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POMS Abstract Number: 020-0545
REDESIGNING SUPPLY NETWORKS IN THE FASHION INDUSTRY
Laura Macchion1, Pamela Danese2, Andrea Vinelli3, Romano Cappellari4
1Department of Management and Engineering, University of Padova,
Stradella S. Nicola, 3 - 36100 Vicenza, Italy
[email protected] +39 444 998789
2Department of Management and Engineering, University of Padova,
Stradella S. Nicola, 3 - 36100 Vicenza, Italy
[email protected] +39 444998703
3Department of Management and Engineering, University of Padova,
Stradella S. Nicola, 3 - 36100 Vicenza, Italy
[email protected] +39 444 998740
4Department of Economics and Management, University of Padova
Via del Santo 33 - 35123 Padova, Italy
[email protected] +39 049 8274211
ABSTRACT
The Fashion industry is a global industry, where competition is planetary. Nowadays companies
have to face the challenges posed by demand unpredictability and adapt to a new competitive
environment. Competition from low-wage countries is increasing and consumers’ behaviours are
radically changed, being more price sensitive.
This research aims at studying Italian fashion companies to:
evaluate new managerial and organizational models that support business development in
fashion industry;
examine what variables should be leveraged and what strategies implemented in response to
the crisis to remain competitive.
Firstly, 16 in-depth case studies have been conducted. Then, a confirmatory survey has been run to
test and assess case study findings. Research provides fresh knowledge on fashion industry
“successful” business models, by revealing the existence of different clusters of firms that have
found alternative ways to compete in the new global context. This research indicates avenues of
strategic innovation within the industry.
INTRODUCTION
The Fashion industry is a global industry, where competition is planetary, beyond Europe in
many other areas, like Russia, Turkey, China, India, Mexico, United States, Brazil (International
Textile Organization, 2003; Woolmark, 2003). The attention on this industry has been recently
growing. In particular, in Italy it represents an important constituent of the Italian industrial system
with a turnover of 46.3 billion Euros in 2009, which is around 10% of the whole Italian
manufacturing system (The European House Ambrosetti, 2010). However, after many years of
continuous growth, the industry has been hit hard by the financial crisis and in 2009 data show a
general turnover decrease of 15.4% (SMI, 2010). Therefore today fashion companies have to face
the challenges posed by demand unpredictability (Priest, 2005), but they have also to adapt to a new
competitive environment. Competition from low-wage countries is increasing and consumers’
behaviours are radically changed, being much more price sensitive.
Because of the large reorganization of markets following from the crisis, companies rethought their
marketing strategies but also operations in order to realign their whole supply chain with the new
contest. According to Brun et al. (2008), it can be argued that the design and communication
management is only one of the important elements that contribute to company success, while the
whole supply chain is relevant for fashion and luxury industry success.
In particular, this research project aims at studying Italian fashion companies to evaluate new
managerial and organizational models that support business development in fashion industry and
examine what strategies can be implemented in response to the crisis to remain competitive.
Given the nature of the research questions, initially we conducted 16 in-depth case studies
using a semi-structured interview protocol. Case studies focused on brand companies, export-
oriented and with a turnover of over 5 million Euros. Within and cross-case analyses helped to
highlight significant managerial choices related to product design, process management, business
strategy, as well as new configurations of relationships within the supply network. The case studies
allow us to make business models in fashion industry emerging. Afterwards we decided to design
and run a large-scale confirmatory survey to test and assess case studies findings.
The paper is organized as follows. The second section provides a review of the main specific
contributions in the field, the third section outlines the research aim and the forth one the
methodological background and research design. Finally, conclusion discusses findings and
managerial implications, highlights the limitations of our study and outlines avenues for future
research.
LITERATURE REVIEW
The fashion and luxury industry
The focus of this paper are companies operating in fashion & luxury industry. According to
Christopher and Peck (1997), this industry is characterized by a short product life cycle and high
volatility and low predictability of product demand. The term “fashion” is a broad term that
encompasses any product or market. However, when analyzing economic data, it is common to
distinguish between apparel, textile, leather goods and so on, while some authors make a distinction
between luxury and fashion companies (Corbellini and Saviolo, 2007; Kapferer, 2008). The
ambiguity of the term “luxury” emerges from the several definitions available in the literature.
Danziger (2005), for example, wrote: “Luxury is what makes life more comfortable, more
enjoyable, more fulfilling”. Some authors examined also Critical Success Factors (CSFs) for a
company to align them with the industry’s strategy (Nueno and Quelch, 1998; Reddy and
Terblanche, 2005). Caniato et al. (2009) summarized the main CSFs for those companies operating
in the luxury segment:
consistent delivery of premium quality across all the products of the line and along the
whole SC, both in terms of compliance with the specifications and superior material quality;
heritage of craftsmanship;
exclusivity pursued through the use of naturally scarce materials, limited editions, limited
production runs and creation of waiting lists;
marketing approach that combines emotional appeal with product excellence;
global reputation of the brand;
recognizable style and design;
association with a country of origin with an especially strong reputation as a source of
excellence for a certain product category;
presence of elements of uniqueness;
superior technical performance when the brand has a technical content. Therefore,
continuous innovation can become the way to sustain the product positioning;
creation of a lifestyle so that the customer can feel to be part of a unique style, which can be
recreated in everyday life by possessing special luxury products.
In particular, Caniato et al. (2009) report that “a luxury product typically includes four or five of
such factors” described above. However it is clear the subjective nature of the definition of the word
“luxury” and CSFs that allow the creation of a luxury product. Therefore in this study we prefer to
adopt a broader definition of the “luxury and fashion industry”. In fact there is a growing
convergence of business models in the fashion industry toward offering lifestyle products where the
idea of luxury is becoming less relevant for the consumer (Cappellari, 2008). Furthermore the
diversification process of most companies made it difficult to make a distinction among different
sectors since most apparel companies are now selling also shoes, bags and even perfumes and
cosmetics or home furnishings while shoe and bag manufacturers are diversifying into apparel or
even jewellery.
Literature highlights many different classifications of fashion and luxury companies. First of
they can be classified by the positioning of the finished products. Waddell (2006) segmented the
market distinguishing between haute couture, prêt a porter and mass market. Other authors analyze
this industry by the timing of new product introduction (Vona, 2004), distinguishing between
“market-makers” companies that follow the traditional season (spring-summer and fall-winter) and
companies that launch several small collections following the trends of market-makers.
From the literature review it emerges that there have been two recent main changes in the
fashion and luxury industry because of the reorganization of markets. The first one concerns the
new way to compete in the market. Because of the global crisis, in fact, fashion companies today
don’t have to face just the challenges posed by decreasing demand, they also have to adapt to a new
competitive environment. First of all there is an increasing competition from companies of low-
wage countries (mainly from the Far East and the Maghreb region). That wasn’t such a big problem
until a few years ago since these companies were targeting a different kind of consumer, a more
price conscious consumer, while Italian fashion companies were selling higher priced products to
more affluent and fashion conscious consumers. Recent studies, however, have demonstrated that
during recession times consumer price sensibility increases even for luxury products and that even
rich consumers are ready to trade down to lower priced products since “frugal is becoming the new
chic” (Roche et al, 2009). This doesn’t mean there is no more room for high quality and high price
products, but that companies are forced to put more emphasis on the idea of “value”. High price
should be justified by superior intrinsic and extrinsic quality because the consumer is no longer
willing to pay a higher price just for the brand name.
The second major change in the new competitive environment involves demand predictability
(Priest, 2005). In recent years it has become even harder to guess both how much consumers will
buy and what they will buy. This is not a new trend since fashion companies have always been at
the mercy of rapidly changing styles (Abernathy et al, 1999), but in the past the high margins
gained on sold goods could be seen as a compensation for the risk of not selling a large part of the
assortment. Nowadays the increased pressure on prices makes it harder to sustain the “traditional”
model where the sold goods “pay” for the unsold and it becomes more important to adapt fads to
what the market is demanding. New business models are required for the fashion industry such as
“fast fashion” (Ghemawat and Nueno, 2003; Barnes and Lea-greenwood, 2006), where companies
develop the capability of reacting faster to market demand minimizing thus the risk of having stores
full of merchandise which differ from what the consumer is asking for.
In such context competition level is high and differentiation advantages are built on brand
image and product styling (Richardson, 1996). The literature deals with topics of brand
management (Keller et al. 2002; Reddy and Terblanche 2005) for the mass and luxury market.
Kunde (2002) highlights that consumers nowadays are heavily influenced by an appropriated brand
management and that brands are “the world’s new opinion makers”. According with Kapferer
(2008) a brand is not only as a name, a logo, but at a much more profound and abstract level is a
collection of values, a relationship and a promise to the customer. A correct brand management
becomes very strategic for the company and must be integrated into the core of the firm and the
importance of brand management involves thus all phases of product realization.
Supply Chain Management literature on fashion and luxury industry
The fashion and luxury industry has attracted also the attention of researchers in the area of
Supply Chain Management (SCM) mainly because this sector in recent years is becoming
increasingly complex and dynamic. The globalization of markets, the high level of outsourcing of
activities and the evolution of consumers changed the way to make business in fashion industry
requiring a growing number of innovative and customized products. The evolution of markets has
led to the globalization in the logistics and operational side of supply chain in terms of three
dimensions: the replenishment level, time and distance. Additionally, the changing consumer
purchasing behaviour has distorted the previous models of supply chain management and has raised
awareness between professionals of fashion industry that "one size does not fit all" (Shewchuk,
1998).
In the nineties the studies in this area focused in particular on Quick Response. Lowson et
al. (2000) defined QR as a state of responsiveness and flexibility in which an organization seeks to
provide a wide range of products and services to consumer in the exact quantity, variety, quality and
at the right time, place and price as dictated by real-time consumer demand. The Quick Response
(QR) is a movement originating in the USA textile and apparel industries and described in the
research of Blackburn (1991). It can be seen as an excellent model for time-compressing supply
chain because of its emphasis on cooperative efforts among all members of the chain from raw
materials right through to the end customers (Forza and Vinelli, 1996; Christopher and Towill,
2002).
Many authors studied SCM issues and underlined different relevant aspects for the
organization of the supply chain in this business. Some of them highlighted the importance of lead-
time reduction to improve sales forecasts and increase flexibility (Jacobs, 2006), someone else
emphasized the characteristics of this particular kind of industry (i.e. type of product, channel and
brand) to figure out the right supply chain (Brun and Castelli, 2008). In particular, product features
influence the configuration of the whole supply chain. Fisher (1997) proposes a model for
classifying SCM strategies based on the nature of products that distinguishes between functional
and innovative products, identifying a physically-efficient supply chain and market-responsive
supply chain. Functional products tend to have stable and predictable demand with long lifecycles.
Innovative products, instead, generally have unpredictable demand with short lifecycles. Also in
fashion industry it is possible to categorize products in functional (basic and continuative products)
and innovative (more fashionable that follows new trends). Fisher's model was then improved by
Lamming et al. (2000) that consider other important categories of variables to identify a taxonomy
of strategies: degree of innovation, product complexity and product uniqueness. The characteristic
of uniqueness, that identifies in particular luxury products but not only these ones, often depends
from the brand reputation, especially in market segments in which the brand name is a determinant
of company success (Bruce et al., 2004). Moreover Barney’ study (2004) presents a model based on
firm resources. He highlighted the importance of entry/mobility barriers, rare resources, imperfectly
imitable resources that are very important also for fashion and luxury industry.
In addition, other authors agree on the need to formulate a focused supply chain management
strategy, coherently with the product/market considered (Lee, 2004). Childerhouse et al. (2002)
developed an integrated framework for the development of focused demand chains. The
classification system utilized five key product characteristics, called with the acronym of DWV3,
Christopher and Towill (2002), that influence decision making in the selection of demand chain
strategies: duration of lifecycle, time window for delivery, volume, variety and variability. Other
contributions to the literature concerns the lean and agile paradigms. The lean paradigm was
developed within manufacturing (Womack et al., 1990) and the main focus is efficiency, which is
realized through waste elimination and activity streamlining. The typical domain of application is a
predictable and non volatile environment. The agile paradigm focused mostly on speed, flexibility,
and responsiveness and is appropriate for highly unpredictable markets. However, lean and agile
approaches are not mutually exclusive and are not conflicting paradigms. In many cases there is a
requirement for a hybrid “leagile” strategy (Naylor et al., 1999) that considers the base level
demand, satisfied by lean supply chain, and the surge demand, satisfied by agile supply chain
(Christopher and Towill, 2002). In particular Christopher et al. (2006) identified the right supply
chain strategy evaluating the predictability of demand and the replenishment lead time.
RESEARCH AIM
From the above, it emerges that, being competitive in the fashion and luxury industry, it is no
longer enough to just act on traditional levers (Forza and Vinelli, 1996). Companies must pay
attention to how processes and business networks are organized in order to recover efficiency (Lin
et al., 1994) and responsiveness too. This research aims to study the main effects of the crisis for
companies in the fashion and luxury industry, and to examine what variables in this industry should
be leveraged and what strategies implemented in response to the crisis, in order to remain
competitive. It seems important to figure out what drivers could reinforce industry competitiveness,
and what role operations could play in shaping the new global strategies. Therefore this research
focused not only on the manufacturing side but also on the retailing and marketing, the other
important side of supply chain management. For the success of a fashion and luxury firm is
necessary, in fact, not only an accurate product design but also an appropriate communication and
customer service management. All the levels of a supply chain are important in the fashion and
luxury industry to remain competitive in the market (Brun et al., 2008). Moreover it should be noted
that few contributions focus on the supply chain of fashion companies trying to individuate the
strategic reorganizations following the crisis.
This paper aims therefore at filling the literature gaps, on the one side by analyzing both
operational and marketing aspects, and on the other side by considering the effects of the crisis in
this particular industry. Fashion industry is a very relevant sector for Italy and therefore it is crucial
to understand its features and strategies to support and improve the competitiveness of Made in
Italy. For this kind of industry it is important to investigate production operating processes and
marketing policies along the supply chain from the consumers up to suppliers. Given its relevance
for our country, it is necessary to develop specific competences in order to know and monitor this
industrial field and to support its growth. The target result is a reference model focused on the most
critical decision areas, especially as regards the process of supply chain strategy formulation and
implementation. Such strategy will be defined in terms of goals (critical success factors that are
specific of the fashion/luxury industry), configuration choices, inter- and intra-firm management
practices. The match between the supply chain strategy and its implementation results in supply
chain performances. Therefore, the unit of analysis will not be the single company but the whole
supply chain.
Specific research questions are:
RQ1: What are the new managerial and organizational models that support business
development in fashion industry?
The primary purpose of the research is to develop and validate new managerial and organizational
models to increase the competitiveness of the supply chains of Fashion Industry. Due to
globalization and the other new challenges in this market, in recent years the major players are
discovering market-driven innovation and are looking to structure an integrated approach for the
design of Supply Network. Indeed, SCM has become a critical area, given the actual production
volumes and the growing internationalization of the market.
RQ1.1: What are the strategies implemented by companies in the fashion industry because of
the crisis in order to remain competitive?
RQ1.2: What are the distinctive variables in terms of supply-network design that should be
implemented in response to the crisis?
RESEARCH METHODOLOGY
First of all to investigate the research questions, the available international literature has
been analyzed, in order to define an updated framework of the state-of-the-art. Then the multiple-
case study method is adopted, using a semi-structured interview protocol specifically designed for
this research. This study involved a sample of 16 apparel companies operating within the Fashion &
Luxury sector. According to Yin (2004), Eisenhardt (1989) and Voss et al. (2002) this number of
cases can be considered sufficient to give an accurate account in an exploratory research.
The nature of this phase of the study is explorative, describing the different business models –
denoted in terms of organizational capabilities, structures and strategies (Afuah, 2003) – that Italian
Fashion & Luxury companies have adopted in order to remain competitive. Case studies made it
possible to highlight significant links between industry critical success factors and managerial
choices taken in product design, process management and business strategy. Case studies are used
to explore the various issues and investigate such complex themes in depth. They concern
companies operating in the fashion and luxury segment of different industries, in order to assess to
what extent operations issues are regarded as relevant and to catch different approaches to supply
chain strategies.
In particular our research focused on companies operating in the fashion industry whose
headquarters are located in the North-East of Italy. In fact, this area is acknowledged as one of the
most representative for Italian Fashion and Luxury System with the highest density of innovation
and creativity.
This research is a theoretical sampling (Glaser and Strauss, 1977). Initially we compiled a list of
possible companies to be interviewed on the basis of some existing relationships with researchers.
Companies that agreed to participate in the research also had to possess all the following
characteristics:
brand ownership : We decided to focus only on companies that sell their own brand products.
Given the importance of consumers’ behaviour changes in driving industry reorganization,
this choice allows us to deal with issues relating to brand management and the strategic
decisions that determine supply chain and business model assets.
export-orientation: We selected companies that realize a significant part of their revenues
through exporting their products. This way we could study the implications of the
internationalization process along the whole value chain, both on the supply (i.e. production
and/or outsourcing in low labour cost countries) and demand sides;
turnover of over 5 million Euros : even though Italy shows an average firm size which is lower
than that of most of the industrialized countries, where almost 90% of Italian apparel
companies’ turnover is not greater than 5 million Euros, this research does not intend to be
country-specific, but offer more general insights at industry level.
Table 1 summarizes the main features of the analyzed sample.
Table 1 – The sample
Case Turnover Employees Type of product
A 27,000,000 € 50 Clothing
B 402,000,000 € 1,400 Bags
C 2,218,000,000 € 9,766 Clothing
D 140,000,000 € 780 Suits
E 900,000,000 € 14,000 Socks, underwear and swimsuits
F 892,000,000 € 2,900 Shoes
G 84,000,000 € 220 Clothing
H 58,000,000 € 60 Jackets and clothing
I 25,000,000 € 51 Clothing for woman
L 15,000,000 € 200 Suits
M 18,000,000 € 60 Shirt
N 55,000,000 € 120 Clothing
O 35,000,000 70 Clothing
P 125,000,000 270 Clothing
Q 42,000,000 600 Shoes
R 17,000,000 25 Clothing
The choice of such a heterogeneous sample is due to the purpose of exploring different business
models in terms of strategic decisions made and managerial choices taken by companies to
challenge the crisis. Moreover, in the selection phase we used the literal replication technique (Yin,
2004) in order to obtain both convergent and contrasting results.
To collect information a semi-structured interview protocol was used. The structure of the interview
protocol was developed through a careful review of the literature, focusing on the main issue and
studying more in depth what are the critical success factors for fashion and luxury companies to
compete. In particular, in order to have as complete and up-to-date overview as possible, several
sources were consulted such as books (Saviolo, Testa, 2005; Fiske, Silverstein, 2004; Kapferer,
2008; Fabris, 2003; Corbellini, Saviolo, 2007; Corbellini Saviolo 2004), research reports by
consulting firms (Boston Consulting Group 2009, Bain 2009, The European House Ambrosetti,
2010) and Conferences Proceedings. The main findings and trends highlighted by this preliminary
study were then discussed and summarized. On this basis, the interview protocol was designed. To
better identify variables and formulate questions to be included in the interview, and so check
reliability and validity, a pilot case study was conducted. This way the interview protocol was
further refined.
The final version deals with five main areas:
crisis and competitive environments: analysis of the main effects of the recession on
companies' activities and strategies of company;
supply chain management: supplier relationships, choices of reorganization, delocalization
and outsourcing;
collection management: number of product collections per year, flash collections, brand
extension projects;
distribution strategies: retailing vs. wholesaling, future investments, roles and importance of
channels such as e-commerce and outlets;
communication strategies: the marketing function and activities, and the budget for
communication.
The basic protocol structure was tailored to the company to be interviewed on the basis of data,
information and news obtained from websites, journals and previous research, combining different
techniques of data collection (Modell, 2005). All the interviews were conducted by researchers who
visited the company’s headquarters. To present the project and its goals, a letter including the
interview structure was sent to target respondents before the visit. Respondents were top-managers
and/or entrepreneurs who had full knowledge and responsibility in the company's organizational
and strategic choices. When possible, multiple interviews were conducted in each company to
achieve a broader perspective and perform data triangulation (Modell, 2005).
Each interview was conducted by two or three investigators. The team work of multiple
interviewers improves the effectiveness of the research and the probability of discovering tacit
knowledge (Eisenhardt, 2001). During interviews, a member of the team asked questions and took
notes while the other members, besides taking notes, recorded the interviews. In this way, we were
able to maintain a more objective point of view and hence, ask for additional explanations or
specify the questions. All the interviews were recorded to keep track of every conversation. We
created a database with all the recordings and then transcribed interviews on documents. While
company visits were taking place, periodical meetings were organized, during which the whole
research team highlighted and discussed any problems that had emerged and their perceptions in
order to identify common lines of action.
Afterwards we decided to design and run a large-scale confirmatory survey to test and assess
case studies findings (Forza, 2002). Confirmatory or theory testing survey was developed using the
model and propositions of the previous case studies. We want to test the adequacy of concepts
developed. A dedicated questionnaire was then developed in order to validate the findings
highlighted with the case studies and in order to expand the sample of respondents. Survey research
is adopted to look for a broader empirical evidence, thus allowing to generalize the results emerged
from the case studies.
Initially it was identified a list of companies in the North-East of Italy. In this step of the
research we have benefited from the collaboration of Confindustria, that is the main organization
representing the Italian manufacturing and services companies and that is part of the International
Organization of Employers (IOE). According with Flynn et al. (1990) it was necessary to
individuate a well established unit of analysis and we chosen to maintain the same characteristics of
the previous sample to test accurately findings obtained from case studies. The sample of
companies should therefore have the same characteristics of case studies: brand ownership, export-
orientation and turnover of over 5 million Euro. Our sampling frame included therefore Italian
Fashion companies that develop their own collection internally. Firms specializing only in the
production of fabrics or in the industrialization and production of clothes on a job-order basis have
been excluded, since these firms do not design their own collections
Respondents to the survey will be top management of companies, people professionally involved in
questions and problems related to supply chain operations.
Once the questionnaires and the identity of sampling units were defined we tested the
questionnaires. The phase of testing of the questionnaire was done by submitting the final version to
three types of people: colleagues, industry experts and target respondents (Dillmann, 1978; Forza,
2002). The role of industry experts is to prevent the inclusion of some obvious questions, the role of
colleagues is to test whether the questionnaire accomplishes the study objectives and the role of
target respondents is to provide feedback on everything that can affect answering by and the answer
of the targeted respondents (Forza, 2002). The testing and collection of questionnaires began in
September 2010 and will be finish in March 2011.
The questionnaire was dispatched via e-mail to all the firms selected. The respondents were asked
to complete the questionnaire on their own and to send it back. For non-responding sample
population were used telephone recall. Researchers used the telephone to improve the response rate
of mail survey (Forza, 2002). Till now 50 complete questionnaires have been returned. Companies
contacted for the survey are about 250 and the current response rate is 20%. The relatively partial
low response rate is not uncharacteristic for an in-depth survey in fashion industry (Fernie and
Azuma, 2004), which includes the “highly competitive nature in which company strategies must be
kept within the company walls” (Fiorito et al., 1999). In addition we want to note that the list of the
Italian firms that develop at least two new collections a year included a total of 455(Cillo et al.,
2010). For our research we contacted therefore the half of the Italian fashion industry.
Survey Questionnaire
A survey was designed based on the key elements identified through a sequence of in-depth
interviews. A 5-page questionnaire accompanied by a covering letter was sent to the CEO of each
company. The survey, that investigates the management of companies in the years 2008 and 2009
uses 4 question formats: semi-closed questions, Likert scales (1 fully agree, 5 disagree completely),
multiple response, and metric measurement.
The questionnaire is composed by 9 different sections in order to investigate the changes
implemented in fashion industry to remain competitive on the market.
The first part is an introductive tab of the company that requires the compilation of specific
business data, including:
name and type of brands managed;
sales channels percentage for wholesale channel, retail channel ad outlets;
economic performance (i.e annual turnover, ROI);
operational performance regarding the development and delivery time of collections;
locations of productions;
critical success factors (CSFs);
strategies for the reorganization of the supply network.
In particular, through the case studies we identified the CSFs that each of the involved companies
considered as critical for its success. These CSFs will be tested using the survey in order to
characterize the clusters obtained. The main critical success factors indicated by companies and
included in the questionnaire are:
craftsmanship: products made entirely by skilled craftsmen
style and design: superior material aspects are not enough for the luxury goods market,
products must also convey emotions to the customer. Product design and aesthetic are very
often the mean to make customers associate emotions to the products.
innovation: in terms of technical performance, improvement in raw materials or innovative
solutions of production process.
shopping experience: customers require to have a complete shopping experience, in which
even the shop atmosphere reflects the values of the brand
service for the customer: this aspect is becoming more and more important as the customer
requirements increase;
brand reputation: as a brand is seen through the eyes of the consumer.
value for money: is the term used by customers to assess whether or not have obtained the
maximum benefit from the goods and services acquired
quality: this aspect is to be considered both in terms of compliance with the specifics and in
terms of superior material quality;
made in Italy: there are products that are appreciated for being manufactured in a specific
geographic area;
flexibility: the ability of the supply network to adapt to market changes
cost containment: is the objective of companies that look for wastes in their organization to
achieve greater level of efficiency.
creation of a lifestyle: the customer has to feel that he’s part of a unique style, which can be
recreated in everyday life by possessing special luxury products;
exclusivity and uniqueness: this CSF shows that the model of Lamming et al. (2000) is still
very actual in the field of fashion.
The following section of the questionnaire, the second one, examines the policies of pricing,
the third the area of environmental sustainability, the fourth one marketing strategies of collections,
the fifth one the area of ICT and e-commerce, the seventh one the role of Made in Italy, the eighth
one the management and organization of the supply network and the ninth one practices (e.g. lean,
JIT, partnership). All these sections of questionnaire will be used to identify what alternative
strategies are adopted by different clusters of firms to compete under the same set of goals.
Statistical analyses will include cluster analysis and ANOVA.
PRELIMINARY FINDINGS
From the first exploratory phase of case studies emerges that there are many changing aspects in
fashion market because of the crisis. First of all, our research shows how the crisis acted as a
catalyst in driving changes within the supply network structure and firms’ collections. Traditionally,
companies in the fashion industry are classified according to two main business models: “pronto
moda” (i.e. quick fashion) and “programmato” (i.e. planned production) (Vona, 2004).
Companies following a “pronto moda” approach implement a pull strategy. During the sales
season, they continuously analyze the trends and styles dictated by the principal maison de couture
and other fashion-setter companies, and interpret ongoing market responses. This way, they can
design and produce products that customers have already shown they like. To implement this
business model it is necessary to design a very flexible supply network structure, able to obtain
finished products in a very short time and make them immediately available at affordable prices in
shops (Sciarelli and Vona, 2000). This strategy also helps companies to minimize the risks of both
obsolescence and out of stock. They create short-lived differentiation advantages that are easily and
rapidly eroded through imitation of new styles (Richardson, 1996). Today this kind of markets is
highly competitive and the constant need of “refreshing” products brings to an increase in the
frequency of change of the entire merchandise within a store (Christopher et al., 2004). However,
the price they have to pay is a lack of originality in defining their style (i.e. they are followers, even
though they are fast) and lower quality of the process and product, often due to the fact that to
compress lead times and keep profitability companies outsource most of the activities to external
suppliers.
On the other side, companies following a “programmato” approach implement a push
strategy. They act as market-makers, developing innovative ideas and fashionable products, that
should drive up demand (Vona, 2004). To do that companies need long lead times to design and
manage many activities along the whole supply chain, that are planned and executed in advance,
before sales to final customers take place (Varacca et al. 2002). Outputs are the two product
collections: spring-summer and fall-winter.
The main pitfall of this approach, that still could guarantee high quality and original stylish and
fashionable garments, is that the two main collections must be planned one year in advance based
on sales forecasting. This choice no longer seems to be aligned with turbulent and ever changing
global market demands. The crisis and changes in customers’ behaviours forced leading companies
operating in the fashion and luxury industry, most of which were used to following a
“programmato” strategy, to pursue a new business model, that maintains the strengths of the old,
but gains the agility and quick response of the “pronto moda”.
This hybrid model, that we label “pronto programmato” is based on a “push and pull”
strategy. Companies try to better respond to unpredictable customers’ needs, combining the two
seasonal collections (the push supply) with some flash, or secondary, collections (the pull supply),
designed and realised in very compressed times during the sale season. In our research, companies
A, B, C, D, E, F, G and H are all implementing this innovative mixed strategy. All these firms
augmented or introduced new, flash or capsule collections, or limited editions to be more responsive
to customer and market changes and trends. The two seasonal main collections (i.e. spring-summer
and fall-winter) continue to exist, but offer less variety and are constantly renewed by the latest
collection. Moreover, even the main collections are not delivered to stores in one batch, but in small
lots across the season, looking for alignment between demand and supply, whose effectiveness
depends on the ability of the company to read the market and react quickly. Interestingly enough,
companies’ capability of designing and supplying ever more innovative and fashionable products is
nurtured by this approach. Firm B, for example, patented the seams of its bags and invested in
product materials and design to improve and speed up product innovation. Implementing this
strategy is not an easy task and it cannot occur overnight. Increasing the number of collection
requires that a company reorganizes its supply chain, dedicating much energy to making it more
adaptable and agile. Our research has shown that it is not important if the supply chain is vertically
integrated with its own plants located in foreign low cost countries (firm E), or completely
outsourced abroad (see firm A) or still within the Italian fashion districts (firm B). The main goal –
and prerequisite at the same time – to implement the “pronto programmato” approach is that the
supply chain must be flexible, responsive, fast and efficient to manage the new collections.
Therefore, these companies reorganised their value chains to improve efficiency and better
coordinate all their network activities. The research highlights that integration between different
actors of the same supply chain can lead to relevant benefits in terms of competitive advantages for
the whole system. Indeed nowadays, for fashion and luxury apparel companies, supply chain
management is a feasible answer to challenge the crisis, when they are able to design, produce and
deliver fashionable products, create value for money, compress time to market and reduce all the
inefficiencies.
However our research also highlights that some companies – I, L, M – continued to follow a
“programmato” approach. These companies didn’t feel the need to change their supply chain
structure and increase product supply to meet new consumers’ needs. Collections are still two per
year. For example M, that had previously supplied four collections per year, returned to two
collections, because, in these times of crisis, its market could not absorb more than two collections.
The rationale behind this strategy is to reinforce the focus on its core products and business. So,
even this “programmato” approach is a new kind of model too. In fact, in order to strengthen the
“programmato” characteristics, these companies focus on their products, that maintain their
traditional style appreciated by customers over time, research for innovative raw materials and
partnerships with suppliers to increase the quality of final products and customer service. Therefore,
supply chain agility and adaptability are not so critical, since production times are still those
scheduled in a two collection framework and do not require rapid changes in the mix.
The research shows that companies adopting a “pronto programmato” approach are also trying to
develop and/or foster a retail channel strategy, especially in foreign markets such as China, Brazil
and India that do not have a tradition of multi-brand stores. The retail channel is developed by
companies also to augment and nurture their brand awareness. On the other hand, companies that
adopt a “focused programmato” approach and don’t have a brand evocative of a lifestyle, instead
they distribute their products through the wholesale channel and do not launch brand extension
projects.
In summary, as reported in Table 2, we can say that companies following Programmato model
develop original high quality and stylish garments, that should drive up market demand. These
companies need long lead times to design and manage in advance the activities along the whole
supply chain. By levering on agility and quick response, Pronto moda model helps companies to
minimize risks of both obsolescence and out of stocks. These companies are able to launch several
and different collections along the year, creating short-term differentiation advantages through
imitation of new styles (Richardson, 1996). The price they have to pay is that process and product
quality are not high, because, to compress lead times and maintain profitability, companies often
outsource most of their activities. The hybrid model, Pronto Programmato, tries to get the most out
of the other two, still offering the two seasonal collections (the push side), but enriched by other
small collections (the pull side), realised in short times during sale seasons. Moreover, even the
main collections are not delivered to stores in one large batch, but in small lots during the season,
looking for alignment between demand and supply.
Table 2. A taxonomy of strategies and business models
PRONTO MODA
MODEL
PROGRAMMATO
MODEL
PRONTO-
PROGRAMMATO
MODEL
Market demand Alignment between
demand and supply
Drive un market demand Alignment between
demand and supply
Number of
collections
Launch several
collections per year
Two traditional
collections per year:
spring-summer; fall-
winter
Two seasonal collections
per year, but enriched by
other small collections.
Delivery of
collections
Collections are not
delivered to stores in
one large batch but in
small lots during the
season
Collections are delivered
to stores in one large
batch
Collections (even the
main collection) are not
delivered to stores in one
large batch, but in small
lots during the season
Style of collections Follower: imitation of
new styles
Stylish garments Follower for smaller
collections
Development of
collections
Collections realized in
days
Collections realized a
year before the delivery
to shops
Some collections
realized in 20 days and
someone else a year
before the delivery to
shops
Lead time from the
development of
collection to the
delivery
Compressed lead times Long times to design Long times to design for
the main collection and
compressed lead time for
smaller collections
Outsource Outsourced most of The practice of outsource Outsourced most of
activities is less implemented activities
Table 2. A taxonomy of strategies and business models (continue)
PRONTO MODA
MODEL
PROGRAMMATO
MODEL
PRONTO-
PROGRAMMATO
MODEL
Process and product
quality
Low process and
product quality
High process and
product quality
Many different
approaches for this
aspects
Importance of Made
in Italy and
Italianity
Low importance of
Made in Italy
Different point of view High importance of
Made in Italy and
Italianity
Process phase
internally done
design, cut, finishing,
shipping. Intermediate
phases of process
delegate to
subcontractors
All phases design, cut, finishing,
shipping. Intermediate
phases of process
delegate to
subcontractors
Objectives to follow Minimize risks of
obsolescence;
Minimize risks of stock
outs
Manage in advance the
activities along the SC
Minimize risks of
obsolescence and
minimize risks of stock
outs for smaller
collections; Manage in
advance the activities
along the SC for main
collection
Partnership in
supply chain
Low High to find product and
process innovation
High to find product and
process innovation for
the main collection
Table 2. A taxonomy of strategies and business models (continue)
PRONTO MODA
MODEL
PROGRAMMATO
MODEL
PRONTO-
PROGRAMMATO
MODEL
Strategy Pull strategy Push strategy Push - Pull strategy. Push
strategy for traditional
collections, pull strategy
for other collections
Delivery
organization
wholesale distribution
points located in places
easily accessible to
retailers.
delivery system that
seeks to reduce the time
of delivery to retailers.
Use of retail channel
Type of supply chain Agile;
Quick response
Efficient/Lean Leagile; Agile and
Efficient
Objective of the
supply network
reorganization
Flexibility,
responsiveness.
Efficiency. flexibility,
responsiveness, speed
and at the same time
efficiency.
As described above, we developed a survey to test the case studies’ findings. Preliminary
examinations of the first 50 questionnaires confirm the competitive business models highlighted in
the case studies analysis. Three clusters emerge:
1) companies that act as market-makers according to a push strategy based on the traditional
spring-summer and fall-winter seasons (i.e. Programmato model),
2) companies that compete on short time-to-market according to pull strategy based on
following market-makers’ trends (i.e. Pronto Moda model) and
3) companies that adopt a hybrid solution according to push-pull strategy (i.e. Pronto
Programmato).
Each of this identified cluster will be then characterized by its critical success factors (CSFs) that
will address specific area of study:
1. Environmental sustainability;
2. Marketing channels (E-commerce; factory outlet stores, DOS) and the role of ICTs;
3. Pricing policies;
4. “Made in Italy” vs. “Italianity” (defined as creativity and design that recall the Italian
lifestyle);
These five areas concern findings identified during the first exploratory phase run with case studies
that will complete the existing knowledge in the literature. The changes in consumers’ purchasing
behaviour forced companies to implement many actions to deal with this change. Customers
become ever more aware, competent and exigent so companies and our analysis gave evidence the
main areas that companies are exploring to better respond to customers’ requests.
1. The first is the growing emphasis on environmental sustainability (Shrivastava, 1995).
Companies realized that this issue is becoming a critical decision-making characteristic in
customers’ purchasing behaviour. In fact, environmental and social concerns have become
important in consumers’ product choice and supplier selection decisions (Cleveland et al.,
2005). Therefore, companies tried to adapt to these new consumer concerns with the
introduction of a new variety of green products that reflect consumer’s changing (Kotler,
2003). As a consequence, several projects have been launched to improve the level of
sustainability of many items or the whole company itself. For example, firms C and A
developed and commercialized an organic cotton product line, and E created the first organic
stocking collection made of bamboo. Other companies went further, transforming their
entire business strategy according to the environmental sustainability revolution. Company
B, which is already certified ISO 14001, approved a corporate plan to reduce emissions and
select materials and components of their collections with very strict provenience. Firm H
designed a new brand entirely based on the idea of sustainability: starting from an
innovative product concept, H developed a brand that has no impact on the environment (i.e.
using sustainable and recycled materials, eliminating any fur inserts, and implementing
processes in line with a green approach). Company L installed a photovoltaic system in its
plant, and worked using organic wool without colorants and washed only with neutral soap.
The study of Kotler (2003) predicted that companies increasingly will seek to maintain or
improve both the customer 'and societies' well-being and nowadays the topic of green has a
great resonance, even in marketing and communications strategies (Chamorro et al., 2007).
2. A second area of investments for companies is the development of e-commerce and ICT
systems. The internet's contribution is twofold: on one side it improves direct sales, on the
other it favours marketing online that better supports customer relationship management.
Thanks to the web, consumers are more actively involved in communication with the
company, and themselves become potential suppliers of information. Indeed, the crisis
increased the importance of internet as an economic tool to sell products at a cheaper price,
but also to gather more information on products. E-commerce is becoming an emerging
distribution channel that is particularly exploited by young customers. These opportunities
have been rapidly taken advantage of by companies, such as firms B, A, I, G, E and F, who
hit on e-commerce as a new distribution channel. On the contrary M and L maintain a
different approach. They mainly produce sartorial clothes and do not believe that the e-shop
can substitute the personal feeling of unique retailing. Moreover, internet could cause some
conflicts with their traditional sale channels. Thus, they use their web sites mainly to share
information with supply chain partners (i.e. on the web shops can check in real time
availability of products and raw materials).
3. A third area concerns the pricing policies companies have adopted to face the fact that
costumers have less money to spend. Some companies lowered the prices of their products
and/or increased supply and range of entry prices. In any case to achieve these goals,
companies necessarily had to pay more attention to process cost rationalization and
efficiency within the entire supply chain. For example, companies F, E, A, B and C
rationalized their organizations, applying lean management techniques and principles to
eliminate waste. According with Waddington et all. (2002) a physically efficient Supply
Chain Strategy is very similar to the so-called lean Supply Chain. However, our study
highlighted internal rationalization is not enough to challenge the crisis and remain
competitive. Companies realized that they should also improve efficiency and
responsiveness of the entire supply chain to response quickly to market demands in terms of
both adequacy of commercial supply and price and product quality. The research effectuated
by Lee (2004) shows how a supply chain must be not only fast and cost effective, but for its
development is it also necessary agility, alignment, adaptability (the triple ‘‘A’’). Closer
partnerships and collaborations among companies within the value chain, such as
franchising, licensing and vertical agreements, become the wild card companies played in
this new game. This way, firms M and L co-develop their information systems with suppliers
to include new procurement policies that eliminate superfluous raw materials. Companies D,
A and B started new collaborative projects involving suppliers from the very early steps of
collection design.
4. The forth area regards the role of “Made in Italy” as a possible competitive answer to grow
differently from other global competitors in the fashion and luxury industry. Two different
strategies emerged from the cross case analysis. The first – largely expected - is to strongly
lever on this specific characteristic to build competitive barriers which makes entry on to the
market difficult – to not say impossible - for foreign competitors. The direct consequence of
this strategy is to produce exclusively in Italy, and clearly tag and market products
accordingly, i.e. using the Made in Italy label. This strategy is mainly followed by luxury
companies, with a sharp and long established tailoring and handmade tradition, that produce
luxury garments, often made to measure for the customer, with a relative high final price, as
firms B, L and D (the last company only for top-line collections). For these companies the
Made in Italy label continues to be a critical strategic factor, and through and thanks to it,
they want to convey more than just merely informing customers of state-of-the-art design
and high quality. The Made in Italy label acts as proof of a particular place, history, culture,
a set of feelings that are associated with the Italian lifestyle. Therefore, these companies
continue and manage all the production phases and activities in Italy, from raw material
supply to the finished goods. Even the outsourced activities are outsourced within Italy. For
example the only activity B carries out internally is the cutting of valuable leathers, while all
other stages of production are outsourced to a network of Italian handicraft workshops, each
of whom is specialized in a particular process or production phase. The high profit margin
and the still good market appreciation allow these companies to remain competitive, even
when pursuing this expensive production strategy, as no labour cost efficiencies are
exploited by producing in Italy. The second strategy which emerged from the cross case
analysis is in some way more interesting and counterintuitive. For many analysed
companies, Made in Italy is no longer a critical success factor in the fashion industry. They
do not consider the geographical origin of their products as a winning-order criterion, but
they still preserve and look for a strong linkage with Italy through the distinctive
characteristic of "Italianity", defined as creativity, design, quality, innovation, beauty,
aesthetic taste, all of which recall the Italian lifestyle. In this view, “Italianity” is a feeling,
and not a production origin label, that products necessarily have to show to customers. This
is the case of the firms F, A, M, E, G, I, H that – coherently with this strategy – learned this
long ago and chose to outsource their production activities to low labour cost countries
before the crisis. There are three main reasons why companies strive to globalize their
supply chains, either sourcing from around the world, or moving manufacturing to East
Europe, North Africa or Far East Asia: 1) to seek cheap labour for cost advantage
(companies F, M, E, G, H), 2) to search for particular competences (company I) or 3) to be
nearer to their markets (company A). The crisis, and the changes which have occurred in
customer’s behaviours and demand in global markets, has just confirmed the reasons behind
this strategy. For these companies outsourcing production on a global scale is not the
response to the crisis, but just a natural prosecution of a more articulated strategy. Countries
like China, and in the near future also India, where many of the Italian fashion companies
outsource their production, are becoming very profitable markets for the fashion and luxury
industry. This way, locating production close to or within these final markets, reducing
transportation costs and avoiding unnecessary journeys and passages, is a twofold winning
strategy. For example, A still designs its collections in Italy, but then outsources all the
production and logistic activities of its collections directed to the American markets in
Mexico.
CONCLUSIONS
This research project provides fresh information on how the fashion industry has challenged the last
global crisis. Case studies analysis helps to identify companies’ operations and value chain trims to
remain competitive. Then, survey will test and validates the 3 business models highlighted in
literature and case studies. Each business model is characterized by a distinctive set of strategies,
organizational structures and capabilities. Research provides knowledge on fashion industry
“successful” business models, by revealing the existence of different clusters of firms that have
found alternative ways to compete in the new global context. Proposed models will identify specific
strategies, in terms of practices and techniques. The final goal of the research is the definition of a
model that could help managers and practitioners, operating in the fashion products segment, in
understanding whether SCM could drive improvements for their business and identifying the most
appropriate set of choices regarding the different levels of any considered supply chain; such model
should include indications about contracts with customers and suppliers as well as risk and benefit
sharing. This way, this research indicates avenues of strategic innovation within the industry.
Our study suffers from some limitations that can provide indications for future research. The
research is limited to some North-Eastern Italian fashion and luxury companies. Next step could be
to expand the research to study other regions/countries. Finally, a longitudinal survey approach
could also be adopted to better examine the causal relationships among practices and performance.
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