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PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

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Page 1: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime
Page 2: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

2

PolyPro® XLPolypropylene Pleated Graded-Density Filter Cartridges

Featuring MaxMedia™ Construction for Extended Filter Lifetime

Cuno’s PolyPro XL filter cartridge represents a major advance in pleated polypropylene filter

design and performance. MaxMedia construction (patent pending) combines:

> Up to 50% more filter media (surface area) than competitive filters

> Graded-density media for optimum contaminant holding

> New cartridge design for increased flow and reduced pressure drop.

The result is a filter cartridge that lasts longer, performs better, and saves money.

The MaxMedia AdvantageSurface area dictates just how long a filter will last

and how it will perform. However, increasing surface

area without considering the flow path between the

media’s pleats could result in flow restrictions and

early media blinding. To ensure the optimum

between surface area and performance, Cuno has

ensured that the pleating process and media support

materials work together to provide enhanced flow

characteristics and longer service life.

0

2

1

0.5

0.25

0

0.75

4

6

8

10

12

AbsoLife™Polygard™

Sur

face

Are

a(f

t)2

Sur

face

Are

a(m

)2

HDC II®

PolyPro XL®

FEATURES BENEFITS. MaxMedia construction for extremely

high surface area. Higher product throughputs for extraordinarily long service life

. Lower total filtration operating costs

. Lower pressure drops for higher flow rates

. Absolute-rated filter performance . Consistent and reproducible contaminant removal

. Higher product quality and yields

. Graded-density multi-layer filter media . Selective entrapment of contaminant throughout the filtermedia to maximize filter life

. Higher contaminant holding capacity

. Polypropylene cartridge componentsfree of adhesives and surfactants

. Very low extractable levels for optimum filtrate purity

. Broad chemical compatibility for most aggressive processapplications

. 100% integrity tested versions available . Assurance of safety and regulatory compliance inpharmaceutical, bioprocessing, and biological filtration

. Prequalification and assurance in critical applications

. Suitable for final filtration in many applications

. Backflushable, rugged polypropylenecartridge construction

. Extends service life and compatible with a wide range ofsolvents and cleaning solutions

AbsoLife™ is a trademark of Gelman Sciences. Polygard™ is a trademark of Millipore Corporation. HDC® is a registered trademark of Pall Corporation.

Page 3: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

Graded-Density - the Key to Longer LifeThe PolyPro® XL filter’s graded-density media structure removes particles sequentially by size - the larger

particles by the more open, outer medium and the smaller particles by the

tighter, inner medium. The outer medium acts as a prefilter, while the

inner provides the absolute removal specified by the cartridge

rating. This construction effectively spreads the contaminant

through the depth of the filter media resulting in extremely high

contaminant capacity with lower pressure drop for longer service life.

PolyPro XL Cartridge SpecificationsMaterialsMedia Graded-Density Pleated PolypropyleneSupports PolypropyleneCore, Sleeve, End Caps PolypropyleneGasket and O-ring Options Silicone, Fluorocarbon, EPR, Nitrile

Operating Conditions

Maximum Operating Temperature 130°F (60°C) continuous, 175°F (80°C)short term

Maximum Forward Pressure Differential 60 psid at 77°F (4 bar at 25°C)

Maximum Reverse Pressure Differential 60 psid at 77°F (4 bar at 25°C)

Cartridge DimensionsMedia Area 11 ft2 (1m2); 10 micron cartridge has media area of 6.5 ft2 (0.6m2)Diameter 2.75 inches (7 cm)Length Nominal 10", 20", 30", and 40".

Chemical CompatibilityPolypropylene construction provides chemical compatibility in many demanding process fluid applications.

Compatibility is influenced by process operating conditions; in critical applications, cartridges should be tested

under actual conditions to ensure correct selection.

Flow Characteristics and SizingOptions:. Reduced cartridge changeout frequency - For a

given process flow rate, the graded-density structureand maximum filter area decrease filter cartridgechangeout frequency by 30 to 50 percent or moredepending on the application.

. Reduced filter housing costs - For new applications,the low pressure drops of the PolyPro XL filter allowsmaller or fewer housings to be specified. Fewer filtercartridges and smaller housings ensure lower capitaland consumables costs, year after year!

Ideally, filter systems should be sized at an initial dif-

ferential pressure of 0.5 to 1 psid (0.04 to 0.07 bar).

Low flow rates further extend the life of the filter sys-

tem. In most applications, doubling the filter area

(reducing the flow rate per unit area by one-half) re-

sults in two and one-half times the throughput.

3

0.5

1.0

1.5

2.0

2.5

3.0

00 2 4 6 8 10

0 7 14 21 28 35

0.20

0

0.04

0.08

0.12

0.16

Diff

eren

tial

Pre

ssur

e

Water Flow

(PSID)

Clean Water FlowPer 10 Inch Cartridge @ Ambient Temperature (20°C) (BAR)

(gpm at 1 cps)

(lpm at 1 cps)

PolyPro XL Grade020 (0.2 m)µ060 (0.6 m)µ120 (1.2 m)µ250 (2.5 m)µ500 (5.0 m)µ10C (10 m)µ

OuterMedium

InnerMedium

Flow Direction

Gen

eral

Car

trid

geIn

form

atio

n

End CapAdapter

Various O-RingMaterials

Stainless Steel ReinforcingRing (all models except PEG)

2 LayerGraded-densityMedia

SupportLayers

Inner Core& Outer Cage

Page 4: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

4

PolyPro® XL Filters for Electronics & ChemicalsToday’s electronics manufacturing and chemicals processing demand

ever increasing levels of filtration efficiency and filtrate purity. PolyPro XL

cartridge filters provide the answer for a broad range of applications.

> Pre-reverse osmosis (Pre-RO) water filtration requires robust

cartridges with long life to protect expensive RO membranes from

seasonal fluctuations and process upsets. Low particle count

ultrapure water is necessary at multiple points in every

defect-sensitive production facility.

> Plating and cleaning baths must maintain very low particle

counts, despite constant contaminant addition, to provide the

highest yields.

> Complex multi-layer board processes need an economical filter

capable of high throughputs and extended lifetimes. Heavy

contaminant loads must be handled without premature plugging of

the filter.

> Fine chemical production demands economical, rigorous filter

cartridges with long service life. PolyPro XL filter cartridges are

compatible with a wide range of process chemicals.

Durable polypropylene construction provides superior chemical and

mechanical compatibility under the most severe service conditions.

Proper cartridge selection for individual process conditions sized for low initial pressure drop will ultimately extend

cartridge lifetime and compatibility.

The PolyPro XL Filtration AdvantageA recirculating electroless nickel plating bath can be optimized with PolyPro XL filters. For high density

memory devices, particle defects can be safely controlled with in-line 0.6 µm filtration. By replacing a 0.6 µm

absolute rated competitive cartridge with an equally retentive PolyPro XL filter, the pressure drop can be reduced

by one half, providing the flexibility to increase the flow through the bath by a factor of 4. With the PolyPro XL

filters, the bath will clean up more efficiently after the high density devices are introduced into the plating solution.

PolyPro XL filters effectively remove the contaminating particles while maintaining or increasing process yields.

Product throughput in this critical process step can be increased, and filter changeout frequency reduced, a direct

result of the 60% surface area increase - only available with the

PolyPro XL filter’s innovative MaxMedia technology.

AbsoluteRating

HDC®II 0.6 µmFilter

PolyPro XL 0.6 µmFilter

PolyPro XLAdvantage

Flow at 1 psid 0.8 gpm 4.2 gpm 400%

Media Area 6.6 ft2 11 ft2 60%

Lifetime* 22%

* Based on testing using a model challenge (ACFTD) in water.

..... Cuno’s PolyPro XLfilter cartridge deliversthe performance and

lower total filtration costadvantage you demand!

Page 5: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

The PolyPro® XL Filtration Advantagecontinues...Serial filtration was employed in this ambient temperature acid transfer,

with a 10 µm PolyPro XL prefilter prior to a 1.2 µm PolyPro XL final

filter. The low initial pressure drop and graded-density construction of

the PolyPro XL filter allowed the process to run for extended periods

before filter plugging. This optimized filtration scheme delivered

premium quality acid with very low particle counts.

Initial Particle Counts

Raw acid After 10 µm Prefiltration After 1.2 m Final FiltrationParticles / gallon 10 µm * 390 0 0

Particles / gallon 5 µm * 3,125 1,500 0

Particles / gallon 1.2 µm * 200,000 190,000 190

* All calculations are based on in-house testing of PolyPro XL with controlled inlet particle challenges suspended in water.

The PolyPro XL filter model PEG filter is specifically designed, manufactured, and quality engineered for the

requirements of the electronics and fine chemical processing industry. The model PEG polypropylene filter

contains no metal support structures and is not recommended for uses where thermal sterilization methods are

employed.

5

Model AbsoluteRating* Configuration Nominal

LengthEnd

Modification

O-ring/GasketMaterial

PEG 020 - 0.2µm B - Cartridge OD 2.8” (7.1cm) 01 - 10” B - 226 O-ring & spear A - Silicone

060 - 0.6µm 02 - 20” C - 222 O-ring & spear B - Fluorocarbon

120 - 1.2µm 03 - 30” D - DOE, flat gasket, 10” C - EPR

250 - 2.5µm 04 - 40” E - DOE, Flat gasket, 9 3/4” D - Nitrile

500 - 5.0µm F - 222 O-ring & flat cap H - Clear silicone

10C - 10.0µm

* Retention ratings determined by CUNO test method TP 430.008. The 0.2 micron rating has been extrapolated. For more information, contact your CUNOrepresentative

PolyPro XL Filter Cartridge Ordering Guide

Ele

ctro

nics

&C

hem

ical

sA

pplic

atio

ns

10,000 GallonHolding Tank

PolyPro XL Prefilter(10 m)µ

PolyPro XL Final Filter(1.2 m)µ

Acid Transfer Processingwith PolyPro XL Filters

Page 6: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

6

PolyPro® XL Filters for Food & BeveragePolyPro XL filter cartridges are recommended for the broad range of

prefiltration and clarification applications where reliability and

economy are critical. Suggested applications include:

> Protection and Life Extention Of Expensive

Membrane Final Filters

> Final Product Clarification

> Food Fermentation Feeds, Intermediates, and

Fermentation Clarification

> Blending Water Filtration

> Cleaning Fluids

> Solvent Streams, Air & Gas Prefiltration, and Final Filtration

PolyPro XL Filters - Engineered for Food & BeveragePolyPro XL filter cartridges meet the requirements for today’s food and beverage processing needs. All materials

used to construct the filter are FDA CFR Title 21 listed and are safe for food contact applications. The filter

cartridge can be autoclaved, steamed-in-place (in situ), and sanitized with hot water . The rugged polypropylene

construction and extra large surface area provide excellent performance in all food and beverage filtration

applications.

> Backflushable - PolyPro XL filter applications can be designed with a variety of methods to extendservice life. Combined with hot water sanitation or other in-line cleaning procedures, backflushingPolyPro XL systems can extend service life significantly.

Protection of Final MembranesBeverage bottlers frequently employ membrane cartridge filters, such as

Cuno’s BevASSURE™ II filter, to achieve microstability without heat

pasteurization. Typical retention ratings for the final filter are 0.45 µm or 0.65

µm. The PolyPro XL filter’s absolute retention, graded-density structure, and

extra large surface area are ideal for prefiltration protection of final sterilizing

membranes. By removing contaminants before the final filter, the life of

expensive membrane filter cartridges are extended significantly.

Recommended PolyPro XL Cartridges for Prefiltration Applications

Degree of ProtectionWhen Using a Final Membrane Filter with the Rating:

0.45 µm 0.65 µmRegular Service PBP060 * PBP120

Greater Protection PBG020 PBG060

* Surface Area is 9.8 ft2

..... Cuno’s PolyPro XL filtercartridge delivers the

performance and lower totalfiltration cost advantage you

demand!

Page 7: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

7

PolyPro XL Filter Cartridge Ordering Guide

Fo

od

&B

ever

age

App

licat

ions

The PolyPro® XL Filtration AdvantageToday’s demanding beverage consumer insists on high quality, turbidity-free juices, teas, and fruit drinks.

Blending water needs to be free of microscopic particulate that can cause haze and undesirable cloudiness in the

final beverage. With 11ft2 of filtration area per cartridge, the PolyPro XL 0.6 µm absolute rated filter provides

substantially lower filtration costs as compared to competitive offerings such as the Gelman AbsoLifeTM.

Gelman AbsoLife 0.6 µm Cuno PolyPro XL 0.6 µmTypical surface area 4.4 ft2 (0.41 m2) 11 ft2 (1.02 m2)

Flow/cartridge @ 1 psid 1 GPM (3.8 LPM) 4 GPM (15.1 LPM)

Number of filters for a flow rate of 50 GPM 16 x 30” cartridges 4 x 30” cartridges

Housing sizing 16 around x 30” 4 around x 30”

For the same initial differential pressure, bottlers using Cuno Polypro XL filters require a housing only one fourththe size needed for Gelman AbsoLife. This results in significantly lower capital investment for filtration equipment

and fewer cartridges to purchase.

The Bottom line - more cost effective filtration.PolyPro XL filters for food and beverage applications are available in three models - model PBG for general

service, model PTG with factory certified integrity, and model PBP for membrane protection.

Blending WaterSource

PolyPro XL Prefilter(0.6 or 0.2 m)µ

Mixingwith

beverage

Blending Waterwith PolyPro XL Filters

Model AbsoluteRating+ Configuration Nominal

LengthEnd

Modification

O-ring/GasketMaterial

PBG 020 - 0.2µm B - Cartridge OD 2.8” (7.1cm) 01 - 10” B - 226 O-ring & spear A - Silicone

PTG* 060 - 0.6µm 02 - 20” C - 222 O-ring & spear B - Fluorocarbon

PBP** 120 - 1.2µm 03 - 30” D - DOE, flat gasket, 10” C - EPR

250 - 2.5µm 04 - 40” E - DOE, Flat gasket, 9 3/4” D - Nitrile

500 - 5.0µm F - 222 O-ring & flat cap H - Clear silicone

10C - 10.0µm

* PTG020 not available with D & E end modifications

** Available in 060 (0.6µm) and 120 (1.2µm) ratings only+ Retention ratings determined by CUNO test method TP 430.008. The 0.2 micron rating has been extrapolated. For more information, contact your CUNOrepresentative

Page 8: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

8

PolyPro® XL Filters for Pharmaceutical, Bioprocess, &Biological Applications

PolyPro XL filter cartridges serve a broad range of prefiltration and

clarification applications in pharmaceutical, biological, and

bioprocess manufacturing where economy and reliability are

critical. Recommended applications include:

> Parenterals (SVP and LVP), Membrane Protection,

Opthalmics, Orals, Topicals, Vaccines, and Serum

> Tissue Culture Media, Fermentation Feeds, and

Intermediates

> Rinse Fluids and Pharmaceutical Fine Chemicals

> Blood Plasma Fractionation

> Reagents and Buffers, High Purity Water Systems, Air & Gas

Pre- and Final filtration

> Diagnostics

> Cosmetics Manufacturing

PolyPro XL Filters - Engineered for Pharmaceuticals and BioprocessingConstructed from polypropylene media and support materials, the PolyPro XL series has ultra-low extractable

levels and broad fluid compatibility, providing an ideal choice for a broad range of pharmaceutical applications.

PolyPro XL filters can be used for general prefiltration, clarification,

or as a final filter in appropriate applications. All component

materials meet the requirements of USP Class VI Biological Tests

for Plastics. PolyPro XL cartridges may be autoclaved or

steamed-in-place (in-situ). Two versions of the pharmaceutical

grade PolyPro XL filters are available- models PPG and PTG.

Both are supplied with Certificates of Quality detailing the product

attributes and qualification testing. Model PTG is integrity tested

prior to shipment for applications where “factory integrity tested”

provides added assurance.

> Safety - All component materials meet the requirements of

USP Class VI Biological Tests for Plastics

> Sterilizable - may be autoclaved or steamed-in-place

(in-situ)

> Certificate of Quality details the product attributes and

qualification testing

..... Cuno’s PolyPro XL filtersdeliver the performance and

lower total filtration costadvantage you demand!

Photo courtesy of BioEngineering AG, Switzerland

Page 9: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

9

PolyPro XL Filter Cartridge Ordering Guide

Pha

rmac

euti

cal&

Bio

tech

App

licat

ions

The PolyPro® XL Filtration AdvantageIn applications such as fermentation feed streams, serial filtration is often employed to ensure sterility. A typical

configuration could be a 0.6 µm PolyPro XL prefilter upstream of a 0.2 µm rated sterile membrane filter cartridge.

In those instances where greater membrane protection is required, a 0.6 µm or a 0.2 µm rated PolyPro XL filter

will provide longer final membrane life than competitive 0.6 µm rated products. The high surface area of PolyPro

XL filters coupled with graded-density construction allows the process to run for extended periods of time before

filter plugging and changeout.

To underscore the PolyPro XL filter cost benefit advantage, use following sizing example for a as a guideline:

25 GPM System Pall HDC® II 0.6um Filter PolyPro XL PPG 0.6um FilterFilter Configuration Eleven (11) thirty (30) inch cartridges Four (4) twenty (20) inch cartridges

Filter Pressure Drop 1 psid 0.75 psid

Approximate Housing Cost (11 round by 3-high) $10,000 (4 round by 2-high) $5,000

Cost of Replacement Cartridges $3300 $825

Total System Cost $13,300 $5,825

-Total System Savings of almost $7,475-

> Capital Costs reduced 50%

> Ongoing filtration costs reduced 75%!!!

Fermenter PolyPro XL Prefilter(0.6 or 0.2 m)µ

Final filtration withmembrane filter

(0.2 m)µ

Membrane Protectionwith PolyPro XL Filters

Model AbsoluteRating+ Configuration Nominal

LengthEnd

Modification

O-ring/GasketMaterial

PPG 020* - 0.2µm B - Cartridge OD 2.8” (7.1cm) 01 - 10” B - 226 O-ring & spear A - Silicone

PTG* 060 - 0.6µm 02 - 20” C - 222 O-ring & spear B - Fluorocarbon

120 - 1.2µm 03 - 30” D - DOE, flat gasket, 10” C - EPR

250 - 2.5µm 04 - 40” E - DOE, Flat gasket, 9 3/4” D - Nitrile

500 - 5.0µm F - 222 O-ring & flat cap H - Clear silicone

10C - 10.0µm

* PTG020 not available with D & E end modifications

** Available in 060 (0.6µm) and 120 (1.2µm) ratings only+ Retention ratings determined by CUNO test method TP 430.008. The 0.2 micron rating has been extrapolated. For more information, contact your CUNOrepresentative

Page 10: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

10

PolyPro® XL FilterHousingsA broad range of filter housings to meet all customer needs are available.

These filter housings provide easy access for filter changeout and the

greatest assurance that PolyPro XL filter cartridges are seated securely,

thus eliminating the possibility of fluid bypass. Cuno will design and

manufacture specialized housings to meet specific customer

specifications.

Filter Housings with Sanitary ConnectionsAll housings are constructed using 316L stainless steel to maximize

corrosion resistance. All internal surfaces are polished to 20 microinch Ra

to limit microbial adhesion and provide easy cleaning.PolyPro XL Sanitary Housing Ordering Guide

Housing Model ZWC ZWB ZMS ZVS

Basic Part Number / Number ofCartridge Positions

70180 / 4 70192 / 4

70220 / 1 70221 / 170189 / 8 70193 / 870190 / 11 70194 / 1170191 / 21 70195 / 21

Housing Style t-line t-line t-line In-lineEquivalent Cartridge Lengths 10, 20, 30, and 40 inchesMaterials of Construction All 316L Stainless Steel

Pressure & Temperature Ratings

75 psi (5bar) @200°F(93°C)

150 psi (10bar) @200°F(93°C)

150 psi (10bar)@250°F(121°C)

150 psi (10bar) @250°F(121°C)

Literature # LITZRH106 LITZRH106 LITZRH104 LITZRH104Note: PolyPro XL filter housings are available to meet local design codes; not all housings are

available at all CUNO locations worldwide; consult your local CUNO distributor for more information.

Industrial Filter Housings with Raised-FaceFlange ConnectionsAll housings are constructed using carbon or stainless steel to maximize

economy and durability. Various internal and external surface treatments

are available to provide years of service in even the most demanding

process environments.PolyPro XL Industrial Housing Ordering Guide

Housing Model ZM ZMCMP Flex Line™

Basic Model/Number ofCartridge Positions

4ZM / 4 21ZMCMP / 21

FLxx / 4 to 34011ZM / 11 30ZMCMP / 30

21ZM / 21 41ZMCMP / 41

Housing Style Raised Face Flange Raised Face Flange Raised Face Flange

Equivalent CartridgeLengths

10, 20, 30, and 40 inches

Materials of Construction 316 Stainless Steel 316L Stainless Steel 316L Stainless Steel

Pressure & TemperatureRatings

Up to 150 psi (10bar) @ 250°F(121°C)

150 psi (10 bar) @200°F (93°C)

Up to 300 psi (20bar)@ 250°F (121°C)

Literature # LITZRH107 LITZRH105 LITHSFL1

Note: PolyPro XL filter housings are available to meet local design codes; not all housings are

available at all CUNO locations worldwide; consult your local CUNO distributor for more information.

ZWC & ZWBModel FilterHousings

ZMS & ZVSModel FilterHousings

ZM ModelFilter

Housing

ZMCMPModel Filter

Housing

Flex Line™

Model FilterHousings

Page 11: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

11

Scientific Applications Support Services (SASS)Dedicated technical support teams comprised of Cuno scientists and engineers

are available to provide application specific recommendations for

the most effective and economical filtration system. In addition

to comprehensive testing and analysis conducted at Cuno’s

advanced laboratories, the SASS staff frequently performs

on-site testing at customer facilities. Contact your Cuno

representative for additional information.

Filt

erH

ous

ings

and

Sup

port

Ser

vice

s

Industrial Filter Housings with ThreadedConnections (NPT or BSP)All housings are constructed using 304 or 316L stainless steel to

maximize economy and durability. Housings can accept both double

open end (DOE) cartridges and the recommended 222 o-ring

configuration for positive cartridge sealing. Various internal and external

surface treatments are available to provide years of service in even the

most demanding process environments.PolyPro XL Industrial Housing Ordering Guide

Housing Model DC SD

Basic Model/ Cartridge Capacity4DC / 4 5SD / 5

12DC / 12 12SD / 12

22SD / 22

Housing Style Threaded (NPT or BSP) and Raised Face Flange

Equivalent Cartridge Lengths 10, 20, 30, and 40 inches

Materials of Construction 304 Stainless Steel 316L Stainless Steel

Pressure & TemperatureRatings

Up to 150 psi (10 bar) @250°F (121°C)

Up to 150 psi (10 bar) @200°F (93°C)

Literature # LITHSDC1 LITHSSD1

Note: PolyPro XL filter housings are available to meet local design codes; not all housings are

available at all CUNO locations worldwide; consult your local CUNO distributor for more information.

CUNO Incorporated...

...A World Leader In Fluid Purification

DC & SD Model FilterHousings

SASS

Cuno Incorporated’s world-class manufacturing plants are

located throughout the world assuring a consistent supply

of advanced filtration products.

Page 12: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime
Page 13: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

PolyPro® XL capsule and mini cartridge filters* are

designed for critical, small volume filter applications in

the pharmaceutical, bioprocess, fine chemical, and

microelectronics markets. They contain pleated, graded

density, absolute-rated, polypropylene filter media

providing excellent retention of particles at fast flow

rates. The all-polypropylene construction offers

superior chemical resistance and durability in

demanding process applications.

Constructed with the innovative MaxMedia™

technology combining high filter surface area with

graded-density filter media structure, PolyPro XL

capsule and mini cartridge filters flow faster and last

longer than competitive

filters.

CUNO PolyPro XL mini

cartridges can be installed

in existing Pall

Sealkleen®** housings or in

the CUNO Mini Cartridge

housing (literature reference

LITZRMCH). PolyPro XL

mini cartridges provide

significant flow advantages

compared to competitive offerings resulting in greater

batch capacity and reduced filter change-outs.

Specifications

Materials of Construction

Filter Media & Support Layers Polypropylene

Capsule Body Polypropylene

Mini Ctg Cage, Core & End Caps Polypropylene

Capsule Vent/Drain O-rings See ordering guide

Operating Conditions

Maximum CapsuleOperating Pressure

75 psig

Maximum DifferentialPressure

Forward:

Capsules & Mini Ctgs.60 psid (4.1 bar) @

104°F (40°C)

Mini Ctgs.35 psid (2.4 bar) @

176°F (80°C)

Reverse: 35 psid (2.4 bar) @ 75°F (25°C)

RecommendedChange-outDifferential Pressure

35 psid (2.4 bar)

Maximum OperatingTemperature

Mini Cartridges - 175°F (80°C)

Capsules - 104°F (40°C) DO NOT INSITU

STEAM

Surface Area by Grade 2.5” length(ft2) 5” length (ft2)

020 (0.2 µm) 1.4 2.9

060 (0.6 µm) 1.5 3.2

120 (1.2 µm) 1.5 3.2

250 (2.5 µm) 1.5 3.2

500 (5.0 µm) 1.4 3.0

10C (10 µm) 0.9 1.9

* U.S. And Foreign Patents Pending ** Sealkleen® is a registered trademark of Pall Corporation

®

Fluid PurificationPolyPro XL®

Disposable Filter Capsules and Mini Cartridge Filters

Benefits

• MaxMedia™ construction for fast flow rates with

high contaminant retention

• Absolute retention ratings provide consistent

performance

• Sanitary capsule vent and drain valves ease use

• Steam sterilizable mini cartridges

• Manufactured in ISO 9001 certified facility

• Meets USP Class VI Biological Tests for Plastics

• Constructed with FDA 21 CFR listed materials

• Non-pyrogenic per USP Bacterial Endotoxins Test

(<0.25 EU/ml)

• Conductivity and Total Organic Carbon (TOC) -

Meets requirements of USP Purified Water after

flushing.

• Meets USP Particulates in Injectables limits,

non-fiber releasing filter per 21 CFR

• Individual Certificate of Quality

• Regulatory Support File (RSF) available

Page 14: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

Flow RatesThe following are typical water flow rates for PolyPro

XL capsules with 1 ½” sanitary flange connections or

in the mini cartridge configuration. Other end

connections will effect maximum flow rates (see table).

2.5 Inch Disposable Capsule With Sanitary Flange Flow @20°C

5 Inch Disposable Capsule With Sanitary Flange Flow @20°C

Consult a CUNO

representative for flow rates

using optional end

connections, refer to

LITTDPXLCFL, or visit

www.cuno.com.

Maximum Recommended Capsule Flow by End

Connection

End ConnectionMaximum

Recommended FlowRate (gpm)

Housing Pressure*Loss (psid)

1 12" Sanitary Flange 6.00 1.0

38" FNPT 6.00 1.0

½" Hose Barb 3.00 1.5

14" MNPT 1.50 2.4

Tapered Hose Barb 0.50 2.2

* At maximum recommended Flow Rate

2.5 Inch Mini Cartridge Flow @20°C

5 Inch Mini Cartridge Flow @20°C

2

0.0

0.5

1.0

1.5

2.0

2.5

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Fluid Flow (gpm)

Diff

eren

tial P

ress

ure

(psi

d)

020

060

120

250

500

10C

0.0

0.5

1.0

1.5

2.0

2.5

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Fluid Flow (gpm)

Diff

eren

tial P

ress

ure

(psi

d)

020

060120

250

500

10C

0.0

0.5

1.0

1.5

2.0

2.5

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Fluid Flow (gpm)

Diff

eren

tial P

ress

ure

(psi

d)

020

060

120

250

500

10C

0.0

0.5

1.0

1.5

2.0

2.5

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Fluid Flow (gpm)

Diff

eren

tial P

ress

ure

(psi

d)

020

060

120

250500

10C

PolyPro XLDisposable Capsule Filters

onnectionfor Water at 20 C

Flow Rates by End C

Fluid PurificationService Worldwide

Visit us at www.cuno.com

o

Page 15: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

Nominal Capsule Dimensions

Dimensions

(See Figure Below)

Nominal Length

(See Ordering Guide)

Length (inches) with EndConnections (See Ordering Guide)

A B C D E

Length (L)01 5 5 1

2 5 5 5 14

02 7 12 8 7 1

2 7 12 7 3

4

Diameter (D)01

302

Width to Vent(W)

012 3

402

Nominal Mini Cartridge Dimensions

Dimensions

(See Figure Below)2.5” Mini Cartridge 5” Mini Cartridge

Length (L) 3 18 5 1

2

Diameter (D) 3 ¼

3

W

L

D

FLOW

Flo

w

CartridgeEnd Cap

Inner Core& Outer Cage

SupportLayers

Mini Cartridge

PolyPro XL2 Layer Media

Inlet

VentValve

SupportLayers

DrainValve

Outlet

Capsule

PolyPro XL2 Layer Media

D

L

Page 16: PolyPro - John Brooks Company · 2018-05-17 · 2 PolyPro® XL Polypropylene Pleated Graded-Density Filter Cartridges Featuring MaxMedia™ Construction for Extended Filter Lifetime

© CUNO Incorporated, 2001 -ALL RIGHTS RESERVED LITCPPXLDM.0701

Fluid Purification

CunoIncorporated400 Research Parkway

Meriden, CT 06450, U.S.A.Tele: (800) 243-6894

(203) 237-5541Fax: (203) 238-8977

Service WorldwideCUNO Pacific Pty Ltd140 Sunnyholt Road

Blacktown, NSW 2148Australia

CUNO Filtration Asia Pte Ltd18 Tuas Link 1 (3 Floor)

Singapore 638597

rd

CUNO Europe SA19 Avenue de la Sablière

ZI

France

de la SablièreBP 81 - 94372 Sucy en Brie Cedex

CUNO SrlVia Zara, 38

20032 Cormano (Mi)Italy

CUNO GmbHWihl-Th-Römheld-Str. 32

55130 MainzGermany

CUNO K.K.Hodogaya Station

Building 6F1-7 Iwai-cho, Hodagaya-ku

Yokohama 240 Japan

CUNO Latina LtdaRua Amf Do Brasil 251

18120 Mairinque-SpBrazil

CUNO Ltd21 Woking Business Park

Albert DriveWoking, Surrey GU215JY

United Kingdom

Visit us at www.cuno.com

WARRANTYSeller warrants its equipment against defects in workmanship andmaterial for a period of 12 months from date of shipment from thefactory under normal use and service and otherwise when suchequipment is used in accordance with instructions furnished by Sellerand for purposes disclosed in writing at the time of purchase, if any.Any unauthorized alteration of modification of the equipment byBuyer will void this warranty. Seller’s liability under this warrantyshall be limited to the replacement or repair, F.O.B., point ofmanufacture, of any defective equipment or part which, having beenreturned to the factory, transportation charges prepaid, has beeninspected and determined by Seller to be defective. THISWARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHEREXPRESSED OR IMPLIED, AS TO DESCRIPTION, QUALITY,MERCHANTABILITY, FITNESS FOR ANY PARTICULARPURPOSE OR USE, OR ANY OTHER MATTER. Under nocircumstances shall Seller be liable to Buyer or any third party for anyloss of profits or other direct or indirect costs, expenses, losses orconsequential damages arising out of or as a result of any defects inor failure of its products or any part or parts thereof or arising out of oras a result of parts or components incorporated in Seller’s equipmentbut not supplied by the Seller.

Your Local CUNO Distributor is:

PolyPro XL Filter Capsule and Mini Cartridge Ordering Guide

CartridgeType

Grade

ConfigurationNominalLength

End ConnectionCapsule Vent O-ring

OptionPackaging

OptionCodeRating(µm)

PPG020 0.2

C = Capsule01 = 2 ½" A = 1 ½ " sanitary flange A = Silicone 01 = single pack

060 0.6 02 = 5" B = ½ " (14mm) hose barb B = Fluorocarbon 03 = 3 pack

120 1.2 C = ¼ " MNPT C = EPR 20 = 20 pack

250 2.5 D = 38 " FNPT

500 5.0 E = ¼ "- 516 "- 3

8 " tapered hose barb

10C 10

M = Mini Ctg01 = 2 ½"

A = Standard N = None 06 = 6 pack02 = 5"