11
Real Steel; Tel: 01895 440505 e-mail: [email protected] PONTIAC V8 ENGINE PARTS [all prices include vat] TECHNICAL INFORMATION ........................................................ S5/1 CYLINDER BLOCK AREA .............................................................. S5/2 CRANKSHAFT AREA ...................................................................... S5/3 CAMSHAFT/VALVE TRAIN AREA ................................................. S5/5 CYLINDER HEAD/VALVES ............................................................. S5/8 OIL SYSTEM .................................................................................... S5/10 ELECTRICAL/DISTRIBUTOR ...................................................... S5/11 GASKETS and SEALS ......................................................................... S5/ COOLING ............................................................................................. S5/ FLYWHEEL/CLUTCH PARTS ........................................................... S5/ INDUCTION ......................................................................................... S5/ ROCKER COVERS and PARTS ......................................................... S5/ EXHAUST ............................................................................................. S5/ TECHNICAL INFORMATION & HISTORY- Years cid Bore Stroke Main C/Rod 1955 was the first year of the OHV V8 Pontiac engine. 1981 was the last year Pontiac built a V8, total built 14,624,886. After that, generic G.M. engines were used. In 1961 Pontiac started reducing the thickness of the cylinder block to reduce weight. From 1955-59 the engine cooling system was of the “reverse flow” variety. This meant water was circulated through the heads first, & then the block. 1955-63 engines used a cast iron timing cover & a 4 bolt water pump. 1955-60 engines use the same crankshaft flange & bell housing bolt pattern. A modern transmission requires an adaptor. 1955-58 oil pumps are special, 1959-79 are all the same. 1980-81 265 3.75” 3.0” 3.00” 2.25” 1955 287 3.75” 3.25” 2.50” 2.25” 1977-81 301 4.0” 3.0” 3.00” 2.25” 1956 316 3.9375” 3.25” 2.50” 2.25” 1964-67 326 3.719” 3.75” 3.00” 2.25” 1963 326/336 3.78” 3.75” 3.00” 2.25” 1957 347 3.9375” 3.5625” 2.623” 2.25” 1968-77 350 3.875” 3.75” 3.00” 2.25” 1958 370 4.0625” 3.5625” 2.623” 2.25” 1959-66 389 4.0625” 3.75” 3.00” 2.25” 1967-79 400 4.12” 3.75” 3.00” 2.25” 1977-79 403 [Olds] 4.351” 3.385” 2.50” 2.125” 1961-66 421 4.09375” 4.0” 3.25” 2.25” 1967-69 428 4.12” 4.0” 3.25” 2.25” 1970-76 455 4.15” 4.21” 3.25” 2.25” The deck height is the same on all Pontiac cylinder blocks- 10.24”. Conrod centre to centre also stayed the same at 6.625”. All Pontiac engines listed on the left use 1/2” size head bolts, although they are not all the same length. These bolts screw into blind bosses in the outer walls of the block, they do not enter the water jacket like a Chevrolet V8. This design elimi- nated water leaks & block distortion. Some early engines had a forged crankshaft as standard [55-62] and fully floating gudgeon pins [55-57]. In 1959 cylinder blocks used side mounts for the first time. A block mounted starter did not appear until late in 1963. In 1964 oiling to the rocker studs through the cylinder head was eliminated in favour of hollow pushrods, the snout of the crankshaft was made slightly longer & the flywheel mount- ing hub was enlarged. In 1965 the inlet manifold bolt holes were relocated in the cyl heads & the Turbo 400 was introduced. In 1967 the bores were increased to 4.12” and the 400 was born. Larger valve heads were also used [2.11 & 1.77]. Also in this year 3 frost/core plugs per side were introduced. 1968 saw the introduction of the high performance Ram-Air- II with round exhaust ports. The 6.75” damper became std on all V8’s. The Ram Air-IV came out in 1969 with many performance parts on the engine. In 1970 the 455 was introduced by stroking the 428. By this time the engine had 5 engine mount holes per side. From 1971 on, low lead fuel was used & the compression ratio was dropped into the 8’s, a Unitized electronic distributor was also used on some models later in the year. The points & Unitized distribs were phased out in 1974, replaced with the common HEI type. During the mid ‘75 production year blocks were rede- signed with lighter main saddles & thinner cylinder walls. From mid 76, some engines had only a “hub” and no harmonic balancer. S5/1 S5/1 MAIN TUNNEL SIZES: 287-316- 2.687” - 2.688” // 347-370- 2.812”- 2.813” // 265-301-326-350-389-400- 3.188” - 3.189” // 403- 2.687” - 2.688” V62

PONTIAC V8 ENGINE PARTS

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Page 1: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

PONTIAC V8 ENGINE PARTS[all prices include vat]

TECHNICAL INFORMATION ........................................................ S5/1

CYLINDER BLOCK AREA .............................................................. S5/2

CRANKSHAFT AREA ...................................................................... S5/3

CAMSHAFT/VALVE TRAIN AREA................................................. S5/5

CYLINDER HEAD/VALVES ............................................................. S5/8

OIL SYSTEM.................................................................................... S5/10

ELECTRICAL/DISTRIBUTOR ...................................................... S5/11

GASKETS and SEALS ......................................................................... S5/

COOLING............................................................................................. S5/

FLYWHEEL/CLUTCH PARTS........................................................... S5/

INDUCTION ......................................................................................... S5/

ROCKER COVERS and PARTS ......................................................... S5/

EXHAUST ............................................................................................. S5/

TECHNICAL INFORMATION

& HISTORY-

Years cid Bore Stroke Main C/Rod

1955 was the first year of the OHV V8 Pontiac engine. 1981 was the last

year Pontiac built a V8, total built 14,624,886. After that, generic G.M.

engines were used. In 1961 Pontiac started reducing the thickness of the

cylinder block to reduce weight. From 1955-59 the engine cooling system

was of the “reverse flow” variety. This meant water was circulated through

the heads first, & then the block. 1955-63 engines used a cast iron timing

cover & a 4 bolt water pump. 1955-60 engines use the same crankshaft

flange & bell housing bolt pattern. A modern transmission requires an

adaptor. 1955-58 oil pumps are special, 1959-79 are all the same.

1980-81 265 3.75” 3.0” 3.00” 2.25”

1955 287 3.75” 3.25” 2.50” 2.25”

1977-81 301 4.0” 3.0” 3.00” 2.25”

1956 316 3.9375” 3.25” 2.50” 2.25”

1964-67 326 3.719” 3.75” 3.00” 2.25”

1963 326/336 3.78” 3.75” 3.00” 2.25”

1957 347 3.9375” 3.5625” 2.623” 2.25”

1968-77 350 3.875” 3.75” 3.00” 2.25”

1958 370 4.0625” 3.5625” 2.623” 2.25”

1959-66 389 4.0625” 3.75” 3.00” 2.25”

1967-79 400 4.12” 3.75” 3.00” 2.25”

1977-79 403 [Olds] 4.351” 3.385” 2.50” 2.125”

1961-66 421 4.09375” 4.0” 3.25” 2.25”

1967-69 428 4.12” 4.0” 3.25” 2.25”

1970-76 455 4.15” 4.21” 3.25” 2.25”

The deck height is the same on all Pontiac cylinder blocks- 10.24”. Conrod

centre to centre also stayed the same at 6.625”. All Pontiac engines listed

on the left use 1/2” size head bolts, although they are not all the same

length. These bolts screw into blind bosses in the outer walls of the block,

they do not enter the water jacket like a Chevrolet V8. This design elimi-

nated water leaks & block distortion. Some early engines had a forged

crankshaft as standard [55-62] and fully floating gudgeon pins [55-57]. In

1959 cylinder blocks used side mounts for the first time. A block mounted

starter did not appear until late in 1963. In 1964 oiling to the rocker studs

through the cylinder head was eliminated in favour of hollow pushrods,

the snout of the crankshaft was made slightly longer & the flywheel mount-

ing hub was enlarged. In 1965 the inlet manifold bolt holes were relocated

in the cyl heads & the Turbo 400 was introduced. In 1967 the bores were

increased to 4.12” and the 400 was born. Larger valve heads were also

used [2.11 & 1.77]. Also in this year 3 frost/core plugs per side were

introduced. 1968 saw the introduction of the high performance Ram-Air-

II with round exhaust ports. The 6.75” damper became std on all V8’s.

The Ram Air-IV came out in 1969 with many performance parts on the

engine. In 1970 the 455 was introduced by stroking the 428. By this time

the engine had 5 engine mount holes per side. From 1971 on, low lead

fuel was used & the compression ratio was dropped into the 8’s, a Unitized

electronic distributor was also used on some models later in the year. The

points & Unitized distribs were phased out in 1974, replaced with the

common HEI type. During the mid ‘75 production year blocks were rede-

signed with lighter main saddles & thinner cylinder walls. From mid 76,

some engines had only a “hub” and no harmonic balancer.

S5/1 S5/1

MAIN TUNNEL SIZES: 287-316- 2.687” - 2.688” // 347-370- 2.812”-

2.813” // 265-301-326-350-389-400- 3.188” - 3.189” // 403- 2.687” - 2.688”

V62

Page 2: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

S5/2 S5/2-PONTIAC V8-

Cylinder Block Area

CYLINDER BLOCK AREA

CORE PLUG/OIL GALLERY PLUG SET

Engines before 1967 had only two core plugs per side.

Beginning in 1967 this went up to 3 per side [not 403]

BYPE115R Steel 3 per side .................................... £8.98

BYPE115BR Brass 3 per side .................................. £21.30

BY219-9483 Brass 403 engine only- 1977-79 ....... £9.98

CLEVITE 77 CAM BEARING SET

Note: the cam bearings change in 1963 [not 403]

BYSH291S 287-370-1955-58 & 389 1959-62 . £23.45

BYSH292S 326-455-1963 on inc 301 ............... £22.87

BYSH1355S 403- 1977-79 only ........................... £36.44

ARP MAIN STUD KIT 400-455 [not 403]

These studs are manufactured from 8740 chrome moly steel,

heat treated to 200,000psi tensile strength. Threads are rolled

after heat treatment to create a stud that has threads 1000%

stronger than others. Can eliminate main cap walk & fretting.

BY194-5401 400-455 2bm only [4bm to order] £108.92

FUEL PUMP BLANKING PLATE-not 403

Using an electric pump? Use this plate to blank off the aperture

in the timing cover. Holes for bolts may be larger than required.

BY65394 Fuel pump blank plate-chrome ............... £11.29

DOWELS- CYLINDER BLOCK [not 403]

These dowels can be used for main caps and cylinder heads.

They may not be as long as the original dowel.

BYAJG270 Dowel- .309” x .567” ............................... £1.04ea

ARP ENGINE & ACCESSORY BOLT KIT 350-455

Everything you need to attach components & accessories from

a long block, on up, packaged in one convenient kit. Nominally

rated at 170,000psi. Made from stainless 300 material & or

8740 chrome moly steel with a black oxide finish. Bolt heads

are 12 point. Can be ordered in hex head. These kits are

designed for carb engines. Each kit contains bolts for- inlet

manifold, rocker cover, thermostat housing, alternator bracket,

distributor bracket, engine mount, sump, coil bracket, header,

timing cover, water pump, fuel pump.

BY594-9701 Black oxide 12 point [not 403] ..... £142.99

BY594-9501 Stainless 300 12 point [not 403] ... £193.62

FLEXIBLE ENGINE MOUNTSThese mounts are for the original listed application only.

BY2292 RH & LH ................................................... £8.70265 V8 1980-81 Firebird267 V8 1981 Firebird

305 V8 1977-92 Firebird360 V8 1987-92 Firebird

BY2328 RH & LH ..................................................... £5.34350 V8 1977 Vin R Firebird

BY2335 RH ............................................................. £9.85350 V8 1970-73 Catalina 350 V8 1968-74 Firebird

400 V8 1970-74 Firebird400 V8 1971-72 Bonneville

400 V8 1971-72 Catalina 400 V8 1970-73 Grandprix

455 V8 1972-74 LeMans 455 V8 1971-74 Firebird

455 V8 1970-73 GTO 455 V8 1971-72 Bonneville

455 V8 1971-72 Catalina 455 V8 1970-73 Grandprix

455 V8 1970 LeMans

BY2336 LH ............................................................ £11.03Models as per BY2335 above-

BY2387 RH & LH .................................................. £11.00301 V8 1979-81 Firebird301 V8 1977 Firebird

350 V8 1978-79 Firebird350 V8 1975-77 Firebird Vin Code P: & M:

400 V8 1975-79 Firebird403 V8 1977-79 Firebird

455 V8 1975-76 Firebird

BY3046 RH ......................................................... £110.09350 V8 1993-97 Firebird

BY3045 LH ......................................................... £107.64Models as per BY3046 above-

BY3064 RH & LH ................................................... £79.86350 V8 2000-02 Firebird

BY2254A RH & LH ................................................... £7.91389 V8 1965 LeMans 389 V8 1965-66 Grandprix

389 V8 1965 Safari 389 V8 1965-66 Bonneville

400 V8 1968-70 Bonneville 400 V8 1967-70 Catalina

400 V8 1967 Firebird 421 V8 1965 Bonneville

421 V8 1965-66 Catalina 421 V8 1965 Safari

455 V8 1970 Bonneville 455 V8 1970 Catalina

BY2255 RH .............................................................. £7.97326 V8 1967 Firebird 326 V8 1964-66 GTO

326 V8 1964-67 LeMans 326 V8 1964-66 All models

350 V8 1970 GTO 350 V8 1968-74 LeMans

350 V8 1968-70 Tempest 389 V8 1964-66 GTO

400 V8 1968-77 LeMans 400 V8 1967-70 Tempest

400 V8 1967-73 GTO

BY2256 LH ............................................................. £7.97Models as per BY2255 above-

FLEXIBLE ENGINE MOUNTS

These mounts are for the original listed application only.

CYL’ SLEEVES-CUT TO LENGTH

BYLA52A 400 1967-79- 4.3125” OD 6.625” long £56.27

BYLA79 455 1968-76- 4.337” OD 6.25” long ... £59.74

These sleeves are centrifugally spun-cast 3/32” wall, chrome-

moly iron alloy. Manufactured in the USA for over 60 years.

MAIN BOLT KIT 403 onlyThese bolts are forged from 8740 chrome moly, they feature

generous under head radius and rolled threads for the utmost

reliability. The threads are rolled after heat treatment. Rated

at 180,000psi. Complete with washers.

BY184-5001 Main bolts 403 .................................. £35.87

DIPSTICK TUBE

Fits the regular, none air conditioning, Pontiac V8

BYAJG1110 Dipstick tube- stainless ..................... £42.16

Page 3: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

S5/3 S5/3-PONTIAC V8-

Crankshaft Area

Crankshaft AreaTechnical Information: 265 & 301 V8: Bigend journals- 1.9995” - 2.0005”: Main journals- 1-4 2.9995” - 3.0005”, 5 2.999” - 3.0”: 287 & 316 V8: Bigend journals-

2.2487”- 2.2497”: Main journals- 2.498” - 2.499”: 347 & 370 V8: Bigend journals- 2.2487”- 2.2497”: Main journals-2.623” - 2.624”: 326-350-389-400 V8: Bigend

journals- 2.2487”- 2.2497”: Main journals- 2.9990” - 3.000”: 403 V8: Bigend journals- 2.1238” - 2.1248”: Main journals- 2.4985” - 2.4995”: 421-428-455 V8: Bigend

journals- 2.2487” - 2.2497”: Main journals- 3.249” - 3.25”:

Standard Conrod & Main Bearing Sets

Standard Clevite 77 CON ROD BEARING Sets

265 & 301 V8 1977-81

CX2104 Standard .................................................... £58.52

CX2114 + .010” ..................................................... £71.09

CX2224 + .020” ..................................................... £37.80

CX2225 +.030” ...................................................... £42.60

287 to 455 V8 1955-79 [all Pontiac V8 excl 265/301 & 403

BYCB758P ........ Standard ................................... £56.05

BYCB758P010 ....... +.010” ...................................... £69.98

BYCB758P020 ....... +.020” ...................................... £56.05

BYCB758P030 ....... +.030” ...................................... £56.05

BYCB758P040 ....... +.040” ...................................... £57.49

403 V8 1977-79 [this is the L80 Oldsmobile engine]

BYCB684P ........ Standard ................................... £66.18

BYCB684P010 ....... + .010” ..................................... £52.13

Standard Clevite 77 MAIN BEARING Sets

287 & 316 V8 1955-56

Above model to order only

347 & 370 V8 1957-58

Above model to order only

265 & 301 V8 1977-81

BYMS1415P ........ Standard ................................... £70.34

BYMS1415P010 ..... + .010” ..................................... £70.34

326 & 350 & 389 & 400 V8 1959-79

The below bearing sets contain full annular grooved bearings

BYMS496P ........ Standard ................................... £91.67

BYMS496P010 .......+ .010” ..................................... £93.96

BYMS496P020 .......+ .020” ................................... £102.86

BYMS496P030 .......+ .030” ..................................... £99.91

421 & 428 & 455 V8 1961-76

BYMS667P ........ Standard ................................. £109.88

BYMS667P010 .......+ .010” ................................... £107.89

BYMS667P020 .......+ .020” ................................... £107.89

403 V8 1977-79 [this is the L80 Oldsmobile engine]

BYMS805P ........ Standard ................................... £60.29

BYMS805P010 .......+ .010” ..................................... £59.70

CRANKSHAFT

No bearings, outright sale. Note there are two size bosses on

the rear of the crank to locate the flywheel. 2-3/4” & 2-1/2”.

BY104554210 New cast crank 455 4.21” stroke .. £431.81

KEY FOR CRANKSHAFT NOSE

Woodruff key for crank gear & harmonic balancer

BYAJG1050 ........ Crank key not 403 ................... £4.88

EAGLE 461cu in STROKER KIT [4.155” bore]

BY52400030 Stroker kit for 400 to 461 ........... £1406.46

ESP new cast crankshaft, 4.25” stroke, I beam 4340 steel

connecting rods 6.8” C to C, Mahle or SRP forged flat top

pistons at 4.155” bore. Plasma Moly file fit piston rings,

Clevite 77 conrod & main bearings. Around 10:1 compression

with 87cc heads. Internal balance. Not for 403.

ARP CONROD BOLT KIT

BY190-6002 1955-62 287-317-347-370-389 ..... £60.00

BY190-6001 1963 ON 326-389--400-455 3/8” .. £89.02

BY184-6001 403 1977-79 ..................................... £57.61

Made from 8740 alloy chrome moly steel. Tensile strength is

in the 200,000psi range. Proven to be nearly 5 times more

reliable than std bolts.

ARP BALANCER BOLT KITUltra strong 200,000psi bolts that enable you to exert

maximum clamping force. Includes 1/4” washer & extra tall

12 pt head.

BY190-2501 350-455 uhl 1.58” -5/8” .................. £34.56

BY180-2501 403 uhl 1.3” -3/4” ............................ £22.69

TIMING CHAIN SET-STD

BYC-3007K 3 piece set ......................................... £30.14326 1963-67 350 1968-77 389 1959-66 400 1967-79 421 1961-66

428 1967-69 455 1970-76

BYC-3006K 3 piece set 1977-79 403 only ......... £23.03

TIMING CHAIN SET-PERFORMANCE

BY2112 * Magnum street roller ........................ £70.46

BY2113C Magnum street roller 403 77-79 ..... £54.22

BY9-3512X9 *Billet True Roller 9 keyway ............. £86.42

BY9-3612X9 *Race Billet True roller 9 keyway .. £131.17

Kits marked * fit Pontiacs from 1955-79 excl 265, 301/ 403.

TIMING COVERS-REMAN-ALUM

BYAJG1040 Tee-washer for t/cover ........................... £6.68

BYAJG980 Timing cover 1964-68 ....................... £203.71

BYAJG985 ........ Timing cover 1969 on- not 403£144.80

BY190-1501 Bolts t/cvr & w/p black 12pt not 403£37.10

BY490-1501 Bolts t/cvr & w/p s/less 12pt not 403£57.78

287 to 455 V8 1955-79 [all Pontiac V8 excl 265/301 & 403

BYCB758H Standard size ...................................... £62.59

PERFORMANCE CLEVITE “H” CON-ROD BEARINGS

These bearings are narrowed for use with a forged or cast

crank with large fillet radii.

Page 4: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

HARMONIC DAMPER-CRANKSHAFT

This type of damper was used from around 1968 to 76. [Pulleybolts on the front of the damper. Not for 403.

BYDA4551 Standard-with key ............................. £95.77

BY64275 Pro-Race SFI approved for Racing ...... £310.42

MARCH ALUM PULLEYS-not 403Alum pulleys. Clear powder coated. Crank pulley is smaller O.D. than std & will use less

power. Accessories will run slower. Need 67> balancer without V-groove & 11 bolt 4.5” w/p.

BY13011 1 groove crank pulley 6.125” O.D. ............ £88.69

BY13012 1 groove w/pump pulley 6.125” O.D. ...... £101.41

BY13031 2 groove crank pulley 6.125” O.D. ....... £96.18

BY13032 2 groove w/pump pulley 6.125” O.D. . £119.04

PONTIAC V8 SERPENTINE CONVERSION

326-350-389-400-421-428-455

BY13105 Ultra Serpentine conversion- pwr stg version .. £939.85Use Chevy power stg pump BYP304 [keyed version]

This March kit enables you to convert your

Pontiac to a Serpentine style belt system. The

pulleys & brackets are all made from Billet

aluminium in the USA, not China. If you have

air-conditioning, a different kit will be required.

This kit will not fit Chevrolet or Oldsmobile

powered Pontiacs. Your engine must have a 1968

or later 4 bolt balancer, without a “V” groove

built into the outer edge & a 1969 or newer 11

bolt 4.5” water pump. The pulleys are clear

powder coated for protection. The alternator &

water pump pulleys both have nose covers, for

that sleeker look. Other kits are available both

from March & Billet Specialties, but they may

be more expensive. Using a smaller diameter

crankshaft pulley will save horsepower, but the

water pump & alternator will turn slower- not

good if you spend a lot of time in traffic!

S5/4 S5/4-PONTIAC V8-

Crankshaft Area

CON-RODS [B.E. - I.D. 2.3745”-2.375”]

All Pontiac V8 [not 403] con-rods are 6.625” long. All are

press fit originally, excl1955-57 - bushed. [* not Eagle].

BYAJG1055 ........ I beam- press fit >500bhp * ..... £333.80

BYCRS6625PP3D . H beam- press fit >850bhp .. £566.82

BYCRS6625P3D .... H beam- bushed >850bhp ..... £451.92

CRANKSHAFT SPIGOT/PILOT BUSH-not 403

This bush fits in the end of the crankshaft & the end of the

first motion shaft fits into it [manual trans only]. O.D. 1.383”.

I.D. .591”. Width .358”.

BYPB-75 Spigot- bronze bush ............................... £4.90

BYAJG1080 Spigot- bearing .................................... £43.40

STD

MODEL BORE STROKE C.H. G/PIN RINGS-1,2,3 C/R-OEM CROWN WT C/ROD PRICE/SET

BY1526030 400 1967-79 4.120” 3.75” 1.70” .9805” 5/64”-5/64”-3/16” 8.2:1 Flat 8 v/r 883g 6.625” £220.54

BY1526040 400 1967-79 4.120” 3.75” 1.70” .9805” 5/64”-5/64”-3/16” 8.2:1 Flat 8 v/r 895g 6.625” £198.77

BY1526060 400 1967-79 4.120” 3.75” 1.70” .9805” 5/64”-5/64”-3/16” 8.2:1 Flat 8 v/r 887g 6.625” £188.63

SILVOLITE/CAST PISTON SETS with pins- less rings

KEITH BLACK HYPEREUTECTIC PISTON SETS with pins less ringsThese pistons are cast, but have a higher silicon content in the metal. They are very strong & can be used with small clearances. The top ring will require approx 40%

higher end gap. Please read the instructions. Severe damage will take place otherwise. Slightly less igntion timing can be used with these pistons. To obtain the

compression ratios listed below, use a .010” deck height for piston, & a .039” thickness gasket. 389,428 & other pistons available to order.

STD C/Ratio w-cc Heads

MODEL BORE STROKE C.H. G/PIN RINGS-1,2,3 72 87 98 114 CROWN WT C/ROD PRICE/SET

BYKB133040400 1967-79 4.120” 3.75” 1.70” .9805” 5/64”-5/64”-3/16” 10.39 9.04 8.27 7.38 F/T -6cc 708g 6.625” £334.69

BYKB405039403 1977-79 4.351” 3.385” 1.615”.9805” 1/16”-1/16”-3/16” 10.28 8.96 8.20 7.33 D/C -6cc 846g 6.00” £341.64

BYKB222030455 1970-76 4.15” 4.21” 1.49” .9805” 5/64”-1/16”-3/16” 11.64 10.1 9.23 8.22 F/T -6cc 660g 6.625” £340.60

ICON FORGED PISTON SETS with pins less rings

STD C/Ratio w-cc Heads

MODEL BORE STROKE C.H. G/PIN RINGS-1,2,3 72 87 98 114 CROWN WT C/ROD PRICE/SET

BYIC890030 400 1967-79 4.120” 3.75” 1.72” .9805” 1/16”-1/16”-3/16” 10.52 9.12 8.33 7.43 F/T -4.5cc 728g 6.625” £472.60

BYIC890040 400 1967-79 4.120” 3.75” 1.72” .9805” 1/16”-1/16”-3/16” 10.56 9.16 8.37 7.45 F/T -4.5cc 730g 6.625” £447.25

The Company “United Engine & Machine” in Nevada, make Silvolite std cast pistons, “Keith Black” Hypereutectic performance pistons, & now “ICON” forged

pistons. They have a long history of manufacturing & this new forged line of pistons incorporates all the latest technology. Ideal for street or race. These pistons use

wider clearances & therefore could make more noise when cold. Made from 2618 material, with fully machined crown & cutaways. Advanced accumulator & mini

groove technology. Diamond finished skirts, drilled oil returns, drilled or broached pin holes, spiral lock “circlips”. The compression ratios listed below, use a .010”

deck height for the piston, & a .039” thickness gasket. Pistons for other models available to order.

These pistons are forged. [Key: F/T - Flat Top: P/U - Pop Up or Raised: D/C - D-Cup: S/D - Step Dish:

TRW FORGED 400 F/TOP PISTON SET

Use with press fit gudgeon pins only. 5/64” rings. Fits1967-

79. Using a .010” deck height and 72cc heads, the compression

ratio will be 10.21:1. With 87cc heads- 8.89:1. 797g w/pin.

BYL2262F030 Forged TRW pistons for 400 ......... £287.52

Page 5: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

S5/5 S5/5-PONTIAC V8-

Crankshaft Area

Camshaft & Valve Train Area

PISTON RING SETS-V8

265-301-350-400-403-421-428-455

STD PISTON RING SETS-V8

287-316-326-347-370-389

These ring sets have a cast top & second ring. This will help

them to bed in quicker to a partly worn bore.

BY2119 Std 287 1955 3.75” bore 5/64” + 3/16” ....... £T.O.

BY3158 Std 316 1956 3.938” bore 5/64” + 3/16” ..... £T.O.The above set also fits the 347 1957.

BY2146 Std 326 1964-67 3.719” bore 5/64” + 3/16” £T.O.

BY2135 Std 370 1958 4.063” bore 5/64” + 3/16” ... £43.82The above set also fits the 389 1959-66.

T.O. = To order

These ring sets have a cast top & second ring. This will help

them to bed in quicker to a partly worn bore. Ring sets with a

“C” in the part number have a chrome top ring.

BY3832 Std 265 1980-82 3.75” bore 5/64” + 3/16”£T.O.Above set has a “shallow groove” oil ring

BY2271STDStd 301 .. 1977-79 4” bore 5/64” + 3/16”£35.51

BY51476CP Std 301 ‘80-81 4” 5/64”+3/16” non turbo£60.44Above set has a “shallow groove” oil ring. Made by Clevite.

BYC3840 Std 301 ‘80-81 4” bore 5/64” + 3/16” turboTo orderAbove set has a ductile top ring, because of the Turbo

BY2221STDStd 350 ‘68-77 3.875” bore 5/64” + 3/16”£40.63

BYC2221030+30350 ‘68-77 3.875” bore 5/64” + 3/16”£44.75

BY2137 Std 400 ‘67-79 4.12” bore 5/64” + 3/16” £50.47

BYC2137030+30 400 ‘67-79 4.12” bore 5/64” + 3/16”£56.32

BYC2137040+40 400 ‘67-79 4.12” bore 5/64” + 3/16”£59.29

BYC2137060+60 400 ‘67-79 4.12” bore 5/64” + 3/16”£46.25The above set also fits the 428 1967-69.

BY3818 Std 403 ‘77-79 4.351” bore 5/64” + 3/16”£38.94

BYC3818040+40 403 ‘77-79 4.351” bore 5/64” + 3/16”£42.64

BY2136 Std 421 ‘63-66 4.094” bore 5/64” + 3/16”To order

BY2138 Std 455 ‘70-76 4.151” 5/64/1/16+3/16”£51.29

BYC2138030+30 455 ‘70-76 4.151” 5/64/1/16+3/16”£46.52

T.O. = To order

PERFECT CIRCLE RINGS [Clevite/Mahle]

These rings have a “ductile” top ring. They will tolerate more

heat & are therefore more suitable for H.D. street use & racing.

Compression rings are Plasma Moly coated. Perfect for use

with the ICON forged 400 pistons.

BY3150032030 ....... File fit [4.155”] 1/16” + 3/16”£125.86

BY3150032040 ....... File fit [4.165”] 1/16” + 3/16”£121.46

BY3150032060 ....... File fit [4.185”] 1/16” + 3/16”£129.53

Camshaft/Valve Train Area

Standard/Performance Camshafts

Standard Camshafts

BY2291688 Clevite/Mahle Hydraulic flat tappet camshaft £tba

265 engine 1980 265 engine 1981

301 engine 1977-78 2b 350 engine 1976 automatic, Federal Emission & 1977

400 engine 1977-78 excl WC & X7 engine codes

Duration @ .050” lift = In 189, Ex 189, Valve lift = In .365”, Ex .365”, Lobe sep 107.5 degrees

BY2291696 Clevite/Mahle Hydraulic flat tappet camshaft Special Order

265 engine 1981 301 engine 1978-81 4b, excludes W72 performance option 4b

Duration @ .050” lift = In 181, Ex 181, Valve lift = In .350”, Ex .350”, Lobe sep 106 degrees

BY2291626 Clevite/Mahle Hydraulic flat tappet camshaft £88.28

326 engine 1964-67 excl engines with oil feed holes in cam journals

350 engine 1968-75 excl H.O. 1976 manual NOT Federal Emission

389 engine 1965-66 excl engines with oil feed holes in cam journals

400 engine 1967-76 excl H.O.

428 engine 1967-69 excl High output- letters “N” or “P” stamped 1/8” high on front of cam

455 engine 1970-76 excl H.O. excl Super Duty

Duration @ .050” lift = In 198, Ex 208, Valve lift = In .405”, Ex .408”, Lobe sep 111 degrees

BY2291187 Clevite/Mahle Hydraulic flat tappet camshaft Special Order

326 engine 1965-67 with oil feed holes

370 engine 1958 manual trans

389 engine 1959 manual trans excluding T-420E package

389 engine 1961 2b, excluding Police

389 engine 1962-64 automatic & 2b

Duration @ .050” lift = In 190, Ex 190, Valve lift = In .374”, Ex .374”, Lobe sep 111 degrees

Page 6: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

BY7157 Performer RPM for 350-455 V8 using 1.50 rockers & adjustable v/train£290.45

Duration @ .050” lift = In 231, Ex 240, Valve lift = In .470”, Ex .470”, Lobe sep 113.5 degrees

Use valve springs BY995-16 for above cam

BY7112 Performer RPM for 403 V8 using 1.50 rockers & adjustable v/train£219.40

Duration @ .050” lift = In 224, Ex 234, Valve lift = In .496”, Ex .520”, Lobe sep 112 degrees

Use valve springs BY5712 for above cam

BY51-223-4 268XE for 265-455, 1955-81, 1.50 rockers £188.06

BY42-223-4 268XE for 403, 1977-79, 1.60 rockers £135.38

Good for street machines, slightly rough idle. Use a 2000+ stall converter. 1600-5800rpm.

Duration @ .050” lift = In 224, Ex 230, Valve lift = In .477”, Ex .480”, 403 = In .485”, Ex .490”, Lobe sep 110 degrees

Compatible components: 265-455- BY995-16 Springs, BY740-16 Top caps, BY611-16 Collets, BY503-16 Seals

BY7262-16 Pushrods [not all years]. 403- All parts the same except for pushrods- BY2154108.

BY51-232-3 268 for 265-455, 1955-81, 1.50 rockers £174.31

BY42-229-4 268 for 403, 1977-79, 1.60 rockers £136.30

Good low end & mid range torque. Street Performance, noticeable idle. 1500-5500rpm.

Duration @ .050” lift = In 218, Ex 218, Valve lift = In .454”, Ex .454”, Lobe sep 110 degrees

Compatible components: 265-455- BY988-16 Springs, BY743-16 Top caps, BY601-16 Collets, BY501-16 Seals,

BY7851-16 Pushrods [not all years].

403- BY901-16 Springs, BY743-16 Top caps, BY601-16 Collets, BYB45779 Seals, BY2154108 Pushrods.

S5/6 S5/6-PONTIAC V8-

Camshaft & Valve train Area

Standard/Performance Camshafts-continued

Standard Camshafts-continued

BY2291648 Clevite/Mahle Hydraulic flat tappet camshaft £83.47

403 engine 1977-79

Duration @ .050” lift = In 187, Ex 200, Valve lift = In .400”, Ex .402”, Lobe sep 109 degrees

Clevite/Mahle Performer Hydraulic Camshafts- “mild” Performance

Performer Camshafts

Good torque, performance gains in the low and mid range. Good idle.

Important: Important: Important: Important: Important: Check that your valve springs are not “coil binding” at full lift. It should be possible to open the valve a further .090”, at full lift, with the lifters full of oil, before

the spring becomes “coilbound” or solid. Alternatively, use the valve springs listed for the cam, and install them at the correct height. Adjustable valve train will be required

to enable the adjustment of the preload on the hydraulic tappets.

BY2291778 265-455 1955-81 “Performer” flat tappet camshaft- idle to 5000rpm £97.30

Duration @ .050” lift = In 204, Ex 214, Valve lift = In .422”, Ex .444”, Lobe sep 112 degrees. Use

with springs & top caps- BY5857 & BY9724E

BY2292100 403 1977-79 “Performer” flat tappet camshaft- idle to 5000rpm £89.54

Duration @ .050” lift = In 204, Ex 214, Valve lift = In .450”, Ex .474”, Lobe sep 112 degrees

EDELBROCK Performer RPM flat tappet Cam & Lifter Kits

Designed for street high-performance applications, Performer RPM cams provide power from 1500rpm to 6500rpm with the right cylinder heads. These hydraulic

lifter cams are dyno matched to Performer RPM manifolds for high-rpm horsepower while still maintaining acceptable low end torque. With 10-12 inches of manifold

vacuum at idle, Performer RPM cams have more lift & duration than most street cams. Adjustable valve train will be required to enable the preload on the hydraulic

lifters to be set. Vale springs will need to be replaced, & the manufacturers fitted lengths strictly adhered to. Do not use the std timing chain set.

COMPETITION CAMS Hydraulic flat tappet Performance Camshafts

268 Hydraulic “High-Energy” Camshaft

268XE Hydraulic “Dual-Energy” Camshaft

Competition Cams Xtreme Energy Hydraulic Camshafts-faster inlet lobes, better power with performance heads

Page 7: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

BY51-224-4 274XE for 265-455, 1955-81, 1.50 rockers £to order

BY42-224-4 274XE for 403, 1977-79, 1.60 rockers £135.38

High performance street, very strong mid-range, needs headers & 2200+ stall converter. Operating range 1800-6000rpm.

Duration @ .050” lift = In 230, Ex 236, Valve lift = In .488”, Ex .491”, 403 = In .520”, Ex .523”, Lobe sep 110 degrees

Compatible components: 265-455+403- BY995-16 Springs, BY740-16 Top caps, BY611-16 Collets, BY503-16 Seals,

Pushrods- use BY7262-16 for 265-455 [not all] and BY2154108 for 403.

NOTES: Always buy the correct valve springs for your camshaft. This can avoid mechanical failures later on. Do not use a standard timing set with your

performance camshaft, as they may have “retard” built in to them. Do not use performance camshafts with non-adjustable rockers. Fuel injected OEM

engines, generally use a special camshaft. Because many modern oils do not have the “ZDP” package of additives required for a flat tappet cam, you need to

mix a container of BY159 with your oil each time it is changed. Valvoline Racing oil has the “ZDP” package already in it.

S5/7 S5/7-PONTIAC V8-

Camshaft & Valve train Area

Comp’ Cams Xtreme Energy Hydraulic ROLLER Camshafts for engines that never had an OEM Roller cam

XR288HR Hydraulic Retro-Fit Hydraulic Roller Camshaft- [use alternative distrib’ gear]

BY51-433-9 XR276HR for 265-455, 1955-81, 1.50 rockers £314.78

Rough idle, needs 2800rpm+ stall converter, lower gears & 9.5:1 compression. Operating range 2200-6000rpm.

Duration @ .050” lift = In 236, Ex 242, Valve lift = In .520”, Ex .540”, Lobe sep 110 degrees

Compatible components: 265-455- BY995-16 Springs, BY740-16 Top caps, BY611-16 Collets, BY503-16 Seals, BY7775-16 P/rods.

LIFTERS - Std Hydraulic

Use these lifters with a std camshaft. Always use additive

BY159 , unless you are using Valvoline Racing Oil.

BYAJG130 All V8 inc 403 ............................ £75.02 set

ANTI-PUMP HI-REV Hydraulic Lifters

Use these lifters in any application where a performance cam

is being used & use will be made of the higher revs available.

Always use additive BY159 unless you are using Valvoline

racing oil.

BY852-16 All V8 inc 403 ................................... £93.74 set

LIFTERS - RHOADS-”Bleed Down”Rhoads lifters “bleed down” below 3500rpm. This gives a

better idle & increased torque in this rev range, with a higher

performance cam. They are also a high-rev anti-pump lifter.

As a side-effect, they made a “ticking noise”. Always use

BY159 additive unless you are using Valvoline racing oil.

BYRL9518-16 All V8 inc 403 ......................... £138.74 set BY857-16 Roller lifters-Pontiac V8 inc 403 ........ £644.47

COMP-CAMS HYDRAULIC ROLLER LIFTERS

Use these lifters with the Comp-Cams hydraulic roller lifter

camshafts.

BYAJG1045 Cam key- std- not 403 ....................... £3.26

BY988 Cam key 4 degrees- not 403 ............ £16.50

KEYS for CAMSHAFT

The 4 degree key can be used to advance or retard the

camshaft. [advance for increased low end torque, & retard

for increased power at the top end].

RETAINING PLATE & bolts FOR CAMSHAFT

Bolts to front of block.

BYAJG1035 Cam retaining plate- not 403 .......... £40.54

BOLT & WASHER FOR CAM GEAR

BYAJG1060 Bolt & washer for cam-not 403 ........ £7.66

BY190-1001 ARP cam bolt kit- not 403 .............. £16.82

CAM CHEST COVER- ALUMINIUM-no PCV

BYAJG1010 Cam chest cover-no PCV excl 403 . £59.70

This cam chest cover can be used where a PCV valve is not

required. Perhaps it is in the rocker covers.

DISTRIBUTOR DRIVE GEARS

BY29423 Regular gear- 403 .491” ................... £36.74

BY29434 Bronze-not 403 .491” [roller cam] . £69.24

Pontiac engines- 403

Firing order 1-8-4-3-6-5-7-2

Distrib- anti-clockwise

Pontiac engines [not Chevy or 403]

Firing order 1-8-4-3-6-5-7-2

Distrib- anti-clockwise

Furthest cylinder forward, is number 2

STANDARD PUSHRODS

BY2154200 ........ 265-80-81 +301 19818.045” long £T.O.

BY2154184 ........ 301 77-80 8.120” long ........... £T.O.

BY2154078 ........ 326 64-67 + 400 19678.69” long £1.66Other models for above number- 389 1961-66

BY7851-16 350 .. 68-77 .................. 9.136” long £41.10Other models for above number- 370 1958, 389 1959-60, 400 1967

w/2nd type heads w/guide plates, 400 68-79 NOT Ram-Air, 428 1967-69,

455 1970-76. OK with Guide Plates.

BY2154108 403 .. 1977-79 .................... 8.234” long £1.45

BY2154123 421 .. 1963-66 ................... 8.693” long £T.O.

PERFORMANCE PUSHRODSThese pushrods are a one piece .080” wall design, & are more

suited to Performance use, where spring pressures are higher

& more agressive cams are used. OK with guide plates.

BY7262-16 Magnum pushrods 9.130” long ...... £144.86

BY7775-16 Hi-tech pushrods 8.65” long [roller]£182.05

Guide plates were first used in 1967 on the 2nd design heads

in that year. Earlier pushrods will not work with guide plates.

274XE Hydraulic “Dual-Energy” Camshaft

Page 8: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

Cylinder Head/Valves

EDELBROCK PERFORMER ALUMINIUM CYLINDER

HEADS

These heads are an all new design that uses the “D” type exhaust port for use with std “D” port

aftermarket exhaust systems. Performer Pontiac heads are designed for 1962-79 389/400/421/

428 & 455cu in V8 Pontiac engines with a 4.060” or larger cylinder bore. We stock these

heads in two combustion chamber sizes, 72cc & 87cc. Complete heads include- guide plates,

7/16” rocker studs, bronze valve guides, stainless valves, etc . The heat crossover is machined.

350 engines may require notching of the block for valve clearance. Head bolts BY8561 will

be required, as three of the head bolt bosses are raised higher than the std head.

Technical: Valve spring diameter 1.46”, maximum valve lift .550”, inlet port 195cc, exhaust

port 145cc, valve sizes- inlet 2.11”, exhaust 1.66”.

BY61599 72cc complete pair ............................. £2194.25

BY61579 87cc complete pair ............................. £2538.30

INLET VALVES std & PERFORMANCEAll dimensions in inches

BY2112323 1.72” 5.007” .342” 45 1G £T.O.301 1977-81

BY2112070 1.96” 5.09” .342” 30 1G £T.O.350 1968 w/4 barrel. 428 1969 engine codes XE & YL.

BY2112068 1.96” 5.00” .342” 30 1G £7.14350 1968-69 w2 barrel

BY2112052 2.11” 5.095” .342” 30 2G £USE--BY11364-1350 1969 w/4 barrel 400 1969 WS,WT,WQ,WX,WZ,XH,YS,YT,YW,YZ,ZH

engine codes, except Ram-air & Super-duty, w/4barrel. 400 1970 WX,XH,XV,XZ,YS

WS,WT,YZ engine codes w/4barrel. 428 1967-68. 428 1969 except XE,XJ,YH,YL

BY2112160 1.96” 4.98” .342” 45 2G £USE--BY2112068350 1970-74 400 1969-70 YA,YB,YF,XM,XX engine codes, w/2barrel. 400 1972

YX,ZX engine codes w/2 barrel. 400 1973-74 w/2 barrel. 455 1970 YH engine code.

BY2112132 2.11” 4.98” .342” 30 1G £USE--BY11364-1350 1975-77 400 1971-72 WK,WS,WT,YS engine codes w/4 barrel. 400 1973

WK,WP,WS,Y3,Yn,Ys,YT,YY,ZN,ZS engine codes, w/4 barrel. 400 1974 w/4brl.

400 1975-79 except YD engine code, w/4 barrel. 455 1970 except YH engine code.

455 1971-72 High Output engine.

BY2111900 1.92” 4.898” .341” 30 2G £5.64389 1963-66 400 1967 not Ram-air 400 1968-69 YA,YB,YF,XM, w/2barrel

421 1963-66.

BY2112136 2.11” 4.88” .342” 30 1G £T.O.455 1971-72 YA,YC,WJ engine codes, except High Output. w/4 barrel. 1973-74

except High Output, Except Super Duty, w/4 barrel.

BY2112014 1.995” 4.707” .343” 45 1G £5.44403 1977-79.

BY11364-1 2.11” 5.10” .3415” 30 1G £19.40Above valve is a Manley Race quality valve, in NK-842 material.

BY11352-1 2.11” 5.215” .3415” 30 1G £18.61Above valve is a Manley Race quality valve, in NK-842 material.

Technical information: There are many variables involved when selecting p/rods for a performance

engine. Block height, cylinder head “thickness”, type of camshaft, rocker type used, lifter or

tappet plunger depth, etc. If you are unsure about the selection criteria, ask for a copy of page 293

from the Comp-Cams catalogue, when you order your valve train parts. Always check that a

clearance exists between your pushrods and the tunnels in the cylinder heads. Sometimes clearancing

is necessary. If you need an adjustable push-rod length checker, to help work out your push-rod

length, see the tools section in the Real Steel catalogue or on the website [accessories, page 12].

EXHAUST VALVES std & PERFORMANCEAll dimensions in inches

BY2112324 1.50” 5.078” .341” 45 1G £T.O.301 1977-81

BY2112071 1.66” 5.08” .341” 45 1G £T.O.350 1968 w/4 barrel. 400 1968 WA,WB,WD,WE,XH,YC,YD,YE engine

codes

w/2 barrel 400 1970 WA,WB,WD,WE,XV,XZ,YC,YD engine

codes

w/2 barrel. 428 1969 engine codes XE,YL,XJ,YH.

BY2112073 1.77” 5.095” .341” 45 1G £USE-BY11355-1350 1969 w4 barrel 400 1969

WS,WT,WQ,WX,WZ,XH,YS,YT,YW,YZ,ZH

engine codes, except Ram-air IV & Super-duty, w/4barrel.

428 1968 428 1969 except XE,XJ,YH,YL engine codes

BY2112131 1.77” 4.975” .341” 45 2G £9.65350 1972 350 1973 YJ &YW engine codes

400 1971-72 WK,WS,WT,YS engine codes w/4 barrel

400 1972 YX,ZX engine codes w/2 barrel 400 1973 YJ,YW engine codes w/2 barrel

400 1973 WH,YH engine codes w/4 barrel 455 1970 except engine code YH

455 1971-72 H.O. engine

BY2112165 1.66” 4.959” .341” 45 2G £350 1973-77 except YJ,YW engine codes

400 1973 except WH,YH,YJ,YW engine codes 400 1974

400 1975-79 except YD engine code

BY2111899 1.64” 4.877” .341” 45 2G £T.O.389 1963-64 H.O. engine, 10.75:1 compression, w/Tri-power

389 1965-66 10.5:1 & 10.75:1 400 1967 Firebird, GTO excl Ram-Air

10.5:1, 1st type heads-no guide plates, w/4 barrel

421 1963-66 455 1971 w/2 barrel

BY2112217 1.66” 4.81” .341” 45 1G £T.O.455 1975-76

BY2112309 1.502” 4.688” .342” 30 1G £6.70403 1977-79.

BY11353-1 1.66” 5.23” .3415” 45 1G £16.57Above valve is a Manley Race quality item, in XH-426 material.

BY11355-1 1.77” 5.100” .3415” 45 1G £19.40Above valve is a Manley Race quality item, in XH-426 material.

BY11337-1 1.77” 5.23” .3415” 45 1G £to orderAbove valve is a Manley Race quality item, in XH-426 material.

-PONTIAC V8-

Cylinder Head and Valves

S5/8 S5/8

CORE-PLUGS FOR CYLINDER HEADSAll dimensions in inches

BY2198039 15/16” Brass ........................................ £1.09

BY2198080 1-3/8” Brass- Ends of heads ............... £2.12

BY219-3134 1-13/64” Steel- Inlet face .................. £0.58

BYAJG5 1-13/64” Brass- Inlet face .................... £tba

EXHAUST SEATS-OK WITH UNLEADED/LPG

BY70658 For 1.64/1.66” valve ................................ £5.23326 1963-67 350 68-77 w/1.66” valve 389 1964-67w/1.64” valve

400 1967-79 w/1.66” valve 421 1963-66 w/1.64” valve

428 1967-69 w/1.66” valve 455 1973-76 w/1.66” valve

BY70671 For 1.77” valve ......................................... £5.40350 1968-77 w/1.77” valve 400 1967-79 w/1.77” valve

428 1967-69 w/1.77” valve 455 1970-76 w/1.77” valve

BY70664 For 1.60” valve ......................................... £5.40389 1959-63 w/1.60” valve

HEATER CONNECTION FOR CYLINDER HEAD

BYAJG1015 Heater nipple .................................... £40.54

Presses into one cylinder head on the inlet face. The other

head uses a core plug. Not on early engines.

Page 9: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

BYB45418 Positive type Fluoroelastomer ...... £1.55eaWorks well on heads with .525” reduced diam boss on inlet guide.

BY510-16 Teflon for .500” guide ................. £33.97set

BY503-16 Teflon for .530” guide ................. £28.99set

BYB45547 Viton for .500” guide ....................... £166ea

BY529-16 Metal body Viton .530” .............. £43.36setThe above seal is probably the best available if it will fit inside your spring.

The max O.D. is .675”. Check your top cap cannot strike the top of the seal at

full lift.

BY501-16 “O”-ring style, for valve stem ..... £8.57set265 1980-81 287 1955 301 1977-81 316 1956

326 1963-67 347 1957 350 1968-77 370 1958

389 1959-66 400 1967-79 421 1963-66 428 1967-69

455 1970-76

BYST-2092 Positive type- Rubber ......................... £1.88316 1956 326 1963-67 350 1968-77 370 1958

389 1959-66 400 1967-79 421 1963-66 428 1967-69

455 1970-76

BYMV-1888C Viton positive type ............................. £0.62265 1980-81 In positive Viton type

BYMV-1819C Nylon umbrella type ........................... £0.28403 1977-79

Precision machined from 4140 chrome moly and finished in black

oxide. Specifically designed for positive location when combined with

Comp-Cams/Edelbrock high quality valve springs. The Comp Cams

patented 10o collets offer superior strength and stability. [If selected

over 7o degree].

-PONTIAC V8-

Cylinder Head and Valves

PERFORMANCE VALVE SPRINGS

COMPETITION CAMS STEEL SPRING CAPS

BY5857 Single spring for Performer cam ......... £96.71O.D. Press. @ Check Ht. Press. @ Open Ht. Coil Bind

1.390” 100lbs 1.590" 242lbs 1.12" .990"

BY901-16 Single spring with damper ....................... £83.41O.D. Press. @ Check Ht. Press. @ Open Ht. Coil Bind

1.494” 101lbs 1.650" 242lbs 1.25" 1.10"

BY988-16 Dual spring-no damper ......................... £110.65O.D. Press. @ Check Ht. Press. @ Open Ht. Coil Bind

1.384" 117lbs 1.600" 232lbs 1.10" 1.00"

BY995-16 Dual spring with damper ....................... £133.58O.D. Press. @ Check Ht. Press. @ Open Ht. Coil Bind

1.437" 115lbs 1.700" 336lbs 1.15" 1.02"

BY9724E 7o , for 11/32” valve & BY5857 spring ............ £55.09

BY743-16 7o, for 11/32” stem size ...................................... £70.26

BY740-16 10o, for all stem sizes .......................................... £66.91

BY1730-16 10o, for all stem sizes- Lightweight Tool Steel . £147.36The above number can be used in place of BY740-16.

VALVE SPRINGS- STD

Free-Height dimensions in inches

BYVS521 Inner & outer ......................................... 2.109” ............... £2.02265 1980-81 301 1977-81

BYVS445 Inner ........................................................ 1.812” ............... £1.87287-316-347-370 1955-58 326 1963-64 389 1959-62 excl 3 2 barrels &

manual transmission & code T425A 389 1963-64 421 1963-64

BYVS446 Outer ....................................................... 1.980” ............... £2.63287-316-347-370 1955-58 326 1963-64 389 1959-62 excl 3 2 barrels &

manual transmission & code T425A 389 1963-64 421 1963-64

BYVS651 Inner ........................................................ 1.760” ............... £1.13326 1965-67 350 1968-77 389 1965-66

400 1967-68 2 brl 400 1969-79 421 1965-66

455 1970-72 455 1973-74 excl Super Duty, 2 brl, 4 brl

455 1975-76

BYVS665 Outer ....................................................... 1.940” ............... £1.99326 1965-67 350 1968-77 389 1965-66

400 1967-79 excl Ram-air 400 1969 400 1970 codes- WE, XX, YB,

Y D 400 1971-79 421 1965-66 455 1970-72

455 1973-74 excl Super Duty, 2brl, & 4 brl 455 1975-76

BYVS1433 Inner ..................................................... 1.935” ............... £2.69350 1970 WN, WR 400 1967 vin X+Y 400 1970- codes- WH, WK, WS,

WT, WW, WX, XH, XJ, XN, XP, XV, XZ, YS, YZ. Excl Ram-air 4.

BYVS1660R Outer .................................................. 1.940” ............... £3.91350 1971-77 Hi-Performance

BYVS1580 Inner & outer ....................................... 2.087” ............... £4.99400 1967-68 Ram-Air 400 1969-70 Ram-Air 4 455 1973-74 Super

duty w/4 brl

If unsure check Federal Mogul catalogue

VALVE GUIDE REPAIR

Valve guides are cast into most Pontiac cylinder heads. They

can be reclaimed by using “steel backed liners”. This job is

listed on the engineering page. In the event of a damaged

guide, the below item can be used. [semi-finished]

BYVG-5002 Repair guide- .502” x 3.06” ............... £2.53

COMP-CAMS VALVE COLLETS-Hard’ steelThe accurate tang location maintains consistent valve spring installed heights. 7o colletsare ok for street use only. 10o collets are recommended for all race type applications.

BY601-16 7o one groove 11/32” stem ................................ £21.91

BY611-16 10o one groove 11/32” stem w/recess for lash cap £29.51

BY613-16 10o one groove 11/32” stem wo/recess for lash cap £30.00

BY614-16 10o one groove 11/32” stem +.050” inst’ ht wo/reces £29.51

COMP-CAMS LASH CAPS 11/32”

This item is commonly used for Racing where high lifts &

high spring pressures are common. The lash cap helps prevent

damage to the valve tip.

BY621-16 Hardened .080” thick 11/32” ................. £47.20

STANDARD VALVE STEM SEALS

If oil can get down the valve guides into the cylinder, this will lower the octane rating of the fuel andyour engine could pink or detonate. Umbrella seals are normally used where the spring is a single typeand there is enough room inside the spring for the seal. This type of seal moves up and down with thevalve - shedding the oil. The Teflon & Viton seals, generally require the O.D. of the valve guide bossto be machined. They fit tightly onto the guide boss, & do not move. Teflon is good to 450f & Vitonto 500f. For tools to machine the top of the guide see the accessories section page 12.

PERFORMANCE VALVE STEM SEALS

S5/9 S5/9

HIGH PERFORMANCE HEAD BOLT KITS

Reduced wrenching hex & wide area flanged head eliminates the need for

valve train removal when retorquing the cylinder head. Tensile strength of

180,000psi. Complete with hardened parallel-ground washers.

BY190-3607 350-455 “D” port heads ‘67on ..... £104.52

BY180-3601 403 1977-79 ..................................... £81.59

HEAD BOLTS FOR EDELBROCK CYL HEADS

BY190-3605 60579/60599 Heads 15-3-02 on ..... £74.74

BY8561 For “D” port Edel’ heads ............... £134.56

These bolt kits are made by ARP.

COMP-CAMS GUIDE PLATES

BY4851-8 For 326-455 5/16” flat type ............. £28.42set

Use hardened pushrods with guide plates. Some heads may

need machining to accept screw in studs & guide plates.

Page 10: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

S5/10 S5/10-PONTIAC V8-

Cylinder Head and Valves

Oil System

ARP ROCKER ARM STUDS-not 403

BY135-7101 7/16” For models with screw-in studs .......... £58.46

BY290-7201 7/16” x 1/2” .................................................. £96.62

Some screw in studs have shoulders which makes the rockersnon-adjustable. They can be replaced with these “straight”studs. The “290” version has a 1/2” lower thread, for headswhere the hole is larger.

COMP-CAMS ROCKER ARM LOCKING NUTS

BY4603-16 7/16” Poly-lock set-not 403 ....................... £55.90

These nuts have an allen key locking device in the top that

locks against the top of the screw in stud. This means the

rocker nuts are far less likely to come undone. May need taller

r/covers. Not for fixed rockers.

STD ROCKER ARMS-w/ball & nut

BYR-848 Std 1957-67 w/ball but no nut ............ £12.02ea326 1965-67 347 1957 370 1958

389 1961-66 400 1967 w/o guide plates 421 1963-66

BYR-1032 Std 1967-79 w/ball & nut ..................... £6.24ea265 1980-81 301 1977-81 350 1968-77 Excl HO

400 1967 w/guide plates 400 1968-79 428 1967-69

455 1970-76

BYR-856 Includes 2 arms & 1 pivot .................. £12.06ea403 1977-79

COMP-CAMS MAGNUM FORGED ROLLER ROCKERS

BY1451-16 1.5 ratio 7/16” not 403 ............................... £221.16

BY1441-KIT 1.6 ratio 3/8” for 403 .................................. £276.72The above kit uses Magnum roller rockers & is complete with-pushrods,

rocker studs & guide plates.

These rockers are made from 8620 chromemoly steel in the

USA. The reciprocating weight of this rocker can be lighter

than bulky aluminium rockers. The design makes this rocker

very stiff with an accurate ratio, ensuring you get the full lift

at the valve. Roller tip reduces friction and wear. A power

increase will be obtained over std rockers. Do not exceed an

open pressure of 350 lbs.

WASHERS & NUTS

BY38300 Ground washer for 7/16” bolt or stud .. £0.97ea

BY38310 Ground washer for 1/2” bolt or stud ..... £1.12ea

BY300-8303 12pt nut for 7/16” stud .................. £2.44ea

BY300-8304 12pt nut for 1/2” stud .................... £4.06ea

OIL SYSTEM

OIL PUMPSBYM-54D-S Includes pickup .................................. £68.94265 1980-81 301 1977-81 326 1963-67 350 1968-76

389 1959-66 400 1967-79 421 1963-66 428 1967-69

455 1970-76

BYM-54F 30% more pressure- no pickup ........ £53.60Ram-Air, Super-Duty & H.O. type pump

BYM-22F 403 1977-79- no pickup ................. £55.06

“STD” OIL PUMP PICKUP

BY54-DS Pickup ................................................ £23.60265 1980-81 301 1977-81 326 1963-67 350 1968-76

389 1959-66 400 1967-79 421 1963-66 428 1967-69

455 1970-76

BY22-FS Pickup 403 1977-79 ........................ £18.22

OIL PUMP DRIVE SHAFT

BYIS-54A Drive shaft ............................................... £10.16265 1980-81 287 1955 301 1977-81 316 1956

326 1963-67 350 1968-76 370 1958 389 1959-66

400 1967-79 421 1963-66 428 1967-69 455 1970-76

BYIS-22F Drive shaft 403 only ................................ £7.09

[BY54-DS use with BYM-54D-S/BYM-54F- not with OEM pump]OIL FILTER HOUSING not 403

BYAJG1005 Change to a screw on filter .............. £78.44

Early engines use a cannister with an oil filter element. Thiscan be converted to a screw on filter using this housing.Does not have a bypass. Change your filter each spring.

WET SUMP 301-455- not 403

BY20492 Firebird 1967-81+64-87 mid/full size .. £204.58

This sump is steel, clear zinc plated & is a std replacement. It

is 7-1/8” deep & has a magnetic drain plug.

SCREW ON OIL FILTER

BYPH25 Fram oil filter ............................................ £9.53

Screw on filter used from around 1960 onwards.

DIPSTICKS- not 403

BYAJG1020 Plain, not all models ......................... £29.39

BY9405 Chrome [not A/C] ............................. £18.18

Check against your old dipstick before buying

SUMP BOLT SET

BY200-1801 Black oxide 12pt ............................... £37.74

BY400-1801 Stainless 12pt .................................... £41.93

12 point head bolts come with precision ground hardenedwashers. The 300 series stainless material is not affected byextreme heat, eliminating the possibility of retempering. Blackoxide bolts are chrome moly steel.

SHALLOW ROAD RACE WET SUMP 301-455

BY15-450 Except GTO & 1967-69 F body/403 .. £407.48

BY15-451 3/4” pickup for above sump ................... £59.77

Shallow road-race sump, 7” deep, 10.5” long sump, 6 US qt

system capacity. triple trap-door baffles, removable anti-slosh

baffle. 1/2” npt temp bung, provision for dipstick. Some

exhausts will need modification.

LOUVERED WINDAGE TRAY- not 403

BY20-918P Excluding OEM sumps ..................... £79.12

This item sandwiches between the sump & the block. Check

your bolt length. If you are using rpm’s above 5,000 then

you will need a windage tray to get the oil off the crankshaft

assy. This gives better oil control & saves horsepower.

Page 11: PONTIAC V8 ENGINE PARTS

Real Steel; Tel: 01895 440505

e-mail: [email protected]

NEW PONTIAC SECTION WITH MANY MORE

PARTS- UNDER CONSTRUCTION NOW!

S5/11 S5/11

LOAD SPREADERS FOR SUMP

-PONTIAC V8-

Oil System

Electrical/Distributor

BYAJG1030 301-455 Load spreaders for bolts ..... £8.82

These plates spread the load of the bolts in an effort to stop the

bolt pulling the metal into a hollow, making the sump rail

difficult to seal against the block.

ELECTRICAL/DISTRIBUTOR

MALLORY MAGNETIC ELECTRONIC DISTRIBUTOR

[with removeable vacuum advance]

Based on a CNC machined billet housing, with the main shaft

running in an upper ball bearing and a lower bush for

maximum stability and rpm. Fitted with a 2male connector

cap incorporating a wire retainer [removeable]- 20% more

cross-fire resistant. Easy to adjust mechanical & vacuum

advance. [extra springs supplied]. In cases where the

distributor is being used for racing & the vacuum advance is

not required, an eliminator plate is supplied.

Use with: BY29216 coil, BY700 resistor, BYCB3 bracket.

Easy 3 wire hookup. Red is 12v, green is the negative side of

the coil & brown must have a very good earth. Ideal for high

performance street. Do not use with a worn or poor condition

alternator. Using BY29351 “active power filter” will help

protect the module from voltage spikes.

For Mallory spare parts see the accessory section. [S9]

BY4258011 1955-81 not 403 ............................ £308.81Above distributor for Pontiac V8 engines only [not Chevy]

BY4263411 1977-79 403 ....................................... £T.O.

ACCEL HEI PERFORMANCE DISTRIBUTOR

The perfect choice for your daily driver or street machine.

These distributors feature-

High Performance Accel Electronics

New Components- housings are either new castings or

machined from Billet

Centreless ground shaft, oil lite bushings

High dielectric strength cap, balanced rotor

Male tower distributor cap with brass cap & rotor contacts

Iron or steel distributor gear

Direct plug in replacement with factory type connectors for

plug & play easy installation

BY59118 301-455 excl 73-74 S/Duty not 403 ......... £tbaAbove distributor for Pontiac V8 engines only [not Chevy]

MALLORY ELECTRONIC IGNITION CONVERSIONReplaces the points, converting the distributor to a

maintenance free , breakerless electronic ignition system.

Better starting & performance. Use with BY29216 coil &

BY700 resistor.

BY61001M 1957-70 GM points distributor ....... £73.12

BY61004M For Mallory non-vacuum advance, YL/HP 25

series dual point distributor, with std stack style cap £61.55

BY61010M For Mallory vacuum advance 27 series dual

point distrib, with std stack style cap ........................ £65.38

Only for proper “PONTIAC” engines, NOT Olds/Chevy engined vehicles

PARTS FOR POINTS DISTRIBUTOR 1957-70

BYD106PS Point set .............................................. £6.02

BYD204 Condensor ........................................... £2.24

BYD308R Cap ....................................................... £8.46

BYD426RHD Rotor arm H.D. .................................. £3.96

PARTS FOR GM OEM HEI DISTRIBUTOR 1974-81