Powder Coating Plant - Riley Surface World · - Mini cyclone - Waste container - Cyclone Screener with screw conveyor and waste box ITW Gema Reciprocator, Type ZA04 2 OptiMove CR04

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ITW Gema Powder Coating Plant

Stock Code: JR007BManufacturer: ITW GemaModel: OptiFlex A2 SystemYear of Manufacture: 2011New or Used: Used (Second Hand)Work Envelope (WxDxH): 2,000 x 3,600 x 2300mm highProcess Stages: Auto + Manual Paint ApplicationOther Info: World Class EquipmentExternal Dimensions (WxDxH): 3,000 x 4,500 x 5000mm

ITW Gema's OPTIFLEX™ Optimizes the Automatic Powder Coating Operation for you

The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.

Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Directors: R T Barry Riley, M P A Riley, Secretary: J C Riley

Registered in England no. 1965748

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ITW Gema Powder Coating PlantSome of the benefits of the OPTIFLEX system include:•100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time.•The OPTIFLEX Series improves profitability by making your operation more efficient.•The simplified user interface gives operators total control flexibility without having to worry about balancing severaldifferent settings.•The OPTIFLEX Series decreases your down time by automating coating configurations.•The OPTIFLEX's group of high-tech components are designed to save time in an XTreme Colour ChangeEnvironment.™•The intelligent automation and the latest powder coating technology increases transfer efficiency, reducing theamount of powder wasted.•The OPTIFLEX Series improves productivity, even in more challenging applications such as porcelain enamel.

POWDER COATING SYSTEM OVERVIEWCoating Booth:1-off Single-Skin PlasticDimensions:Length: 3600 mm internalWidth: 2000mm internalHeight: 2300 mm internal

Guns: Optiflex Electrostatic6-off Automatic1-off Manual

Powder Feed:Bulk Fluid Bed with Injectors

Gun Movement:2-off Long Stroke ReciprocatorsDisplacement (vertical): 1600 mmSpeed: 3-36 m/min

Fire suppression CO system

INDIVIDUAL ITEM SPECIFICS

Booth:Plastic superstructure, with vestibules incl. pneumatic booth control and filter pressure monitor2 Auto gun slot with seals1 manual coating apertureClose coupled single colour powder recovery system, consisting of an exhaust air filter unit, and automatic reversepulse cartridge filter cleaning




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ITW Gema Powder Coating PlantCO2Fire Suppression System- Vented infrared monitor in the booth.- Central control unit.Auto detection shutdown. (powder recovery, powder guns and conveyor).High pressure steel CO2 bottle inc contents monitorCO2 injection nozzles

Electrostatic Powder Coating Equipment OptiFlex A2 - 6 GunsThe OptiFlex fulfils all the requirements for automatic equipment with regard to flexability, program storage andoptimum coating results

OptiFlex A2 cabinetBase unit with door

OptiAir CA04, air distributor unit with compressed air connections and distributors

6 OptiStar powder gun control unitsTo control and monitor all functions of the electrostatic powder gun including:-On/Off-Control of current-Control of high voltage-Control of the total air (Conveying and supplementary air)-Control of powder output %-Electrode rinsing air-255 program register, each to store the values of powder output, total air, electrode rinsing air, high voltage andcurrent-Diagnostic System DVC-Technology-Digital Valve Control-Finite control over air flow-Repeatable powder output

6 CAN - BusSerial CAN-Bus interface to the MagicControl CM10 control System.Allows bi-directional data comms between MagicControl CM10 and OptiStar:- Automatic/Manual mode selection- Powder output %- Total air- Electrode rinsing air- Current- High voltage- Program Selection- Diagnostics




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ITW Gema Powder Coating Plant6 OptiGun GA02, Electrostatic Automatic Powder Guns consisting of:- Detachable shaft and gun support, with integrated hoses and cables- SuperCorona- Flat jet nozzle FSD, with self-cleaning and vented centre electrode.

1 OptiSelect, Manual Powder Gun with integrated remote control consisting of:-Gun body-OptiStar gun control-Remote control for powder output and coating program-Flat jet nozzle, with self-cleaning, rinsed central electrode-Deflector plate nozzle, with self-cleaning, rinsed shaft electrodes-Rinsed deflectors

OptiFlow IG02 Injector for organic powder-Long life injector inserts made of PTFE (Teflon)

1 PH 150-D, 200l Powder hopperØ600x600mm Stainless steel powder hopper, consisting of:Powder recovery adapter and manually adjustable airmover, and level probe

1 Powder Transfer System:Transfers the recovered powder from the cartridge filter by means of 2 x powder pumps type PP1

1 A70 E-240 Sieve:- Rotary sieve unit with mesh filter- Sieve bearing rinse- Mini cyclone- Waste container- Cyclone Screener with screw conveyor and waste box

ITW Gema Reciprocator, Type ZA042 OptiMove CR04 Reciprocator Controls

The CR04 reciprocator control module, with separate power packs, serves to control one ZA04 or XT09 axisOscillating mode - 255 step programmer. Part of each program is the lower reverse point, the upper reverse pointand the speedPositioning mode - 255 step programmer. Part of each program is a position and the speedSequence programming mode - 255 step programmer. The more complex programs are made of several steps andcan be combined according to the requirements-Positioning error < 5 mm

2 Reciprocator type ZA04-13Vertical central pillar, with belt drive. AC motor and digital encoder




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ITW Gema Powder Coating Plant2 Carriage type XT09, for ZA04 reciprocatorsFor automatic transverse, on rails, several positions programmable. Travel, standard 1000mm, Movement speed upto 0.16 m/s

2 Gun Holders:1 Gun holder to attach 3 Automatic guns each vertically to the reciprocator carriage.

1 ITW Gema Process Control (PLC) Type CM-20 Magic ControlA powerful, PC based powder coating process control system with integrated touch screen and soft PLC.Specifications Touch Screen - PC:RISC processor with 400 MIPS and 64 MB MemorySystem Software and data on Compact Flash cardCAN-Bus, Ethernet 10/100 MBit, RS232 and USB ports, Infrared 5.7“ TFT touch screen monitorOperating system:Windows CE.NET, PLC: MXPro, Visualization:Galileo

Functions:> Full CAN-Bus communication> Controls up to 4 OptiFlex (automatic guns)> Controls up to 2 axis, i.e. 2 ZA04> Digital I/O’s by CAN-Bus nodes> Booth and powder recovery control> Increasing/decreasing of powder output. Quick correction of powder output for all guns without changing theindividual output settings.> Electrically isolated signal for fresh powder request> Interlocking with ancillary equipment>Extensive diagnostics and help functions>Parameters for Guns & Axis assignmentData acquisition of operating hours for Axis & Guns

- Automatic gun mode:Groups of gun’s switched ON/OFF simultaneously (per booth gun slot) Gun’s switched ON/OFF individually- Gap Control (No Object – No Spray)Detection of hangers or objects by means of a photocell or a light barrier. A CAN-Bus encoder feeds the shift registerand controls the operating sequences.

1 FPS-18 OptiFeed B fresh powder systemConsisting of:- Movable trolley with vibratory table- Fluidised suction pipe- Powder pump Type OptiFeed PP05- Integrated electric and pneumatic control

Professional disconnection, dismantling and loading service provided by Beck & Pollitzer is included in theadvertised price.Individual quotes for Installation service provided by Beck & Pollitzer available on request.




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ITW Gema Powder Coating PlantView ITW Gema Powder Coating Plant on our web site at http://www.rileysurfaceworld.co.uk/machines/24208.htm

PHOTOGRAPHS TAKEN PRIOR TO REFURBISHMENT.




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Powder Coating Plant - Riley Surface World · - Mini cyclone - Waste container - Cyclone Screener with screw conveyor and waste box ITW Gema Reciprocator, Type ZA04 2 OptiMove CR04