9
Pioneer Pump’s line of positive displacement pumps are ideal for a variety of applications, from waste water to hygienic solutions. A world class choice for pumping viscous, abrasive and shear sensitive products. PUMPS RBIT POSITIVE DISPLACEMENT RANGE OF PUMPS

POSITIVE DISPLACEMENT - Microsoft67 Proximity Drive, Sunshine West VIC Australia 3020 T +61 9988 1650 F +61 9988 1666 E [email protected] CONTACT YOUR LOCAL PIONEER PUMP AGENT:

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67 Proximity Drive,Sunshine West VIC Australia 3020

T +61 9988 1650F +61 9988 1666

E [email protected]

www.pioneerpump.com

CONTACT YOUR LOCAL PIONEER PUMP AGENT:Pioneer Pump’s line of positive displacement pumps are ideal for a variety of applications, from waste water to hygienic solutions. A world class choice for pumping viscous, abrasive and shear sensitive products.

PUMPSRBIT

a company

POSITIVEDISPLACEMENTRANGE OF PUMPS

Orbit helical rotor pumps are ideal for the toughest of applications, well suited to abrasive, viscous, as well as shear sensitive duties. These are available as standalone pumps or complete lineup, with mechanical seal or packed gland options, and a range of materials. This pump can be tailored to suit any application.

FEATURES

� Suitable for pumping highly viscous products� Ability to pump abrasive products� Ability to transfer liquids with hard or soft solids� Reversible �ow for high performance in either direction� Variable �ow at consistent head while eliminating the need for �ow control devices� Capacity proportional to speed, while pressure is independent of speed� Uniform, non-pulsing �ow for better control and system functionality� Low-shear pumping action for shear sensitive products� Robust construction allows for ease of maintenance� Self-priming, low NPSHr for optimal suction capability� Ability to pump products with large percentage of entrained gas

Standard Sealed Universal Joint: standard o-ring or square seal ring designs provide adequate sealing protection against the ingress of foreign material into the universal joint; standard seals are suitable for handling most products in the industry

Fully Sealed Universal Joint: where neither ingress of chemical product nor contamination of the product by the lubricant within the joint can be tolerated. The fully sealed universal joint provides complete sealing protection. Typical applications are food products and explosive slurries

www.pioneerpump.com01 02

PUMPSRBITPROGRESSING CAVITY RANGE OF PUMPS

COMPATIBILITY GUIDE

CCCCCSCCCCCCCCSSSSSSCSSSSCSCCCCCCCCCCCCCCSCCCCC

21224212122224222222122222222222411114142222124

12144344422344333343234331321444442

4/244444444414

Dewatering Coal Washing Gland Service Sludges (Alum)Oil (waste/reclaimed)Minewater (acidic)Minewater (alkaline)Flocculants (polyelec.)Lime Dosing (Slurry)Sludge TransferSewage sludgeAbattoir Waste TallowSoaps Detergents Fruit Pulp Glucose SyrupHoneyEdible Oils Fish PastePotato sludgeMalt ExtractYeasts Wines Fruit Juices Water (irrigation)Molasses Liquid Manure Produce Washing Polymers (acrylic)Adhesives (polyurethane)Lubricating oil (mineral)DieselEthanolClay Slip (Slurry)Cement (with vermiculite)Bentonite slurryCutting �uidsMethylated spiritsPrinting InkPVA glueToothpasteStock Transfer Starches (Paper coating)Coatings (latex)Water Transfer Gas Oil

Mining

Water & Waste

Pharmaceutical

Food

Beverage

Agriculture

Petrochemical

General

Pulp & Paper

Oil & Gas

Castin

g mate

rial

Stator

mate

rial

(Rubb

er)

Rotor M

ateria

l

MAINSHAFTManufactured from EN8 or 316 stainless steel, chrome plated in gland area for excellent wear resistance.

ROTORStandard Rotor options are:

1 - EN8 HCP

2 - Tool Steel HCP

3 - Stainless Steel UNP

4 - Stainless Steel HCP

(HCP: Hard chrome plated, UNP: Unplated)

BEARINGSHigh thrust taper-roller bearings for high �ow and high pressure loads.

STUFFING BOXManufactured as separate castings suitable for braided gland packing or a variety of single or double mechanical seals.

FLANGED PORTSCastings are machined to BS4504 as standard.

STATORStandard Rubber options are:

1 - Natural

2 - Nitrile

3 - Hypalon

4 - Viton

CASTINGSStandard casting options are:

C - Cast iron and

S - 316 stainless steel.

High pressure units utilize cast steel.

www.pioneerpump.com03 04

PUMPSRBIT

Standard sealed joint, hollow shaft pump.

DIMENSIONS (mm)

*All �anges BS4504

B RANGE HOLLOW SHAFT

SUITABLE FOR GENERALUSE APPLICATIONS:

Waste waterMiningFlocculantsConstructionWater transfer

B0042 571 315 301 270 80 160 100 B0104 766 282 377 389 90 200 125 B0151 531 275 301 230 80 160 100 B0202 822 282 377 445 90 200 125 B0401 627 300 377 250 90 200 125 B0402 757 300 377 380 90 200 125 B0501 672 282 377 295 90 200 125 B0502 847 282 377 470 90 200 125 B0601 798 430 455 343 110 230 140 B0602 958 430 455 503 110 230 140 B0901 825 430 455 370 110 230 140 B0902 1040 430 664 585 110 230 140 B0801 717 282 377 340 90 200 125 B0802 1090 385 455 635 110 230 140 B2001 870 450 455 415 110 230 140 B2501 1041 510 604 437 160 320 200 B2502 1321 510 603 718 160 320 200 B3501 1041 510 604 437 160 320 200 B3502 1536 700 644 892 160 320 200 B5001 1338 700 644 694 160 320 200 B8001 1416 700 644 772 160 320 200 B8002 1866 1600 644 1222 160 320 200 B9001 1481 800 644 837 160 320 200 B9601 1416 690 644 772 160 320 200

PumpModel A

DismantleClearance B C H J N

FLO

W (M

3 /H

R)

PRESSURE (BAR)

5

B0402

B0602

B0902

B2502

B8002

0.6

2.4

5.6

7.5

10.5

13.4

15

19.5

24

38

48

53

60

70

6 7.5 10 12.5 30

B0151

B0401

B0501

B0601

B0901

B0801

B2501

B3501

B5001

B8001

B9601

B9001

B2001

B3502

B0802

B0502

B0042 B0202

B0104N

ADISMANTLECLEARANCE

H

J

C B

www.pioneerpump.com05 06

PUMPSRBIT

Fully sealed joint, solid shaft pump. Available in wide throat with auger con�guration, ideal for high viscosity applications as well as solids in suspension. DIMENSIONS (mm)

*All �anges BS4504

D RANGE SOLID SHAFT

D0504 1721 780 455 1266 110 230 145 D0507 1830 950 603 1227 160 320 200 D0514 2579 1030 603 1976 160 320 200 D1301 1226 780 455 771 110 230 145 D1302 1466 780 455 1011 110 230 145 D1304 2200 950 603 1597 160 320 200 D1306 2259 950 603 1656 160 320 200 D2401 1605 950 603 1002 160 320 200 D2402 1980 950 603 1377 160 320 200 D2404 2195 950 603 1592 160 320 200 D4001 1605 950 603 1002 160 320 200 D4002 1987 950 603 1384 160 320 200 D4004 2436 1030 603 1833 160 320 200 D5401 1670 950 603 1067 160 320 200 D5402 2117 950 603 1514 160 320 200 D9601 1669 950 603 1067 160 320 200 D9602 2367 1030 603 1764 160 320 200 D15001 1834 950 619 1215 160 320 200 D15002 2329 1970 619 1710 160 320 200 D15004 3891 3940 619 3272 160 320 200 D22001 2388 520 824 1564 200 413 285 D22002 2913 1050 824 2089 200 413 285 D30001 2571 700 824 1747 200 413 285 D44001 2913 1050 824 2089 200 413 285

PumpModel A

DismantleClearance B C H J N

FLO

W (M

3 /H

R)

PRESSURE (BAR)

6

4.5

7

12

21

27.5

42

51

70

80

110

135

160

12 24 30 40 80

1301

4001

5401

9601

15001

22001

30001

2401

44001

05140504

1304

2404

4004

5403

15004

1306

0507

1302

2402

4002

15002

5402

9602

22002

SUITABLE FOR:

High pressure applicationsHigh �ow applicationsSpecial purposeFoodstuffsCements etc.

N

ADISMANTLECLEARANCE

H

J

C B

SUITABLE FOR AGRICULTURALAPPLICATIONS SUCH AS:

Stock wateringSpray irrigationDomestic water supplyWater extraction from saturatedriver beds

www.pioneerpump.com07 08

PUMPSRBIT

Stainless steel �exible drive shaft, hollow shaft pump.

*All �anges BS4504

PP RANGE FLEX SHAFT

DIMENSIONS (mm)

PP0208 1068 390 347 721 90 200 125 PP0302 854 390 347 507 90 200 125 PP0304 1068 390 347 721 90 200 125 PP0402 985 390 347 638 90 200 125 PP0404 1245 390 347 898 90 200 125 PP0802 1147 520 440 707 110 230 145 PP0804 1367 520 440 927 110 230 145 PP1002 1247 520 440 807 110 230 145 PP1004 1493 520 440 1053 110 230 145 PP1302 1333 520 440 893 110 230 145 PP2002 1507 665 603 904 160 320 200 PP2004 1816 665 603 1213 160 320 200 PP6002 1786 665 603 1183 160 320 200

PumpModel A

DismantleSpace B C H J N

FLO

W (M

3 /H

R)

PRESSURE (M)

150

3

4

6

11

16

23

30

48

60

70

300 450

PP0302

PP0402

PP0802

PP1002

PP1302

PP2002

PP5402

PP6002

PP9602

PP0208PP0304

PP0404

PP0804

PP1004

PP2004

PP5403

N

ADISMANTLECLEARANCE

H

J

C B

DIMENSIONS (mm)

SUITABLE FOR LOW DUTYAPPLICATIONS SUCH AS:

DosingOil transferApplications requiring aportable pump

www.pioneerpump.com09 10

PUMPSRBITMINI-PUMP RANGE

PumpType A B C D E F G

CBM 501 400 145 22 128 145 3/4” BSP FEMALE (SUCTION) 3/4” BSP FEMALE (DELIVERY)

CBM 701 389 140 24 126 148 1” BSP FEMALE (SUCTION) 1” BSP FEMALE (DELIVERY)

CBM 1001 389 140 24 126 148 1” BSP FEMALE (SUCTION) 1” BSP FEMALE (DELIVERY)

CBM 1901 389 140 24 126 148 1” BSP FEMALE (SUCTION) 1” BSP FEMALE (DELIVERY)

Pump Type A B C

CBM45 257 285 487 CBM83 257 285 487 CBM153 287 315 517

FLO

W (L

/HR

)

PRESSURE (BAR)

3.5 5

50

120

225

700

1400

2000

3500

18 30

M45

M83

M153

M501

M701

M1001

M1901

Mobile self priming pump unit, available bareshaft or close coupled to electric motor

A

B80

40

40

50

SECTION ‘X’ - ‘X’

SUCTION1/2’ B.S.P.

4 x Ø11 HOLES

DELIVERY1/2’ B.S.P.

‘X’ ‘X’‘Z’‘Z’

130

97

97

90 110

90

Ø19

621.5

C

A

EB

GDC

97

38

22

19

6

90

90

160

110

50100

www.pioneerpump.com11 12

ROTORFLO ROTARY LOBEP

RE

SS

UR

E (B

AR

)

FLOW (M3/HR)

12

14

16

10

8

6

4

2

5.4 7.8 10.8 18 24 34 45 68 96

R21R22 R32 R42

R43

R31 R41

R23 R33

MASSKG

R21S

R21L

R22S

R22L

R23S

R23L

A

25

40

B

66.5

C

88

D

167

E

14

F

20

G

36

HB

60

HT

116

J

26

KS

22.5

KW

6x6

N

101

P

75

Q

17.5

R

110

S

144

T

124

U

10

17.6

18

19

M

57

84

59

86

70

97

L

275

300

285

310

295

320

MASSKG

R31S

R31L

R32S

R32L

R33S

R33L

A

40

50

65

B

85

C

108

D

215

E

14

F

30

G

60

HB

69

HT

147

J

40 33 8x7

N

143

P

112

Q

17.5

R

147

S

174

T

154

U

10

42

44

47

M

74

109

80

116

92

126

385

420

400

435

420

455

MASSKG

R41

R42

R43

A

65

80

100

B

118.5

C

157

D

300

E

15

F

45

G

84

HB

103

HT

211

J

60

KS

48.5

KW

14x9

N

155

P

180

Q

20

R

220

S

240

T

200

U

14

112

117

126

M

104

122

140

L

520

545

575

ROTORFLO

Rotor�o rotary lobe pump is designed speci�cally for hygiene-conscious process industries. The compact Rotor�o series is manufactured to international standards, with all wetted parts in 316 stainless steel. The low-shear characteristics of the Rotor�o ensure the ef�cient transfer of all liquid viscosities up to semi-plastic, including delicate suspended solids, aggressive slurries, pastes, froths and gas/liquid mixtures without damaging the product.

FEATURES

� Shafts are made of heavy-duty, large-sectioned stainless steel for less de�ection and enhanced rigidity� Low-shear characteristics protect delicate products� Positive displacement technology ensures ef�cient transfer of all liquid viscosities� The pumping chamber is fully swept, ensuring no product entrapment� O-ring seal pro�led to the edge of pumping chamber. Most covers are �ush, minimising areas where bacterial growth can occur� Full diameter porting supplied as standard. Fittings available to suit customer speci�cation. Enlarged inlets for hopper feed also available� The gear housing is manufactured from robust cast iron� Keyed gears produce a positive drive to ensure that timing does not have to be reset when rotors are changed� O-ring seals on rotor keep splines free of product contamination� The front cover can be supplied with a pressure relief valve built in to protect against overload� Heat jackets available for product being pump at temperature� Helical gears time the main and lay shafts to maintain accurate clearances between the rotors. These clearances ensure high volumetric ef�ciency and increased suction� The spigotted rotor case is positively located on the bearing housing, eliminating loose dowels� The 12-involute spline con�guration ensures accurate positioning of rotors during assembly

The Orbit GW range of pumps offers reliable performance over a broad range of heads and speeds. The abrasion-resistant pump also features low noise and vibration levels.

FEATURES

� Discharge head suitable for drive by electric motor (AC/DC/solar), petrol or diesel engine, tractor or rotary windmill driver� Flow is proportional to speed� High developed head allows irrigation directly from borehole� Stainless steel �exible shaft and bearing pieces� Rubber stabilizers centralize pump and columns �rmly in the borehole� Pressure head developed is independent of pump speed� Abrasion-resistant� High load capability and angular contact thrust bearings in discharge head allow for pump setting depths of up to 300m� High tensile drive shafts with rolled threads� Stainless steel, precision-ground �exible shaft� Stainless steel bearing pieces� Truncated parallel threads on pump and columns ensure high strength with perfect �t and alignment� Can be installed on an incline or riverbank

The Tsunami axial �ow pumps are engineered and designed to move large volumes of water at relatively low heads.

FEATURES

� Low cost installation with minimal civil requirements� Permanently submerged turbine� Motor can be positioned well above the �ood level� No valves or return valves required� Self-�ushing� High ef�ciencies� Low load starting conditions� Varying head conditions result in small variations in �ow� Range of materials of construction to suit various conditions� Heavy duty thrust assembly coupled with a Hardy Spicer shaft or a right-angled gear drive� Stainless steel shafts, impellers and impeller rings standard materials of construction� Simple and reliable

www.pioneerpump.com13 14

GW-RANGE LINE SHAFT BOREHOLE PUMP TSUNAMI AXIAL FLOW PUMPPUMPS

RBIT

APPLICATIONS:

ResidentialCommercialAgriculturalMiningMarineMunicipalIndustrialRiver water extraction

APPLICATIONS:

Transfer of large volumes of water at relatively low levelsAqua-culture and other marine industriesEf�uent recycling within sewage worksFeatures in water parksBackwash water from �ltersWater harvesting from rivers and damsProduct transfer in process plantsFlood irrigation

GW0304FE

GW0404FE

GW0504FE

GW0704FE

GW0904FE

GW1204

GW1804

GW3804

GW5803

FLO

WR

AT

E (M

3 /H

R)

HEAD (M)

100

90

75

60

50

42

36

333024

2016

12

10

8

6

5

43

2

75 150 300

GW0301FE

GW0401FE

GW0501FE

GW0701FE

GW0901FE

GW1201

GW1301

GW2501

GW3801

GW5801

GW9001

GW0302FE

GW0402FE

GW0502FE

GW0702FE

GW0902FE

GW1202

GW1302

GW2502

GW3802

GW5802

GW9002

GW2504

ME

TR

ES

PE

R S

TA

GE

LITRES PER SECOND

TYPICAL SINGLE-STAGE PERFORMANCE GUIDE

12

10

8

6

4

2

50 100 150 200 400 600 800 1400 2000 3000

200NB2930 RPM

300NB1465 RPM

400NB977 RPM

600NB733 RPM

900NB488 RPM

900NB585 RPM

600NB977 RPM

400NB

1465RPM

900NB735RPM

67 Proximity Drive,Sunshine West VIC Australia 3020

T +61 9988 1650F +61 9988 1666

E [email protected]

www.pioneerpump.com

CONTACT YOUR LOCAL PIONEER PUMP AGENT:Pioneer Pump’s line of positive displacement pumps are ideal for a variety of applications, from waste water to hygienic solutions. A world class choice for pumping viscous, abrasive and shear sensitive products.

PUMPSRBIT

a company

POSITIVEDISPLACEMENTRANGE OF PUMPS