Power and GroundinG ConneCtivity - nVent Hoffman · 2016-10-07 · the Hoffman Power and Grounding Connectivity Specifier’s Guide, volume 1, is published by Hoffman enclosures inc.,

Power and GroundinG ConneCtivitySPeCifier’S GuideEQUIPMENT PROTECTION www.PentairProteCt.CoM/HoffMan VOlUME 1

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the Hoffman Power and Grounding Connectivity Specifier’s Guide, volume 1, is published by Hoffman enclosures inc., a Global Business unit of Pentair technical Solutions (“Pentair”), 2100 Hoffman way, anoka, Mn 55303. extracts from this literature may be copied or reproduced only with prior approval from Pentair’s Marketing Communications department by emailing [email protected] and if the originator is credited. Pentair’s policy is to continually develop and improve products. the company reserves the right to change product detail and technical specifications. we cannot accept any liability for publication errors and omissions.

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WARNINGPentair products shall be installed and used only as indicated in Pentair’s product instruction sheets and training materials. instruction sheets are available at www.pentairprotect.com/hoffman and from your Pentair customer service representative. improper installation, misuse, misapplication or other failure to completely follow Pentair’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and/or death, and void your warranty.

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Chapter ContentsFlexible ConduCtorsFlexible ConduCtors overview 4eriFlex FlexibAr busbArs And ACCessories 6insulAted brAided ConduCtors 14eArth Ground brAids 22Power shunts 26FlAt brAids 27round brAids 30MAke Your own brAided ConneCtions 33

power and Ground ConneCtionsPower And Ground ConneCtions overview 38ConneCtinG ClAMPs And ACCessories 39ConneCtinG bAr 43GroundinG PArts 44insulAtors 53sleeves 58ProFiles 63

bloCks and terminalsbloCks And terMinAls overview 68sinGle-Pole distribution bloCks 69two- And Four-Pole distribution bloCks 85Four-Pole distribution bloCks - tdl 93Four-Pole distribution bloCks - tr, trC, trs 95Power bloCks 100Power terMinAls 107Pen sYsteM 121sPACers And ACCessories 122

hydrauliC and manual toolshYdrAuliC tools 128hYdrAuliC PunCher ACCessories 134bd CriMP And drill tool 138eriFlex FlexibAr FoldinG tools 139MAnuAl tools 141

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Power and GroundinG ConneCtivityFlexible ConduCtors

CHAPTER 1Flexible ConduCtors

ERIFLEX FLEXIBAR InsuLATEd FLEXIBLE BusBAR

exclusive manufacturing process offers superior flexibility:• Copper laminates are free to slide within the insulation• High insulation quality• Wide variety of bending, twisting and folding possibilities

ConnECTIng CLAmPs

• Allows excellent electrical contact• Very compact and space saving• Quick installation• ideal for “on site” modifications

PH 763.422.2211 • FAX 763.422.2600 • PentAirProtect.comEQUIPMENT PROTECTION Power and GroundinG ConneCtivity 3

ChaPter ContentsFLEXIBLE ConduCToRsFLEXIBLE ConduCToRs ovERvIEw

Flexible Conductors Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4eriFlex FlexibAr insulated Flexible busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ERIFLEX FLEXIBAR BusBARs And ACCEssoRIEseriFlex FlexibAr busbar selection and technical Characteristics . . . . . . . . . . . . . . . . . . . . 6eriFlex FlexibAr, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Flexible spacer Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11eriFlex FlexibAr end Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11uFs eriFlex FlexibAr and ibsb support Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Fs spacer Clamp, snap Close. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Fs spacer Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12rFs reinforced eriFlex FlexibAr support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

InsuLATEd BRAIdEd ConduCToRsinsulated braided Conductors (ibs, ibsb and ibsbr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14ibsb/ibsbr insulated braided Conductor for Circuit breakers . . . . . . . . . . . . . . . . . . . . . . . .16ibs Flat insulated braided Conductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19ibs round insulated braided Conductor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

EARTH gRound BRAIdsMbJ Grounding and bonding braid, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22CPi Grounding and bonding braid, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24bJ round braid with Crimped lugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PowER sHunTsPbC braided Power shunt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

FLAT BRAIdsFtCb Flat braid in Coil, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27FrCb Flat braid in Coil, Plain Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28FtCbi insulated Flat braid in Coil, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Fssb Flat braid in Coil, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Round BRAIdsrtCb round braid in Coil, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30rrCb round braid in Coil, Plain Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30rrCbi insulated round braid in Coil, Plain Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31rtCbi insulated round braid in Coil, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31ttCe tubular braid in Coil, tinned Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

mAkE YouR own BRAIdEd ConnECTIonsCreating braided Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33bd Crimp and drill tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33braid Crimping tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Pb lug for Flat braids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

CHAPTER 1Flexible ConduCtors

A LARgE RAngE oF BRAIds

• bare or insulated• round, flat or tubular• Copper or stainless steel for corrosive environments

1


1

Flexible ConduCtors Flexible ConduCtors overview

Flexible ConduCtors overview

Flexible ConduCtors ProduCt overview

Product Range

Insulated flexible busbar(ERIFLEX FLEXIBAR)

Insulated braided conductor (IBS, IBSB & IBSBR)

Power shunt (PBC, PBCR & PPS)

Earth ground copper braids (MBJ & BJ)

Earth ground stainless steel braids (CPI)

Flat and round copper braidsin coils

Tubular copper braids in coils

Typical Uses

• Heavy-duty power interconnection• Overcome vibration/alignment

problems• Circuit breaker, generator and

prefabricated power network conductor

• Expansion joints• Variable terminating positions• Machine connections• Movable connection from massive

busbar system• Alternative to large & multiple cables• Alternative to rigid busbar

• Interconnects for low voltage power distribution units

• IBSB specially designed for industrial circuit breaker connection

• Overcome vibration/alignment problems• Battery connections• Earth ground connections

• Transformer or generator to busbar connection

• Overcome vibration/alignment problems• Power interconnection

• Switchgear & control equipment• Power distribution• Transportation

• Power, earthing/grounding and equipotential connections

• Electrical bonding enclosure door• EMI effect reduction application

• Switchgear & control equipment• Rail transportation• Electrical equipment

manufacturers• Power generation (wind, solar)• Data center

• Switchgear & control equipment• Transport• Electrical equipment

manufacturers• Power generation• Machinery manufacturer

• Interconnects for low voltage power distribution units

• IBSB specially designed for industrial circuit breaker connection

• Overcome vibration/alignment problems

• Battery connections• Earth ground connections

• Earthing/grounding and equipotential connections

• Superior abrasion, corrosion, chemical, and UV resistance for outdoor applications

• Expansion joints• Connections for lightning protection

systems

• Transportation • Food and beverage industry• Power generation (wind, solar)• Chemical and oil industry• Automotive• Defense & aerospace• Civil construction• Urban projects

• Earth/ground connections• Power interconnection• Lightning protection• Flexible links• Overcome vibration/alignment problems

• Defense & aerospace• Rail transportation• Automotive• Electronics• General electrical sector• Civil construction

• Screening of cables from electromagnetic, electrostatic and RF interference

• Mechanical support• Protection against abrasion and

corrosion• EMC & EMH applications

• Defense & aerospace• Transportation• Electronics & communication• Cable harness & assembly

makers• Component distributors

Typical Market


1

Flexible ConduCtors Flexible ConduCtors overview

eriFlex Flexibar insulated Flexible busbar

Features• eriFLeX FLeXiBAr is formed with multiple layers of thin

electrolytic copper, available in plain or tin plated• eriFLeX FLeXiBAr connections are made by punching directly

through the laminates. there are no lugs to purchase, helping to eliminate faulty connection problems and making installation simpler and faster

• the insulation is a high-resistance, self-extinguishing PVc or silicone compound

• traceability code and designation catalog number on product• easily formed, eriFLeX FLeXiBAr improves assembly flexibility

and aesthetics of panels• ideal alternative to large cable and rigid busbar• Quality: 100% production dielectric tested• Full range from 24 mm2 up to 1200 mm2

sPeCiFiCations• copper laminates are free to slide within the insulation• High insulation quality• Wide variety of bending, twisting and folding possibilities• Usage -50°c up to 105°c (-53°F up to 221°F) • nominal voltage = 1000 V Ac/1500 V Dc • Self-extinguishable• High mechanical resistance• High elongation value• High current withstanding• High copper quality (99.9% purity)• High conductivity


1

Flexible ConduCtors eriFlex FlexibAr busbArs And ACCessories

eriFlex FlexibAr busbArs And ACCessories

eriFlex Flexibar busbar seleCtion and teChniCal CharaCteristiCs

sPeCiFiCationstemperature rise of conductor = t2 - t1 = Δt (K)ex: For a current of 630A, with: t1 = 40ºc - t2 = 90ºc

1) ∆t = 90 - 40 = 50K2) in the 50ºK column, find the closest current value to 630A.

eriFLeX FLeXiBAr 5x32x1 - 552650 - 160 mm2 - 640A.

3) Select eriFLeX FLeXiBAr according to the terminal width of the equipment being connected.

K = Kelvin degree (temperature calculated, but not measurable)

eriFlex Flexibar in parallelWhen using 2 or 3 eriFLeX FLeXiBAr on edge in parallel for the same phase, use the coefficient:

ex: 5 x 32 x 1 - ∆tº = 50 K: 640 A

2 bars in parallel > 640 A x 1,72 = 1100 A3 bars in parallel > 640 A x 2,25 = 1440 A

Selection of FLEXIBAR Busbaraccording to the internal temperature of the panel.

Internal Temperature of panel (T1)

Temperature of conductors (T2)

Am

bient Tem

perature


1


typical application

Current rating

eriFlex Flexibar

CompositionΔt 20° C (a)

Δt 30° C (a)Δt 35° C (a) Δt 40° C (a)

Δt 45° C (a)Δt 50° C (a)

Δt 60° C (a)Δt 65° C (a) Δt 70° C (a)“neC

310-16 75° C”

“neC 310-16 90° C”

“neC 310-16 60° C”

125 A

3 9 0.8 101 126 138 148 158 167 185 193 2013 13 0.5 102 128 139 150 160 169 187 195 2032 15.5 0.8 121 152 166 178 190 201 222 232 2416 13 0.5 150 188 205 221 235 249 275 287 2996 9 0.8 153 192 210 226 241 255 281 293 305

250 A

2 20 1 168 211 229 247 263 279 307 321 3344 15.5 0.8 178 223 243 262 279 295 326 340 3542 24 1 195 244 266 286 305 323 357 373 3883 20 1 210 263 286 308 328 347 383 400 4166 15.5 0.8 225 282 308 331 353 374 412 430 4483 24 1 243 304 331 356 379 402 443 463 4824 20 1 246 308 336 361 385 408 450 470 4892 32 1 248 311 338 364 388 411 454 474 493

400 A

5 20 1 280 351 382 411 438 464 512 535 5564 24 1 285 356 388 418 445 472 520 543 5652 40 1 301 376 409 440 470 497 549 573 5963 32 1 308 385 419 451 481 510 562 587 6116 20 1 311 390 424 457 487 516 569 594 6185 24 1 322 403 439 472 504 534 589 615 6406 24 1 357 448 487 524 559 592 653 682 7104 32 1 359 449 489 526 561 594 655 684 7123 40 1 371 464 505 544 580 614 677 707 7365 32 1 405 507 552 594 633 671 740 773 8048 24 1 424 531 578 622 663 702 775 809 8414 40 1 432 541 589 633 675 715 789 824 8576 32 1 448 561 611 657 701 742 819 855 8893 50 1 449 562 612 658 702 743 820 856 891

10 24 1 484 606 660 710 757 802 885 924 9615 40 1 486 608 662 712 759 804 887 926 964

800 A

4 50 1 521 651 709 763 813 861 950 992 10328 32 1 525 657 715 770 821 869 959 1001 10426 40 1 535 669 728 784 835 885 976 1019 10613 63 1 549 687 747 804 857 907 1002 1046 10885 50 1 583 730 794 855 911 965 1065 1112 11576 45 1 588 736 801 862 919 973 1074 1121 1167

10 32 1 595 745 811 873 931 986 1088 1136 11828 40 1 628 786 855 920 981 1039 1146 1197 12464 63 1 633 792 861 927 988 1046 1155 1205 12556 50 1 641 802 873 940 1002 1061 1171 1222 12723 80 1 675 844 918 988 1053 1115 1231 1285 1337

10 40 1 702 879 956 1029 1097 1162 1282 1338 13935 63 1 706 883 961 1033 1102 1167 1288 1344 13998 50 1 741 927 1009 1085 1157 1226 1352 1412 1469

1200 A

6 63 1 772 966 1051 1130 1205 1276 1408 1470 15304 80 1 776 970 1056 1136 1211 1282 1415 1477 1538

10 50 1 831 1040 1132 1217 1298 1375 1517 1584 16485 80 1 861 1077 1172 1260 1344 1423 1570 1640 17068 63 1 886 1108 1205 1297 1383 1464 1616 1687 17566 80 1 938 1172 1275 1372 1463 1549 1709 1785 1858

10 63 1 985 1232 1341 1442 1538 1628 1797 1876 1953

1600 A

5 100 1 1041 1301 1416 1523 1624 1719 1898 1982 20628 80 1 1073 1341 1460 1570 1674 1773 1956 2043 21266 100 1 1132 1414 1539 1655 1765 1869 2062 2153 2241

10 80 1 1187 1484 1614 1736 1851 1960 2164 2259 23518 100 1 1279 1598 1739 1870 1994 2111 2330 2433 2532

2000 A10 100 1 1413 1765 1921 2066 2203 2332 2574 2688 279712 100 1 1537 1920 2089 2247 2396 2537 2800 2924 3043

ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear.∆T = Temperature of conductors – Internal temperature of panel.UL, UR, cUL, cUR, cULus and cURus are registered certification marks of UL LLC.NEC is a registered trademark of, and National Electrical Code (NEC) standard is a copyright of the National Fire Protection Association, Inc.


1


eriFlex Flexibar, tinned CoPPer

industry standards

certification Details: UL 67, UL 758

cSA c22.2 no. 0 and 210complies With: iec 60439.1, iec 61439.1, iec 61439.1 class ii

Features• thin layers of tinned electrolytic copper formed into a stack• insulated by high-resistance, self-extinguishing PVc with less

than 20% contact with conductor for high flexibility• easily bent, folded, and twisted, improving assembly flexibility,

shortening connections, and decreasing footprint• Dramatically smaller and more flexible than comparable cable

based on ampacity• Better power density than cable with lower skin effect ratio• connections made by punching and bolting directly through the

copper laminates, clamping onto the end of the eriFLeX• FLeXiBAr, or welding using cADWeLD• no lugs needed, reducing installation time and improving

resistance to vibration• Weight savings and material savings compared to wire

alternatives• reduces total installation cost• traceability codes and designation part numbers printed on

insulation• 100% production dielectric tested• UL 758 Appliance Wiring material requirements for cold Bend

testing at -40°c and -50°c (-40°F and -58°F)• GoSt compliant• roHS compliant

sPeCiFiCations• material: copper, Polyvinyl chloride• Dielectric Strength: 20 kV/mm• Flammability rating: UL 94V-0• insulation elongation: 370 %• insulation thickness: 0.08”• nominal Voltage, UL/iec: 1,000 VAc, 1,500 VDc• operating temperature: -58 to 221 °F• Forming temperature: 32 – 131 °F

Finish• Finish: tinned


1


typical Application current rating: 125 A

Catalog number L (Ft.) .T 30 k (A) .T 45 k (A) .T 60 k (A) n (in.) A (in.) B (in.) Cross section (kcmil) 2 Bar Current Coefficient 3 Bar Current Coefficient Qty.

FLEX2MTC3X9X08 6.56 126 158 185 3 0.354 0.031 42.63 1.72 2.25 1

FLEX2MTC3X13 6.56 128 160 187 3 0.512 0.02 38.48 1.72 2.25 1

FLEX2MTC2X155 6.56 152 190 222 2 0.61 0.031 48.94 1.72 2.25 1

FLEX2MTC6X13 6.56 188 235 275 6 0.512 0.02 77 1.72 2.25 1

FLEX2MTC6X9X08 6.56 192 241 281 6 0.354 0.031 85.26 1.72 2.25 1

ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear.

ΔT = Temperature of conductors – Internal temperature of panel.



FLEX2MTC4X16 6.56 223 279 326 4 0.61 0.031 97.89 1.72 2.25 1

FLEX2MTC6X16 6.56 282 353 412 6 0.61 0.031 146.83 1.72 2.25 1

FLEX3MTC2X20X1 9.84 211 263 307 2 0.787 0.039 78.94 1.72 2.25 1

FLEX3MTC2X24X1 9.84 244 305 357 2 0.945 0.039 94.73 1.72 2.25 1

FLEX3MTC3X20X1 9.84 263 328 383 3 0.787 0.039 118.41 1.72 2.25 1

FLEX3MTC3X24X1 9.84 304 379 443 3 0.945 0.039 142.1 1.72 2.25 1

FLEX3MTC4X20X1 9.84 308 385 450 4 0.787 0.039 157.88 1.72 2.25 1

FLEX3MTC2X32X1 9.84 311 385 454 2 1.26 0.039 126.3 1.72 2.25 1





FLEX3MTC5X20X1 9.84 351 438 512 5 0.787 0.039 197.35 1.72 2.25 1

FLEX3MTC4X24X1 9.84 356 445 520 4 0.945 0.039 189.46 1.72 2.25 1

FLEX3MTC2X40X1 9.84 376 470 549 2 1.575 0.039 157.88 1.72 2.25 1

FLEX3MTC3X32X1 9.84 385 481 562 3 1.26 0.039 189.46 1.72 2.25 1

FLEX3MTC6X20X1 9.84 390 487 569 6 0.787 0.039 236.8 1.72 2.25 1

FLEX3MTC5X24X1 9.84 403 504 589 5 0.945 0.039 236.8 1.72 2.25 1

FLEX3MTC6X24X1 9.84 448 559 653 6 0.945 0.039 284.19 1.72 2.25 1

FLEX3MTC4X32X1 9.84 449 561 665 4 1.26 0.039 252.6 1.72 2.25 1

FLEX3MTC3X40X1 9.84 464 580 677 3 1.575 0.039 236.8 1.72 2.25 1

FLEX3MTC5X32X1 9.84 507 633 740 5 1.26 0.039 315.7 1.72 2.25 1

FLEX3MTC8X24X1 9.84 531 663 775 8 0.945 0.039 378.9 1.72 2.25 1

FLEX3MTC4X40X1 9.84 541 675 789 4 1.575 0.039 315.7 1.72 2.25 1

FLEX3MTC6X32X1 9.84 561 701 819 6 1.26 0.039 378.9 1.72 2.25 1

FLEX3MTC3X50X1 9.84 562 702 820 3 1.969 0.039 296.03 1.72 2.25 1

FLEX3MTC10X24X1 9.84 606 757 885 10 0.945 0.039 473.65 1.72 2.25 1

FLEX3MTC5X40X1 9.84 608 759 887 5 1.575 0.039 394.7 1.72 2.25 1




1




FLEX3MTC4X50X1 9.84 651 813 950 4 1.969 0.039 394.7 1.72 2.25 1

FLEX3MTC8X32X1 9.84 657 821 959 8 1.26 0.039 505.22 1.72 2.25 1

FLEX3MTC6X40X1 9.84 669 835 976 6 1.575 0.039 473.65 1.72 2.25 1

FLEX3MTC3X63X1 9.84 687 857 1,002 3 2.48 0.039 373 1.65 2.12 1

FLEX3MTC5X50X1 9.84 730 911 1,065 5 1.969 0.039 493.38 1.72 2.25 1

FLEX3MTC6X45X1 9.84 736 919 1,074 6 1.772 0.039 532.85 1.72 2.25 1

FLEX3MTC10X32X1 9.84 745 931 1,088 10 1.26 0.039 631.5 1.72 2.25 1

FLEX3MTC8X40X1 9.84 786 981 1,146 8 1.575 0.039 631.5 1.72 2.25 1

FLEX3MTC4X63X1 9.84 792 988 1,155 4 2.48 0.039 497.33 1.65 2.12 1

FLEX3MTC6X50X1 9.84 802 1,002 1,171 6 1.969 0.039 592.06 1.72 2.25 1

FLEX3MTC3X80X1 9.84 844 1,053 1,231 3 3.15 0.039 473.65 1.65 2.12 1

FLEX3MTC10X40X1 9.84 879 1,097 1,282 10 1.575 0.039 789.41 1.72 2.25 1

FLEX3MTC5X63X1 9.84 883 1,102 1,288 5 2.48 0.039 621.66 1.65 2.12 1

FLEX3MTC8X50X1 9.84 927 1,157 1,352 8 1.969 0.039 789.41 1.72 2.25 1



typical Application current rating: 1,200 A


FLEX3MTC6X63X1 9.84 966 1,205 1,408 6 2.48 0.039 746 1.65 2.12 1

FLEX3MTC4X80X1 9.84 970 1,211 1,415 4 3.15 0.039 631.5 1.65 2.12 1

FLEX3MTC10X50X1 9.84 1,040 1,298 1,517 10 1.969 0.039 986.76 1.72 2.25 1

FLEX3MTC5X80X1 9.84 1,077 1,344 1,570 5 3.15 0.039 789.41 1.65 2.12 1

FLEX3MTC8X63X1 9.84 1,108 1,383 1,616 8 2.48 0.039 994.66 1.65 2.12 1

FLEX3MTC6X80X1 9.84 1,172 1,463 1,709 6 3.15 0.039 947.3 1.65 2.12 1

FLEX3MTC10X63X1 9.84 1,232 1,538 1,797 10 2.48 0.039 1,243.30 1.65 2.12 1





FLEX3MTC5X100X1 9.84 1,301 1,624 1,898 5 3.937 0.039 986.76 1.6 2.02 1

FLEX3MTC8X80X1 9.84 1,341 1,674 1,956 8 3.15 0.039 1,263.06 1.65 2.12 1

FLEX3MTC6X100X1 9.84 1,414 1,765 2,062 6 3.937 0.039 1,184.12 1.6 2.02 1

FLEX3MTC10X80X1 9.84 1,484 1,851 2,164 10 3.15 0.039 1,578.80 1.65 2.12 1

FLEX3MTC8X100X1 9.84 1,598 1,994 2,330 8 3.937 0.039 1,578.80 1.6 2.02 1





FLEX3MTC10X100 9.84 1,765 2,203 2,574 10 3.937 0.039 1,973.52 1.6 2.02 1

FLEX3MTC12X100 9.84 1,920 2,396 2,800 12 3.937 0.039 2,368.23 1.6 2.02 1




1


eriFlex Flexibar end Cover

• end cover for eriFLeX FLeXiBAr and insulated Power Braid• Allows for visual inspection of connection• easy fitting after fixing• roHS compliant• material: Polycarbonate• Flammability rating: UL 94V-0

Catalog number Conductor width (in.) unit weight (lb.) Qty.ENDCOV20 0.79 0.42 12ENDCOV24 0.94 0.48 12ENDCOV32 1.26 0.57 12

Flexible sPaCer ClamPsFeatures• easy to install• Provides support• Allows for proper cooling

uFs eriFlex Flexibar and ibsb suPPort Kit • Kit includes one rail and 24 retaining blocks• create up to three 650 mm (25.6”) supports capable of holding

four eriFLeX FLeXiBAr• retaining blocks are halogen free• roHS compliant

Catalog number Conductor Thickness (in.)

Conductor width (in.)

Height H (in.)

Length L (Ft.)

width w (in.) A (in.) B (in.) unit weight (lb.) Qty.

UFSKIT 0.08 – 0.39 0.61 – 4.72 2.27 6.56 1.18 0.95 0.59 5.07 1


1


Fs sPaCer ClamP, snaP Close

industry standards

UL recognizedFlammability rating: UL 94HB

Features• Provides support for eriFLeX FLeXiBAr and insulated braided

conductors without damaging the insulation• ensures correct spacing for optimum cooling• Supports up to four conductors in parallel• easy to install• Halogen free• recommended distance between clamps: 15.75 in. (400 mm)• roHS compliant

sPeCiFiCations• material: Polyamide• Working temperature: -40 to 266 °F

Catalog number Conductorwidth (in.)

HeightH (in.)

LengthL (in.)

HolesizeHs (in.)

unitweight(lb.)

Qty.

FS24 0.95 Max 2.04 1.18 0.27 0.03 25

FS32 1.25 Max 2.04 1.49 0.27 0.04 25

Fs sPaCer ClamP

industry standards

UL recognizedFlammability rating: UL 94HB

Features• Provides support for eriFLeX FLeXiBAr and insulated braided

conductors without damaging the insulation• ensures correct spacing for optimum cooling• Supports up to four conductors in parallel• easy to install• Halogen free• recommended distance between clamps: 15.75 in. (400 mm)• roHS compliant

sPeCiFiCations• material: Polyamide, Steel• Working temperature: -40 to 266 °F

Finish• Finish: electrogalvanized

Catalognumber

Conductorwidth (in.)

Height H (in.)

Length L (in.)

Holesize Hs (in.)

A (in.)unitweight(lb.)

Qty.

FS4063 1.57 – 2.48 3.74 6.54 0.33 5.90 0.22 10

FS80100 3.15 – 3.94 5.51 8.82 0.33 7.87 0.55 10


1


rFs reinForCed eriFlex Flexibar suPPort

• Supports up to eight conductors in parallel• ensures correct spacing for optimum cooling• easy to install• Spacers are halogen free• roHS compliant

Catalog number Conductor width (in.) d (in.) H (in.) w (in.) Hs (in.) Ts A (in.) B (in.) C (in.) unit weight (lb.) Qty.

RFS4063 1.57 – 2.48 1.57 8.26 6.89 0.35 M8 5.9 4.72 3.54 0.53 1

RFS80100 3.15 – 3.94 1.57 8.26 8.86 0.35 M8 7.87 6.69 5.51 0.66 1


1

Flexible ConduCtors insulAted brAided ConduCtors

insulAted brAided ConduCtors

insulated braided ConduCtors (ibs, ibsb and ibsbr)sPeCiFiCationstemperature rise of conductor = t2 - t1 = Δt (K)ex.: For a current of 630A, with:t1 = 40 c (104 F) - t2 = 90 c (194 F)1) Δt = 90 - 40 = 50K2) in the 50 K column, find the closest current value to 630A.K = Kelvin degree (temperature calculated, but not measurable.)

insulated braided conductor in parallelWhen using 2 or 3 insulated braided conductors in parallel for the same phase, use the current coefficient:ex.: iBSB 100 - Δtº = 50K: 385 A2 braids in parallel > 385 A x 1,6 = 616 A3 braids in parallel > 385 A x 2 = 770 A

Selection of insulated braided conductor IBS, IBSB & IBSBR according to the internal temperature of the panel.

Internal Temperature of panel (T1)

Temperature of conductors (T2)

Am

bient Tem

perature

Insulated BraidedConductor Type

section(sq-mm)

ΔT (k)30

ΔT (k)40

ΔT (k)45

ΔT (k)50

ΔT (k)55

ΔT (k)60

ΔT (k)70

CurrentCoefficient2 Busbars

CurrentCoefficient3 Busbars

IBS 25 25 137 158 167 177 185 193 209 1,6 2

IBSB 25 25 116 134 142 150 157 164 177 1,6 2

IBS 50 50 213 246 260 274 288 301 325 1,6 2

IBSB 50 50 213 246 260 274 288 301 325 1,6 2

IBSB 70 70 226 261 277 291 306 319 345 1,6 2

IBSB 100 100 298 344 365 385 404 422 456 1,6 2

IBS 120 120 325 376 398 420 441 460 497 1,6

IBSBR 120 120 363 419 444 468 491 513 554 1,6 2

IBS 185 185 407 470 499 526 552 576 622 1,6

IBSBR 185 185 416 480 509 537 563 588 635 1,6 2

IBS 240 240 488 563 598 630 661 690 745 1,6

IBSBR 240 240 556 642 681 718 753 786 849 1,6 2

ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section.

This calculation does not take into account the heat dissipation from the switch gear.


1


Flat Washer“Contact” Washer

Nut

Screw

“Contact” WasherFlat Washer

IBS/IBSB/IBSBR

Copper bar

Flat Washer“Contact” Washer

Nut

Screw

“Contact” Washer

Flat Washer

IBS/IBSB/IBSBR

Copper bar

Assembly Instructions


1


ibsb/ibsbr insulated braided ConduCtor For CirCuit breaKers

industry standards



aPPliCationiBSB/iBSBr is the ideal ready-to-install flexible wire replacement solution that is specifically designed for connections to all molded case circuit breakers, including the most compact breakers on the market. it connects to the front access terminals of the breakers without any additional accessories, such as angular connectors, spreaders, ring terminal connectors or extenders. iBSB/iBSBr is available in cross section of 25 to 240 mm² (49.34 to 273.65 kcmil), lengths from 230 to 1,030 mm (9.06” to 40.55”), and 80 to 350 A tinned and 400 to 630 A bare (red) copper.manufactured in an iSo 9001 certified proprietary automated facility, iBSB/iBSBr is formed by weaving high-quality electrolytic copper wire to form a durable low voltage connector with maximum flexibility that allows for more compact power connections to circuit breakers. the iBSB/iBSBr allows users to reduce the total size and weight of the installation, improving both design flexibility and assembly aesthetics.the iBSB/iBSBr features integral pre-punched palms that are ready to connect out of the box. there are no lugs to purchase or install, making connections simpler and faster and eliminating faulty connections due to vibration or fatigue. the insulation is a high-resistance self-extinguishing PVc.

iBSB/iBSBr is compatible with all major brand molded case circuit breakers. contact your Pentair representative to determine the correct size for your application.

Features• Suitable for all main molded case circuit breakers• resistant to vibration, improving reliability and performance• improves assembly flexibility and aesthetics• Quick and easy installation• no additional cutting, stripping, crimping and punching needed• integral palm without lugs or terminals reduces material and

assembly weight• Small wire diameter provides maximum flexibility• roHS compliant

sPeCiFiCations• Dielectric Strength: 20 kV/mm• Flammability rating: UL 94V-0• max Working Voltage, iec/UL 758: 1,000 VAc, 1,500 VDc• max Working Voltage, UL 67: 600 VAc/Dc• Working temperature: 221 °F max• Wire Diameter: 0.006”• complies With: iec 60439.1, iec 61439.1, iec 61439.1 class ii• material: copper, Polyvinylchloride

Finish• tinned or bare as noted

typical Application current rating: 125 – 160 A – Finish: tinned

Catalog numberCrosssection(kcmil)

Conductorwidth(in.)

ConductorThickness(in.)

L (in.) A (in.) B (in.) C (in.) d (in.) Hs1 (in.) Hs2 (in.) Qty.

IBSB25230 49.34 0.47 0.11 9.06 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB25330 49.34 0.47 0.11 12.99 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB25430 49.34 0.47 0.11 16.93 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB25530 49.34 0.47 0.11 20.87 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB25630 49.34 0.47 0.11 24.8 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB25830 49.34 0.47 0.11 32.68 0.3 0.3 0.71 0.35 0.26 0.26 10

IBSB251030 49.34 0.47 0.11 40.55 0.3 0.3 0.71 0.35 0.26 0.26 10

typical Application current rating: 250 A – Finish: tinned


Conductorwidth(in.)



IBSB50230 98.68 0.79 0.12 9.06 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB50330 98.68 0.79 0.12 12.99 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB50430 98.68 0.79 0.12 16.93 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB50530 98.68 0.79 0.12 20.87 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB50630 98.68 0.79 0.12 24.8 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB50830 98.68 0.79 0.12 32.68 0.35 0.43 1.06 0.35 0.33 0.41 10

IBSB501030 98.68 0.79 0.12 40.55 0.35 0.43 1.06 0.35 0.33 0.41 10


1




Conductorwidth(in.)



IBSB70230 138.15 0.79 0.17 9.06 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB70330 138.15 0.79 0.17 12.99 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB70430 138.15 0.79 0.17 16.93 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB70530 138.15 0.79 0.17 20.87 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB70630 138.15 0.79 0.17 24.8 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB70830 138.15 0.79 0.17 32.68 0.35 0.43 1.06 0.43 0.33 0.41 10

IBSB701030 138.15 0.79 0.17 40.55 0.35 0.43 1.06 0.43 0.33 0.41 10



Conductorwidth(in.)



IBSB100230 197.35 0.94 0.2 9.06 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB100330 197.35 0.94 0.2 12.99 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB100430 197.35 0.94 0.2 16.93 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB100530 197.35 0.94 0.2 20.87 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB100630 197.35 0.94 0.2 24.8 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB100830 197.35 0.94 0.2 32.68 0.35 0.43 1.22 0.51 0.33 0.41 10

IBSB1001030 197.35 0.94 0.2 40.55 0.35 0.43 1.22 0.51 0.33 0.41 10

typical Application current rating: 400 A – Finish: Bare


Conductorwidth(in.)



IBSBR120230 236.82 1.26 0.17 9.06 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR120330 236.82 1.26 0.17 12.99 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR120430 236.82 1.26 0.17 16.93 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR120530 236.82 1.26 0.17 20.87 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR120630 236.82 1.26 0.17 24.8 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR120830 236.82 1.26 0.17 32.68 0.43 0.43 1.54 0.47 0.41 0.41 2

IBSBR1201030 236.82 1.26 0.17 40.55 0.43 0.43 1.54 0.47 0.41 0.41 2



Conductorwidth(in.)



IBSBR185330 365.10 1.26 0.28 12.99 0.47 0.55 1.54 0.63 0.41 0.49 2

IBSBR185430 365.10 1.26 0.28 16.93 0.47 0.55 1.54 0.63 0.41 0.49 2

IBSBR185530 365.10 1.26 0.28 20.87 0.47 0.55 1.54 0.63 0.41 0.49 2

IBSBR185630 365.10 1.26 0.28 24.80 0.47 0.55 1.54 0.63 0.41 0.49 2

IBSBR185830 365.10 1.26 0.28 32.68 0.47 0.55 1.54 0.63 0.41 0.49 2

IBSBR1851030 365.10 1.26 0.28 40.55 0.47 0.55 1.54 0.63 0.41 0.49 2


1




Conductorwidth(in.)



IBSBR240330 473.65 1.26 0.36 12.99 0.47 0.55 1.54 0.73 0.41 0.49 2

IBSBR240430 473.65 1.26 0.36 16.93 0.47 0.55 1.54 0.73 0.41 0.49 2

IBSBR240530 473.65 1.26 0.36 20.87 0.47 0.55 1.54 0.73 0.41 0.49 2

IBSBR240630 473.65 1.26 0.36 24.8 0.47 0.55 1.54 0.73 0.41 0.49 2

IBSBR240830 473.65 1.26 0.36 32.68 0.47 0.55 1.54 0.73 0.41 0.49 2

IBSBR2401030 473.65 1.26 0.36 40.55 0.47 0.55 1.54 0.73 0.41 0.49 2

maximum Ampacity ratingsCross section (mm²/kcmil) ÄT 30° C (A) ÄT 40° C (A) ÄT 45° C (A) ÄT 50° C (A) ÄT 55° C (A) ÄT 60° C (A) ÄT 70° C (A) 2 Bar Current

Coefficient3 Bar Current Coefficient

25/49.34 116 134 142 150 157 164 177 1.6 2

50/98.68 213 246 260 274 288 301 325 1.6 2

70/138.15 226 261 277 291 306 319 345 1.6 2

100/197.35 298 344 365 385 404 422 456 1.6 2

120/236.82 363 419 444 468 491 513 554 1.6 2

185/365.1 416 480 509 537 563 588 635 1.6 2

240/473.65 556 642 681 718 753 786 849 1.6 2

circuit Breaker compatibilityCircuit Breaker Current Rating 125/160 A 250 A 300 A 350 A 400 A 500 A 630 ACatalog number IBsB25x IBsB50x IBsB70x IBsB100x IBsBR120x IBsBR185x IBsBR240x

Schneider Electric® Compact® (IEC) NSA NG 125 NSX 250 NSX 400 NSX 400 NSX 400 NSX 630 NSX 630

Square D® PowerPact® (UL) HFrame JFrame LFrame LFrame LFrame

ABB® Tmax® (IEC)"T1 T2 XT1 XT2"

"T3 XT3 XT4"

T4 T4 T5 T5 T5

ABB® Tmax® (UL) "T1 T2" T4 T5 T5 T5

GE® Record Plus® (IEC/UL) FD 160 FE 250 FG 400 FG 400 FG 400 FG 630 FG 630

Siemens® Sentron® (IEC/UL)

"VL160X 3VL1 VL160 3VL2"

"VL250 3VL3"

"VL400 3VL4"

"VL400 3VL4"

"VL400 3VL4"

Moeller® xEnergy® (IEC) NZM1 NZM2 NZM3 NZM3 NZM3 NZM3 NZM3

Cutler Hammer® Series G (UL) EG Frame JG Frame LG Frame LG Frame LG Frame LG Frame LG Frame

Legrand® (IEC) "DPX 160 DPX3 160"

"DPX 250 DPX3 250" DPX 630 DPX 630 DPX 630 DPX 630 DPX 630

Hager® (IEC) h3 160 h3 250 h3 630 h3 630


1


ibs Flat insulated braided ConduCtor

industry standards



aPPliCationiBS Flat insulated Braided conductors are the ideal ready-to-install flexible wire replacement solution. they connect directly to the front access terminals of an electrical device without the need for additional accessories, such as angular connectors, spreaders, ring terminal connectors or extenders. iBS Flat insulated Braided conductors are available in cross section of 25 and 50 mm² (49.34 and 98.68 kcmil), lengths from 230 to 1,030 mm (9.06” to 40.55”), and amperages ranging from 177 to 274 A.manufactured in an iSo 9001 certified proprietary automated facility, iBS Flat insulated Braided conductors are formed by weaving high-quality electrolytic copper wire to form a durable low voltage connector with maximum flexibility that allows for more compact power to electrical device. the iBS Flat insulated Braided conductor allows users to reduce the total size and weight of the installation, improving both design flexibility and assembly aesthetics.the iBS Flat insulated Braided conductor features integral pre-punched palms that are ready to connect out of the box. there are no lugs to purchase or install, making connections simpler and faster and eliminating faulty connections due to vibration or fatigue. the insulation is a high-resistance self-extinguishing PVc.

Features• Suitable for all main electrical devices• resistant to vibration, improving reliability and performance• improves assembly flexibility and aesthetics• Quick and easy installation• no additional cutting, stripping, crimping and punching needed• integral palm without lugs or terminals reduces material and

assembly weight• Small wire diameter provides maximum flexibility• roHS compliant

sPeCiFiCations• Dielectric Strength: 20 kV/mm• Flammability rating: UL 94V-0• max Working Voltage, iec/UL 758: 1,000 VAc, 1,500 VDc• max Working Voltage, UL 67: 600 VAc/Dc• Working temperature: 221 °F max• Wire Diameter: 0.006 (in.)• material: copper, Polyvinylchloride




Conductorwidth(in.)



IBS25230810 49.34 0.79 0.07 9.06 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS25330810 49.34 0.79 0.07 12.99 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS25430810 49.34 0.79 0.07 16.93 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS25530810 49.34 0.79 0.07 20.87 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS25630810 49.34 0.79 0.07 24.8 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS25830810 49.34 0.79 0.07 32.68 0.39 0.47 0.98 0.24 0.33 0.41 10

IBS251030810 49.34 0.79 0.07 40.55 0.39 0.47 0.98 0.24 0.33 0.41 10



Conductorwidth(in.)



IBS5023010 98.68 0.79 0.15 9.06 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS5033010 98.68 0.79 0.15 12.99 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS5043010 98.68 0.79 0.15 16.93 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS5053010 98.68 0.79 0.15 20.87 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS5063010 98.68 0.79 0.15 24.8 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS5083010 98.68 0.79 0.15 32.68 0.47 0.47 0.98 0.3 0.41 0.41 10

IBS50103010 98.68 0.79 0.15 40.55 0.47 0.47 0.98 0.3 0.41 0.41 10


1


maximum Ampacity ratingsCross section (mm²/kcmil) ÄT 30° C (A) ÄT 40° C (A) ÄT 45° C (A) ÄT 50° C (A) ÄT 55° C (A) ÄT 60° C (A) ÄT 70° C (A) 2 Bar Current

Coefficient3 Bar Current Coefficient

25/49.34 137 158 167 177 185 193 209 1.6 2

50/98.68 213 246 260 274 288 301 325 1.6 2

circuit Breaker compatibilityCircuit Breaker Current Rating 125/160 A 250 ACatalog number IBs25x IBs50x

Schneider Electric® Compact® (IEC) "NSX 100 NSX 160" NSX 250

Square D® PowerPact® (UL) JFrame JFrame

ABB® Tmax® (IEC)"T3 XT3 XT4"

ABB® Tmax® (UL) T3 T4

GE® Record Plus® (IEC/UL) FE 160 FE 250

Siemens® Sentron® (IEC/UL) "VL250 3VL3"

Moeller® xEnergy® (IEC) NZM2

Cutler Hammer® Series G (UL) JG Frame JG Frame

Legrand® (IEC) "DPX 250 DPX3 250"

Hager® (IEC) h3 250

ibs round insulated braided ConduCtor

industry standards



aPPliCationiBS round insulated Braided conductors are the ideal ready-to-install flexible wire replacement solution. they connect to the terminals of an electrical device without the need for additional accessories, such as angular connectors, spreaders, ring terminal connectors or extenders. iBS round insulated Braided conductors are available in cross sections of 120, 185 and 240 mm² (236.82, 365.10, and 473.65 kcmil), lengths from 330 to 1,030 mm (9.06” to 40.55”), and amperages ranging from 420 to 630 A.manufactured in an iSo 9001 certified facility, iBS round insulated Braided conductors are formed by weaving high-quality electrolytic copper wire to form a durable low voltage connector with maximum flexibility that allows for more compact power connections. the iBS round insulated Braided conductor allows users to reduce the total size and weight of the installation, improving both design flexibility and assembly aesthetics.the iBS round insulated Braided conductor features pre-punched palms that are ready to connect out of the box. there are no lugs

to purchase or install, making connections simpler and faster and eliminating faulty connections due to vibration or fatigue. the insulation is a high-resistance self-extinguishing PVc.

Features• resistant to vibration, improving reliability and performance• improves assembly flexibility and aesthetics• Quick and easy installation• no additional cutting, stripping, crimping and punching needed• Small wire diameter provides maximum flexibility• roHS compliant

sPeCiFiCations• Dielectric Strength: 20 kV/mm• Flammability rating: UL 94V-0• max Working Voltage, iec/UL 758: 1,000 VAc, 1,500 VDc• max Working Voltage, UL 67: 600 VAc/Dc• Working temperature: 221 °F max• Wire Diameter: 0.006 (in.)• material: copper, Polyvinylchloride



1


typical Application current rating: 400 ACatalog number Cross section Conductor

width (in.)ConductorThickness (in.)

LengthL (in.) A (in.) diameter

Ø (in.)Hole sizeHs (in.) Qty.

IBS12033010 236.82 kcmil 0.94 0.39 12.99 0.47 1.06 0.41 2

IBS12043010 236.82 kcmil 0.94 0.39 16.93 0.47 1.06 0.41 2

IBS12053010 236.82 kcmil 0.94 0.39 20.87 0.47 1.06 0.41 2

IBS12063010 236.82 kcmil 0.94 0.39 24.80 0.47 1.06 0.41 2

IBS12083010 236.82 kcmil 0.94 0.39 32.68 0.47 1.06 0.41 2

IBS120103010 236.82 kcmil 0.94 0.39 40.55 0.47 1.06 0.41 2





IBS18533010 365.10 kcmil 0.94 0.59 12.99 0.47 1.22 0.41 2

IBS18543010 365.10 kcmil 0.94 0.59 16.93 0.47 1.22 0.41 2

IBS18553010 365.10 kcmil 0.94 0.59 20.87 0.47 1.22 0.41 2

IBS18563010 365.10 kcmil 0.94 0.59 24.80 0.47 1.22 0.41 2

IBS18583010 365.10 kcmil 0.94 0.59 32.68 0.47 1.2 0.41 2

IBS185103010 365.10 kcmil 0.94 0.59 40.55 0.47 1.22 0.41 2





IBS24033012 473.65 kcmil 1.26 0.59 12.99 0.51 1.42 0.49 2

IBS24043012 473.65 kcmil 1.26 0.59 16.93 0.51 1.42 0.49 2

IBS24053012 473.65 kcmil 1.26 0.59 20.87 0.51 1.42 0.49 2

IBS24063012 473.65 kcmil 1.26 0.59 24.80 0.51 1.42 0.49 2

IBS24083012 473.65 kcmil 1.26 0.59 32.68 0.51 1.42 0.49 2

IBS240103012 473.65 kcmil 1.26 0.59 40.55 0.51 1.42 0.49 2

maximum Ampacity ratings"Cross section (mm²/kcmil)" ÄT 30° C (A) ÄT 40° C (A) ÄT 45° C (A) ÄT 50° C (A) ÄT 55° C (A) ÄT 60° C (A) ÄT 70° C (A) 2 Bar Current

Coefficient120/236.82 325 376 398 420 441 460 497 1.6

185/365.10 407 470 499 526 552 576 622 1.6

240/473.65 488 563 598 630 661 690 745 1.6


1

Flexible ConduCtors eArth Ground brAids

eArth Ground brAids

mbJ GroundinG and bondinG braid, tinned CoPPer

industry standards

UL Listed UL467

• complies With: iec 60439.1, iec 61439.1

aPPliCationmBJ Grounding and Bonding Braids are a reliable and convenient grounding solution for applications that require flexibility and durability. the tinned copper ground braids with massivated palms come ready to install without any additional cutting, stripping, crimping or punching and do not require the addition of tin or crimped lugs. the proprietary manufacturing process optimizes the electrical contact between each wire and helps eliminate moisture issues in the palms, preventing corrosion and lengthening the useful life of the braid.

Features• complete range of earth/ground flexible connections from 6 -

100 mm² (11.84 - 197.35 kcmil) cross section and from 100 - 500• mm (3.937” - 19.685”) length• integral palm, without tin or crimped lugs for superior electrical

contact and tensile strength resistance• resistant to vibration and fatigue, reducing maintenance• Provides weight savings, material savings and lower impedance

when compared to similar lugged cables with insulation• ready to use out of the box, eliminates the need for cutting,

stripping, crimping and punching• Quick and easy to install• recommended by the emc/emi directives and less impedance

than cables• GoSt compliant• roHS compliant

sPeCiFiCations• Working temperature: 221 °F max• material: copper


Catalog number Intensity Thickness T (in.) Cross section Length

L (in.)Hole size Hs (in.) A (in.) B (in.) unit weight (lb.) Qty.

MBJ61506 40 A 0.043 11.84 kcmil 5.906" 0.256" 0.433 0.709 0.022 10

MBJ62006 40 A 0.043 11.84 kcmil 7.874 0.256 0.433 0.709 0.037 10

MBJ102006 75 A 0.043 19.74 kcmil 7.874 0.256 0.433 0.709 0.048 10

MBJ103006 75 A 0.043 19.74 kcmil 11.811 0.256 0.433 0.709 0.073 10

MBJ161006 120 A 0.059 31.57 kcmil 3.937 0.256 0.591 0.787 0.040 10

MBJ161008 120 A 0.059 31.57 kcmil 3.937 0.335 0.591 0.787 0.040 10

MBJ161506 120 A 0.059 31.57 kcmil 5.906 0.256 0.591 0.787 0.077 10

MBJ161508 120 A 0.059 31.57 kcmil 5.906 0.335 0.591 0.787 0.077 10

MBJ162006 120 A 0.059 31.57 kcmil 7.874 0.256 0.591 0.787 0.073 10

MBJ162008 120 A 0.059 31.57 kcmil 7.874 0.335 0.591 0.787 0.073 10

MBJ162508 120 A 0.059 31.57 kcmil 9.843 0.335 0.591 0.787 0.088 10

MBJ163006 120 A 0.059 31.57 kcmil 11.811 0.256 0.591 0.787 0.110 10

MBJ163008 120 A 0.059 31.57 kcmil 11.811 0.335 0.591 0.787 0.110 10

MBJ165008 120 A 0.059 31.57 kcmil 19.685 0.335 0.591 0.787 0.180 10

MBJ2510010 150 A 0.059 49.34 kcmil 3.937 0.413 0.866 1.102 0.059 10

MBJ2515010 150 A 0.059 49.34 kcmil 5.906 0.413 0.866 1.102 0.086 10

MBJ252006 150 A 0.059 49.34 kcmil 7.874 0.256 0.866 1.102 0.114 10

MBJ2520010 150 A 0.059 49.34 kcmil 7.874 0.413 0.866 1.102 0.114 10

MBJ2520012 150 A 0.059 49.34 kcmil 7.874 0.492 0.866 1.102 0.114 10

MBJ2525010 150 A 0.059 49.34 kcmil 9.843 0.413 0.866 1.102 0.141 10

MBJ2530010 150 A 0.059 49.34 kcmil 11.811 0.413 0.866 1.102 0.169 10

MBJ2550010 150 A 0.059 49.34 kcmil 19.685 0.413 0.866 1.102 0.286 10


1


Catalog number Intensity Thickness T (in.) Cross section Length

L (in.)Hole size Hs (in.) A (in.) B (in.) unit weight (lb.) Qty.

MBJ3010010 180 A 0.079 59.20 kcmil 3.937 0.413 0.866 1.102 0.070 10

MBJ3015010 180 A 0.079 59.20 kcmil 5.906 0.413 0.866 1.102 0.103 10

MBJ3020010 180 A 0.079 59.20 kcmil 7.874 0.413 0.866 1.102 0.136 10

MBJ3025010 180 A 0.079 59.20 kcmil 9.843 0.413 0.866 1.102 0.165 10

MBJ3030010 180 A 0.079 59.20 kcmil 11.811 0.413 0.866 1.102 0.202 10

MBJ3050010 180 A 0.079 59.20 kcmil 19.685 0.413 0.866 1.102 0.341 10

MBJ3525025 197 A 0.059 69.07 kcmil 9.843 1.004 1.575 1.772 0.196 10

MBJ3510010 197 A 0.083 69.07 kcmil 3.937 0.413 0.866 1.102 0.081 10

MBJ3515010 197 A 0.083 69.07 kcmil 5.906 0.413 0.866 1.102 0.119 10

MBJ3520010 197 A 0.083 69.07 kcmil 7.874 0.413 0.866 1.102 0.158 10

MBJ3525010 197 A 0.083 69.07 kcmil 9.843 0.413 0.866 1.102 0.196 10

MBJ3530010 197 A 0.083 69.07 kcmil 11.811 0.413 0.866 1.102 0.242 10

MBJ3550010 197 A 0.083 69.07 kcmil 19.685 0.413 0.866 1.102 0.396 10

MBJ5010010 250 A 0.098 98.68 kcmil 3.937 0.413 1.102 1.300 0.114 10

MBJ5015010 250 A 0.098 98.68 kcmil 5.906 0.413 1.102 1.300 0.169 10

MBJ502006 250 A 0.098 98.68 kcmil 7.874 0.256 1.102 1.300 0.264 10

MBJ5020010 250 A 0.098 98.68 kcmil 7.874 0.413 1.102 1.300 0.264 10

MBJ5020012 250 A 0.098 98.68 kcmil 7.874 0.492 1.102 1.300 0.264 10

MBJ5020016 250 A 0.098 98.68 kcmil 7.874 0.650 1.102 1.300 0.242 10

MBJ5020018 250 A 0.098 98.68 kcmil 7.874 0.728 1.102 1.300 0.242 10

MBJ5025010 250 A 0.098 98.68 kcmil 9.843 0.413 1.102 1.300 0.279 10

MBJ503006 250 A 0.098 98.68 kcmil 11.811 0.256 1.102 1.300 0.330 10

MBJ5030010 250 A 0.098 98.68 kcmil 11.811 0.413 1.102 1.300 0.337 10

MBJ5030016 250 A 0.098 98.68 kcmil 11.811 0.650 1.102 1.300 0.330 10

MBJ5030018 250 A 0.098 98.68 kcmil 11.811 0.728 1.102 1.300 0.308 10

MBJ5050010 250 A 0.098 98.68 kcmil 19.685 0.413 1.102 1.300 0.561 10

MBJ5050012 250 A 0.098 98.68 kcmil 19.685 0.492 1.102 1.300 0.561 10

MBJ7030022 290 A 0.110 138.15 kcmil 11.811 0.886 1.575 1.772 0.440 10

MBJ703006 290 A 0.133 138.15 kcmil 11.811 0.256 1.102 1.300 0.462 10

MBJ7030010 290 A 0.133 138.15 kcmil 11.811 0.413 1.102 1.300 0.462 10

MBJ7030012 290 A 0.133 138.15 kcmil 11.811 0.492 1.102 1.300 0.462 10

MBJ7030016 290 A 0.133 138.15 kcmil 11.811 0.650 1.102 1.300 0.440 10

MBJ7050010 290 A 0.133 138.15 kcmil 19.685 0.413 1.102 1.300 0.748 10

MBJ10025016 349 A 0.157 197.35 kcmil 9.843 0.650 1.969 2.165 0.559 10

MBJ10025030 349 A 0.157 197.35 kcmil 9.843 1.201 1.969 2.165 0.559 10

MBJ10050016 349 A 0.157 197.35 kcmil 19.685 0.650 1.969 2.165 1.118 10

MBJ10050030 349 A 0.157 197.35 kcmil 19.685 1.201 1.969 2.165 1.118 10


1


CPi GroundinG and bondinG braid, stainless steel

industry standards

UL Listed, File no. 467

complies With: iec 60439.1, iec 61439.1

aPPliCationHigh-quality cPi stainless steel grounding and bonding braids can be installed in extremely corrosive environments, like offshoreapplications or coastal applications. the full range of cPi braids are ideal for applications using stainless steel pipe or tanks, like the food and beverage industry, building industry, transportation, oil and chemical industry.Hoffman offers 316L stainless steel braids and lugs, one of the highest resistant stainless steel options on the market. Proprietary manufacturing process has been optimized to provide the best braiding, crimping, cutting and punching.

Features• Superior abrasion, corrosion, chemical and UV resistance make

cPi braids ideal for outdoor applications• Great for expansion joints where constant movement requires a

flexible and durable solution• ready to use out of the box, eliminates the need for cutting,

stripping, crimping and punching• Quick and easy to install• resistant to vibration and fatigue, reducing maintenance• Will not rust or discolor, so the appearance will never fade or

change• excellent electrical contact• no additional lugs or terminals needed• non-magnetic material• recommended by the emc/emi directives• GoSt compliant• roHS compliant

sPeCiFiCations• material: Stainless Steel 316L (en 1.4404)

Catalog number Cross section Length L (in.)

Hole size Hs (in.) A (in.) B (in.) C (in.) d (in.) unit weight (lb.) Qty.

CPI161508 31.57 kcmil 5.906 0.335 0.689 0.787 0.394 0.118 0.068 10

CPI162008 31.57 kcmil 7.874 0.335 0.689 0.787 0.394 0.118 0.082 10

CPI162508 31.57 kcmil 9.843 0.335 0.689 0.787 0.394 0.118 0.095 10

CPI163008 31.57 kcmil 11.811 0.335 0.689 0.787 0.394 0.118 0.11 10

CPI164008 31.57 kcmil 15.748 0.335 0.689 0.787 0.394 0.118 0.137 10

CPI166008 31.57 kcmil 23.622 0.335 0.689 0.787 0.394 0.118 0.192 10

CPI2515010 49.34 kcmil 5.906 0.413 1.043 1.181 0.591 0.138 0.128 10

CPI2520010 49.34 kcmil 7.874 0.413 1.043 1.181 0.591 0.138 0.15 10

CPI2525010 49.34 kcmil 9.843 0.413 1.043 1.181 0.591 0.138 0.172 10

CPI2530010 49.34 kcmil 11.811 0.413 1.043 1.181 0.591 0.138 0.194 10

CPI2540010 49.34 kcmil 15.748 0.413 1.043 1.181 0.591 0.138 0.238 10

CPI2560010 49.34 kcmil 23.622 0.413 1.043 1.181 0.591 0.138 0.324 10

CPI3515012 69.07 kcmil 5.906 0.512 1.043 1.181 0.591 0.157 0.157 10

CPI3520012 69.07 kcmil 7.874 0.512 1.043 1.181 0.591 0.157 0.187 10

CPI3525012 69.07 kcmil 9.843 0.512 1.043 1.181 0.591 0.157 0.218 10

CPI3530012 69.07 kcmil 11.811 0.512 1.043 1.181 0.591 0.157 0.247 10

CPI3540012 69.07 kcmil 15.748 0.512 1.043 1.181 0.591 0.157 0.309 10

CPI3560012 69.07 kcmil 23.622 0.512 1.043 1.181 0.591 0.157 0.43 10

CPI5015012 98.68 kcmil 5.906 0.512 1.181 1.181 0.591 0.197 0.245 10

CPI5020012 98.68 kcmil 7.874 0.512 1.181 1.181 0.591 0.197 0.287 10

CPI5025012 98.68 kcmil 9.843 0.512 1.181 1.181 0.591 0.197 0.331 10

CPI5030012 98.68 kcmil 11.811 0.512 1.181 1.181 0.591 0.197 0.375 10

CPI5040012 98.68 kcmil 15.748 0.512 1.181 1.181 0.591 0.197 0.461 10

CPI5060012 98.68 kcmil 23.622 0.512 1.181 1.181 0.591 0.197 0.635 10


1


Catalog number Cross section Length L (in.)

Hole size Hs (in.) A (in.) B (in.) C (in.) d (in.) unit weight (lb.) Qty.

CPI70110012 138.15 kcmil 43.307 0.512 1.181 1.181 0.591 0.228 1.464 10

CPI7015012 138.15 kcmil 5.906 0.512 1.181 1.181 0.591 0.228 0.306 10

CPI7020012 138.15 kcmil 7.874 0.512 1.181 1.181 0.591 0.228 0.368 10

CPI7025012 138.15 kcmil 9.843 0.512 1.181 1.181 0.591 0.228 0.428 10

CPI7030012 138.15 kcmil 11.811 0.512 1.181 1.181 0.591 0.228 0.489 10

CPI7040012 138.15 kcmil 15.748 0.512 1.181 1.181 0.591 0.228 0.611 10

CPI7060012 138.15 kcmil 23.622 0.512 1.181 1.181 0.591 0.228 0.855 10

CPI7080012 138.15 kcmil 31.496 0.512 1.181 1.181 0.591 0.228 1.098 10

bJ round braid with CrimPed luGs

Features• ready to use out of the box, saving installation time and labor• • recommended by the emc directives• • Allows for bending very close to the contact area• • roHS compliant

sPeCiFiCations• material: copper• Working temperature: 221 °F max


Catalog number Intensity Cross section Length L (in.) wire diameter (in.) Hole sizeHs (in.) unit weight(lb.) Qty.

BJ6150S 45 A 11.84 kcmil 5.91 0.006 0.26 0.02 10

BJ6200S 45 A 11.84 kcmil 7.87 0.006 0.26 0.03 10

BJ10300S 75 A 19.74 kcmil 11.81 0.006 0.26 0.07 10


1

Flexible ConduCtors Power shunts

Power shunts

PbC braided Power shunt

Features• ideal for transformer-busduct link• Undrilled palms can be customize by power press to fit customer

specific designs• extra flexible power connection and good resistance to vibration

sPeCiFiCations• Wire Diameter: 0.006 (in.)• material: copper


Catalog number Cross section .T 30 k .T 50 k Length L (in.) A (in.) B (in.) C (in.) 2 Bar Current

Coefficient Qty.

PBC100X250 197.35 kcmil 349 A 462 A 9.84 1.38 1.58 0.28 1.72 2

PBC100X500 197.35 kcmil 349 A 462 A 19.7 1.38 1.58 0.28 1.72 2

PBC120X250 236.82 kcmil 385 A 511 A 9.84 1.38 1.58 0.3 1.72 2

PBC150X250 296.03 kcmil 440 A 583 A 9.84 2.17 1.97 0.32 1.72 2

PBC150X500 296.03 kcmil 440 A 583 A 19.7 2.17 1.97 0.32 1.72 2

PBC200X250 394.70 kcmil 550 A 729 A 9.84 2.17 1.97 0.35 1.72 2

PBC200X500 394.70 kcmil 550 A 729 A 19.7 2.17 1.97 0.35 1.72 2

PBC250X300 493.38 kcmil 651 A 863 A 11.8 3.35 1.97 0.41 1.72 2

PBC300X400 592.06 kcmil 716 A 948 A 15.75 3.35 2.36 0.43 1.65 2

PBC400X400 789.41 kcmil 853 A 1,131 A 15.75 3.35 3.15 0.43 1.6 2

PBC500X400 986.76 kcmil 917 A 1,216 A 15.75 4.13 3.94 0.43 1.65 2

PBC600X450 1,184.12 kcmil 1,101 A 1,459 A 17.7 4.13 3.94 0.51 1.6 2

PBC800X450 1,578.82 kcmil 1,376 A 1,823 A 17.7 4.13 3.94 0.55 1.6 2

PBC1000X450 1,973.52 kcmil 1,651 A 2,188 A 17.7 4.13 3.94 0.63 1.6 2

PBC1200X500 2,368.23 kcmil 1,982 A 2,626 A 19.7 4.92 4.72 0.69 1.6 2

When used in parallel, the two shunts must be spaced with a minimum distance equal to the thickness of the shunt to allow air cooling.


1

Flexible ConduCtors FlAt brAids

FlAt brAids

FtCb Flat braid in Coil, tinned CoPPerindustry standards

UL recognized

sPeCiFiCations• material: copper


Wire Diameter: 0.006 (in.)

Catalog number nominalCurrent Cross section number

of wires Length (ft.) Thickness (in.) width (in.) unit weight (lb.) Qty.

FTCB153 30 A 5.92 kcmil 168 82 0.04 0.2 0.07 1

FTCB155 45 A 9.87 kcmil 288 82 0.04 0.3 0.11 1

FTCB158 65 A 15.78 kcmil 456 82 0.06 0.3 0.18 1

FTCB1510 75 A 19.74 kcmil 576 82 0.06 0.4 0.22 1

FTCB1516 120 A 31.57 kcmil 896 82 0.06 0.6 0.35 1

FTCB1520 140 A 39.47 kcmil 1,120 82 0.06 0.8 0.44 1

FTCB1525 150 A 49.34 kcmil 1,404 82 0.06 0.9 0.55 1

FTCB1530 180 A 59.20 kcmil 1,692 82 0.08 0.9 0.66 1

FTCB1535 200 A 69.07 kcmil 1,980 82 0.1 0.9 0.77 1

FTCB1540 220 A 78.94 kcmil 2,272 82 0.1 1 0.88 1

FTCB1550 250 A 98.68 kcmil 2,848 82 0.12 1.1 1.1 1

FTCB1560 280 A 118.41 kcmil 3,392 82 0.12 1.2 1.32 1

FTCB1570 290 A 138.15 kcmil 3,968 82 0.14 1.2 1.54 1

FTCB1575 300 A 148.01 kcmil 4,256 82 0.16 1.2 1.65 1

FTCB15100 360 A 197.35 kcmil 5,664 82 0.16 1.6 2.2 1

Wire Diameter: 0.008(in.)

Catalog number nominalCurrent Cross section number

of wires Length (ft.) Thickness (in.) width (in.) unit weight (lb.) Qty.

FTCB205 45 A 9.87 kcmil 168 1,640 0.04 0.3 0.11 1

FTCB2010 75 A 19.74 kcmil 312 492 0.06 0.4 0.22 1

FTCB2016 120 A 31.57 kcmil 512 492 0.08 0.6 0.35 1

FTCB2025 150 A 49.34 kcmil 792 328 0.06 1 0.55 1

When used in parallel, the two shunts must be spaced with a minimum distance equal to the thickness of the shunt to allow air cooling.


1


FrCb Flat braid in Coil, Plain CoPPerFeatures• Braids in coil are mainly used for power distribution or earthing

applications• non-magnetic material


Catalog number nominal Current Cross section number of wires wire

diameter (in.) Length (ft.) Thickness (in.) width (in.) unit weight (lb.) Qty.

FRCB153 30 A 5.92 kcmil 168 0.006 82 0.04 0.2 0.07 1

FRCB155 45 A 9.87 kcmil 288 0.006 82 0.04 0.3 0.11 1

FRCB158 65 A 15.78 kcmil 456 0.006 82 0.06 0.3 0.18 1

FRCB1510 75 A 19.74 kcmil 576 0.006 82 0.06 0.4 0.22 1

FRCB1516 120 A 31.57 kcmil 896 0.006 82 0.06 0.6 0.35 1

FRCB1520 140 A 39.47 kcmil 1,120 0.006 82 0.06 0.8 0.44 1

FRCB1525 150 A 49.34 kcmil 1,404 0.006 82 0.06 0.9 0.55 1

FRCB1530 180 A 59.20 kcmil 1,692 0.006 82 0.08 0.9 0.66 1

FRCB1535 200 A 69.07 kcmil 1,980 0.006 82 0.1 0.9 0.77 1

FRCB1540 220 A 78.94 kcmil 2,272 0.006 82 0.1 1 0.88 1

FRCB1550 250 A 98.68 kcmil 2,848 0.006 82 0.12 1.1 1.1 1

FRCB1560 280 A 118.41 kcmil 3,392 0.006 82 0.12 1.2 1.32 1

FRCB1570 290 A 138.15 kcmil 3,968 0.006 82 0.14 1.2 1.54 1

FRCB1575 300 A 148.01 kcmil 4,256 0.006 82 0.16 1.2 1.65 1

FRCB15100 360 A 197.35 kcmil 5,664 0.006 82 0.16 1.6 2.2 1

Unit weight is per meter (3.28 ft.).


1


FtCbi insulated Flat braid in Coil, tinned CoPPerFeatures• Braids in coil are mainly used for power distribution or earthing

applications• non-magnetic material• tinned finish provides a theft-deterrent appearance

sPeCiFiCations• material: copper, Polyvinylchloride


Catalog number nominal Current Cross section number of wires wire

diameter (in.) Length (in.) Thickness (in.) width (in.) unit weight (lb.) Qty.

FTCBI16 120 A 31.57 kcmil 896 0.006 82 0.14 0.7 0.4 1

FTCBI1516 120 A 31.57 kcmil 896 0.006 328 0.14 0.7 0.4 1

FTCBI25 150 A 49.34 kcmil 1,404 0.006 82 0.14 1 0.64 1

FTCBI1525 150 A 49.34 kcmil 1,404 0.006 328 0.14 1 0.64 1

FTCBI35 200 A 69.07 kcmil 1,980 0.006 82 0.18 1 0.88 1

FTCBI50 250 A 98.68 kcmil 2,848 0.006 82 0.2 1.2 1.32 1

Insulation Thickness (in.) Insulation voltage Temperature Flammability Rating0.04 450 V 158 °F Max UL 94V0


Fssb Flat braid in Coil, stainless steelindustry standards

UL recognized

Features• High-quality durable stainless steel 316L provides superior

abrasion, corrosion, chemical, and UV resistance for outdoor and• corrosive applications• non-magnetic material• Duribility of product lengthens cycle time between maintainance

sPeCiFiCations• material: Stainless Steel 316L (en 1.4404)

Catalog number Cross section wire diameter (in.) Length (ft.) Thickness (in.) width (in.) unit weight(lb.) Qty.FSSB2516 31.57 kcmil 0.01 82 0.06 0.6 0.3 1

FSSB2525 49.34 kcmil 0.01 82 0.06 0.9 0.49 1

FSSB2550 98.68 kcmil 0.01 82 0.12 1.2 0.97 1



1

Flexible ConduCtors round brAids

round brAids

rtCb round braid in Coil, tinned CoPPerindustry standards

UL recognized



Catalog number nominal Current Cross section number of wires wire diameter (in.) Length (ft.) diameter (in.) unit weight (lb.) Qty.

RTCB156 45 A 11.84 kcmil 352 0.006 82 0.157 0.13 1

RTCB158 65 A 15.78 kcmil 464 0.006 82 0.177 0.18 1

RTCB1510 75 A 19.74 kcmil 560 0.006 82 0.197 0.22 1

RTCB1510HL 75 A 19.74 kcmil 560 0.006 328 0.197 0.22 1

RTCB1516 120 A 31.57 kcmil 900 0.006 82 0.236 0.35 1

RTCB1516HL 120 A 31.57 kcmil 900 0.006 328 0.236 0.35 1

RTCB1525 150 A 49.34 kcmil 1,416 0.006 82 0.315 0.55 1

RTCB1525HL 150 A 49.34 kcmil 1,416 0.006 328 0.295 0.55 1

RTCB1530 180 A 59.20 kcmil 1,680 0.006 82 0.354 0.66 1

RTCB1530HL 180 A 59.20 kcmil 1,680 0.006 246 0.31 0.66 1

RTCB1550 250 A 98.68 kcmil 2,820 0.006 82 0.433 1.1 1

RTCB1575 300 A 148.01 kcmil 4,236 0.006 82 0.531 1.65 1

RTCB15100 360 A 197.35 kcmil 5,652 0.006 82 0.669 2.2 1


rrCb round braid in Coil, Plain CoPPerFeatures• Braids in coil are mainly used for power distribution or earthing

applications• non-magnetic material



RRCB156 45 A 11.84 kcmil 352 0.006 82 0.157 0.13 1

RRCB158 65 A 15.78 kcmil 464 0.006 82 0.177 0.18 1

RRCB1510 75 A 19.74 kcmil 560 0.006 82 0.197 0.22 1

RRCB1516 120 A 31.57 kcmil 900 0.006 82 0.236 0.35 1

RRCB1525 150 A 49.34 kcmil 1,416 0.006 82 0.315 0.55 1

RRCB1530 180 A 59.20 kcmil 1,680 0.006 82 0.354 0.66 1

RRCB1550 250 A 98.68 kcmil 2,820 0.006 82 0.433 1.1 1

RRCB1575 300 A 148.01 kcmil 4,236 0.006 82 0.551 1.65 1

RRCB15100 360 A 197.35 kcmil 5,652 0.006 82 0.709 2.2 1



1


rrCbi insulated round braid in Coil, Plain CoPPersPeCiFiCations• material: copper, Polyvinylchloride


RRCBI1510 75 A 19.74 kcmil 560 0.006 82 0.276 0.22 1

RRCBI1516 120 A 31.57 kcmil 900 0.006 82 0.315 0.35 1



rtCbi insulated round braid in Coil, tinned CoPPersPeCiFiCations• material: copper, Polyvinylchloride

Finish• • Finish: tinned


RTCBI1510 75 A 19.74 kcmil 560 0.006 82 0.276 0.27 1

RTCBI1510HL 75 A 19.74 kcmil 560 0.006 328 0.276 0.27 1

RTCBI1516 120 A 31.57 kcmil 900 0.006 82 0.315 0.4 1

RTCBI1516HL 120 A 31.57 kcmil 900 0.006 328 0.315 0.4 1

RTCBI1525 150 A 49.34 kcmil 1,416 0.006 82 0.374 0.55 1

RTCBI1525HL 150 A 49.34 kcmil 1,416 0.006 328 0.374 0.62 1

RTCBI1530 180 A 59.20 kcmil 1,680 0.006 82 0.394 0.77 1

RTCBI1530HL 180 A 59.20 kcmil 1,680 0.006 246 0.394 0.77 1

RTCBI1550 250 A 98.68 kcmil 2,820 0.006 82 0.492 1.28 1




1


ttCe tubular braid in Coil, tinned CoPPeraPPliCationthe primary use of tubular braid is to provide sensitive cables with an emc/emi screen to shield them against electromagnetic, electrostatic and radio frequency interference. optimum screening performance is obtained using copper wire braid that can also be used for earth continuity purposes.

Features• For screening connecting cables between equipment used in an

electromagnetically disturbed environment• Supplied with draw wire



Catalog number Article number nominal Current Cross section number of wires wire diameter (in.) Length (ft.) unit weight (lb.) Qty.

TTCE3 510100 13 A 3.35 kcmil 96 0.006 164 0.04 1

TTCE5 510110 19 A 4.93 kcmil 144 0.006 164 0.06 1

TTCE8 510120 37 A 8.88 kcmil 252 0.006 164 0.11 1

TTCE8HL 504690 37 A 13.41 kcmil 216 0.008 656 0.11 1

TTCE10 510130 43 A 11.25 kcmil 320 0.006 164 0.12 1

TTCE15 510140 90 A 23.68 kcmil 334 0.008 164 0.27 1

TTCE20 510150 122 A 40.26 kcmil 288 0.012 164 0.42 1

TTCE25 510160 163 A 53.48 kcmil 384 0.012 82 0.6 1

TTCE30 510170 185 A 66.90 kcmil 480 0.012 82 0.7 1

TTCE35 510180 244 A 80.32 kcmil 576 0.012 82 0.83 1

coverage efficiencydiameter

Catalog number nominal (in.) Coverage maximum (in.) CoverageTTCE3 0.12 100% 0.24 90%

TTCE5 0.2 99% 0.39 92%

TTCE8 0.31 99% 0.63 95%

TTCE8HL 0.31 99% 0.63 95%

TTCE10 0.39 100% 0.79 92%

TTCE15 0.59 100% 1.18 94%

TTCE20 0.79 99% 1.57 87%

TTCE25 0.98 99% 1.97 92%

TTCE30 1.18 100% 2.36 90%

TTCE35 1.38 100% 2.76 94%



1

Flexible ConduCtors MAke Your own brAided ConneCtions

MAke Your own brAided ConneCtions

CreatinG braided ConneCtions

bd CrimP and drill tool • For crimping and drilling of braid terminals• Use with FrcB Flat Braid in coil, Plain copper and FtcB Flat

Braid in coil, tinned copper• includes guide and drill bit

Catalog number Cross section drill Bit diameter (mm) screw diameter unit weight (lb.) Qty.BD16 31.57 kcmil 6.5 M6 1.44 1

BD168 31.57 kcmil 8.5 M8 1.44 1

BD25 49.30 kcmil 11.0 M10 1.49 1

BD50 98.68 kcmil 12.5 M12 1.57 1

braid CrimPinG tool Kit Features• crimps PB lugs on braids using the Hydraulic eriFLeX

FLeXiBAr and Busbar Puncher• crimps braids and lugs flat and to a consistent thickness• Kit includes one punch and two dies to accomodate all PB lug

sizes• Quick and easy setup without tools• roHS compliant

sPeCiFiCations• material: Steel

Catalog number unit weight (lb.) Qty.HTC34 4.09 2


1


Pb luG For Flat braids

Features• crimp to FtcB or FrcB braids to create custom flexible

connections• crimped and drilled using BD crimp and Drill tool or crimping

tool for Hydraulic Work center• roHS compliant



Catalog number Cross section width w (in.)

Length L (in.)

Thickness T (in.) unit weight (lb.) Qty.

PALM16 31.57 kcmil 0.63 0.59 0.04 0.008 100

PALM25 49.34 kcmil 0.87 0.98 0.04 0.022 100

PALM50 98.68 kcmil 1.18 1.18 0.04 0.034 100


1


notes


2763.422.2211

763.422.2600

Power and GroundinG ConneCtivityPower and Ground ConneCtions

CHAPTER 2Power and Ground ConneCtions

GRoundinG PARTs

• Quick and easy connections• Large and versatile range• Connections from 0.10 to 1.38 inches

iso Low VoLTAGE insuLAToRs, imPERiAL THREAd

• wide range of sizes from 1 inch (25 mm) to 3.5 inches (89 mm)• Cost effective• High resistance to leakage current


ChaPter ContentsPowER And GRound ConnECTionsPowER And GRound ConnECTions oVERViEw

Power and Ground Connections Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38ConnECTinG CLAmPs And ACCEssoRiEs

Connecting Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39FC eriFLeX FLeXiBar to Busbar Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39BC ribbed steel Busbar Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40HCBC High Current Busbar Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40FBC eriFLeX FLeXiBar/Cable to Busbar Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41BMs Bimetal Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Cont-Kit Metal nuts and Bolts Contact Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

ConnECTinG BARuniversal Connecting Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

GRoundinG PARTseB earthing and neutral Busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44eB-44 earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44eB-60 earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45eB-20 earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46eC, eB earthing and neutral Busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47eC16 earthing/Grounding Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47eC35 earthing/Grounding Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49eB-36 earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49eB-168 earthing and neutral Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50eC-450 earthing/Grounding Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Mounting Clip for Plain Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51eBB-Kdr neutral Busbar din rail Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51eBB-KP neutral Busbar two Bar Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

insuLAToRsiso Low Voltage insulators, imperial thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53isoBoLt Low Voltage insulator Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54iso-tP Low Voltage insulators, Metric thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55iso-tP Low Voltage Male/Female insulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

sLEEVEsCabling sleeves - Braided and sPirFLeX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58PdBs Polyamide Braided sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58eriFLeX sPirFLeX spiral sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Cabling sleeves - ZiPFLeX, Glass Fiber and isolating silicone . . . . . . . . . . . . . . . . . . . . . . . .61eriFLeX ZiPFLeX sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61FGBs Fiberglass Braided sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61sBs isolating silicone sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

PRofiLEssteel Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63dr symmetric Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63drG asymmetric Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Pdr Perforated symmetric Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64PdrG Perforated asymmetric Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65irs angle support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

CHAPTER 2Power and Ground ConneCtions

CABELinG sLEEVEs

• expandable cabling sleeves for many applications• wiring mechanical protection aesthetic• Packed in easy dispense boxes

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http://www.pentairprotect.com


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Power and Ground ConneCtions Power and Ground ConneCtions overview

Power and Ground ConneCtions overview

Power and Ground ConneCtions ProduCt overview

Product Range

Connecting clamps

Universal connecting bar

Grounding parts

Spacer & accessories

Insulators

Sleeves

Profiles

Typical Uses

• Heavy-duty power connection• Connection between busbar / flexible

busbar / cable• Power distribution• “On site” installation / modification

• 450A power distribution bar• Unipolar distribution from busbar to cable• “On site” installation / modification

• Power, earthing/grounding and equipotential connections

• Numerous connections• Electrical bonding interconnection

• Switchgear & control equipment• Electrical equipment

manufacturers• Power generation (Wind, solar)• Data center

• Insulated or non-insulated spacer• Accessories for easy distribution block

assembly

• Power distribution switchgear• Machinery manufacturing

• Power distribution switchgear• Power generation• Telecom• Machinery manufacturing• Busduct

• Power distribution switchgear• Telecom• Machinery manufacturing• Industry & buildings

• Heavy-duty power connection insulator• Flat, on edge, busbar insulator• Universal versatile insulator

• Power distribution switchgear• Marine transportation• Machinery manufacturing

• Expandable cabling sleeves• Wiring mechanical protection• Wiring temperature protection

• Switchgear & control equipment• Transportation• Machinery manufacturing

• Symmetric / asymmetric profiles• Perforated or non-perforated profiles• Rapid assembly of all kinds of frameworks

• Switchgear & control equipment• Transportation• Machinery manufacturing

Typical Market


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Power and Ground ConneCtions ConneCtinG ClamPs and aCCessories

ConneCtinG ClamPs and aCCessories

ConneCtinG ClamPsFeatures• Allows excellent electrical contact• Very compact: space saving• Quick installation• ideal for on site modifications

FC eriFleX FleXiBar to BusBar ClamP

Features• connects eriFLeX FLeXiBAr to copper busbar• two plates complete with screws• Allows for excellent electrical contact• installs quickly and easily• ideal for on site modifications• roHS compliant

sPeCiFiCations• material: Steel• Quality class: 8.8• clamping capacity: 0.79 (in.)


TQ

Catalog number Busbar width (in.)

Conductor width (in.)

Height H (in.)

width w (in.) A (in.) B (in.) screw diameter sc Torque

TQ (ft-lb) unit weight (lb.) Qty.

FC50X24 1.97 0.79 – 0.95 2.95 2.05 1.42 2.32 M8 7.37 0.70 3

FC50X32 1.97 1.26 2.95 2.36 1.73 2.32 M8 7.37 0.80 3

FC50X40 1.97 1.57 2.95 2.68 2.05 2.32 M8 7.37 0.91 3

FC80X24 3.15 0.79 – 0.95 4.13 2.05 1.42 3.50 M8 7.37 0.95 3

FC80X32 3.15 1.26 4.13 2.36 1.73 3.50 M8 7.37 1.08 3

FC80X50 3.15 1.97 4.13 3.07 2.44 3.50 M8 7.37 1.41 3

FC100X32 3.94 1.26 4.92 2.36 1.73 4.29 M8 7.37 1.47 3

FC120X32 4.72 1.26 4.92 2.36 1.73 5.08 M8 7.37 1.67 3



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BC riBBed steel BusBar ClamP

industry standards

UL recognized

Features• connects two copper busbars together or eriFLeX FLeXiBAr to

copper busbar• two ribbed plates complete with screws• Allows for excellent electrical contact• installs quickly and easily• ideal for on site modifications• roHS compliant

sPeCiFiations• material: Steel• clamping capacity: 0.79 (in.)


Catalog number Busbar width (in.) width w (in.) A (in.) screw diameter sc Torque TQ (ft-lb) unit weight (lb.) Qty.

BC30 1.18 2.20 1.65 M6 5.16 0.68 1

BC40 1.57 2.60 2.05 M6 5.16 0.81 1

BC50 1.97 3.27 2.52 M8 14.75 1.30 1

BC63 2.48 3.66 2.91 M8 14.75 1.63 1

BC80 3.15 4.65 3.78 M10 29.50 2.60 1

BC100 3.94 5.67 4.65 M10 29.50 3.79 1

hCBC hiGh Current BusBar ClamP

Features• connects copper busbar to copper busbar, eriFLeX FLeXiBAr or

power shunt• made with non-magnetic materials for high current connections

between eriFLeX FLeXiBAr and rigid busbars such as transformer

• terminals• rigid design assures even contact pressure• installs quickly and easily• ideal for on site modifications• roHS compliant

sPeCiFiCations• material: Stainless Steel 304 (en 1.4301)• clamping capacity: 1.57 (in.)

TQ

Catalog number Conductor width (in.)

depth d (in.)

Height H (in.)

width w (in.)

Thickness T (in.)

Torque TQ (ft-lb) unit weight (lb.) Qty.

HCBC80 3.15 0.79 1.57 5.5 0.12 74 1.85 1

HCBC100 3.94 0.79 1.57 6.3 0.12 74 2.03 1

HCBC120 4.72 0.79 1.57 7.1 0.12 74 2.20 1

Use two clamps for optimal contact pressure.


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FBC eriFleX FleXiBar/CaBle to BusBar ClamP

industry standards• complies With: iec 60999

Features• Very compact clamp for connecting cable conductors or eriFLeX

FLeXiBAr to busbar without drilling• conductor is clamped with a pressure plate• clamps can be mounted and slid into position on busbar prior to

connecting conductors• connections can be added after busbar has been mounted• Single screw locks clamp and makes connection• GoSt compliant• roHS compliant



Busbar thickness: 0.20 (in.)

Catalog number Conductor size Conductorwidth (in.)

depthd (in.)

HeightH (in.)

widthw (in.)

TorqueTQ (ft-lb) unit weight (lb.) Qty.

FBC5X4 1 mm² Stranded 4 mm² Stranded – 0.43 0.91 1.14 1.47 0.035 15

FBC5X6 2.5 mm² Stranded 16 mm² Stranded 0.24 0.55 1.10 1.22 2.21 0.062 15

FBC5X9 16 mm² Stranded 50 mm² Stranded 0.35 0.75 1.42 1.57 4.40 – 5.90 0.150 15



Busbar thickness: 0.20 (in.)

Catalog number Conductor size Conductorwidth (in.)

depthd (in.)

HeightH (in.)

widthw (in.)

TorqueTQ (ft-lb) unit weight (lb.) Qty.

FBC10X4 1 mm² Stranded 4 mm² Stranded – 0.47 1.10 1.14 1.47 0.040 lb 15

FBC10X6 2.5 mm² Stranded 16 mm² Stranded 0.24 0.55 1.30 1.22 2.21 0.066 lb 15

FBC10X9 16 mm² Stranded 50 mm² Stranded 0.35 0.75 1.65 1.57 4.40 – 5.90 0.154 lb 15



Conductor must be stripped at least a distance equal to the width of the clamp.



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Bms Bimetal PlateFeatures• For high performance contact between aluminum busbars and

copper busbars

sPeCiFiCations• material: Aluminum, copper

Catalog number Length (in.) width (in.) Thickness (in.) unit weight (lb.) Qty.BMS100 3.94 3.94 0.04 0.13 10

BMS500 19.69 19.69 0.04 3.2 2

Thickness is comprised of 0.7 mm (0.028 in.) of aluminum and 0.3 mm (0.012 in.) of copper.

Cont-Kit metal nuts and Bolts ContaCt KitFeatures• For optimal electrical connections• Kit includes 100 bolts, 100 nuts, 200 flat washers and 200

contact washers• SAe Grade: 5• coating class: Zn 8 c



Catalog number Thread size Thread Length (in.) Torque (ft-lb) Qty.CKT1420X58 1/4 UNC 0.63 9 100

CKT51618X114 5/16 UNC 1.25 18 100

CKT71614X114 7/16 UNC 1.25 50 100

CKT71614X2 7/16 UNC 2.00 50 100

CKT1213X114 1/2 UNC 1.25 75 100

CKT1213X112 1/2 UNC 1.50 75 100

CKT1213X2 1/2 UNC 2.00 75 100


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Power and Ground ConneCtions ConneCtinG Bar

ConneCtinG Bar

universal ConneCtinG Barindustry standards


aPPliCationconnecting, earthing and neutral Busbars are used to connect several earthing conductors within a panel and can be used in avariety of different applications including switchgear and control equipment, electrical equipment, for wind and solar power generation and in data centers. this Universal connecting Bar can be used as a 450A current rating iec for power distribution.

sPeCiFiCations• easy to wire with a hexagonal key• Design allows for visual inspection of conductor and

confirmation of connection• For use with punched or threaded copper busbar• High fill ratio allows output connection with or without terminal• Quick and easy installation• material: Brass• roHS compliant

Catalog numbermaxCurrentRating

numberof TunnelConnections

Tunnel ConnectionCompact strandedwire size

Tunnel Connectionwire size - ferrule

TunnelConnectionwire size

depth(d) (in.)

Height(H) (in.)

width(w) (in.) A (in.) B (in.)

unitweight(lb.)

Qty.

CB7X16 450 A 7 1,5 – 16 mm² 1,5 – 16 mm² #8 – 1/0 0.49 1.22 2.68 0.35 0.16 0.18 10



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Power and Ground ConneCtions GroundinG Parts

GroundinG Parts

eB earthinG and neutral BusBarsFeatures• Universal fixing• numerous connections• easy connections due to chamfer• rigid bar• High conductivity brass quality• copper Brackets kit for easy fixing

eB-44 earthinG and neutral BusBar

industry standards


complies with iec 61439.1

aPPliCationconnecting, earthing and neutral Busbars are used to connect several earthing conductors within a panel and can be used in a variety of different applications including switchgear and control equipment, electrical equipment, for wind and solar power generation and in data centers.

Features• Use to connect several earthing conductors within a panel• chamfered holes allow for easy connections• mounting slots for universal fixing to copper busbar, directly to

rails or spacers• rigid bar• mounting kits available for stacking busbars or fixing to Din rail• roHS compliant

sPeCiFiCations• material: Brass

Catalopg number number ofConnections

Compactstrandedwire size

strandedwire size - ferrule

depth(d) (in.)

Height(H) (in.)

width(w) (in.)

Thickness(T) (in.) A (in.) B (in.) X (in.)

unitweight(lb.)

Qty.

EB44 44(1) #6 - #4 Stranded(6) #12 - #4 Stranded(21) #14 - #8 Stranded(16) #16 - #10 Stranded

(1) #6 - #4 Stranded(6) #12 - #4 Stranded(21) #14 - #8 Stranded(16) #16 - #10 Stranded

0.51 0.51 18.19 0.2 14.8 1.69 0.24 x 0.28 0.66 1


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industry standards


complies With iec 61439.1





Catalog number number of ConnectionsCompactstrandedwire size


depth(d) (in.)

Height(H) (in.)

width(w) (in.)


unitweight(lb.)

Qty.

EB60 60(1) #6 Stranded(1) #12 - #6 Stranded(58) #16 - #10 Stranded(58) #16 - #10 Solid

(1) #6 Stranded(1) #12 - #6 Stranded(58) #16 - #10 Stranded(58) #16 - #10 Solid

0.51 0.51 18.19 0.2 14.8 1.69 0.24 x 0.28 0.68 1



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industry standards


complies With iec 61439.1




Finish• material: Brass

Catalog number number of ConnectionsCompactstrandedwire size


depth(d) (in.)

Height(H) (in.)

width(w) (in.)


unitweight(lb.)

Qty.

EB20 20(1) #8 - #6 Solid(3) #12 - #6 Solid(9) #14 - #8 Solid(7) #16 - #10 Solid

(1) #6 - #4 Stranded(3) #12 - #4 Stranded(9) #14 - #8 Stranded(7) #14 - #10 Stranded

0.47 0.51 8.46 0.2 6.89 0.79 0.24 x 0.28 0.43 1


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eC, eB earthinG and neutral BusBarsFeatures• Quick and easy connections• Large and versatile range• connections: from 2.5 to 35 mm2

eC16 earthinG/GroundinG ConneCtor

Features• Very compact clamp for connecting cable conductors to earthing

busbar without drilling• conductor is clamped with a pressure plate• clamps can be mounted and slid into position on busbar prior to




Catalog number Conductor size Busbar Thickness (in.) Busbar width (in.) depth d (in.)

width w (in.) A (in.) unit weight (lb.) Qty.

EC164 16 mm² Stranded 0.16 0.47 0.59 0.59 0.86 0.022 20

EC165 16 mm² Stranded 0.2 0.47 0.59 0.55 0.86 0.022 20



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eC35 earthinG/GroundinG ConneCtor

Features• Very compact clamp for connecting cable conductors to earthing

busbar without drilling• conductor is clamped with a pressure plate• clamps can be mounted and slid into position on busbar prior to




Catalog number Conductor size Busbar Thickness (in.) Busbar width (in.) depth d (in.)

Height H (in.)

width w (in.)

Torque TQ (ft-lb) unit weight (lb.) Qty.

EC35 35 mm² Stranded 0.16 – 0.20 0.47 0.45 1.06 0.91 4.4 0.055 20


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industry standards

UL Listed, File no. 467 (eB12 only)



Features• Use to connect several earthing conductors• chamfered holes allow for easy connections• rigid bar• roHS compliant• complies with iec 61439.1


Catalognumber

number ofConnections Compact stranded wire size depth

(d) (in.)Height(H) (in.)

width(w) (in.) A (in.) B (in.) unit weight

(lb.) Qty.

EB12 12(2) #6 Solid(10) #8 - #6 Solid(2) #6 Stranded(10) #8 - #6 Stranded

0.24 0.51 4.72 4.13 0.35 0.15 10

EB12BLK200 12(2) #6 Solid(10) #8 - #6 Solid(2) #6 Stranded(10) #8 - #6 Stranded

0.24 0.51 4.72 4.13 0.35 3.00 200


industry standards




Features• Use to connect several earthing conductors• chamfered holes allow for easy connections• rigid bar• roHS compliant


Catalognumber

number ofConnections

Compact strandedwire size

depth(d) (in.)

Height(H) (in.)

width(w) (in.) A (in.) B (in.) X (in.)

unitweight(lb.)

Qty.

EB36 36(6) #6 Solid(30) #8 - #6 Solid(6) #6 Stranded(30) #8 - #6 Stranded

0.59 0.67 18.50 0.75 1.38 0.63 x 0.28 1.00 10



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industry standards




Features• Use to connect several earthing conductors• chamfered holes allow for easy connections• rigid bar• roHS compliant


Catalognumber

number ofConnections

Compact strandedwire size

depth(d) (in.)

Height(H) (in.)

width(w) (in.) A (in.)

unitweight(lb.)

Qty.

EB168 168 (166) #16 - #10 Solid(166) #10 Stranded 0.31 0.31 39.37 0.24 1.00 10

eC-450 earthinG/GroundinG Kit

Features• Kit includes busbar, one ec35 connector, 20 ec16 connectors

and two mounting clips• Quick and easy connections• roHS compliant

sPeCiFiCations• material: copper, Steel


Catalog number Thread size Ts

Length L (in.) unit weight (lb.) Qty.

KITEC450 M6 18.7 0.798 1


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mountinG CliP For Plain BusBar

Features• Attaches earthing bar to panel structure• roHS compliant



Catalog number Busbar Thickness (in.) Busbar width (in.) Thread size Ts

depth d (in.)

Height H (in.)

width w (in.) unit weight (lb.) Qty.

CLIPM612X4 0.16 0.47 M6 0.67 1 1/2 0.55 0.022 20

CLIPM612X5 0.2 0.47 M6 0.67 1 1/2 0.55 0.022 20

eBB-Kdr neutral BusBar din rail mountinG Kit

Features• Bracket mounts bar to Din rail


Catalog number Height H (in.)

Length L (in.)

width w (in.)

Thickness T (in.)

Hole size Hs (in.) A (in.) B (in.) X (in.) unit weight (lb.) Qty.

EBBKDR 0.87 4.29 0.47 0.16 0.25 3.74 2.36 0.24 x 0.39 0.14 1



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eBB-KP neutral BusBar two Bar mountinG Kit

Features• Bracket for mounting two bars



Length L (in.)

width w (in.)

Thickness T (in.)

Hole size Hs (in.) A (in.) X (in.) unit weight (lb.) Qty.

EBBKP 1.26 2.13 0.47 0.16 .25 1.14 0.24 x 0.39 0.23 1


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Power and Ground ConneCtions insulators

insulators

iso low voltaGe insulators, imPerial thread

industry standards

• UL 94 Vo for self-extinguishing materials• UL recognized to Standard 891, Supplement B, Dead-front

Switchboards and Accessories, 600 volt, File no. e125470

Features• Wide range of sizes from 1 inch (25 mm) to 3.5 inches (89 mm)• cost effective• High resistance to leakage current

sPeCiFiCations• Working range of -40 F (-40 c) to 266 F (130 c)• electro-plated z inc inserts are threaded to ASme® standards• manufactured from a halogen-free fiberglass-reinforced

thermalset unsaturated polyester molded compound (Bmc) • material: Glass Fibre reinforced Polyester, Steel



Hex width w (in.)

Thread size Ts

Thread depth Td (in.)

diameter Ø (in.)

insulation Voltage

static Load 1 f1

static Load 2 f2 Qty.

ISO114 1 1.13 1/4 UNC 5/16 0.82 1,500 VAC 1,500 350 50

ISO1516 1 1.13 5/16 UNC 5/16 0.82 1,500 VAC 1,500 350 50

ISO11414 1.25 1.63 1/4 UNC 5/16 1.41 1,500 VAC 2,300 675 25

ISO11438 1.25 1.63 3/8 UNC 3/8 1.41 1,500 VAC 2,300 675 25

ISO13838 1.375 1.75 3/8 UNC 3/8 1.43 1,500 VAC 2,300 1,200 25

ISO11240 1.5 2.00 1/4 UNC 1/2 1.68 1,500 VAC 2,300 1,200 25

ISO112516 1.5 2.00 5/16 UNC 1/2 1.68 1,500 VAC 2,300 1,200 25

ISO11238 1.5 2.00 3/8 UNC 3/8 1.68 1,500 VAC 2,300 1,200 50

ISO134516 1.75 2.00 5/16 UNC 1/2 1.66 2,000 VAC 3,000 1,200 50

ISO13438 1.75 2.00 3/8 UNC 9/16 1.66 2,000 VAC 3,000 1,200 25

ISO251618 2.00 2.00 5/16 UNC 1/2 1.65 2,300 VAC 3,000 1,200 25

ISO23816 2.00 2.00 3/8 UNC 9/16 1.65 2,300 VAC 3,000 1,200 25

ISO21213 2.00 2.00 1/2 UNC 5/8 1.65 2,300 VAC 3,000 1,200 10

ISO21838 2.175 2.50 3/8 UNC 5/8 2.14 2,500 VAC 3,000 1,300 25

ISO21812 2.175 2.50 1/2 UNC 5/8 2.14 2,500 VAC 3,000 1,300 25

ISO21858 2.175 2.50 5/8 UNC 5/8 2.14 2,500 VAC 3,000 1,300 25

ISO21438 2.25 2.50 3/8 UNC 5/8 2.13 2,700 VAC 4,000 1,400 25

ISO21412 2.25 2.50 1/2 UNC 5/8 2.13 2,700 VAC 4,000 1,400 25

ISO21238 2.50 2.50 3/8 UNC 5/8 2.11 3,200 VAC 4,000 1,400 10

ISO21212 2.50 2.50 1/2 UNC 5/8 2.11 3,200 VAC 4,000 1,400 10

ISO25858 2.625 2.50 5/8 UNC 3/4 2.11 3,400 VAC 4,000 1,400 10



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Hex width w (in.)

Thread size Ts

Thread depth Td (in.)

diameter Ø (in.)

insulation Voltage

static Load 1 f1

static Load 2 f2 Qty.

ISO23438 2.75 2.50 3/8 UNC 5/8 2.10 3,600 VAC 4,000 1,400 10

ISO23412 2.75 2.50 1/2 UNC 5/8 2.10 3,600 VAC 4,000 1,400 10

ISO33816 3.00 2.50 3/8 UNC 5/8 2.08 4,100 VAC 4,000 1,400 10

ISO31213 3.00 2.50 1/2 UNC 5/8 2.08 4,100 VAC 4,000 1,400 10

ISO31438 3.25 2.50 3/8 UNC 5/8 2.06 4,500 VAC 4,000 1,400 10

ISO31412 3.25 2.50 1/2 UNC 5/8 2.06 4,500 VAC 4,000 1,400 10

ISO31238 3.50 2.50 3/8 UNC 3/4 2.05 5,000 VAC 5,000 1,400 10

ISO31258 3.50 2.50 5/8 UNC 3/4 2.05 5,000 VAC 5,000 1,400 10

Creepage and clearance distances need to be in accordance with the relevant application standard.

isoBolt low voltaGe insulator mountinG Kit

Features• includes threaded stud, washer, lock washer and nut




Thread Length TL Qty.

ISOBOLT25M6 M6 1 20

ISOBOLT30M8 M8 1.18 20


2


iso-tP low voltaGe insulators, metriC thread

industry standards

UL recognized in e125470 and evaluated for dielectric withstand rating of 1,500 VAc/Dc

Features• Halogen free• High resistance to leakage current• Great stability of electrical and mechanical parameters• Fiberglass reinforced• roHS compliant

sPeCiFiCations• Working temperature: -40 to 266 °F• Flammability rating: UL 94V-0• material: Glass Fibre reinforced Polyamide, Steel


Catalog number H (in.) w (mm) d (in.) Ts Td (in.) Ø (in.) insulation Voltage f1 (lb) f2 (lb) Qty.

ISOTP15M4 0.591 14 0.629 M4 0.16 0.472 500 VAC, 500 VDC 337 225 50

ISOTP20M4 0.787 17 0.787 M4 0.16 0.591 1,000 VAC, 1,500 VDC 337 225 50

ISOTP20M6 0.787 17 0.787 M6 0.24 0.591 1,000 VAC, 1,500 VDC 337 225 50

ISOTP25M5 0.984 19 0.787 M5 0.24 0.709 1,000 VAC, 1,500 VDC 674 360 50

ISOTP25M6 0.984 19 0.787 M6 0.24 0.709 1,000 VAC, 1,500 VDC 674 360 50

ISOTP30M10 1.18 30 1.338 M10 0.31 1.02 1,000 VAC, 1,500 VDC 1,349 674 25

ISOTP30M6 1.181 30 1.338 M6 0.31 1.024 1,000 VAC, 1,500 VDC 1,349 674 25

ISOTP30M8 1.181 30 1.338 M8 0.31 1.024 1,000 VAC, 1,500 VDC 1,349 674 25

ISOTP35M6L 1.378 41 1.811 M6 0.31 1.339 1,000 VAC, 1,500 VDC 2,473 1,124 25

ISOTP35M8 1.378 41 1.811 M8 0.31 1.339 1,000 VAC, 1,500 VDC 2,473 1,798 25

ISOTP35M10 1.378 41 1.811 M10 0.39 1.339 1,000 VAC, 1,500 VDC 2,473 1,798 25

ISOTP40M6 1.575 46 2.086 M6 0.35 1.575 1,000 VAC, 1,500 VDC 2,473 1,798 25



2


Catalog number H (in.) w (mm) d (in.) Ts Td (in.) Ø (in.) insulation Voltage f1 (lb) f2 (lb) Qty.

ISOTP40M8 1.575 46 2.086 M8 0.31 1.575 1,000 VAC, 1,500 VDC 2,473 1,798 25

ISOTP40M10 1.575 46 2.086 M10 0.39 1.575 1,000 VAC, 1,500 VDC 2,473 1,012 25

ISOTP40M12 1.575 46 2.086 M12 0.57 1.575 1,000 VAC, 1,500 VDC 2,473 1,012 25

ISOTP45M6 1.772 41 1.85 M6 0.35 1.339 1,000 VAC, 1,500 VDC 2,473 1,461 25

ISOTP45M8 1.772 41 1.85 M8 0.59 1.339 1,000 VAC, 1,500 VDC 2,473 1,461 25

ISOTP45M8L 1.772 50 2.244 M8 0.59 1.614 1,000 VAC, 1,500 VDC 4,047 2,248 25

ISOTP45M10 1.772 50 2.244 M10 0.39 1.614 1,000 VAC, 1,500 VDC 4,047 1,574 25

ISOTP50M6 1.969 50 2.244 M6 0.35 1.614 1,000 VAC, 1,500 VDC 4,496 1,574 25

ISOTP50M8 1.969 50 2.244 M8 0.59 1.614 1,000 VAC, 1,500 VDC 4,496 2,248 25

ISOTP50M10 1.969 50 2.244 M10 0.39 1.614 1,000 VAC, 1,500 VDC 4,496 2,248 25

ISOTP50M12 1.969 50 2.244 M12 0.57 1.614 1,000 VAC, 1,500 VDC 4,496 2,248 25

ISOTP60M8 2.362 55 2.48 M8 0.59 1.732 1,000 VAC, 1,500 VDC 4,946 2,248 25

ISOTP60M10 2.362 55 2.48 M10 0.39 1.732 1,000 VAC, 1,500 VDC 4,946 2,248 25

ISOTP60M12 2.362 55 2.48 M12 0.57 1.732 1,000 VAC, 1,500 VDC 4,946 2,248 25

ISOTP60M16 2.362 55 2.48 M16 0.79 1.732 1,000 VAC, 1,500 VDC 4,946 2,248 25

ISOTP70M10 2.756 65 2.953 M10 0.39 2.047 1,000 VAC, 1,500 VDC 4,946 2,248 10

ISOTP70M12 2.756 65 2.953 M12 0.55 2.047 1,000 VAC, 1,500 VDC 5,620 3,597 10

ISOTP70M16 2.756 65 2.953 M16 0.79 2.047 1,000 VAC, 1,500 VDC 5,620 3,597 10

ISOTP75M10 2.953 65 2.953 M10 0.39 2.008 1,000 VAC, 1,500 VDC 4,946 2,248 10

ISOTP75M12 2.953 65 2.953 M12 0.55 2.008 1,000 VAC, 1,500 VDC 6,744 3,597 10

ISOTP75M16 2.953 65 2.953 M16 0.79 2.008 1,000 VAC, 1,500 VDC 6,744 3,597 10

ISOTP80M12 3.15 65 2.953 M12 0.55 2.047 1,000 VAC, 1,500 VDC 6,744 3,597 10

ISOTP80M16 3.15 65 2.953 M16 0.79 2.047 1,000 VAC, 1,500 VDC 6,744 3,597 10

ISOTP100M12 3.937 65 2.953 M12 0.55 1.811 1,000 VAC, 1,500 VDC 6,744 2,248 10

ISOTP100M16 3.937 65 2.953 M16 0.79 1.811 1,000 VAC, 1,500 VDC 6,744 3,372 10

Creepage and clearance distances need to be in accordance with the relevant application standard.


2


iso-tP low voltaGe male/Female insulators

industry standards

UL recognized in e125470 and evaluated for dielectric withstand rating of 1,500 VAc/Dc

Features• Halogen free• High resistance to leakage current• Great stability of electrical and mechanical parameters• Fiberglass reinforced• roHS compliant

sPeCiFiCations• material: Glass Fibre reinforced Polyamide, Steel• Working temperature: -40 to 266 °F• insulation Voltage: 1,000 VAc, 1,500 VDc• Flammability rating: UL® 94V-0


Catalog number H ( (in.) w (in.) d ( (in.) Ø ( (in.) Ts1 TL (in.) Ts2 Td (in.) f1 (lb.) f2 (lb.) Qty.

ISOTP30F8M8 1.18 1.18 1.34 1.02 M8 0.67 M8 0.31 1,349 674 25

ISOTP40F8M8 1.58 1.81 2.09 1.58 M8 0.67 M8 0.31 2,473 1,461 25

ISOTP50F8M8 1.97 1.97 2.24 1.61 M8 0.67 M8 0.59 4,496 2,248 25

ISOTP60F8M8 2.36 2.17 2.48 1.73 M8 0.67 M8 0.59 4,946 2,248 25

ISOTP80F8M8 3.15 2.56 2.95 2.05 M8 0.67 M8 0.59 4,946 2,248 25

ISOTP100F12M12 3.94 2.56 2.95 1.81 M12 0.79 M12 0.79 6,744 2,248 25



2

Power and Ground ConneCtions sleeves

sleeves

CaBlinG sleeves - Braided and sPirFleXFeatures• expandable cabling sleeves for many applications• Wiring mechanical protection aesthetic• Packed in easy dispense boxes

PdBs Polyamide Braided sleeveFeatures• expandable cabling sleeves for many applications• Flexible bundling and mechanical protection of electrical cables

and wires• Packed in easy dispense boxes• Halogen free• roHS compliant

sPeCiFiCations• Working temperature: -40 to 248 °F• Density: 0.07 lb/ft3• Flammability rating: UL 94V-2• material: Polyamide

color: BlackCatalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.PDBS5B 0.20 328 0.022 1

PDBS8B 0.31 328 0.029 1

PDBS10B 0.39 328 0.031 1

PDBS12B 0.47 164 0.04 1

PDBS16B 0.63 164 0.048 1

PDBS20B 0.79 164 0.057 1

PDBS30B 1.18 164 0.064 1

PDBS40B 1.57 164 0.084 1

PDBS50B 1.97 164 0.106 1

PDBS70B 2.76 164 0.119 1


2


color: GrayCatalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.PDBS5G 0.2 328 0.022 1

PDBS8G 0.31 328 0.029 1

PDBS10G 0.39 328 0.031 1

PDBS12G 0.47 164 0.04 1

PDBS16G 0.63 164 0.048 1

PDBS20G 0.79 164 0.057 1

PDBS30G 1.18 164 0.064 1

PDBS40G 1.57 164 0.084 1

PDBS50G 1.97 164 0.106 1

PDBS70G 2.76 164 0.119 1

coverage efficiencyCatalog number diameter

nominal (in.) Coverage minimum (in.) Coverage maximum (in.) CoveragePDBS5x 0.2 97% 0.16 100% 0.31 90%

PDBS8x 0.31 94% 0.24 100% 0.39 91%

PDBS10x 0.39 95% 0.31 100% 0.55 94%

PDBS12x 0.47 96% 0.39 100% 0.63 94%

PDBS16x 0.63 96% 0.55 100% 0.71 98%

PDBS20x 0.79 95% 0.63 100% 0.98 99%

PDBS30x 1.18 90% 0.79 100% 1.38 92%

PDBS40x 1.57 90% 1.18 100% 1.77 94%

PDBS50x 1.97 95% 1.57 100% 2.56 100%

PDBS70x 2.76 94% 2.36 100% 3.15 99%




2


eriFleX sPirFleX sPiral sleeveFeatures• expandable cabling sleeves for many applications• Spiral structure allow cables to branch out at any point• Flexible bundling and mechanical protection of electrical cables

and wires• Packed in easy dispense boxes• Halogen free

sPeCiFiCations• Working temperature: -58 to 185 °F• Flammability rating: UL 94V-0• material: Polyethylene

color: BlackCatalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.SPIRFLEXI6 0.24 164 0.026 1

SPIRFLEXI12 0.47 82 0.075 1

SPIRFLEXI16 0.63 82 0.101 1

SPIRFLEXI22 0.87 82 0.132 1

color: GrayCatalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.SPIRFLEXX6 0.24 164 0.026 1

SPIRFLEXX12 0.47 82 0.075 1



2


CaBlinG sleeves - ZiPFleX, Glass FiBer and isolatinG siliConeFeatures• ZiPFLeX: easy screening using specific tool • Glass fiber and isolating silicone sleeves: resistant to high

temperature

eriFleX ZiPFleX sleeveFeatures• Quick and easy screening• installation tool included• Halogen free

sPeCiFiCations• Working temperature: -22 to 284 °F• Flammability rating: UL 94HB• material: Polypropylene

Finish• color: Black

Catalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.ZFX100M8MMBK 0.31 328 0.033 1

ZFX50M15MMBK 0.59 164 0.097 1

ZFX30M20MMBK 0.79 98.4 0.154 1

ZFX20M25MMBK 0.98 65.6 0.22 1

FGBs FiBerGlass Braided sleeveFeatures• Fiberglass impregnated with high temperature varnish• resistant to high temperature• thermal insulation and mechanical protection• Halogen free

sPeCiFiCations• Working temperature: -94 to 752 °F• Flammability rating: UL 1441 VW-1• material: Fiberglass

Catalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.FGBS4 0.47 Max, 0.16 Nom 328 0.022 1

FGBS8 0.94 Max, 0.31 Nom 328 0.031 1

FGBS10 1.18 Max, 0.39 Nom 328 0.035 1

FGBS12 1.42 Max, 0.47 Nom 328 0.04 1

FGBS15 1.77 Max, 0.59 Nom 164 0.066 1

FGBS20 2.36 Max, 0.79 Nom 164 0.097 1




2


sBs isolatinG siliCone sleeveFeatures• resistant to high temperature• cost effective sleeve for insulation• High flexibility• Halogen free

sPeCiFiCations• insulation Voltage: 2.5 kV• max Working Voltage, iec (Ui): 690 VAc/Dc• max Working Voltage, UL (Vin): 690 VAc/Dc• Working temperature: -76 to 428 °F• Flammability rating: UL 1441 VW-1• material: Fiberglass, Silicone

Catalog number diameter (in.) Length (ft.) unit weight (lb.) Qty.SBS4 0.16 328 0.044 1

SBS6 0.24 328 0.084 1

SBS8 0.31 328 0.11 1

SBS10 0.39 328 0.119 1

SBS12 0.47 328 0.154 1

SBS15 0.59 82 0.245 1

SBS20 0.79 82 0.326 1

SBS25 0.98 98.4 0.408 1

SBS30 1.18 98.4 0.489 1



2

Power and Ground ConneCtions Profiles

Profiles

steel ProFilesFeatures• Galvanized steel construction• High mechanical resistance and high corrosion resistance• conforms to en 50035 and 50022 and Din 46277• Available in symmetric, asymmetric profiles both perforated and

solid

dr symmetriC ProFile

Features• rapid assembly of all kinds of frameworks• High mechanical resistance• High corrosion resistance• conforms to en 60715 and 50022 and Din 46277• roHS compliant




width w (in.)

Length L (ft.)

Thickness T (in.) A (in.) unit weight (lb.) Qty.

DR15X2M 1.38 0.6 6.6 0.06 0.16 2.87 15

DR55X2M 0.59 0.22 6.6 0.04 0.089 0.73 15

DR7X2M 1.38 0.3 6.6 0.04 0.16 1.46 15



2


drG asymmetriC ProFile





width w (in.)

Length L (ft.)

Thickness T (in.) A (in.) unit weight (lb.) Qty.

DRG2M 1.26 0.6 6.6 0.06 0.35 3.1 15

Pdr PerForated symmetriC ProFile

Features• rapid assembly of all kinds of frameworks• High mechanical resistance• High corrosion resistance• roHS compliant• conforms to en 60715 and 50022 and Din 46277



Catalog number Height H (in.) width w (in.) Length L (ft.) Thickness T (in.) A (in.) B (in.) C (in.) d (in.) unit weight (lb.) Qty.

PDR152M 1.38 0.6 6.6 0.06 0.16 0.28 0.7 0.24 2.65 100

PDR152M52 1.38 0.6 6.6 0.06 0.16 0.43 0.98 0.2 2.65 15

PDR52M 0.59 0.22 6.6 0.04 0.089 0.3 0.48 0.165 0.62 15

PDR72M 1.38 0.3 6.6 0.04 0.16 0.28 0.7 0.24 1.37 15

PDR72M52 1.38 0.3 6.6 0.04 0.16 0.43 0.98 0.2 1.37 15


2


PdrG PerForated asymmetriC ProFile




Catalog number Height H (in.) width w (in.) Length L (ft.) Thickness T (in.) A (in.) B (in.) C (in.) d (in.) unit weight (lb.) Qty.

PDRG2M 1.26 0.6 6.6 0.06 0.35 0.28 0.7 0.24 2.9 15

irs anGle suPPort BraCKet

Features• Use to fix Din profiles or earth bars in an inclined position




Hole size Hs (in.)

width w (in.)

Height H (in.) A (in.) unit weight (lb.) Qty.

IRS5 M5 .25 0.71 1.89 2.36 0.08 50

IRS6 M6 .25 0.71 1.89 2.36 0.08 50



3763.422.2211

763.422.2600

Power and GroundinG ConneCtivityBlocks and Terminals

CHAPTER 3Blocks and Terminals

SinglE-PolE DiSTRibuTion bloCkS, uD80A, uD125A, uD160A

• Visual inspection of wire and confirmation of connection• iP 20 finger safe• 95% fill ratio• Tinned copper blocks: copper or aluminum cable

Two- AnD FouR-PolE DiSTRibuTion bloCkS, 40/80/100 AmP

• minimum space for maximum power• easy connections• Protection: Transparent cover and screen• safe connections• rail or screw mounting*


ChaPter ContentsbloCkS AnD TERminAlSbloCkS AnD TERminAlS ovERviEw

Blocks and Terminals Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68SinglE-PolE DiSTRibuTion bloCkS

single-Pole distribution Blocks, Ud80a, Ud125a, Ud160a . . . . . . . . . . . . . . . . . . . . . . . . . . 69Ud-80a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69UdJ-125a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71UdJ-160a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72UdJ Jumper for single Pole distribution Block for UdJ125 and UdJ160 . . . . . . . . . . . . . . . . . 73single-Pole distribution Blocks, Ud250a, Ud400a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Ud-250a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Ud-400a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Flat Terminal connection for Ud250a and Ud600a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76single-Pole distribution Blocks, UdF250a, UdF500a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77UdF-250a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77UdF-500a single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79single-Pole distribution Blocks, Ud400a212, Ud400a112 . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Ud-400a-212al single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Ud-400a-212cU single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Ud-400a-112al single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Ud-400a-112cU single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Ud-400J Jumper for single Pole distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Two- AnD FouR-PolE DiSTRibuTion bloCkSTwo- and Four-Pole distribution Blocks, 40/80/100 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Bd Two Pole distribution Block, 40 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Td compact Four Pole distribution Block, 40 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Bd Two Pole distribution Block, 80/100 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Td compact Four Pole distribution Block, 80/100 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88neutral Bar for Td distribution Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Two- and Four-Pole distribution Blocks, 100/125/160 amp . . . . . . . . . . . . . . . . . . . . . . . . . . 90Bd Two Pole distribution Block, 100/125 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Td compact Four Pole distribution Block, 100/125 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Td compact Four Pole distribution Block, 160 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

FouR-PolE DiSTRibuTion bloCkS - TDlFour-Pole distribution Blocks - Tdl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Tdl compact Four Pole distribution Block, 400 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

FouR-PolE DiSTRibuTion bloCkS - TR, TRC, TRSFour-Pole distribution Blocks - Tr, Trc, Trs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Tr Four Pole distribution Block, 125 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Tr Four Pole distribution Block, 250 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Trs Four Pole distribution Block, 160 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Trc Four Pole distribution Block, 400 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Trc Four Pole distribution Block, 630 a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

PowER bloCkSPower Blocks - sB series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100cable to cable Power Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100cable to eriFleX FleXiBar/insulated Power Braid Power Block . . . . . . . . . . . . . . . . . . . . .103cable to Two cables Power Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105Two cables to eriFleX FleXiBar/insulated Power Braid Power Block . . . . . . . . . . . . . . . . .106

PowER TERminAlSPower Terminals - sBll series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107sBll250 lug-to-lug Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107sBll500 lug-to-lug Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108sBll800 lug-to-lug Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109Power Terminals - sBlT series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111sBlT250 lug-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111sBlT350 lug-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112sBlT500 lug-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113sBlT800 lug-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114Power Terminals - sBTT series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116sBTT250 Tunnel-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116sBTT350 Tunnel-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117sBTT500 Tunnel-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118sBTT800 Tunnel-to-Tunnel Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119sBlec Power Terminals Fixing accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

PEn SySTEmTn-c/Tn-s networks solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121disconnectable Pen system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

SPACERS AnD ACCESSoRiESspacers and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122dmH metallic spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122dH distance Holder and spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123caPn cap nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124caPB cap nut with Threaded stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124isoBolT low Voltage insulator mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

CHAPTER 3Blocks and Terminals

PowER TERminAlS - Sbll SERiES

• Tinned copper Bar• Visual inspection of wire and confirmation of connection• Quick connection with studs• easy connection on eriFleX FleXiBar• adjustable transparent cover

3


3

BloCks and terminals Blocks and Terminals overview

Blocks and Terminals overview

BloCks and terminals ProduCt overview

sinGle Pole distriBution BloCks

Power solar BloCks

two and Four Pole distiBution BloCks

Power BloCks and terminals

Power terminals

Four Pole distriBution BloCks and insulatinG suPPorts

disConneCtaBle Pen system

sPaCers and aCCessories


3

BloCks and terminals single-Pole disTriBuTion Blocks

single-Pole disTriBuTion Blocks

sinGle-Pole distriBution BloCks, ud80a, ud125a, ud160aFeatures• Visual inspection of wire and confirmation of connection• Halogen-free• iP 20 finger safe• 95% fill ratio• Self extinguishing: UL94 V-0• tinned copper blocks: copper or Aluminum cable

ud-80a sinGle Pole distriBution BloCk

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158;File no. e198301 Flammability rating: UL 94V-0Sccr rating: 10kASccr rating if fused per UL file e198301: 100kA

cSA c22.2 no. 158-10 certificate no. 70044370iec 60947-7-1iec 60529 iP20eAc File no. 0234267

Features• increase the number of outputs with one input using a jumper

wire• tinned copper block allows for copper or aluminum conductor

connections• Screw retaining cover is hinged and removable• Design allows for visual inspection of conductor and

confirmation of connection• Gangable for building multi-pole power blocks• easily clips onto Din rail or mounts to panel with screws• 95% fill ratio• Halogen free• roHS compliant

sPeCiFiCations• material: copper, thermoplastic



3


Unit Dimensions

Catalog number Depth D (in.) Height H (in.) width w (in.) unit weight (lb.) Qty.

UD80A 1.82 2.72 1.18 0.15 1

electrical Data

max Current Rating, iEC

max Current Rating, ul/CSA

Short Term withstand Current (icw) 1s

Peak Short Circuit Current (ipk)

Short Circuit Current Rating (SCCR)

max working voltage, iEC (ui)

max working voltage, ul (vin)

80 A 85 A 3 kA 22 kA 100 kA 1,000 VAC/DC 600 V

Line and Load connections and Wire Size

line Side numberof Connections

line Side CompactStranded wire Size line Side wire Size load Side number

of Connectionsload Side CompactStranded wire Size

load Side Strandedwire Size - Ferrule

load Sidewire Size

1 6 – 16 mm² #16 – #4 6 (2) 2,5 - 16 mm² (4) 2,5 - 6 mm² (2) 2,5 - 16 mm² (4) 2,5 - 6 mm² (2) #16 - #4 (4) #16 - #8

Design Guideline for Distribution Blocks, Power Blocks and Power terminalsDerating according to Ambient* Temperature (°F) to maintain working temperature of 185°FAmbient Temperature (°F)

86° 95° 104° 113° 122° 131° 140° 149° 158° 167°

Derating Coefficient (d) 1 1 1 0.94 0.88 0.82 0.75 0.67 0.58 0.47

*environment around the terminal blocks inside the enclosure


3


udJ-125a sinGle Pole distriBution BloCk

industry standards









Unit Dimensions


UDJ125A 1.82 3.04 1.16 0.33 1

electrical Data








125 A 150 A 4.2 kA 30 kA 100 kA 1,000 VAC/DC 600 V






load Sidewire Size

1 10 – 35 mm² #8 – 1/0 7 (1) 6 – 16 mm² (6) 2,5 - 16 mm² (1) 6 - 16 mm² (4) 2,5 - 16 mm² (1) #10 - #4 (6) #10 - #4


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


udJ-160a sinGle Pole distriBution BloCk

industry standards









Unit Dimensions


UDJ160A 1.82 3.04 1.16 0.33 1

electrical Data








160 A 200 A 11.8 kA 30 kA 100 kA 1,000 VAC/DC 600 V



line Side CompactStranded wire Size

line Sidewire Size

load Side numberof Connections

load Side CompactStranded wire Size


load Sidewire Size

1 10 – 70 mm² #8 – 3/0 7 (1) 6 – 16 mm² (6) 2,5 - 16 mm² (1) 6 - 16 mm² (4) 2,5 - 16 mm² (1) #10 - #4 (6) #10 - #4


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


udJ JumPer For sinGle Pole distriBution BloCk For udJ125 and udJ160

Features• increase the number of outputs with one input using a jumper• easily double the neutral

Catalog number

UDJUMPER


3


sinGle-Pole distriBution BloCks, ud250a, ud400aFeatures• eriFLeX FLeXiBAr connection at input, using flag terminals

(FLG 250 A and FLG 400 A)


industry standards



Features• connects eriFLeX FLeXiBAr on line side using FLG-250 Flat

terminal connection• tinned copper block allows for copper or aluminum conductor






3


Unit Dimensions


UD250A 1.99 3.79 1.93 0.93 1

electrical Data








250 A 255 A 24.5 kA 51 kA 100 kA 1,000 VAC/DC 600 V


line Sidenumber ofConnections

line SideCompactStrandedwire Size

line Sidewire Size

load Sidenumberof Connections



load Sidewire Size

1 35 – 120 mm² #6 – 250 kcmil 11 (2) 6 – 35 mm² (4) 2,5 – 10 mm² (5) 2,5 – 16 mm² (2) 6 - 25 mm² (4) 2,5 - 10 mm² (5) 2,5 - 16 mm² (2) #8 - #1 (4) #8 - #6 (5) #8 - #4


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards



Features• connects eriFLeX FLeXiBAr on line side using FLG-400 Flat

terminal connection• tinned copper block allows for copper or aluminum conductor






3


Unit Dimensions


UD400A 1.99 3.79 1.93 0.88 1

electrical Data








400 A 335 A 24.5 kA 51 kA 100 kA 1,000 VAC/DC 600 V




line Sidewire Size

load Sidenumber ofConnections



load Sidewire Size

1 95 – 185 mm² 3/0 – 400 kcmil 11 (2) 6 – 35 mm² (5) 2,5 – 16 mm² (4) 2,5 – 10 mm² (2) 6 - 25 mm² (5) 2,5 - 16 mm² (4) 2,5 - 10 mm² (2) #8 - #1 (5) #8 - #4 (4) #8 - #6


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



Flat terminal ConneCtion For ud250a and ud600a

Features• connects eriFLeX FLeXiBAr or iBSB/iBSBr Power Braid to

UD-250A/400A Single Pole Distribution Block• Provides direct link between blocks and switch or circuit

breakers

Unit Dimensions

Catalog number Hole Size HS (in.) A (in.) b (in.) unit weight (lb.) Qty.

FLG250 0.42 0.97 1.37 0.11 10

FLG400 0.42 1.18 1.57 0.22 10


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


sinGle-Pole distriBution BloCks, udF250a, udF500aFeatures• input connection using eriFLeX FLeXiBAr• Visual inspection of wire and confirmation of connection• Halogen Free• iP 20 finger safe• 95% fill ratio• tinned copper Block : copper or Aluminium cables• roHS compliant• Short circuit rated up to 100 KA (UDF 250A). See UL file e198301.• Self extinguishing: UL94 V-0

udF-250a sinGle Pole distriBution BloCk

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158; File no. e198301 Flammability rating: UL 94V-0Sccr rating: 10kASccr rating if fused per UL File e198301: 100kA

iec 60947-7-1iec 60529 iP20eAc File no. 0234267

Features• Directly connect eriFLeX FLeXiBAr on line side• tinned copper block allows for copper or aluminum conductor






3


Unit Dimensions


UDF250A 1.82 3.11 1.16 0.33 1

electrical Data








250 A 255 A 9 kA 23 kA 100 kA 1,000 VAC/DC 600 V


line Side number of Connections load Side number of Connections load Side CompactStranded wire Size

load Side Strandedwire Size - Ferrule load Side wire Size

1 6 (6) 2,5 - 16 mm² (6) 2,5 - 16 mm² (6) #10 - #4

Line Side eriFLeX FLeXiBAr Size

Conducting layers Conductor width lamination Thickness

3 - 6 9 mm 0.8 mm

3 - 6 13 mm 0.5 mm

2 - 6 15.5 mm 0.8 mm


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


udF-500a sinGle Pole distriBution BloCk

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158;File no. e198301 Flammability rating: UL 94V-0


Features• Directly connect eriFLeX FLeXiBAr on line side• tinned copper block allows for copper or aluminum conductor


confirmation of connection• Gangable for building multi-pole power blocks• easily clips onto Din rail or mounts to panel with screws• 95% fill ratio

• Halogen free• roHS compliant



Unit Dimensions


UDF500A 1.99 3.79 1.93 0.82 1

electrical Data








500 A 335 A 24.5 kA 51 kA 10 kA 1,000 VAC/DC 600 V



line Sidewire Size




1 – 11 (2) 6 – 35 mm² (4) 2,5 – 10 mm² (5) 2,5 – 16 mm² (2) 6 - 25 mm² (4) 2,5 - 10 mm² (5) 2,5 - 16 mm² (2) #8 - #1 (4) #8 - #6 (5) #8 - #4


Conducting layers Conductor width lamination Thickness

4 - 6 15.5 mm 0.8 mm

2 - 6 20 mm 1 mm

2 - 8 24 mm 1 mm


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


sinGle-Pole distriBution BloCks, ud400a212, ud400a112Features• tinned copper or tinned Aluminium Block: copper or Aluminium

cables• Visual inspection of wire and confirmation of connection• Halogen Free• iP 20 finger safe• 95% Fill ratio• Self extinguishing: UL 94 V-0• easy fixing: clip on din rail or mount to panel with screws

ud-400a-212al sinGle Pole distriBution BloCk

industry standards



Features• ideal for solar applications• increase the number of outputs with one input using a jumper• tinned aluminum block allows for copper or aluminum

conductor connections• Screw retaining cover is hinged and removable• Design allows for visual inspection of conductor and

confirmation of connection• easily clips onto Din rail or mounts to panel with screws• 95% fill ratio• Halogen free• roHS compliant

sPeCiFiCations• material: Aluminum, thermoplastic



3


Unit Dimensions

Catalog number material Depth D (in.) Height H (in.) width w (in.) unit weight (lb.) Qty.

UD400212AL Aluminum 1.99 3.79 2.2 0.35 1

electrical Data

Catalog number max Current Rating, iEC







UD400212AL 400 A 400 A 24.5 kA 51 kA 10 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC


Catalog number line Side numberof Connections


line Sidewire Size




load Sidewire Size

UD400212AL 2 35 – 95 mm² #8 – 3/0 12 (12) 2,5 - 10 mm² (12) 2,5 - 10 mm² (12) #14 - #6


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



ud-400a-212Cu sinGle Pole distriBution BloCk

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158;File no. e198301 Flammability rating: UL 94V-


Features• ideal for solar applications• increase the number of outputs with one input using a jumper• tinned copper block allows for copper or aluminum conductor


confirmation of connection• easily clips onto Din rail or mounts to panel with screws• 95% fill ratio• Halogen free• roHS compliant




3


Unit Dimensions


UD400212CU Copper 1.99 3.79 2.2 0.84 1

electrical Data








UD400212CU 400 A 400 A 24.5 kA 51 kA 10 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC




line Sidewire Size




load Sidewire Size

UD400212CU 2 35 – 95 mm² #8 – 3/0 12 (12) 2,5 - 10 mm² (12) 2,5 - 10 mm² (12) #14 - #6


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



ud-400a-112al sinGle Pole distriBution BloCk

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158;File no. e198301 Flammability rating: UL 94V-


Features• ideal for solar applications• tinned aluminum block allows for copper or aluminum



sPeCiFiCations• material: Aluminum, thermoplastic



3


Unit Dimensions


UD400112AL Aluminum 1.99 3.79 2.2 0.40 1

electrical Data








UD400112AL 400 A 335 A 24.5 kA 51 kA 10 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC






load Sidewire Size

UD400112AL 1 95 – 185 mm² 3/0 – 400 kcmil 12 (12) 2,5 - 10 mm² (12) 2,5 - 10 mm² (12) #14 - #6


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



ud-400a-112Cu sinGle Pole distriBution BloCk

industry standards



Features• ideal for solar applications• tinned copper block allows for copper or aluminum conductor






3


Unit Dimensions


UD400112CU Copper 1.99 3.79 2.2 0.88 1

electrical Data








UD400112CU 400 A 335 A 24.5 kA 51 kA 10 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC






load Sidewire Size

UD400112CU 1 95 – 185 mm² 3/0 – 400 kcmil 12 (12) 2,5 - 10 mm² (12) 2,5 - 10 mm² (12) #14 - #6


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



ud-400J JumPer For sinGle Pole distriBution BloCk

Features• connects up to three UD-400A-212 copper or aluminum single

pole distribution blocks in parallel• increases the number of inputs and outputs up to three times• ideal for collecting current coming from solar panels

Catalog number Qty.

UD400J 10


3

BloCks and terminals Two- and Four-Pole disTriBuTion Blocks

Two- and Four-Pole disTriBuTion Blocks

two- and Four-Pole distriBution BloCks, 40/80/100 amPFeatures• minimum space for maximum power• easy connections• Protection: transparent cover and screen• Self extinguishing: UL94 V-0 • Safe connections• rail or screw mounting*• Halogen Free

Bd two Pole distriBution BloCk, 40 a

industry standards

Flammability rating UL 94V-0

iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Halogen free• roHS compliant

Unit Dimensions


BD40A 1.97 1.97 5.12 0.49 1

electrical Data

max Current Rating, iEC Short Term withstand Current (icw) 1s Peak Short Circuit Current (ipk) max working voltage, iEC (ui)

40 A 4.5 kA 22 kA 500 V




line Side Strandedwire Size - Ferrule




2 6 – 16 mm² 4 – 10 mm² 15 (15) 1,5 – 4 mm² (15) 0,75 – 4 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


td ComPaCt Four Pole distriBution BloCk, 40 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Solid bars provide reliability• Wiring with or without terminal• Halogen free• roHS compliant

sPeCiFiCations• material: thermoplastic, Brass

Unit Dimensions


TD40A 1.97 3.54 3.94 0.73 1

electrical Data

max Current Rating, iEC Short Term withstand Current (icw) 1s Peak Short Circuit Current (ipk) max working voltage, iEC (ui)

40 A 4.5 kA 22 kA 500 V







load Side Strande wire Size - Ferrule

2 6 – 16 mm² 4 – 10 mm² 11 (15) 1,5 – 4 mm² (15) 0,75 – 4 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


Bd two Pole distriBution BloCk, 80/100 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Wiring with or without terminal• Halogen free• roHS compliant

Unit Dimensions


BD80100A 1.97 1.97 2.52 0.24 1

BD80100AL 1.97 1.97 5.12 0.46 1

electrical Data

Catalog number max Current Rating, iEC Short Term withstand Current (icw) 1s Peak Short Circuit Current (ipk) max working voltage, iEC (ui)

BD80100A 100 A 4.5 kA 20 kA 500 V

BD80100AL 100 A 4.5 kA 20 kA 500 V








BD80100A 1 10 – 25 mm² 10 – 25 mm² 6 (3) 1,5 – 4 mm²(3) 1,5 – 6 mm²

(3) 0,75 – 4 mm²(3) 1,5 – 6 mm²

BD80100AL 2 10 – 25 mm² 10 – 25 mm² 13 (6) 1,5 – 4 mm²(7) 2,5 – 6 mm²

(6) 0,75 – 4 mm²(7) 1,5 – 6 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


td ComPaCt Four Pole distriBution BloCk, 80/100 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Solid bars provide reliability• Wiring with or without terminal• Halogen free• roHS compliant


Unit Dimensions


TD80100A 1.97 3.54 2.52 0.46 1

TD80100AL 1.97 3.54 3.94 0.68 1

TD80100ALL 1.97 3.54 5.12 0.88 1

electrical Data


TD80100A 100 A 4.5 kA 20 kA 500 V

TD80100AL 100 A 4.5 kA 20 kA 500 V

TD80100ALL 100 A 4.5 kA 20 kA 500 V








TD80100A 1 10 – 25 mm² 10 – 25 mm² 6 (3) 1,5 – 4 mm²(3) 1,5 – 6 mm²

(3) 0,75 – 4 mm²(3) 1,5 – 6 mm²

TD80100AL 2 10 – 25 mm² 10 – 25 mm² 9 (4) 1,5 – 4 mm²(5) 2,5 – 6 mm²

(4) 0,75 – 4 mm²(5) 1,5 – 6 mm²

TD80100ALL 2 10 – 25 mm² 10 – 25 mm² 13 (6) 1,5 – 4 mm²(7) 2,5 – 6 mm²

(6) 0,75 – 4 mm²(7) 1,5 – 6 mm²

Design Guideline for Distribution Blocks, Power Blocks and Power terminalsDerating according to Ambient* Temperature (°F) to maintain working temperature of 185°FAmbient Temperature (°F) 86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


neutral Bar For td distriBution BloCks

industry standards


iec 60947-7-1eAc File no. 0234267

Features• Attaches to four pole distribution blocks for increased wire

capacity• Direct electrical connection• Strong mechanical assembly• transparent protection cover• Halogen free• roHS compliant

Unit Dimensions

Catalog number Depth D (in.) Height H (in.) width w (in.) unit weight (lb.) Qty. use with Distribution blocks

NB125A 1.47 1.35 5.60 0.37 1 TD-100-125AL (563830) TD-100-125ALL (563840)

NB160A 1.63 1.35 6.70 0.44 10 TD-160A (563200) TD-160AL (563990)

electrical Data

Catalog number max Current Rating, iEC Short Term withstand Current (icw) 1s Peak Short Circuit Current (ipk)

NB125A 125 A 4.5 kA 30 kA

NB160A 160 A 6.2 kA 35 kA








NB125A 3 10 – 25 mm² 6 – 16 mm² 9 2,5 – 6 mm² 1,5 – 6 mm²

NB160A 4 10 – 35 mm² 10 – 25 mm² 10 2,5 - 16 mm² 1,5 – 16 mm²


3


two- and Four-Pole distriBution BloCks, 100/125/160 amPFeatures• easy connections: input separated from outputs• neutral bar: 125A and 160A• rail or screw mounting• end large terminals: Safe connections• new Design: solid bars provide reliability• improved icc withstanding up to 35 KA• Strong mechanical assembly

Bd two Pole distriBution BloCk, 100/125 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• input separated from outputs• easily clips onto Din rail or mounts to panel with screws• Wiring with or without terminal• Halogen free• roHS compliant

Unit Dimensions


BD100125A 1.97 1.97 3.70 0.35 1

BD100125AL 1.97 1.97 6.38 0.60 1

electrical Data


BD100125A 125 A 4.5 kA 30 kA 690 V

BD100125AL 125 A 4.5 kA 25 kA 690 V








BD100125A 1 10 – 35 mm² 10 – 35 mm² 6 (5) 2,5 – 6 mm² (1) 10 – 25 mm² (5) 1,5 – 6 mm² (1) 6 – 16 mm²

BD100125AL 1 10 – 35 mm² 10 – 35 mm² 14 (11) 2,5 – 6 mm² (3) 10 – 25 mm² (11) 1,5 – 6 mm² (3) 6 – 16 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


td ComPaCt Four Pole distriBution BloCk, 100/125 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Solid bars provide reliability• input separated from outputs• Strong mechanical assembly• neutral bar available• Halogen free• roHS compliant


Unit Dimensions


TD100125A 1.97 3.54 4.29 0.73 1

TD100125AL 1.97 3.54 5.79 0.97 1

TD100125ALL 1.97 3.54 7.17 1.21 1

electrical Data


TD100125A 125 A 4.5 kA 30 kA 690 V

TD100125AL 125 A 4.5 kA 30 kA 690 V

TD100125ALL 125 A 4.5 kA 21 kA 690 V








TD100125A 1 10 – 35 mm² 10 – 35 mm² 6 (5) 2,5 – 6 mm² (1) 10 – 25 mm² (5) 1,5 – 6 mm² (1) 6 – 16 mm²

TD100125AL 1 10 – 35 mm² 10 – 35 mm² 10 (7) 2,5 – 6 mm² (3) 10 – 25 mm² (7) 1,5 – 6 mm² (3) 6 – 16 mm²

TD100125ALL 1 10 – 35 mm² 10 – 35 mm² 14 (11) 2,5 – 6 mm² (1) 10 – 25 mm² (2) 10 – 35 mm² (11) 1,5 – 6 mm² (1) 6 – 16 mm² (2) 10 – 25 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


td ComPaCt Four Pole distriBution BloCk, 160 a

industry standards


iec 60947-7-1eAc File no. 0234267

Features• minimum space for maximum power• Protection cover and insulating screens are transparent• insulating screen between each row• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Solid bars provide reliability• input separated from outputs• neutral bar available• Wiring with or without terminal• Halogen free• roHS compliant


Unit Dimensions


TD160A 1.97 3.54 6.89 1.34 1

TD160AL 2.76 3.54 6.69 1.63 1

electrical Data


TD160A 160 A 8.2 kA 35 kA 690 V

TD160AL 160 A 8.2 kA 35 kA 690 V








TD160A 1 10 – 50 mm² 10 – 50 mm² 11 (1) 2,5 – 6 mm² (7) 2,5 – 16 mm² (3) 10 – 35 mm² (1) 1,5 – 6 mm² (7) 1,5 – 16 mm² (3) 10 – 25 mm²

TD160AL 1 10 – 50 mm² 10 – 50 mm² 11 (8) 2,5 – 16 mm² (3) 10 – 35 mm² (8) 1,5 – 6 mm² (3) 10 – 25 mm²


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3

BloCks and terminals Four-Pole disTriBuTion Blocks - Tdl

Four-Pole disTriBuTion Blocks - Tdl

Four-Pole distriBution BloCks - tdlFeatureseasy connections: input separated from outputs• end large terminals: Safe connections• easy input connection: eriFLeX FLeXiBAr - iBS - cable• Wiring from Both sides• tinned copper Bars : copper or Aluminum cables• Visual inspection of wire and confirmation of connection• new Design: solid bars provide reliability• Strong mechanical assembly• iP 10 hand safe• High % of Fill ratio• easy fixing: clip on din rail or mount to panel with screws• Halogen Free

tdl ComPaCt Four Pole distriBution BloCk, 400 a

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158; File no. e198301 Flammability rating: UL 94V-0


Features• connect eriFLeX FLeXiBAr, insulated braided conductor or

cable with lug on line side• tinned copper bars allows for copper or aluminum cable• transparent protection covers• easy and safe connections• easily clips onto Din rail or mounts to panel with screws• Solid bars provide reliability• input separated from outputs• Supports wiring from both sides• Design allows for visual inspection of conductor and

confirmation of connection• Large end terminals• High percentange of fill ratio• Wiring with or without terminal• Halogen free• roHS compliant




3

BloCks and terminals Four-Pole disTriBuTion Blocks - Tdl

Unit Dimensions


TDL400A 4.75 6.14 8.82 3.73 1

electrical Data

max Current Rating, iEC max Current Rating, ul/CSA Short Term withstand Current (icw) 1s

Peak Short Circuit Current (ipk) max working voltage, iEC (ui) max working voltage, ul

(vin)

400 A 400 A 23 kA 51 kA 1,000 VAC 1,500 VDC 600 V




line SideConductorwidth


line Sidewire Size

load Sidenumber ofConnections

load SideCompactStranded wire Size


load Sidewire Size

1 35 – 120 mm² 20 – 24 mm 35 – 120 mm² 1/0 – 250 kcmil 14(1) 10 – 50 mm²(2) 10 – 35 mm²(4) 6 – 25 mm²(7) 2,5 – 16 mm²

(1) 10 - 35 mm²(2) 10 – 25 mm²(4) 6 - 16 mm²(7) 2,5 - 10 mm²

(1) #6 – 1/0(2) #8 - #1(4) #10 - #3(7) #10 - #5


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3

BloCks and terminals Four-Pole disTriBuTion Blocks - Tr, Trc, Trs

Four-Pole disTriBuTion Blocks - Tr, Trc, Trs

Four-Pole distriBution BloCks - tr, trC, trsFeatures• A complete range from 125 A to 630 A• transparent protection cover • Large accessibility for wiring • Pre-assembled• Self extinguishing: UL94 V-0

tr Four Pole distriBution BloCk, 125 a

industry standards


iec 61439.1eAc File no. 0234267

Features• easily clips onto Din rail or mounts to panel with screws• equipped with a current input plug• Bolts included for output connections• transparent protection cover• easy accessibility for wiring• ready to use out of the box, saving installation time and labor• roHS compliant

sPeCiFiCations• material: copper, Glass Fibre reinforced Polyamide, Plexiglass

Unit Dimensions


TR125A 4.61 4.96 5.91 1.51 1

electrical Data

max working voltage, iEC (ui) Peak Short Circuit Current (ipk) Short Term withstand Current (icw) 1s

1,000 V 40 kA 8.4 kA


line Side number of Connections load Side number of Connections Thread Size 1 (TS1) Thread Size 2 (TS2)

1 5 M5 M6

Thread Size 2 represents input plug.

Line side and load side number of connections are per pole.


3


tr Four Pole distriBution BloCk, 250 a

industry standards


iec 61439.1eAc File no. 0234267

Features• easily fixes onto asymmetric Din rail or mounts with screws• Bolts included for output connections• transparent protection cover• easy accessibility for wiring• ready to use out of the box, saving installation time and labor• roHS compliant


Unit Dimensions


TR250A 2.68 5.91 9.06 2.87 1

electrical Data


630 V 34 kA 17 kA


line Side number of Connections load Side number of Connections Hole Size (HS) Thread Size (TS)

2 4 0.31 M6



3


trs Four Pole distriBution BloCk, 160 a

industry standards


iec 61439.1eAc File no. 0234267

Features• easily fixes onto asymmetric Din rail or mounts with screws• Bolts included for output connections• transparent protection cover• easy accessibility for wiring• ready to use out of the box, saving installation time and labor• roHS compliant


Unit Dimensions


TRS160A 2.68 5.91 9.06 2.54 1

electrical Data


630 V 34 kA 13.2 kA



2 4 0.31 M6



3


trC Four Pole distriBution BloCk, 400 a

industry standards


iec 61439.1eAc File no. 0234267

Features• transparent protection cover• Bolts included for output connections• easy accessibility for wiring• ready to use out of the box, saving installation time and labor• roHS compliant


Unit Dimensions

Catalog number Depth D (in.) Height H (in.) width w (in.) A (in.) unit weight (lb.) Qty.

TRC400A 1.97 13.31 – 15.35 10.24 11.42 5.84 1

electrical Data


1,000 V 118 kA 28 kA


line Side number of Connections load Side number of Connections Thread Size 1 (TS1) Thread Size 2 (TS2)

1 10 M6 M10

Thread Size 2 represents input plug.



3


trC Four Pole distriBution BloCk, 630 a

industry standards


iec 61439.1eAc File no. 0234267

Features• transparent protection cover• Bolts included for output connections• easy accessibility for wiring• ready to use out of the box, saving installation time and labor• roHS compliant


Unit Dimensions


TRC630A 2.36 13.31 – 15.35 13.39 11.42 10.58 1

electrical Data


1,000 V 84 kA 52 kA



1 8 0.39 M8



3

BloCks and terminals Power Blocks

Power Blocks

Power BloCks - sB seriesFeatureseriFLeX Power Blocks are the main Din mounted input/output devices for connection between primary and secondary switchboard. they also are the main input/output connection for machine or industrial equipment such as inverters, air conditioned machines, etc. the high short circuit rated, large cross section blocks offer time savings and reliability in every panel configuration. the complete power blocks range offers multiple connection possibilities with one cable, two cables, eriFLeX FLeXiBAr, and iBSB/iBSBr power braids and can be connected with copper or aluminum conductors.

CaBle to CaBle Power BloCk

industry standards

UL 1059 component recognized; File no. e198301cUL component recognized per cSA c22.2 no. 158; File no. e198301 (tinned aluminum blocks only)Flammability rating: UL 94V-0Sccr rating: 10kASccr rating if fused per UL File e198301: 100kA

iec 60947-7-1iec 60529 iP20eAc File no. 0234267 (tinned copper blocks only)ce (tinned aluminum blocks only)

Features• compact power block with high short circuit current rating• tinned copper or aluminum block allows for copper or aluminum



Finish• tinned


3


Unit Dimensions


SB80 Copper, Thermoplastic 1.65 3.30 0.68 0.10 1

SB80AL Aluminum, Thermoplastic 1.65 3.30 0.68 0.08 1











electrical Data

Catalog number max CurrentRating, iEC

max CurrentRating, ul

Peak Short CircuitCurrent (ipk)

Short Circuit CurrentRating (SCCR)

max workingvoltage, iEC (ui)

max workingvoltage, ul (vin)

SB80 110 A 85 A 25 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SB80AL 105 A 85 A 22 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC












3





line SideSolid wire Size




load SideSolid wire Size

SB80 1 6 – 16 mm² #16 – #4

2.5-6 mm2

#16-#10 1 6 - 16 mm² #16 – #4 6 - 16 mm² 2.5-6 mm2

#16-#10

SB80AL 1 6 – 16 mm² #16 – #4

2.5-6 mm2

#16-#10 1 6 – 16 mm² #16 – #4 6 - 16 mm² 2.5-6 mm2

#16-#10

SB125 1 10 – 35 mm² #8 – 1/0 — 1 10 – 35 mm²

#8 – 1/0 10 - 35 mm² —

SB125AL 1 10 – 35 mm² #8 – 1/0 — 1 10 – 35 mm²

#8 – 1/0 10 - 35 mm² —

SB160 1 35 – 70 mm² #2 – 3/0 — 1 35 - 70 mm²

#2 – 3/0 35 - 70 mm² —

SB160AL 1 35 – 70 mm² #2 – 3/0 — 1 35 - 70 mm²

#2 – 3/0 35 - 70 mm² —

SB250 1 35 – 120 mm² #6 – 250 kcmil — 1 35 - 120 mm²

#6 – 250 kcmil 35 - 120 mm² —

SB250AL 1 35 – 120 mm² #6 – 250 kcmil — 1 35 - 120 mm²

#6 – 250 kcmil 35 - 120 mm² —

SB400 1 95 – 240 mm² 3/0 – 400 kcmil — 1 95 - 240 mm²

3/0 – 400 kcmil 95 - 240 mm² —

SB400AL 1 95 – 240 mm² 3/0 – 400 kcmil — 1 95 - 240 mm²

3/0 – 400 kcmil 95 - 240 mm² —

SB630 1 240 – 500 mm² 400 – 1,000 kcmil — 1 240 - 500 mm²

400 – 1,000 kcmil 240 - 500 mm² —

SB630AL 1 240 – 500 mm² 400 – 1,000 kcmil — 1 240 - 500 mm²

400 – 1,000 kcmil 240 - 500 mm² —


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


CaBle to eriFleX FleXiBar/insulated Power Braid Power BloCk

industry standards



Features• Directly connect eriFLeX FLeXiBAr or insulated power braid on

line side• compact power block with high short circuit current rating• tinned copper or aluminum block allows for copper or aluminum


confirmation of connection• Gangable for building multi-pole power blocks• easily clips onto Din rail or mounts to panel with screws• Voltage detection and measurement connection• 95% fill ratio• Halogen free• roHS compliant

Finish• tinned


3


Unit Dimensions


SBF400 Copper, Thermoplastic 3.23 5.76 1.63 1.23 1

SBF400AL Aluminum, Thermoplastic 3.23 5.76 1.63 0.59 1

SBF630 Copper, Thermoplastic 3.52 6.87 2.13 3.07 1

SBF630AL Aluminum, Thermoplastic 3.52 6.87 2.13 1.41 1

electrical Data

Catalog numbermax CurrentRating,FlEXibAR, iEC

max Current Rating,FlEXibAR, ul

max CurrentRating, insulatedPower braid, iEC

max CurrentRating, insulatedPower braid, ul



Short CircuitCurrent Rating(SCCR)



SBF400 445 A — 405 A — 335 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SBF400AL 510 A 335 A 450 A 240 A — 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SBF630 805 A — 800 A — 545 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SBF630AL 760 A 490 A 750 A 410 A — 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC



line Side insulatedPower braid Cross Section


load Side Compact Stranded wire Size load Side wire Size

SBF400 1 100 mm² 1 95 - 240 mm² 3/0 – 400 kcmil

SBF400AL 1 100 mm² 1 95 - 240 mm² 3/0 – 400 kcmil

SBF630 1 240 mm² 1 240 - 500 mm² 400 – 1,000 kcmil

SBF630AL 1 100/240 mm² 1 240 - 500 mm² 400 – 1,000 kcmil


Catalog number number of layers Conductor width lamination Thickness

SBF400 2 - 5 20 - 24 mm 1 mm

SBF400AL 2 - 5 20 - 24 mm 1 mm

SBF630 2 - 8 20 - 32 mm 1 mm

SBF630AL 2 - 8 20 - 32 mm 1 mm


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


CaBle to two CaBles Power BloCk

industry standards



Features• compact power block with high short circuit current rating• tinned copper or aluminum block allows for copper or aluminum



Finish• tinned

Unit Dimensions


SB2C400 Copper, Thermoplastic 3.23 5.76 1.63 1.61 1

SB2C400AL Aluminum, Thermoplastic 3.23 5.76 1.63 0.66 1

electrical Data


max Current Rating, ul Peak Short Circuit Current (ipk) Short Circuit Current Rating

(SCCR) max working voltage, iEC (ui) max working voltage, ul (vin)

SB2C400 600 A 335 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SB2C400AL 670 A 335 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC




line Sidewire Size




SB2C400 1 95 – 240 mm² 3/0 – 400 kcmil 2 (2) 35 - 120 mm² (2) 35 - 120 mm² (2) #2 – 250 kcmil

SB2C400AL 1 95 – 240 mm² 3/0 – 400 kcmil 2 (2) 35 - 120 mm² (2) 35 - 120 mm² (2) #2 – 250 kcmil





3


two CaBles to eriFleX FleXiBar/insulated Power Braid Power BloCk

industry standards



Features• Directly connect eriFLeX FLeXiBAr or insulated power braid on

line side• compact power block with high short circuit current rating• tinned copper or aluminum block allows for copper or aluminum



Finish• tinned

Unit Dimensions


SBF2C400 Copper, Thermoplastic 3.23 5.76 1.63 1.67 1

SBF2C400AL Aluminum, Thermoplastic 3.23 5.76 1.63 0.74 1

electrical Data

Catalog number max Current Rating,ERiFlEX FlEXibAR, iEC

max Current Rating,insulated Power braid, iEC



Short Circuit CurrentRating (SCCR)



SBF2C400 560 A 500 A 335 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC

SBF2C400AL 550 A 480 A 335 A 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC


Catalog number line Side number of Connections

line Side insulatedPower braid Cross Section




SBF2C400 1 100 mm² 2 (2) 35 - 120 mm² (2) 35 - 120 mm² (2) #2 – 250 kcmil

SBF2C400AL 1 100 mm² 2 (2) 35 - 120 mm² (2) 35 - 120 mm² (2) #2 – 250 kcmil





3

BloCks and terminals Power Terminals

Power Terminals

Power terminals - sBll seriesFeatures• tinned copper Bar• Visual inspection of wire and confirmation of connection• Quick connection with studs• easy connection on eriFLeX FLeXiBAr• Adjustable transparent cover• Halogen Free• Self extinguishing: UL94 V-1• easy fixing: clip on din rail with end cap or mount to panel with

screws• Short circuit rated up to 100 KA - See UL file e198301

sBll250 luG-to-luG Power terminal

industry standards

UL 1059 component recognized: File no. e198301cUL component recognized per cSA c22.2 no. 158; File no. e198301 Flammability rating: UL 94V-1Sccr rating: 10kASccr rating if fused per UL file e198301: 100kA

cSA c22.2 no. 158-10 certificate no. 70044370iec 60947-7-1eAc File no. 0234267

Features• tinned copper block allows for copper or aluminum conductor

connections• Accessible studs allow for easy connection of sections of

eriFLeX FLeXiBAr or other conductors• Design allows for visual inspection of conductor and

confirmation of connection• Adjustable transparent cover• Gangable for building multi-pole power blocks• easily clips onto Din rail or mounts to panel with screws• SBLec Power terminals Fixing Accessory required for direct

panel mount• Halogen free• roHS compliant




3


Unit Dimensions


SBLL250 2.56 8.10 2.06 4.25 0.35 1

electrical Data

max Current Rating, iEC max Current Rating, ul/CSAShort TermwithstandCurrent (icw) 1s

Peak ShortCircuit Current(ipk)




290 A 255 A 14.4 kA 42 kA 100 kA 1,000 VAC 1,500 VDC 1,000 V


number of Stud Connections Stud Connection Conductor width Stud Connection Compact Stranded wire Size Stud Connection wire Size

2 20 – 24 mm 10 – 120 mm² #8 - 250 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards











3


Unit Dimensions


SBLL500 2.56 8.10 3.35 4.25 0.75 1

electrical Data






750 A 475 A 36 kA 51 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VDC



2 20 – 40 mm 16 – 400 mm² #6 - 700 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards











3


Unit Dimensions


SBLL800 2.95 8.10 4.53 4.25 1.54 1

electrical Data






1,250 A 800 A 57.6 kA 75 kA 100 kA 1,000 VAC 1,500 VDC 1,000 V



4 (2) 20 – 40 mm (1) 50 – 80 mm (2) 25 – 300 mm² (2) #4 - 500 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


Power terminals - sBlt seriesFeatures• tinned copper Block : copper or Aluminum cables• Visual inspection of wire and confirmation of connection• Quick connection with studs or tunnel• easy connection on eriFLeX FLeXiBAr or cable• Adjustable transparent cover• Halogen Free• Self extinguishing: UL94 V-1• easy fixing: clip on din rail with end cap or mount to panel with

screws• Short circuit rated up to 100 KA. See UL file e198301.

sBlt250 luG-to-tunnel Power terminal

industry standards




connections• Accessible studs and tunnels allow for easy connection of

eriFLeX FLeXiBAr and other conductors• Design allows for visual inspection of conductor and






3


Unit Dimensions


SBLT250 2.56 8.10 2.10 4.25 0.6 1

electrical Data






350 A 300 A 8.4 kA 30 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC


number ofStud Connections

Stud ConnectionConductor width

Stud Connection CompactStranded wire Size

Stud Connectionwire Size

number of TunnelConnections

Tunnel Connection CompactStranded wire Size

Tunnel Connectionwire Size - Ferrule

Tunnel Connectionwire Size

1 20 – 24 mm 10 – 120 mm² #6 - 250 kcmil 2 (2) 10 – 50 mm² (2) 10 – 35 mm² (2) #8 – 1/0





industry standards











3


Unit Dimensions


SBLT350 2.56 8.10 2.10 4.25 0.77 1

electrical Data
















1 20 – 24 mm 10 – 185 mm² #2 - 350 kcmil 1 35 – 185 mm² 35 – 150 mm² #2 – 350 kcmil





industry standards











3


Unit Dimensions


SBLT500 2.60 8.10 3.35 4.25 1.34 1

electrical Data
















1 20 – 50 mm IEC 20 – 40 mm UL 95 – 400 mm² #6 - 700 kcmil 2 (2) 16 – 120 mm² (2) 16 – 120 mm² (2) #6 – 250 kcmil





industry standards











3


Unit Dimensions


SBLT800 2.95 8.10 4.53 4.25 2.40 1

electrical Data






1,250 A 760 A 57.6 kA 75 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC










2 (2) 20 – 40 mm (1) 50 – 80 mm (2) 35 – 300 mm² (2) #1 - 500 kcmil 2 (2) 95 – 240 mm² (2) 50 – 185 mm² (2) 3/0 – 500 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




3


Power terminals - sBtt seriesFeatures• tinned copper Block : copper or Aluminum cables• Visual inspection of wire and confirmation of connection• Quick connection with studs or tunnel• easy connection on eriFLeX FLeXiBAr or cable• Adjustable transparent cover• Halogen Free• Self extinguishing: UL94 V-1• easy fixing: clip on din rail with end cap or mount to panel with

screws• Short circuit rated up to 100 KA. See UL file e198301.

sBtt250 tunnel-to-tunnel Power terminal

industry standards











3


Unit Dimensions


SBTT250 2.60 8.10 2.10 4.25 0.57 1

electrical Data








number of Tunnel Connections Tunnel Connection Compact Stranded wire Size Tunnel Connection wire Size - Ferrule Tunnel Connection wire Size

4 (4) 10 – 50 mm² (4) 10 – 35 mm² (4) #8 – 1/0


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards











3


Unit Dimensions


SBTT350 2.60 8.10 2.10 4.25 0.73 1

electrical Data









2 (2) 35 – 185 mm² (2) 35 – 150 mm² (2) #2 – 350 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards











3


Unit Dimensions


SBTT500 2.60 8.10 3.35 4.25 1.32 1

electrical Data









4 (4) 16 – 120 mm² (4) 16 – 120 mm² (4) #6 – 250 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°




industry standards











3


Unit Dimensions


SBTT800 2.95 8.10 4.53 4.25 2.29 1

electrical Data






1,250 A 760 A 57.6 kA 75 kA 100 kA 1,000 VAC 1,500 VDC 1,000 VAC/DC



4 (4) 95 – 240 mm² (4) 50 – 185 mm² (4) 3/0 – 500 kcmil


86° 95° 104° 113° 122° 131° 140° 149° 158° 167°



sBleC Power terminals FiXinG aCCessory

industry standards


eAc File no. 0234267

Features• Attach power terminal fixing accessory to back of power

terminals for direct panel mounting or Din rail end cap mounting• easily clips onto Din rail or mounts to panel with screws• Halogen free

sPeCiFiCations• material: thermoplastic

Catalog number Depth D (in.)

Height H (in.)

width w (in.) A (in.) Torque

TQ (in-lb) unit weight (lb.) Qty.

SBLEC 0.75 1.25 3.40 2.75 5.00 0.02 1


3

BloCks and terminals Pen sysTem

Pen sysTem

tn-C/tn-s networks solutionFeatures• Application: dedicated product allowing separation from Pen to

Pe+n• composition : safe disconnectable system• clear identification• Prevent measurement errors• Avoid reconnection errors• complies to requests from inspection bodies• Screen stickers included in 12 languages

disConneCtaBle Pen system

industry standardscomplies With: iec 60439.1, iec 61439.1

Features• Dedicated product allowing separation from Pen to Pe+n• Unique solution for tn-c/tn-S networks• Safe disconnectable system• clear identification• Prevents measurement errors• Avoid reconnection errors• Screen stickers included in 12 languages

Catalog number max CurrentRating, iEC

Thread Size TS

busbar width (in.)

busbar Thickness (in.)

Depth D (in.)

Height H (in.)

width w (in.) A (in.) b (in.) Qty.

PEND75 125 A M6 0.59 0.20 2.69 4.72 3.78 3.94 2.95 1

PEND100 250 A M8 0.79 0.20 2.69 6.69 5.04 3.94 4.43 1

PEND300 630 A M10 1.18 0.39 3.08 6.69 5.04 3.94 4.43 1


3

BloCks and terminals sPacers and accessories

sPacers and accessories

sPaCers and aCCessoriesFeatures• A complete range of accessories for easy distribution block

assembly

dmh metalliC sPaCerFeatures• to make higher plates, screens or profiles• male-female allowing stable mounting



Catalog number Thread Size TS

Thread length Tl (in.)

Thread Depth TD (in.)

length l (in.)


DMHM4X10 M4 0.31 0.39 0.394 0.276 0.007 100

DMHM4X15 M4 0.31 0.39 0.591 0.276 0.011 100

DMHM4X20 M4 0.31 0.39 0.787 0.276 0.015 100

DMHM4X25 M4 0.31 0.39 0.984 0.276 0.018 50

DMHM4X30 M4 0.31 0.39 1.181 0.276 0.022 50

DMHM4X35 M4 0.31 0.39 1.378 0.276 0.026 50

DMHM4X40 M4 0.31 0.39 1.575 0.276 0.028 50

DMHM4X50 M4 0.31 0.39 1.969 0.276 0.037 50

DMHM4X60 M4 0.31 0.39 2.362 0.276 0.042 25

DMHM5X15 M5 0.39 0.39 0.591 0.315 0.013 50

DMHM5X20 M5 0.39 0.39 0.787 0.315 0.018 50

DMHM5X25 M5 0.39 0.39 0.984 0.315 0.022 50

DMHM5X30 M5 0.39 0.39 1.181 0.315 0.026 50

DMHM5X35 M5 0.39 0.39 1.378 0.315 0.031 25

DMHM5X40 M5 0.39 0.39 1.575 0.315 0.035 25

DMHM5X50 M5 0.39 0.39 1.969 0.315 0.049 25

DMHM5X60 M5 0.39 0.39 2.362 0.315 0.06 25

DMHM5X70 M5 0.39 0.39 2.756 0.315 0.064 25

DMHM5X80 M5 0.39 0.39 3.15 0.315 0.073 25

DMHM6X15 M6 0.39 0.39 0.591 0.315 0.022 50


3





length l (in.)


DMHM6X20 M6 0.47 0.47 0.787 0.315 0.026 50

DMHM6X30 M6 0.47 0.47 1.181 0.315 0.04 25

DMHM6X40 M6 0.47 0.47 1.575 0.315 0.055 25

DMHM6X50 M6 0.47 0.47 1.969 0.315 0.071 25

DMHM6X60 M6 0.47 0.47 2.362 0.315 0.084 25

DMHM6X70 M6 0.47 0.47 2.756 0.315 0.095 25

DMHM6X80 M6 0.47 0.47 3.15 0.315 0.115 25

DMHM6X90 M6 0.47 0.47 3.543 0.315 0.128 25

DMHM6X100 M6 0.47 0.47 3.937 0.315 0.141 10

dh distanCe holder and sPaCerFeatures• to make higher plates, screens or profiles• male-female allowing stable mounting• electrotechnical applications

sPeCiFiCations• insulation Voltage: 1,000 V• temperature: 176 °F max• material: Polystyrene, Steel





length l (in.)


DH15M5 M5 0.28 0.28 0.591 0.512 0.009 100

DH20M5 M5 0.28 0.28 0.787 0.512 0.011 100

DH30M5 M5 0.28 0.28 1.181 0.512 0.013 100

DH45M5 M5 0.28 0.28 1.772 0.512 0.02 100

DH55M5 M5 0.28 0.28 2.165 0.512 0.024 100

DH70M5 M5 0.28 0.28 2.756 0.512 0.031 100

DH85M5 M5 0.28 0.28 3.346 0.512 0.037 100

DH120M5 M5 0.28 0.28 4.724 0.512 0.053 100

DH15M6 M6 0.28 0.31 0.591 0.512 0.009 100

DH20M6 M6 0.28 0.31 0.787 0.512 0.011 100

DH30M6 M6 0.28 0.31 1.181 0.512 0.02 100

DH45M6 M6 0.28 0.31 1.772 0.512 0.029 100

DH70M6 M6 0.28 0.31 2.756 0.512 0.044 100

DH120M6 M6 0.28 0.31 4.724 0.512 0.077 100


3


CaPn CaP nut

sPeCiFiCations• material: Polystyrene or polystyrene and brass

material: Polystyrene



Height H (in.)


CAPCAPN5 M5 0.31 0.47 0.55 0.002 100

CAPCAPN6 M6 0.31 0.47 0.55 0.002 100

material: Polystyrene, Brass



Height H (in.)


CAPCAPN15 M5 0.31 0.47 0.55 0.007 100

CAPCAPN16 M6 0.31 0.47 0.55 0.007 100

CaPB CaP nut with threaded stud

sPeCiFiCations• material: Polystyrene and steel

Finishelectrogalvanized


Thread length (in.) Tl

Height H (in.)


CAPCAPB5 M5 0.31 0.47 0.55 0.009 100

CAPCAPB6 M6 0.31 0.47 0.55 0.009 100


3


isoBolt low voltaGe insulator mountinG kit

Features• includes threaded stud, washer, lock washer and nut




Thread length Tl Qty.

ISOBOLT25M6 M6 1 20

ISOBOLT30M8 M8 1.18 20


4763.422.2211

763.422.2600

Power and GroundinG ConneCtivityHydraulic and Manual Tools

CHAPTER 4Hydraulic and Manual Tools

ERIFLEX FLEXIBAR InsuLATEd FLEXIBLE BusBAR

• Mobile workbench for cutting, bending and punching copper busbars or EriFlEX FlEXiBar

• includes hydraulic punch, hydraulic busbar cutter, hydraulic EriFlEX FlEXiBar shearing tool, hydraulic bender with programmable angle controller, hydraulic pump with foot controller, calibrated gauge and stop, and two ejection stops

• large stainless steel work surface with collapsible extensions support large copper busbars or EriFlEX FlEXiBar

MFF ERIFLEX FLEXIBAR FoLdIng TooL sTARTER KIT

• Kit includes folding tool, fixed vice, rail and clamps• Folds all sizes of EriFlEX FlEXiBar without damaging the insulation• Kit allows for l-shape and Z-shape folds• significantly reduce EriFlEX FlEXiBar scrap• limits heavy EriFlEX FlEXiBar handling• Quick and easy setup• Tool can be easily transported to the job site or remain fixed in a workshop


ChaPter ContentsHydRAuLIC And MAnuAL TooLsHydRAuLIC TooLs

Hydraulic Flexible/non-Flexible Busbar Work center, 115 V . . . . . . . . . . . . . . . . . . . . . . . . .128Hydraulic Flexible/non-Flexible Busbar Bender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129Hydraulic Flexible/non-Flexible Busbar Puncher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Hydraulic Busbar cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131Hydraulic Busbar cutter replacement Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131Hydraulic Pump and Foot controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Hydraulic cutter support Extension with ruler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Hydraulic EriFlEX FlEXiBar shearing Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133HFsT-B EriFlEX FlEXiBar shearing Tool Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133Hydraulic EriFlEX FlEXiBar shearing Tool replacement Blade . . . . . . . . . . . . . . . . . . . . . .133

HydRAuLIC PunCHER ACCEssoRIEsround Hole Punch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134round Hole die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134oval Hole Punch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135oval Hole die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135Ejection stop Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Punch Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136die Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137Braid crimping Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Bd CRIMP And dRILL TooLBd crimp and drill Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

ERIFLEX FLEXIBAR FoLdIng TooLsMFF EriFlEX FlEXiBar Folding Tool starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139MFFu EriFlEX FlEXiBar Folding Tool u-shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139MFFV EriFlEX FlEXiBar Folding Tool Fixed Vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139MFFr EriFlEX FlEXiBar Folding Tool rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140MFFc EriFlEX FlEXiBar Folding Tool clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

MAnuAL TooLsFlEXidrill drill Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141HFBT EriFlEX FlEXiBar Bending Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141soK EriFlEX FlEXiBar stripping Knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141MFs EriFlEX FlEXiBar stripping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142MFs EriFlEX FlEXiBar stripping Tool Blade set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142MFc EriFlEX FlEXiBar shearing Tool replacement Blade . . . . . . . . . . . . . . . . . . . . . . . . . .142MdrcPT-2 Manual din rail cutting and Punching Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143MFBT-2 EriFlEX FlEXiBar Manual Bending Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143MFsHT-2 EriFlEX FlEXiBar Manual shearing Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144replacement Blades for MFsHT-2 EriFlEX FlEXiBar Manual shearing Tool . . . . . . . . . . . 144MFTT-2 EriFlEX FlEXiBar Manual Twisting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144MFTK Manual EriFlEX FlEXiBar Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

CHAPTER 4Hydraulic and Manual Tools

MFTK MAnuAL ERIFLEX FLEXIBAR TooL KIT

• complete set of tools to cut, strip, bend and twist EriFlEX FlEXiBar, including: MFsHT-2 EriFlEX FlEXiBar Manual shearing Tool, MFBT-2 EriFlEX FlEXiBar Manual Bending Tool, MFs EriFlEX FlEXiBar stripping Tool, MFTT-2 EriFlEX FlEXiBar Manual Twisting Tool, and soK EriFlEX FlEXiBar stripping Knife

• includes illustrated instructions for each tool

4



4

hydrauliC and Manual tools Hydraulic Tools

Hydraulic Tools

hydrauliC Flexible/non-Flexible busbar work Center, 115 v

Features• mobile workbench for cutting, bending and punching copper

busbars or eriFLeX FLeXiBAr• includes hydraulic punch, hydraulic busbar cutter, hydraulic

eriFLeX FLeXiBAr shearing tool, hydraulic bender with programmable angle controller, hydraulic pump with foot controller, calibrated gauge and stop, and two ejection stops

• Large stainless steel work surface with collapsible extensions support large copper busbars or eriFLeX FLeXiBAr

• Built-in storage cabinet with lockable door and four drawers for storing accessories

• Four-way directional valve makes it possible to quickly switch between tools without disconnecting and reconnecting tools

• includes an additional hydraulic hose and 6 m (19.69’) power cord to connect an additional hydraulic tool

• Scrap storage bins under work surface• Forklift rail, locking directional wheels and built-in handles

provide easy mobility• Protected by an electrical panel control with circuit breaker


Length L (in.)

Width W (in.) A (in.) Power supply

Voltage (V) unit Weight (lb.) Qty.

HYDRWC115V 57.68 57.68 30.32 54.33 115 857 1


4


hydrauliC Flexible/non-Flexible busbar bender

Features• Works with copper or aluminum busbar and eriFLeX FLeXiBAr• multi-function tool creates “V” or “Z” bends and straightens

busbar for corrections• removable top plate allows for multiple bends on a busbar• Bottom plate is etched to indicate a 90° bend• includes steel bar supports for bending busbar when tool is

not fixed to the Hydraulic eriFLeX FLeXiBAr and Busbar Work center

• roHS compliant

Catalog number Busbar Width (in.) Busbar Thickness (in.)

Bending Angle

Bending Radius (in.)

depth d (in.)

Height H (in.)

Width W (in.)

unit Weight(lb.) Qty.

HYDRBBBEN 8 Max 0.50 Max 100° Max 0.50 19.69 10.28 9.06 112.44 1



4


hydrauliC Flexible/non-Flexible busbar PunCher

Features• Works with copper or aluminum busbar and eriFLeX FLeXiBAr• Punches flat and clean hole edges• Punch pip to adjust the hole position• Quick setup with interchangeable punch and die system• Large range of round and oval punches and dies available• can be tilted at a 45° angle for easier punching of formed busbar• calibrated side and depth gauge and stop• Strong mechanical assembly• roHS compliant• operating Pressure: 10,000 psi

Catalog number BusbarThickness (in.)

depth d (in.)

Height H (in.)

Width W (in.) A (in.) unit Weight

(lb.) Qty.

HYDRBBPUN 0.50 Max 12.00 18.50 4.72 5.12 119.05 1


4


hydrauliC busbar Cutter

Features• Works with copper or aluminum busbar• Produces a flat and clean cut edge• clear plastic shields allow for visual inspection of cutting position• Strong mechanical assembly• replacement blade available• easy access for blade maintenance• roHS compliant

Catalog number BusbarWidth (in.)

BusbarThickness (in.)

depth d (in.)

Height H (in.)

Width W (in.)

unit Weight(lb.) Qty.

HYDRBBCUT 5.00 Max 0.50 Max 9.45 15.55 11.26 90.39 1

hydrauliC busbar Cutter rePlaCeMent bladeFeatures• replacement blade for Hydraulic Busbar cutter• roHS compliant


Catalog number unit Weight (lb.) Qty.

HYDRBBCUTBL 2.20 1



4


hydrauliC PuMP and Foot Controllerindustry standardseAc

Features• Directly connects to a single hydraulic tool for operation or can

be used as a spare for the Hydraulic eriFLeX FLeXiBAr and Busbar

• Work center• Pump includes hose with quick-release coupler• Foot controller includes two pedals with off, on and safety off

positions

Catalog number Voltage (V) Power (W) operating Pressure (psi) oil Flow (oz/min)

Tank Capacity (Qt.)

unit Weight (lb.) Qty.

HYDRPMP115V 115 370 10,000 7.00 2 – 4 97.00 1

hydrauliC oilFor use with the hydraulic pump of the Hydraulic eriFLeX FLeXiBAr and Busbar Work center

Catalog number grade Flash Point Fire Point Pour Point Volume (Qt.) Qty.

HYDRAULICOIL 215 400 °F 430 °F -30 °F 1 1

hydrauliC Cutter suPPort extension with ruler

Features• Attaches to the Hydraulic eriFLeX FLeXiBAr Shearing tool or

Hydraulic Busbar cutter• Provides support for eriFLeX FLeXiBAr or busbar while using

hydraulic cutting tools• includes calibrated end stop• roHS compliant


Length L (in.)

Width W (in.)

unitWeight (lb.) Qty.

HFSTR 5.04 39.37 11.22 22 1


4


hydrauliC eriFlex Flexibar shearinG tool

Features• cuts eriFLeX FLeXiBAr quickly and accurately without burrs or deformation• cuts through the insulation without damaging it• Works with all sizes of eriFLeX FLeXiBAr• clear plastic shields allow for visual inspection of cutting position• Strong mechanical assembly• replacement blade available• roHS compliant

Catalog number depth d (in.)

Height H (in.)

Width W (in.)


HYDRFLEXST 9.45 13.43 11.02 75 1

Do not use to cut solid busbar.

hFst-b eriFlex Flexibar shearinG tool Guide

Features• Attaches to the Hydraulic eriFLeX FLeXiBAr Shearing tool• Use to align eriFLeX FLeXiBAr with the center of the shearing

tool blade• increases the life of the shearing tool blade• Works with all sizes of eriFLeX FLeXiBAr• roHS compliant


Catalog number depth d (in.)

Height H (in.)

Width W (in.)


HFSTB 3.00 2.90 9.60 2.20 1

hydrauliC eriFlex Flexibar shearinG tool rePlaCeMent bladeFeatures• replacement blade for Hydraulic eriFLeX FLeXiBAr Shearing

tool• roHS compliant


HYDRFLEXSTBL 2.20 1



4

hydrauliC and Manual tools Hydraulic PuncHer accessories

Hydraulic PuncHer accessories

round hole PunChFeatures• For use with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher

combined with die and ejection stop to punch holes in busbar or eriFLeX FLeXiBAr

• roHS compliant


Catalog number Punch size unit Weight (lb.) Qty. Certifications

PUNCH65 6.5 mm 0.29 1 EAC

PUNCH9 9.0 mm 0.31 1 EAC

PUNCH11 11.0 mm 0.31 1 EAC

PUNCH14 14.0 mm 0.35 1 EAC

PUNCH18 18.0 mm 0.53 1 EAC

PUNCH20 20.0 mm 0.55 1 EAC

PCH516BLT14 5/16 in. 0.29 1 –

PCH38BLT516 3/8 in. 0.31 1 –

PCH1732BLT716 17/32 in. 0.35 1 –

PCH916BLT12 9/16 in. 0.35 1 –

round hole dieFeatures• For use with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher

combined with punch and ejection stop to punch holes in busbar or eriFLeX FLeXiBAr

• roHS compliant


Catalog number Punch size unit Weight (lb.) Qty. Certifications

DIE65 6.5 mm 0.42 1 EAC

DIE9 9.0 mm 0.40 1 EAC

DIE11 11.0 mm 0.37 1 EAC

DIE14 14.0 mm 0.35 1 EAC

DIE18 18.0 mm 0.29 1 EAC

DIE20 20.0 mm 0.24 1 EAC

DIE516BLT14 5/16 in. 0.42 1 –

DIE38BLT516 3/8 in. 0.40 1 –

DIE1732BLT716 17/32 in. 0.35 1 –

DIE916BLT12 9/16 in. 0.35 1 –


4


oval hole PunChFeatures• For use with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher

combined with die and ejection stop to punch holes in busbar or eriFLeX FLeXiBAr

• roHS compliant


Catalog number Punch size unit Weight (lb.) Qty.

PUNCH65X13 6.5 x 13 mm 0.31 1

PUNCH9X18 9 x 18 mm 0.49 1

PUNCH11X20 11 x 20 mm 0.53 1

PUNCH14X20 14 x 20 mm 0.53 1

oval hole dieFeatures• For use with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher

combined with punch and ejection stop to punch holes in busbar or eriFLeX FLeXiBAr

• roHS compliant



DIE65X13 6.5 x 13 mm 0.33 1

DIE9X18 9 x 18 mm 0.26 1

DIE11X20 11 x 20 mm 0.22 1

DIE14X20 14 x 20 mm 0.22 1



4


ejeCtion stoP kit

Features• Holds eriFLeX FLeXiBAr laminates in place while punch is

raised• Pressure plates notched to apply pressure to laminates without

damaging the insulation• Punch tip remains visible when kit is attached to puncher• roHS compliant

replacement ejection Stop

Catalog number Punch size unit Weight (lb.) Qty. Material

EJECSTOP614S 6.5 mm, 9.0 mm, 11.0 mm, 14.0 mm 5/16 in., 3/8 in., 17/32 in., 9/16 in. 0.15 1 Elastomere

EJECSTOP1820S 18.0 mm, 20.0 mm 0.13 1 Elastomere

ejection Stop with Pressure Plates and Washer

Catalog number Punch sizeunitWeight(lb.)

Qty. Material

EJECSTOP614L 6.5 mm, 9.0 mm, 11.0 mm, 14.0 mm 5/16 in., 3/8 in., 17/32 in., 9/16 in. 1.21 1 Elastomere, Steel

ejection Stop with Pressure Plates

Catalog number Punch size unit Weight (lb.) Qty. Material

EJECSTOP1820L 18.0 mm, 20.0 mm 0.62 1 Elastomere, Steel

PunCh holderFeatures• Allows for fast and simple changes between two punch sizes

when used with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher and included punch holder

• Quick and easy setup without tools• roHS compliant



PCHHD691114 6.5 mm, 9.0 mm, 11.0 mm, 14.0 mm5/16 in., 3/8 in., 17/32 in. 1.21 1

PCHHD1820 18.0 mm, 20.0 mm, 9/16 in. 1.06 1


4


die holderFeatures• Allows for fast and simple changes between two die sizes when

used with Hydraulic eriFLeX FLeXiBAr and Busbar Puncher and included die holder

• Quick and easy setup without tools• Works with all die sizes• roHS compliant



DIEHOLDER 3.53 1

braid CriMPinG tool kitFeatures• crimps PB lugs on braids using the Hydraulic eriFLeX

FLeXiBAr and Busbar Puncher• crimps braids and lugs flat and to a consistent thickness• Kit includes one punch and two dies to accommodate all PB lug

sizes• Quick and easy setup without tools• roHS compliant



HTC34 4.09 1



4

hydrauliC and Manual tools Bd crimP and drill Tool

Bd criMP and drill Tool

bd CriMP and drill toolFeatures• For crimping and drilling of braid terminals• Use with FrcB Flat Braid in coil, Plain copper and FtcB Flat

Braid in coil, tinned copper• includes guide and drill bit

Catalog number Cross section drill Bit diameter screw diameter unit Weight (lb.) Qty.

BD16 31.57 kcmil 6.5 mm M6 1.44 1

BD168 31.57 kcmil 8.5 mm M8 1.44 1

BD25 49.30 kcmil 11.0 mm M10 1.49 1

BD50 98.68 kcmil 12.5 mm M12 1.57 1


4

hydrauliC and Manual tools eriFleX FleXiBar Folding Tools

eriFleX FleXiBar Folding Tools

MFF eriFlex Flexibar FoldinG tool starter kitFeatures• Kit includes folding tool, fixed vice, rail and clamps• Folds all sizes of eriFLeX FLeXiBAr without damaging the

insulation• Kit allows for L-shape and Z-shape folds• Additional folding tool components available for making U-shape

folds and folding long pieces of eriFLeX FLeXiBAr• easy to reproduce many shapes and sizes• Significantly reduce eriFLeX FLeXiBAr scrap• Limits heavy eriFLeX FLeXiBAr handling• Quick and easy setup• tool can be easily transported to the job site or remain fixed in a

workshop

Catalog number Height (in.) Length (in.) Width (in.) unit Weight (lb.) Qty.

MFF 12.00 23.62 12.00 44.00 1

MFFu eriFlex Flexibar FoldinG tool u-shaPeFeatures• For use with folding tool starter kit to create U-shape folds• intended for use with eriFLeX FLeXiBAr



MFFU 8.07 13.98 12.00 19.80 1

MFFv eriFlex Flexibar FoldinG tool Fixed viCeFeatures• Attaches to folding tool rail to provide support for long eriFLeX

FLeXiBAr



MFFV 8.07 6.69 4.92 4.80 1



4

hydrauliC and Manual tools eriFleX FleXiBar Folding Tools

MFFr eriFlex Flexibar FoldinG tool railFeatures• Use in conjunction with starter kit, folding tool and vice to fold

long eriFLeX FLeXiBAr• Support feet are adjustable for mounting to a workbench or in a

vice



MFFR 4.72 23.62 3.94 14.10 1

MFFC eriFlex Flexibar FoldinG tool ClaMPFeatures• Prevents eriFLeX FLeXiBAr laminates from sliding during the

folding process• Use as a guide when stripping insulation• intended for use with eriFLeX FLeXiBAr


Catalog number Conductor Width (in.) Height (in.) Length (in.) Width (in.) unit Weight (lb.) Qty.

MFFC63 0.79 – 2.48 1.97 9.84 1.97 1.00 1

MFFC120 0.79 – 4.72 1.97 9.84 1.97 1.20 1


4

hydrauliC and Manual tools manual Tools

Manual Tools

Flexidrill drill GuideFeatures• Guide for drilling holes into eriFLeX FLeXiBAr, PBc Braided

Power Shunts and PPS Presswelded Power Shunts• includes dies for multiple diameters• Adjustable guides allow for multiple hole center to hole center

distances• roHS compliant


Catalog number die Hole size depth (in.) Height (in.) Width (in.) unit Weight (lb.) Qty.

FLEXIDRILLR 6.5 mm, 8.5 mm, 10.5 mm, 12.5 mm 11.81 5.91 9.84 20.94 1

FLEXIDRILLRIMP 5/16 in., 3/8 in., 17/32 in., 9/16 in. 11.81 5.91 9.84 20.94 1

Do not use with ERIFLEX FLEXIBAR SUMMUM

hFbt eriFlex Flexibar bendinG toolFeatures• Allows the user to bend eriFLeX FLeXiBAr into custom shapes

for an efficient installation• easy-to-use tool bends all sizes of eriFLeX FLeXiBAr quickly

without damage to the insulation• Portable tool can be used on the jobsite or attached to a

workbench• includes tool box


Catalog number Bending Radius Bending Angle depth (in.) Height (in.) Width (in.) unit Weight (lb.) Qty.

HFBT 0.39 180° Max 4.72 8.46 13.58 15.40 1

sok eriFlex Flexibar striPPinG kniFeFeatures• Accurately cuts eriFLeX FLeXiBAr insulation• Blade protection• ergonomic shockproof resin handle

Catalog number Product unit Weight (lb.) Qty.

SOK Stripping Knife 0.02 1

SOKB Replacement Blade 0.04 1



4


MFs eriFlex Flexibar striPPinG toolFeatures• Accurately cuts all sides of the eriFLeX FLeXiBAr insulation in a

single operation without marking the copper laminates• replacement blade sets available• roHS compliant

sPeCiFiCations• material: Aluminum

Catalog number Conductor Width (in.) Height (in.) Length (in.) Width (in.) unit Weight (lb.) Qty.

MFST 0.35 – 2.48 9.84 8.66 3.94 17.64 1

MFs eriFlex Flexibar striPPinG tool blade setFeatures• replacement blade set for mFS eriFLeX FLeXiBAr Stripping

tool• roHS compliant



MFSB 2.20 1

MFC eriFlex Flexibar shearinG tool rePlaCeMent bladeFeatures• replacement blade for mFc eriFLeX FLeXiBAr Shearing tool



MFCB 1.10 1


4


MdrCPt-2 Manual din rail CuttinG and PunChinG toolFeatures• Punches slots and cuts Din rail without burrs or deformation• Punches horizontal and vertical slots• Works with five different types of Din rail and m6 threaded rod• includes ruler, guide and end stops• roHS compliant

sPeCiFiCations• material: Aluminum, Steel

Catalog number slot size (in.) depth (in.) Height (in.) Length (in.) unit Weight (lb.) Qty.

MDRCPT2 0.26 x 0.37 6.50 7.87 3.94 28.66 1

Horizontal slots must be punched a minimum of 8 mm (0.315 in.) from the edge of the DIN rail. Vertical slots must be punched a minimum of 12 mm (0.472 in.) from the edge of the DIN rail.

MFbt-2 eriFlex Flexibar Manual bendinG toolFeatures• Allows the user to bend eriFLeX FLeXiBAr into custom shapes

for an efficient installation• easy-to-use tool bends all sizes of eriFLeX FLeXiBAr quickly

without damage to the insulation• Long handle to apply force during eriFLeX FLeXiBAr bending up

to 10x120x1/12x100x1• two bending radiuses: 4 mm and 8 mm (0.16 and 0.32)• Allows for adjustment of the bending angle for repetitive bending• robust blue aluminum base with three fixing points• Adjustable length setting for eriFLeX FLeXiBAr• Quick eriFLeX FLeXiBAr locking system with no tools required• roHS compliant


Catalog number Conductor Width (in.) Bending Radius (in.) Bending Angle depth (in.) Height (in.) Width (in.) unit Weight (lb.) Qty.

MFBT2 4.72 0.16, 0.32 120° Max 16.30 9.50 12.60 15.40 1



4


MFsht-2 eriFlex Flexibar Manual shearinG toolFeatures• cuts eriFLeX FLeXiBAr quickly and accurately without burrs or

deformation• cuts through the insulation without damaging it• maximum eriFLeX FLeXiBAr shearing 5x32x1• Adjustable abutment for identical and repetitive cuttings• Abutment and indicator allow for easy cutting of 45° chamfers• elastomer edge near the blade helps to prevent jamming from

shavings• replacement blade available• roHS compliant


Catalog number Conductor Thickness (in.) Conductor Width (in.) depth (in.) Height (in.) Width (in.) unit Weight (lb.) Qty.

MFSHT2 0.20 1.25 Max 7.87 29.52 6.30 13.22 1

Tool must be installed on a table.

Do not use to cut solid busbar.

rePlaCeMent blades For MFsht-2 eriFlex Flexibar Manual shearinG toolFeatures• replacement blades for mFSHt-2 (559146) eriFLeX FLeXiBAr

manual Shearing tool



SBMFSHT2 1.10 1

MFtt-2 eriFlex Flexibar Manual twistinG toolFeatures• easy-to-use tool twists or changes the plane of eriFLeX

FLeXiBAr• recommended to hold eriFLeX FLeXiBAr while forming• roHS compliant


Catalog number Conductor Width (in.) depth (in.) Height (in.) Length (in.) unit Weight (lb.) Qty.

MFTT2 4.72 3.23 1.58 18.74 4.41 1

Do not use with ERIFLEX FLEXIBAR SUMMUM.


4


MFtk Manual eriFlex Flexibar tool kitFeatures• complete set of tools to cut, strip, bend and twist eriFLeX

FLeXiBAr, including: mFSHt-2 eriFLeX FLeXiBAr manual Shearing tool, mFBt-2 eriFLeX FLeXiBAr manual Bending tool, mFS eriFLeX FLeXiBAr Stripping tool, mFtt-2 eriFLeX FLeXiBAr manual twisting tool, and SoK eriFLeX FLeXiBAr Stripping Knife

• includes illustrated instructions for each tool• roHS compliant


Catalog number depth (in.) Height (in.) Length (in.) unit Weight (lb.) Qty.

MFTK 19.69 11.42 19.69 77.16 1

Refer to each individual tool for more technical information.



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©2016 Hoffman Enclosures Inc. Cat-00060 F

www.pentairprotect.com/hoffman

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Documents

Power and GroundinG ConneCtivity - nVent Hoffman · 2016-10-07 · the Hoffman Power and Grounding Connectivity Specifier’s Guide, volume 1, is published by Hoffman enclosures inc.,