POSC CAESAR, 20 – 21 st October 2010 · to IPTime Track. DOCUMENT ID: Page 14 SKO PINTAR - Control Room Photos. DOCUMENT ID: Page 15 SKO PINTAR - System Overview. DOCUMENT ID: Page

DOCUMENT ID: Page � 1

POSC CAESAR, 20th – 21st October 2010

Kuala Lumpur, Malaysia

Presenter : Ir. Saiful Adli Ismail,

Manager (Instrument), PCSB

Malaysia

Prepared by : Ir. Saiful Adli Ismail / M Azwani / Ir. Yusoff Siraj

CONFIDENTIAL

© 2010 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted

in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the

permission of the copyright owner.


Agenda


Introduction

– Platform operation

� Traditionally, offshore platform operation is segregated from onshore offices.

� Now, it can be integrated with the onshore-based operations to enable

sharing of information and providing support to operations.

� The experts can be anywhere – onshore, offshore, on a different platform, or

even in another country. Specialists are able to provide their expertise to

several platforms or office locations without having to be present on location.

� This approach is termed as Integrated or PINTAR Operation which can save

cost, through improvement of quality and speed of decision-making.


PETRONAS /PCSB Integrated Operations Initiative

(PINTAR Operations)

P I N T A R = S M A R TP I N T A R = S M A R T

An oil/gas platform/facility with real time remote monitoring & control capability to facilitate production operations, production planning, maintenance and reservoir management

Photo: Angsi Platform

PINTAR : PETRONAS Integrated And Real-time Operations


PETRONAS/PCSB Integrated Operations Initiative

(PINTAR Operations)

PINTAR : PETRONAS Integrated And Real-time Operations

• Integrated operations defined as integration of business

processes and advanced technologies, supported by organizational

alignment, to deliver a new standard for operational excellence in a

diverse cultural environment.

• Integrated operations eliminate physical boundaries between

people, making cooperation and collaboration across the globe in

real time possible.


SKO PINTAR

- Centralised and Integrated Monitoring System

�SKO PINTAR project is to centralise and integrate the

monitoring of the offshore facilities, improve maintenance and

troubleshooting efficiency via real time data and information.

Important parameters such as controller mode, safety bypass

status and equipment status can be remotely access from

PCSB-SKO onshore office.

�Officially Launched on 5th July; SKO PINTAR Project is the 1st in

the region within PETRONAS Carigali .

� Various system ranging from Platform Control & Monitoring System

(PMCS), Fire and Gas (FGS), Safety Instrumented System (SIS),

Condition Based Monitoring (CBM), Pipeline and Metering, Computer

Aided operation(CAO) available at this SKO PINTAR Room.


South China Sea Sulu Sea

Celebes Sea

PALAWAN

(PHILIPPINES)

KALIMANTAN

BRUNEI

SB303

THAILAND

SINGAPORE

Straits

of

Mela

ka

SUMATRA

Pulau

Langkawi

Pulau

Pinang

Malaysia / Thailand

Joint Development Area

Overview of SKO

- Located in West Malaysia

SBO

SKO

PMO

KL


Overview of SKO

- Divided into 6 Operating Clusters with 114 platforms & 2 terminals

• PETRONAS Carigali Sdn Bhd - Sarawak Operations or better known as PCSB-SKO

• Malaysia's oldest and most prolific oil-producing areas.


South China Sea Sulu Sea

Celebes Sea

PALAWAN

(PHILIPPINES)

KALIMANTAN

BRUNEI

SB303

THAILAND

SINGAPORE

Straits

of

Mela

ka

SUMATRA

Pulau

Langkawi

Pulau

Pinang

Malaysia / Thailand

Joint Development Area

Overview of SKO

- Located in West Malaysia

SBO

SKO

PMO

KL

PINTAR Room

Balingian area

BDO area


Overview of SKO

- Baram Delta Operation (BDO) with 4 Operating Clusters and 1 Terminal

Distance from Miri to BNQ : 49kmDistance from Miri toWL-C : 13.8km

PMCS Foxboro

PMCS Delta V Emerson

Comp Added Operation (CAO)

Asset Management System

Condition Based Monitoring


Distance from BTU to E11RC : 128.3kmDistance from BTU to Temana-B : 25.5km

Overview of SKO

- Balingian Operation with 2 Operating Clusters and 1 Terminal

PMCS Foxboro

PMCS Delta V Emerson

Comp Added Operation (CAO)

Asset Management System

Condition Based Monitoring


SKO PINTAR

- Launched in July 2010


SKO PINTAR

- Control Room Photos

SKO PINTAR Room

�Wide Screen Flat Panel

Monitor DELL Ultrasharp

U2410

�UPS 650VA 230V APC

�Stradek Open Series with

modular cabinet

�Sense medium high back

chair

�Magnetic door access

and card reader integrated

to IPTime Track


SKO PINTAR

- Control Room Photos


SKO PINTAR

- System Overview


PI S

erver

PI S

erver

PI S

erver

RTU

RTU

RTU

barrie

rbarrie

rbarrie

r

Junction Boxes

Junction Boxes

Junction Boxes

CHPFTHPFLP

CHPCHP

FTHPFTHP

FLPFLP

MV TxPulse Tx

MV TxMV Tx

Pulse TxPulse Tx

Press TxPress TxPress Tx

Ctrl Vlv(flow)

Ctrl VlvCtrl Vlv

(flow)(flow)

VCV P/I Actuator

VCV P/I VCV P/I

ActuatorActuator

PD MeterPD MeterPD MeterLiquid Metering MonitoringLiquid Metering Monitoring

Well Head MonitoringWell Head Monitoring

Well Test Data GatheringWell Test Data Gathering

Trunkline Press MonitoringTrunkline Press Monitoring

Lift Gas Injection Control Lift Gas Injection Control

& Monitoring& Monitoring

Remote Well Bean UpRemote Well Bean UpOffshore Offshore

& &

Onshore Onshore

UsersUsers

PI M

irror S

erver

PI M

irror S

erver

PI M

irror S

erver

SKO PINTAR

- Computer Aided Operation (CAO)


Remote

Server

DeltaV System

EthernetGateway

LAN

Baram DCS

BaseStation

PCSB

Lutong OfficeBAKP-B (MER)

FieldDevice

BAK-B (IER)

LANWAN

BAKP-B (CCR)

EthernetGateway

DeltaV System

EthernetGateway

FieldDevice

BAK-B (UCP)

DeltaV System

EthernetGateway

Field

Device

BAJT-H PLATFORM

DeltaV

System

Ethernet

Gateway

FieldDevice

BAP-AA PLATFORM

DeltaV System

EthernetGateway

FieldDevice

Note : Onshore to offshore transmission via Digital Microwave using

Remote Desktop Connection

SKO PINTAR

- PMCS / DCS at BDO Operation


Remote

Server

DeltaV System

EthernetGateway

LAN

Baram DCS

BaseStation

PCSB

Lutong OfficeFieldDevice

D35PG-A (LER1)

LANWAN

B35Q-A (MER)

EthernetGateway

DeltaV System

EthernetGateway

FieldDevice

D35PG-A (LER2)

DeltaV System

Ethernet

Gateway

FieldDevice

BAYAN PLATFORM

D18MP-A PLATFORM

Radio Radio

DeltaV

SystemEthernetGateway

FieldDeviceRadio

SKO PINTAR

- PMCS / DCS at Balingian Operation

Note : Onshore to offshore transmission via Digital Microwave using

Remote Desktop Connection


SKO PINTAR

- Turbine Compressor remote monitoring system


Integration:

A process to link two or more

previously separate systems or

processes to become part of a larger

system or process.

Interoperability:

the ability of two or more systems,

components or processes to work

together (inter-operate) and to

exchange information and to use the

information that has been

exchanged.

A key for the success of PINTAR

- Interoperability vs. Integration

Information Interoperability enables System Integration

throughStandardization, Meta Data and Data Structures


Result & Achievement

� Average net production gain of 3,000 bpd (Nett), equivalent to 13.4% increase ,exceeding original target of 5% thru effective utilisation of Bokor CAO

� Reduce bypass and manual controller mode to achieve >95% Compliance in Auto Mode by SKO PINTAR Controller Mode monitoring


Interoperability Standards and Guidelines

- Information Management

Data Integration, Sharing,

Exchange, Interoperability

Reference Designation

System

Document and Record

Management

ISO 15926 Part 1, 4 IEC 61346, Part 1 IEC 61355, Part 1

Industrial automation systems and integration -- Integration of life-cycle data for process plants including oil and gas production facilities, Overview and fundamental principles (Part 1), Initial reference data (Part 4)

Industrial systems, installations and equipment and industrial products - Structuring principles and reference designations -Part 1: Basic rules

Classification and designation of documents for plants, system and equipment,

CFIHG, (NISTIR 7259) ISO/TS 16952-1 IEC 82045, Part 1, 2

Capital Facilities Information Handover Guide

Technical product documentation, Reference designation system, General Rules

Document Management -Principles and methods, Metadata elements and information reference model

ISO 15489, Part 1, 2

Information and documentation -Records Management , General Rules and Guidelines


PCSB PINTAR Operation

- Road Map

Onshore Control room

P1CBM-FP

Condition Based Monitoring and Fault Prediction

P2S/D Mgmt

Alarm Mgmt and S/D Optimization

P3Collab

3D & 2D Integrationand collaboration

P4Wireless

Wireless Instrumentation and Data Network

P5Mobile

Mobile Operators, Maintenance Plan & Logistics

P6Virtual

As-build existing and

new facilities

P0Information Management

IT Infrastructure and Info Mgmt Platform

Platform Domain Business/Enterprise Domain

ISO 15926 compliance ISO 15926 compliance


PCSB PINTAR Operation

- Achievement To Date




SKO Network Diagram

27


RTU

System

CAO PI Mirror

Server +

Web Server

PCSB Onshore Miri Office

Offshore Jacket Platforms

Field

Device

Ethernet

Gateway

BADP-C

Field

DeviceRadio Radio

Ethernet

Gateway

BAJT-D

Field

DeviceRadio Radio

Offshore Mother Platform A

RTU

System

RTU

System

Engineers

LAN PCs (Existing)

EthernetGateway

BADP-E

FieldDevice

Radio Radio

Ethernet

Gateway

BAJT-F

Field

DeviceRadio Radio

RTU System

RTU

System

Ethernet

Gateway

BAJT-G

Field

DeviceRadio Radio

RTU

System

Drilling Platform BADP-A

RTU

System

Field

Device

Offshore Mother Platform B

Drilling Platform BADP-B

CAO PI Main

Server (New) + IMS Server (Existing)

Control Room

BAKP-B

Control Room

BAP-AA

CAO VM

+GLOserver

CAO PIClient

CAO PI

Client

PCSBOnshore KL

Office

CAO VM/GLO & PI

Clients x 3

Engineers

LAN PCs (Existing)

New hardware for CAO VM & GLO

New hardware for Baram CAO PI

FGS SIS HVAC IMCS TCP DGP

BARAM PLANT LAN

Ethernet

Gateway

LEGEND:

DCS – Distributed Control System

FGS – Fire & Gas SystemSIS – Safety Instrumented SystemHVAC – Heating, Ventilation and Air ConditioningIMCS – Intelligent Motor Control SystemTCP – Turbo Compressor Panel

DGP – Turbo Generator PanelCAO – Computer Assisted OperationsIMS – Information Management SystemGLO – Gas Lift Optimization System (Real-Time)VMS – Virtual Measurement System

PI – Plant Information

Ethernet

Gateway

To DCS Application

Workstation and Baram

Subsea fiber optic

link

Petronet via

microwave link

HARDWARE FIRE WALL

*NOTE 1

Petronet

PETRONET

Operations

LAN PCs (Existing)

Baram CAO System


Bokor CAO System

29

PI Server

PC1

RTU System

EthernetGateway

PC2

LAN

Radio

Network

PI node

PCSB

Lutong Office BODP-A

FieldDevice

Ethernet

Gateway

BODP

-BField

DeviceRadio Radio

Ethernet

Gateway

BODP

-CField

DeviceRadio Radio

LANWAN

BOK-A

Radio

Network

RTU

System

RTU

System

Note : Onshore to offshore transmission via Remote Dekstop Connection


CAO Page Summary

30

Documents

POSC CAESAR, 20 – 21 st October 2010 · to IPTime Track. DOCUMENT ID: Page 14 SKO PINTAR - Control Room Photos. DOCUMENT ID: Page 15 SKO PINTAR - System Overview. DOCUMENT ID: Page