Poonam Designs

Poonam Designs

Manufacturer & Supplier of

Special Purpose Machines &

Furnaces

CONTENTS

Our Customer Partners

Us

Our Products

Quality Policy & Standards

L I N K S

OUR CUSTOMER PARTNERS

CONTENTS

Us

Mission

Vision

History

Goals

Contact & Find Us

CONTENTS

To be the best Quality Solutions

provider Company for Machinery and

Furnace needs

Mission

US

We at Poonam Designs are guided by providing effective solutions to our customers’ needs and we strongly believe that we can achieve this by enabling our customers satisfy their customers creating a win-win-win situation.

We aim to continuously innovate our processes and technology to make our solutions end use specific. This we believe will enable all the customers in our supply chain to grow without looking back in the chain for any bottlenecks.

Vision

US

1975Gursave IndustriesJob WorkManufacturing

1982T. K. IndustriesJob Work & Manufacturing

Machines ManufacturingRubberTablet making Confectionary

1985USA EnterpriseStampingPress Parts

1991Expansion of T. K. IndustriesJob Work

2000Poonam DesignsManufacturingMachines ManufacturingAluminium FoundryHigh Temperature cylindersDie casting machinesCore ShootingLeak TestingMany more

Major ClientsEnkei CastAlloyAtlas Automotive ComponentsParanjape AutocastMany more..

Achieving a Hallmark in Quality

since 1975…

HISTORY

US

1. Increasing Efficiency of machines(product): (Machine Concept & design modifications – removal of unwanted functions in machines, complexity reduction, increased robustness which will lead to increased machine accuracy and speed with cost effectiveness.)

2. Increasing Effectiveness: (Building and enhancing end use applications, increasing user friendliness.)

3. Strengthening in-house machinery: (Converting conventional machinery to CNC.)

4. International expansion and customer base development.

Goals

US

Mob. : +91 98220 92402 +91 98225 08281

Tel. : +91 20 27126451

Contact & Find Us

Contact Us

Works: 160-S Block, M.I.D.C., Bhosari, Pune - 411026, Maharashtra, India. e-mail : [email protected]

[email protected]

www.poonamdesigns.com

US

Find Us

Distance from Airports:Airport – Mumbai (Bombay) - Chhatrapati Shivaji International Airport: 158 kmsAirport - Pune - Lohegaon Airport: 23 kms

US

OUR PRODUCTS

Special Purpose Machines

Aluminium Foundry Equipments

CONTENTS

OUR PRODUCTSSpecial Purpose Machines

Five Axis Pipe Bending MachineRobot wheel Gripper for 4W

Hydraulic PressAuto PourerCNC boring

Our Products

Five Axis Pipe Bending Machine

Technical Data • PD 30Maximum Tube Diameter (OD) • 30 mm

Maximum Bending Radius (CLR) • 200 mm

Effective Bending Angle • 180 ˚

Tube feed rate (max.) • 1000 mm/s

Bending Speed (max.) • 100 ˚/s

Tube rotation (max.) • 360 ˚/s

Axis Accuracy • 0.08 mm, +- 0.08˚Dimensions (LxWxZ)

degrees • 4700 x 860 x 1200 mm

Weight, approx. • 3000 kgs

Operating voltage • 400 V, 50 Hz, 3 phases

Power Requirement • KW 20

Specification


Robot wheel Gripper for 4W


Hydraulic Press


Auto Pourer


CNC Boring Machine


Core MakingIntake Manifold Core shooter

Behr Jumbo Core Shooter

OUR PRODUCTSAluminium Foundry Equipments

TreatmentDegassing Machine (Portable)

Degassing Machine (Column Type)Graphite Lance

Post Treatment2/4 Wheel Raiser cutting Machines

(Center/Outline/Column)

FurnaceAluminium Dry HearthTilting type Crucible Electric Resistance

Testing MachineLeak Testing Machine

CastingGravity Die Casting

Stationary GDCNormal

TrellBorge

Tilting GDCTilt Caster – 135 Degree

Behr Normal GDCBehr Man (Jumbo) GDC

2W / 4W GDCIntake Manifold GDC

Honda GDC Low Pressure Die Casting

Our Products

HydraulicsHydraulic Cylinders

SealsPower Pack & Manifold

Aluminium Dry Hearth

Furnace Type • Fast MelterApprox. Melt Rate

(kg/hr) • 340 - 750Approx. Hold Capacity (kg) • 550 - 2000

BTU Input per hour • 1,700,000

Number of Burners • 2Approx. Net weight

(kg) • 9500 - 15000

Melting and Holding

Specification


Tilting Type Crucible

Furnace Type • PD POT 300 / 500

Approx. Hold Capacity (kg) • Aluminium – 300 / 500

Tilting • 90 ˚ (Hydraulic / Manual)

Specification


Electric Resistance

Furnace Type • Electric Resistance

Approx. Hold Capacity (kg) • Aluminium – 300 / 500

During Melting unit per kg • 0.5 – 0.55

During melting unit per hour • 13 -15

Maximum Coil Capacity • 50kw – 78 kw

Specification


Degassing Machine (Portable)

Use: Rotary degassing is widely used in the

foundry industry for removing hydrogen

gas and solid impurities from

molten aluminum alloys.

Degassing Machine (Column Type)


Graphite Lance

Use: For degassing machine


Stationary GDC

PLC Controlled PanelHeight • 1000 mm (Approx.)Weight • 3500 kgs (Approx.)

Die installation plate measurement • 520 x 800 mm

Hydraulic oil tank capacity • 300 liters.

Hydraulic power usage (daily) • 50 kg /cm2

Open Measurement • 650 mmShut measurement • 100 mm

Specification


TrellBorge GDC

PLC Controlled PanelHeight • 1310 mm (Approx.)Weight • 2500 kgs (Approx.)

Die installation plate measurement • 1180 / 250 mm




Specification


Tilt Caster – 135 Degree

PLC Controlled PanelHeight • 3500 mm (Approx.)Tilting • -45, +90Weight • 5500 kgs (Approx.)




Open Measurement • 1135 mmShut measurement) • 535 mm

Specification


Behr Normal GDC

PLC Controlled PanelHeight • 2594 mm (Approx.)Tilting • +45 , -45Weight • 5000 kgs (Approx.)





Specification


Behr Man (Jumbo) GDC

PLC Controlled PanelHeight • 2956 mm (Approx.)Tilting • -45, +45Weight • 17000 kgs (Approx.)





Specification


2W / 4W GDC

PLC Controlled PanelHeight • 1600 mm (Approx.)

Tilting • 0, 0˚ – 90˚

Weight • 6000 kgs (Approx.)Die installation plate

measurement • 950 x 1050 mmHydraulic oil tank

capacity • 300 liters.Hydraulic power usage

(daily) • 50 kg /cm2

Specification


Intake Manifold GDC

PLC Controlled PanelHeight • 2300 mm (Approx.)Tilting • 0, +90Weight • 4500 kgs (Approx.)





Specification


Honda GDC

PLC Controlled PanelHeight • 2500 mm (Approx.)Tilting • 0, +90Weight • 6500 kgs (Approx.)


Hydraulic oil tank capacity • 300 liters.Hydraulic power usage

(daily) • 50 kg /cm2Open Measurement • 950 mmShut measurement • 500 mm

Specification


Low Pressure Die Casting Machine

PLC Controlled PanelVertical Press

Height • 1600 mm (Approx.)Weight • 6000 kgs (Approx.)




Pressure Furnace • Crucible furnaceCapacity • 300 – 500 kg

Electric Power • 50 -60 kgTemperature control

(SCR) • ThyristorMaximum operating

pressure • 1 bar

Specification


Intake Manifold Core Shooter

PLC Controlled Panel

Gas Heating • LPGDie Size • 600 x 600 Power

Consumption • 3 HPWeight • 3800 kgs.

Dry Cycle Time • 20 secOpen Height • 1000 mmShut Height • 400 mm

Specification


Behr Jumbo Core Shooter


Heating • ElectricDie Size • 1000 x 800Weight • 12000 kgs.

Dry Cycle Time • 30 secs.Open Height • 1500 mmShut Height • 500 mm

Specification


2/4 Wheel Raiser cutting Machines (Center/Outline/Column)

Size of the machine • 7.980 x 3.45

Work Chuck (Wheel)

• 2 WHL = 15” – 19”• 4 WHL = 13” – 17”

Work Rotary per minute • 3 rpm

Work position • 90 turn over unit

Spindle rotary per minute • 757 rpm

Cutting Speed • 1449 m/min

Specification


Leak Testing Machine4 wheel / 2 wheel


Wheel Size • 6 inches – 19 inchesLeak Testing

Pressure • 6 kgs.Power

Consumption • 5 HP

Weight • 2500 kgs.

Cycle Time • 40 secs.

Specification


Use: Customized

Hydraulic Cylinders for high

temperature applications

Hydraulic Cylinders

Use: Customized Seals

for high temperature

Hydraulic cylinders

Seals

Use: Customized Power

Pack & Manifold for any hydraulic applications

Power Pack & Manifold

“Providing long term quality solutions to our customers with a goal to helping

them deliver quality to their customers and continuously improving on it.”

QUALITY POLICY

CONTENTS

QUALITY STANDARDS

QUALITY STANDARDSUnder Progress..

Thanking You And

Looking forward to

Building Our Relationship

and Providing Quality

Solutions to

Your Needs…

Documents

Poonam Designs