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MD sustainable High Shrink
APR Webinar – April 2014
Polyphane Fit
Polyphane Fit Agenda
2
• Shrink technologies (MD vs. TD)
• Testing completed (CGD and ink Bleedinglabeling test)
• Polyphane Fit overview
The ultimate package
•
Transverse Direction Stretched Film
TD -Shrink technologies
Sleeve technologyTransverse Direction
Transverse Direction Stretched FilmPrinting
Sleeve technology
Shrink technologiesTD -
-Slitting
Sleeve technology
Shrink technologiesTD -
- Seaming machineSleeve technology
Shrink technologiesTD -
Inspection machine
Sleeve machineSleeve technology
Shrink technologiesTD -
Inspection machineSleeve machine
MD = Machine Direction
Roll Fed Printing Slitting
Sleeve technology
Shrink technologiesTD -
RFS = Roll Fed Shrink
MD advantages
Versatility
Higher speed
Lower cost
Applied with different labeling technologies in differentsites in LatAm, US and Europe
Run over 1 billion labels Label today brands like Slim Fast by Unilever, Zico by
Coca-Cola, Gatorade by PepsiCo, Main St. Coffee byGehl Foods, Batik by San Benedetto
Our customers run only our film 24/7
Polyphane FitThe Market Leader
Base on PolyolefinHalogen free
Lowest CO2 Footprint
Polyphane FitSustainable Shrink Film
Production Shipping transportLandPolyphane Fit based on PO whichrequire less energy in productioncompare with PET-G
Fewer shipping and transportingwhen using Polyphane Fitcompare with sleeves
Specific gravity of Polyphane Fit is 30% lower than PET-G
15
20
OPSPVCPET-G Polyphane Fit
25
40-50µ40-50µ
50µ
40µ
m2/
kgYi
eld
PET-G (40µ) consuming 300 tonsPolyphane Fit (40µ) consuming 210 tons
Saving 90 tons
Polyphane FitShrink Label in the worldLightestThe
Halogen freeLowest CO2 Footprint
Polyphane FitSustainable Shrink Film
Production Shipping transportLandPolyphane Fit based on PO whichrequire less energy in productioncompare with PET-G
Fewer shipping and transportingwhen using Polyphane Fitcompare with sleeves
Specific gravity of Polyphane Fit is 30% lower than PET-GRecyclabilityPolyphane Fit has density below water density
Halogen freeLowest CO2 Footprint
Polyphane FitSustainable Shrink Film
Recyclability
FIT
OPSPVC
PET-G
Polyphane Fit
PET FITFIT FIT
PETPETFITFIT PET
PETPET Sleeve
PET
Sleeve
SleevePETPETPETSleeve
Water Water
FIT
Business case 50 million container per year PET-G label cost 37.49$/1000labels Polyphane FIT label cost 28.30$/1000labels. cost saving 459,500$/year
Polyphane Fit – Superior Value
Case Study – Batik by
Case Study – Gatorade by
Polyphane FitTesting complete
Step 1 – Substrate Evaluation
Evaluate 40µ Polyphane Fit• Undecorated sleeve label substrate material by processing material
through the Critical Guidance Document
WashingWash and Rinse Water Photographs
Wash and Rinse WatersSettled Shaken
Total removed by sink/float, grams 233.87
Total calculated label, grams 235.38
Total of label removed, % 99.36%
Oven Test Evaluation0% Clumping for Control and Test
Estimated PPMApprox. Starting ppm = 16,988Approx. ppm after wash = 112
Approx. ppm after post-wash elutriation = < 50
Plaque Data
DescriptionL*
Averagea*
Averageb*
AverageHaze
Average
Control Bottle 88.08 -0.88 4.07 7.30
40µ Polyphane Fit 88.21 -0.75 3.40 9.54
The APR specifies that plaque sample meet the following parameters in comparisonto the control in order to be acceptable:A. L* >82 for all BlendsB. ∆b* and ∆a* <1.5C. Haze (Control not to exceed <9.5%, Test not to exceed >20%)
The test plaque samples are acceptable per the APR guidelines.
Conclusions
This study examines a shrink sleeve substrate material using theAPR’s Sleeve Label Substrate Protocol guidelines the followingconclusions were determined from testing.
The test label had a density close to 1.0 which allowed most of thelabel flakes to float and be collected during the Sink/Float step of theprotocol.
The label passes the specifications according to the APR’s SleeveLabel Critical Guidance Document.
Step 2 – Ink System Evaluations
28
Thank you for your time