill Power-Fill Operation DemonstrationOperation Demonstration

(See Installation and Operation Manual for detailed instructions)

Power-FillPower-Fill

• Refill apparatus foam cell from ground level– Safer– Economical

• Two models available– D.C. motor driven, on-

board mounted– A.C. motor driven,

portable

Stay off the top

D.C. Power-FillD.C. Power-Fill

• Pump mounted on apparatus

• 12 or 24 volt motor• Panel mounted

push-button control• Pre-plumbed piping

to foam cell

A.C. Power-FillA.C. Power-Fill

• Portable pump• 110 or 220 volt• Panel mounted

indicator light• Rocker switch

control in cord• Pre-plumbed piping

to foam cell

Power-Fill Plumbing DiagramPower-Fill Plumbing Diagram

Power-Fill DC Apparatus Mounted Power-Fill DC Apparatus Mounted Electrical SchematicElectrical Schematic

Power-Fill D.C. OperationPower-Fill D.C. Operation

• Connect pickup hose and wand to the off-board pickup fitting on the panel

• Place the wand end into the foam container

Power-Fill D.C. OperationPower-Fill D.C. Operation

• Turn the refill/flush valve counter-clockwise to the refill position stop

• Press the “GREEN” button once. The light will flash on and off while the pump is in operation

• When foam tank is full, “GREEN” light will illuminate solid and the pump will stop

• If the foam source runs out of fluid before the tank is full, press the “GREEN” button again to stop

• Place wand in fresh container of foam and restart the operation by pressing the “GREEN” button. (DO NOT allow pump to run dry as damage will occur)

• When the foam level drops in the foam tank, the “GREEN” light will go out

Power-Fill D.C. OperationPower-Fill D.C. Operation

Power-Fill D.C. Manual OperationPower-Fill D.C. Manual Operation• Repeat steps 1-3

above• Press and hold RED

button to run pump– Button will illuminate

solid red while pump is running

• Solid GREEN light indicates full tank– Release RED button.

(Note: When operating manually, the pump will not shut off automatically when tank is full)

Power-Fill D.C. Flush OperationPower-Fill D.C. Flush Operation

• Turn the refill/flush valve clockwise to flush position stop

• Place pickup wand in container of fresh water

• Place empty container under flush drain line

Power-Fill D.C. Flush OperationPower-Fill D.C. Flush Operation

• Depress and hold RED button until discharge fluid is clear

• Release RED button• Drain Power-Fill

lines after flush to prevent freezing and/or foam contamination

A.C. Power-Fill Refill SystemA.C. Power-Fill Refill System

• Portable foam pump/motor assembly and a visual interface typically mounted on the apparatus panel

• Manually switched on and off with a momentary switch mounted in the power cord

• When the tank is full, indicator light on the panel illuminates

• Apparatus kits available to plumb other apparatus.

Power-Fill Refill SystemPower-Fill Refill System

• Both systems include:– Panel placard– Cam lock fittings for external connection– Foam pump/motor assembly– Suction wand with 6 feet of 1" ID hose– Side-mount level indicator switch

Power-Fill A.C. Portable SystemPower-Fill A.C. Portable SystemElectrical SchematicElectrical Schematic

Power-Fill Power-Fill A.C. Operating InstructionsA.C. Operating Instructions

• By following the steps listed, the AC powered portable Power-Fill system can be easily operated.

• 1. Connect refill hose from pump discharge to the outboard pickup fitting on the panel.

• 2. Place the wand end of the pump suction hose into the foam container.

• 3. Plug the electrical cord with GFI into a standard 120 VAC outlet.

Power-Fill Power-Fill A.C. Operating InstructionsA.C. Operating Instructions

• 4. Depress rocker switch on power cord. This will run the foam refill pump.

• 5. When tank is full, the “GREEN” light on the panel will illuminate.

• 6. Release the rocker switch and the switch will turn off the foam refill pump.

Power-Fill Power-Fill A.C. Operating InstructionsA.C. Operating Instructions

• Flush Operation

• 1. Place wand in container of fresh water.

• 2. Place end of pump discharge hose in empty container.

• 3. Run refill pump by depressing rocker switch, until discharged fluid is clear.

Power-Fill Power-Fill A.C. Operating InstructionsA.C. Operating Instructions

• 4. Release rocker switch.

• 5. Drain Power-Fill lines after each flush to prevent freezing and/or contamination of foam.

• 6. Unplug power cord from receptacle and store unit.

Power-Fill Refill SystemPower-Fill Refill SystemTroubleshootingTroubleshooting

• Most electrical system problems can be traced to faulty wiring

• Follow the diagrams in the I/O manuals and carefully check all connections

• Make sure proper power is being supplied and ground connections are clean and solid

• Excessive electrical interference or momentary low voltage on the power lines can cause erratic operation

• Troubleshooting guide provides quick diagnosis of problem and corrective action