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Precision Gears & Machinery Spares Popular Mechanical Works Manufacturers & Specialist : ALL TYPES OF GEARS & MACHINERY SPARE PARTS ISO 9001 : 2008

POPULAR BOOKLET- March 2015-VKI

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Page 1: POPULAR BOOKLET- March 2015-VKI

Precision Gears&

Machinery Spares

Popular Mechanical WorksManufacturers & Specialist :

ALL TYPES OF GEARS & MACHINERY SPARE PARTSISO 9001 : 2008

Page 2: POPULAR BOOKLET- March 2015-VKI

THECOMPANY

PopularMechanicalWorks (PMW) established in 1964, is a renowned name in the field of

manufactureofallkindsofgears&alliedproducts.BackedbyyearsoftechnicalexperiencePMW

hasbuiltupthereputationontheaspectsofquality&deliveryresulting intototalcustomer

satisfaction. The company has ventured intomassive expansion programme to cater to the

growingmarket.

THEMISSION

Beingexperts in transmission technology it isourduty tokeep thingsmovingallpleased to

introducePopularMechanicalWorks.ThequalitypolicyofPMWistodeliverquality,products

resultingintototalcustomersatisfactionqualityreputationandmarketleadership.

THEPEOPLE

ThecultureofPMWistoinspire&experimentstheideas&idealsandtodevelopconceptsinto

tangibleresults.Thishasresultedintappingtheextraordinarypotentialandseeminglyordinary

people.ThemainstrengthofPMWistermsofskill,knowledge&leadershipisitsmanpower.The

company recognises its employees as themost important asset for its continued growth by

nuturing the strengths & providing them environment & opportunity to grow with the

organisation.Trainingprogrammeforemployeesfromalldisciplineshasbeenaregularfeature

tofulfillorganisationalsocial&nationalobjective.

THEMACHINEPARK

Theproductionprocessiscontinuouslyupgradedfromtimetotimewiththelatesttechnology.

ThemanufacturinglineboastsofimportedworldrenownednameslikeWMW,Maag,Toyoda,

Cincinati,Kolb,Cugir,etc.Whichareinstalledinsectionscatogarisedasturningsection,gear

hobbingsection,geargrindingsection,toolroometc.Eachsectionisreinforcedwithateam&

highlymotivated,skilled,experienced&qualifiedpersonneltotakecareoftheoperations.

THEQUALITY

Rigidqualityassurancemethodimplementedateachstageofmanufacture,assureproductsof

excellent quality & reliability to meet all standards. A standard room for calibration of all

instruments&gaugeswithfacilitytochecksurfacecrackdetectionisalsoprovidedfor.

Page 3: POPULAR BOOKLET- March 2015-VKI

PRODUCTSMANUFACTURED/EXPORTED

SpiralBevelGears,StraightBevelGears,Spur/HelicalGears,InternalSpurGears,Worm&WormWheels, Hardened & Ground Gears, Double EnvelopingWorm Gear, Sleeves, Helical/BevelHelical Gearboxes, Spares for Cooling Tower Gearboxes, Planetary Gearboxes, ExtruderGearboxesandSpecialPurposeGearboxes.

SSIUNITREGISTEREDWITHNSICUNDERREGISTRATIONNO.NSIC/GPB/RS/P–27512MH.MSMED,CLW,RDSOapprovedregisteredfirmintheAllIndianRailways.

AccreditationtoInternationalStandards9001:2008

CREATINGEXCELLENCETHROUGHCOMMITMENT,COMMUNICATIONANDCOOPERATION

Weapplytheseprincipalstoallourprocesses,customerservice,andtoallourstakeholders:

Commitmenttoqualitycontrolanddeliveringonourpromises.

Communicating clearly with our suppliers, customers and employees at all stages of the manufacturingprocess.

Cooperatingatalllevelstosolveproblemsandidentifyopportunities.

In addition to thehighest gearmanufacturing standardsour customers alsobenefit fromrelationshipswe'veestablishedwithleadinginternationalsuppliersofgearmanufacturingtechnology.

THEVISION

Withthemoderninfrastructure&technicalexpertisePMWlooksforwardstocateringthegearrequirement&othermachinerysparepartsofengineeringindustrywithemphasisonqualitycompetativepricing& just intimedeliveryprograms, thusensuringthecustomerablendofreturnoninvestment(ROI)&valueformoney(VFM).

OURSERVICES

GEARING:

Popular Mechanical Works provides a wide variety of gear cutting services. We also haveprecisiongeargrindingmachinery,whichenablesustoprovidelongerlasting,higherqualitygears. Popular Mechanical Works cutting machines utilize the generation principle. Theseversatilemachinespermit ahigh accuracyofmanufacturing. PopularMechanicalWorks canaccuratelyproduceanytoothformonmodifiedgearsforindustryrequirements.

Page 4: POPULAR BOOKLET- March 2015-VKI

MANUFACTURING:

PopularMechanicalWorksmanufacturingcapabilitystarts from rawmaterials and ends with completegearcomponents.Itemsthatwemanufacturefollowour client's exact specifications.Utilizing topof theline equipment and the highest quality of materialavailable,weareabletoadaptandprovideproductstosatisfyourcustomer'srequirements.

THEAPPLICATIONRANGE:

The product manufactured at PMW are applied indifferent areas like the Textile Machinery, PrintingMachinery,SpeedReductionUnit,GearPumps,Maintenance, IndianRailwaysandsoon.Thesparesaremadetoindividualrequirementsonprecisiongearmachines&othermachines.

MACHINING:

Popular Mechanical Works has the capacity tocompletely machine all types of work. Regularmachineshopwork,repairworkandemergencyworkreceivethesamequalityservice.PopularMechanicalWorksversatilityingearingandmachiningservicesgivesusamanufacturingabilitythatdeliverson-timeprecision and economy of production. Because ourversatile shop takes on many jobs not related togearing,manycustomershavebeenpleasedtolearnthatourregularmachineshopservicesareverycostcompetitive.

REPAIRING:

PopularMechanicalWorksoffersacompleteoverhaulandrepairserviceforalltypesofgearsandgearboxes.PopularMechanicalWorkshasalwaysbeenabletofinduniquesolutionstosolvecomplexproblems.Ourteamofspecialistsapplybothstandardandonoccasion,unorthodoxapproaches, however, the end result is invariably a product suited to our customer'srequirements.

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RawMaterial SampleForTesting

HackSawCutting Cutting CuttingOnOtherMachineTools

HobbingMachining GearTeethCutting GearShaping/Shaving

InspectionOfFinishedProducts ApplyingOilOrGrease

OnLatheMachine Machining CncMachining

GearTeethGrinding GearToothDeburring GearTesting

PackingInWoodenCases

PROCESSFLOWCHART

Receipt

Verification

Sampling

UnderTest

Q.C.Testing

Approved Rejected

ForManufacturing ReturnstoSupplier/Destruction

RawMaterial PackagingMaterial

Page 8: POPULAR BOOKLET- March 2015-VKI

LISTOFOURVALUEDCLIENTS

SOUTHEASTERNRAILWAYS

WESTERNRAILWAYS

SOUTHCENTRALRAILWAYS

EASTERNRAILWAYS

SOUTHERNRAILWAYS

CENTRALRAILWAYS

MAZGAONDOCKPVT.LTD.

ONCG,MUMBAI

SIEMENS,THANE

NORTHERNRAILWAYS

HINDUSTANLEVER

PREMIERAUTOMOBILES

SPECIALSTEELLIMITED

LARSON&TOUBROSURATHAZIRA

HCLMUMBAI

MUKUNDLTD.,MUMBAI

WESTCENTRALRAILWAY

EASTCOASTRAILWAY

ALLINDIANRAILWAYS

B.A.R.C.

Page 9: POPULAR BOOKLET- March 2015-VKI

Incepted in the year 2009, we have gained a reputation as one of the distinct manufacturers and

exporters of a wide array of auto motive components that comprise of gears and shaft like

planetary gear, automotive gears, engine gears, planetary gearbox, transmission sleeves etc.,

aggregates to meet the specific requirement of our clients. Engaged in the manufacturing of gears,

we have out standing manufacturing and testing facilities that enable us in offering products of high

quality and performance. Our clients are from different industrial background and have vivid

needs.

Introduction:

We customize the products according to their requirements and make them widely acceptable in

the industry. This accounts for our exemplary success & accomplishments that make us stand out.

Vision and Future Plans:

We believe in constant motion that is directed towards higher levels. We aim at manufacturing

precision Industrial Transmission products to the satisfaction of our esteemed customers. In

addition to this, our future plans are directed towards the following:

We will continually improve process capability, technology and quality management

systems.

We will achieve business growth by up gradation of all associates and business partners.

Products:

We offer a wide variety of automotive components and gears that are highly durable and efficient.

Our collection includes Gears, Transmission Gears, Engine Gears & Couplings, Planetary Gears, Oil

Pump Gears, Transmission Sleeves & Collar Splines, Tractor Transmission Shafts, Earth Moving

Transmission Shafts, Spares of Planetary Gearbox and Crane Duty Gearboxes. Made using high

grades of raw material.

NO JOB IS TOO DIFFICULT........ WHETHER IT IS A SINGLE CUSTOM GEAR FOR EMERGENCY

REPAIR...... OR AN ENTIRE PRODUCTION

V. K. INDUSTRIES

Page 10: POPULAR BOOKLET- March 2015-VKI

GEAR FACILITES

Gear Inspection Centers (Klingelberg & Hofler) Double flank rolling testers Profile Projectors (100x) Bench Centers Surface finish testers

CNC Turning Centres Broaching Machines

Hobbing Shaping

Shaving Internal Grinding

External Grinding Centerless Grinding

Gear Grinding Bore Honning

lHorizontal Machining Werner (500 X 500 Table) lCenters Deckel Dc30 (400 X 400 Table)

lVertical Machining Kuraki (1000 X 500 Table)lCenters Chiron 10400 X 400 Table) l Stama (1000 X 400 Table) l Cincinati (1000 X 500 Table)

lOther Facilities CNC Turning Centers l Radial Drill Machines l Surface Grinders l Milling Machines l Mitutoyo Make 2d Height Master

Page 11: POPULAR BOOKLET- March 2015-VKI

CNC Angular Grinder Reishauer Gear Grinding Niles CNC Form Gear Grinding

CNC Hobbing CNC Gun Drilling VMC

Roundness Tester Surface Roughness Tester Contracer

Gear Analyser CMM

MANUFACTURING FACILITY

Page 12: POPULAR BOOKLET- March 2015-VKI

Popular Mechanical WorksManufacturers & Specialist :

ALL TYPES OF GEARS & MACHINERY SPARE PARTS

Tel.�:�022�2685�4126�|�Telefax�:�022�2685�4863.Website�:�www.popularmechworks.com��|��Email�:�[email protected]

ISO 9001 : 2008Unit No. 21 & 22, New Satguru Nanik Industrial Estate, Western Express Highway, Goregaon (East), Mumbai-400 063. (Near From Jogeshwari Station)

QUALITY AND ON TIME IS THE HALLMARK OF PMW

SPIRALBEVELGEARS

SPUR/HELICALEXTERNALGEARS

CHAINSPROCKETS

STRAIGHTBEVELGEARS

INTERNALSPURGEARS

RACKS

GEARCOUPLINGS

SHAFTS/SPLINEDSHAFTS

PINIONS

WORMS&WORMWHEELS

THEPRODUCTSPECTRUM

Sister Concern Work Unit :V. K. INDUSTRIES