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1 Oct 31 2005 Copyrighted - University of New Hampshire 1 Polymer Nanotechnology: Synthesis and Novel Applications Instructors Professor Yvon G. Durant Oct 31 2005 Copyrighted - University of New Hampshire 2 Pathways to Polymer Nanoparticles Nanofabrication Reactive molding in nano-templates Application of shear forces to spherical particles • Dispersion Polymerization Suspensions, Latices, Mini and Microemulsions • Assembly •Self and Directed • Application of surface and interfacial forces

Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Page 1: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 1

Polymer Nanotechnology:Synthesis and Novel Applications

Instructors

Professor Yvon G. Durant

Oct 31 2005 Copyrighted - University of New Hampshire 2

Pathways to Polymer Nanoparticles

• Nanofabrication

Reactive molding in nano-templates

Application of shear forces to spherical particles

• Dispersion Polymerization

Suspensions, Latices, Mini and Microemulsions

• Assembly

•Self and Directed

• Application of surface and interfacial forces

Page 2: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 3

The Effect of Subdividing Material

1

10

100

1000

10000

1 10 100 1000

Particle radius (nm)

Part

icle

sur

face

are

(sq

m/g

ram

)

Oct 31 2005 Copyrighted - University of New Hampshire 4

Utility of Polymer Nanoparticles Based on

Size, Geometry and Chemistry

• Coatings, adhesives, impact modifiers

• Medical diagnostics

• Drug delivery

• Magnetic particles

• Conductive particles

• Stimuli responsive particles

Page 3: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 5

Multiple Component Polymer Microparticles

Hemisphere morphology

Unsuccessful encapsulation

Core shell morphology

Successful encapsulation

Oct 31 2005 Copyrighted - University of New Hampshire 6

Characterization of Multiple Phase Particles• Internal structure (morphology)

Microscopy, thermal analysis

TEM

TEM0

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

0 20 40 60 80 100 120 140

Temperature (C)

d(C

p)/d

T (J

/g/C

/C)

Final25% conv50% conv67% conv83% convseed2nd Stage

DSC

Page 4: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 7

Objectives of This Workshop

• Introduce methods by which polymer nanoparticles are made

•Introduce methods by which these nanomaterialsare characterized

•Discuss applications of polymer nanoparticles

Oct 31 2005 Copyrighted - University of New Hampshire 8

Cationic Polymerization

M M+ +

, X + M , Xn n+1

H

CF3SO 3H +

n-1

H CF3SO 3

H +CF3SO 3

+

Initiation

Propagation

acid

Bishop Watson "Chemical Essays", 1789, LondonM. Deville Ann. Chem., 1839, 75,66

M. Berthelot Bull. Soc. Chim. Fr. 1866, 6, 294

Page 5: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Polymer Nanotechnology:Synthesis and Novel Applications

Polymer synthesis

Oct 31 2005 Copyrighted - University of New Hampshire 10

Conformation

FiberRandom coil

Page 6: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 11

Architecture

a linear polymer

Oct 31 2005 Copyrighted - University of New Hampshire 12

Crosslinking

Entanglement versus crosslink = physics versus chemistry

Page 7: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 13

Molecular weight- Number Average Molecular Weight

- Viscosity Molecular Weight

- Weight Average Molecular Weight

- Z-average Molecular Weight a=0.5 to 1Function of solvent

Oct 31 2005 Copyrighted - University of New Hampshire 14

Representation

Typically a log scale

Gaussian (bell) curveTypically on log scale

Typically linear

Page 8: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 15

2 major categories

• Chain growth

• Step growth

Oct 31 2005 Copyrighted - University of New Hampshire 16

Chain growth : Active centers

• Radical polymerization• Ionic polymerization

– Anionic– Cationic

• Coordination polymerization – Involves a catalytic center

• Polycondensation

Page 9: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 17

Addition / condensation

Oct 31 2005 Copyrighted - University of New Hampshire 18

Block copolymer architecture

diblock-copolymers

Tri block-copolymers

gradient-copolymers

Block-gradient -copolymers

Star block copolymer

Block pendant copolymer

Page 10: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 19

Radical polymerization

Radical generation

Initiation

PropagationTermination

Oct 31 2005 Copyrighted - University of New Hampshire 20

Polycondensation -1

Page 11: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 21

Polycondensation - 2

+

AnionicCationic

Ring OpeningRing opening metathesis

Living Polymerizations

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Oct 31 2005 Copyrighted - University of New Hampshire 23

Anionic Polymerization

R

R

Ph Ph Ph Ph

R

PhPh

Ph

R Li +

STYRENE

Li

Initiation

PropagationLi Li

Lewis Base

Lewis Base

(poor) electrophile

M M+ ++ M , Mtn n+1, MtM M+ ++ M , Mtn n+1, Mt

Counter ion (cation)Usually Li+, Na+, K+ or Cs+

Oct 31 2005 Copyrighted - University of New Hampshire 24

Anionic Polymerization

•carbanions are not short-lived species•carbanions are terminated by oxygen, water and many polar functionalities•carbanions are negatively charged•carbanions can be pyrophoric (beware!)•carbanions are tetrahedral (sp3 hybridized)•carbanions are very basic (conjugated acid : alkane). They can only beformed by reacting with a stronger base.

CH2 CH

R

OH- / H2O NH2- / NH3

styryl anion / ethyl benzenepKa

14 35 50 55

Bu- Li+ / BuH

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Oct 31 2005 Copyrighted - University of New Hampshire 25

Cationic Polymerization

M M+ +

, X + M , Xn n+1

H

CF3SO 3H +

n-1

H CF3SO 3

H +CF3SO 3

+

Initiation

Propagation

acid

Bishop Watson "Chemical Essays", 1789, LondonM. Deville Ann. Chem., 1839, 75,66

M. Berthelot Bull. Soc. Chim. Fr. 1866, 6, 294

Oct 31 2005 Copyrighted - University of New Hampshire 26

Ring Opening polymerization

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Oct 31 2005 Copyrighted - University of New Hampshire 27

Ring Opening Metathesis Polymerization

Oct 31 2005 Copyrighted - University of New Hampshire 28

Ring-Opening Polymerization

Wurtz 1879

- Ring Strain Controls the Polymerization (C2O best)

n

345678

ΔH(kJ/mol)

-113-105-212

-22-34

ΔS (J/K/mol)

-69-55-43-10-16-3

ΔG (kJ/mol)

-92.5-90-9+6-16-34

O

Na+OH- + HO CH2 CH2 O- Na+

O

CH2 CH2 O- Na+OCH2CH2HOetc...

CH2 CH2 On

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SFRPATRPRAFT

Living Radical PolymerizationControlled

Oct 31 2005 Copyrighted - University of New Hampshire 30

Pseudo living SFRP

+...

n

N

O

n+...

130°C

+C^

N

O^

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Oct 31 2005 Copyrighted - University of New Hampshire 31

Atom Transfer Radical Polymerization

IMn° + MeX IMnX + MeX = Br, Cl

Ru

PPh3ClCl

PPh3

PPh3N

N

CuN

NCl

Ni

N

N

Br

Sawamoto, 1995MMA

Matyjaszewski, 1995MMA, S

Teyssie, 1997MMA

C

Br

Me

H C

O

OBr

CCl4 CBr4

INITIATORS

CATALYSTS

Oct 31 2005 Copyrighted - University of New Hampshire 32

The Preparation of Well-Defined Water Soluble/Swellable (Co)Polymers by ATRP - K. Matyjaszewski

• Atom Transfer Radical Polymerization is one form of Controlled Radical Polymerization (CRP)

O O

I

O O

O

O

O

O

Br

IC^

O O

O

O

O

O

N N N N

Cu

N N N N

Cu

Br

n n...

• With ATRP one can control the architecture (blocks, stars, gradients, graft, dendrimers….)

• Fundamental mechanism : depletes termination

Page 17: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 33

ATRP - Recent improvements

• Mw/Mn=1.1• styrene, acrylates, methacrylates, acrylonitrile• 2-HEA, 2-HEMA, 2-(dimethylamino) ethyl methacrylate, N-(2-

hydroxypropyl)methacrylamide, methacrylic acid (from tBMA).

• Works in water• Works at 60 to 80°C• Suspension and emulsion

(use PEO/PE-PEO as stabilizers)

Oct 31 2005 Copyrighted - University of New Hampshire 34

+PhC

SR

S

I R°

R° + M RMn°

PhC

S

S

MnRRMn° +

PhC

S

S

MnR RMm°+ +Ph

CS

S

MmR RMn°

Reversible Addition Fragmentation Chain Transfer (RAFT)

1

2

3

45

0.01 eq

1 eq

1000 eq

ki

kp

ktr

ktr

Ctr = ktr/kp ~ 500Rizzardo, 1998

Not based on a persistent radical effect

Page 18: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 35

Reversible Addition Fragmentation Chain Transfer (RAFT)

The number of dead chains = IThe number of dormant chains = CS2Initial MW = MW0 Ctr

-1[MON][CTA]

Kinetics = Kinetics of conventionnalradical polymerization

Styrene/CS2 = 1000CS2/AIBN = 20

Ctr = 300Ctr = 30Ctr = 3

00.0020.0040.0060.008

0.010.012

0 50 100Time (hours)

[CS2

] (m

ol/l)

0

0.5

11.52

2.5

PDI

0100002000030000400005000060000

0 0.2 0.4

Conversion

Mn

(g/m

ol)

Oct 31 2005 Copyrighted - University of New Hampshire 36

Classes of biopolymers

• Nucleic acids– DNA/RNA

• Proteins– Fibrous

• Major structural material for animals– Globular

• Polysaccharides– Unbranched

• Major structural material for plants, insects and others– Branched

• Lipids

Page 19: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 37

Non-covalent forces dictate tertiary structure

Oct 31 2005 Copyrighted - University of New Hampshire 38

Dispersion Polymerization Methods to Create Polymer

Nanoparticles

Page 20: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 39

Single Component Polymer Particles

• Disperse polymer solution in water/surfactant

• Shear to create dispersed particles

Concern with particle size distribution

• Remove solvent while stabilizing particles

Concern with very viscous particles

• Internal particle uniformity depends on rate of

solvent removal

Oct 31 2005 Copyrighted - University of New Hampshire 40

Two Component Polymer Particles

Solvent

P1 P2

Phase separation during solvent removal

Page 21: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 41

Two Component Polymer ParticlesInternal particle structure depends upon

1. Interfacial energies (3 interfaces)

2. Rate of solvent removal

Oct 31 2005 Copyrighted - University of New Hampshire 42

Examples of Two Component Polymer Particles via Artificial Latex Process

Artificial latex particles of two immiscible polymers exhibit distinct morphologies and can provide a convenient model systemto study some aspects of particle morphology control.

Page 22: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 43

Reactive ProcessesGeneral Mechanisms for Particle Formation

• Nucleation within pre-formed dispersed phase

Suspension and emulsion (micelle) polymerizations

• Polymer precipitation from solution

Dispersion and emulsion (homogeneous nucleation) polymerizations

Oct 31 2005 Copyrighted - University of New Hampshire 44

Particle Size Ranges Achievable via Reactive Processing

1 mm 100μm 10μm 1μm 100 nm 10 nm 1 nm

SuspensionPolymerization

Emulsion Polymerization

Dispersion Polymerization

Page 23: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 45

Suspension Polymerization

WaterSurfactant

Monomer/PolymerInitiator, chain transfer agent, crosslinker

Oct 31 2005 Copyrighted - University of New Hampshire 46

Suspension Polymerization

• Stabilizers (surfactants) – often are water soluble polymers, e.g. PVOH, PVP. Added at ~0.1% of aqueous phase.

• Initiators (oil soluble), peroxides, azo compounds.

• High stirring rates required to create particles and to keep them suspended (Brownian motion insufficient).

• All organic phase ingredients must be added to monomer stream as there is no effective transport through aqueous phase.

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Oct 31 2005 Copyrighted - University of New Hampshire 47

Dispersion/Precipitation Polymerization

Organic SolventInitiator,Surfactant

MonomerChain transfer agent

Oct 31 2005 Copyrighted - University of New Hampshire 48

Dispersion/Precipitation Polymerization

Mechanism

• Early stage polymerization in solution to form low MW polymer chains

• Precipitation of polymer from solution to form particles

• Partition of monomer(s), initiator, CTA between solution and particle phases

• Adsorption of surfactant on particle surface

• Continued polymerization, occurring more and more in the particle phase

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Oct 31 2005 Copyrighted - University of New Hampshire 49

Dispersion/Precipitation Polymerization• Broad range of copolymers can be produced

• Choice of solvents (often mixtures with alcohols) is critical

• Use of continuous phase to transport reactants to particle phase

• Can do “second stage” processing to add second type of comonomer to create composite particles

• Decent particle size distribution control

Oct 31 2005 Copyrighted - University of New Hampshire 50

Emulsion Polymerization

WaterSurfactant

MonomerChain transfer agent, crosslinker

WaterInitiator

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Oct 31 2005 Copyrighted - University of New Hampshire 51

Emulsion Polymerization• Limited to free radical chemistry, but a wide range of

monomers can be used

• Water phase provides for low viscosity and very good heat removal – environmentally positive

• Latex particles are small enough to be effected by Brownian motion and thus stirring speeds can be low

• Mechanical stability is much better than than in other dispersion polymerization methods, but can be an issue

• Process is easily adapted to multi-stages to build composite particles with many morphologies

• Particle surfaces can be easily modified with reactive end groups

Oct 31 2005 Copyrighted - University of New Hampshire 52

Emulsion PolymerizationMechanism

• Add water and surfactant to reactor

• Add water insoluble monomer, CTA, crosslinker, etc. to form emulsified droplets (10-50 micron)

• Add water soluble initiator to start reaction

• Micellar or or precipitation (called homogeneous) polymerization to nucleate particles

• Particles grow by continued adsorption of monomers and conversion into polymer

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Oct 31 2005 Copyrighted - University of New Hampshire 53

MM

M

M

RMn•

RMn•

M+R•→RM1•

M

M

M

M

M

MM

M

M

RMn•

MM

M

M

RMn•

MM

M

M

RMn•

MM

M

M

RMn•RM1•+M→RM2•entry

RMZ•

I→2R•

RMn•

RM•+RM•→RMMRM

seed latex particle

surfactant molecule

M

monomer feed

I

I

I

I

I

I

Initiatoraddition

Second Stage Emulsion Polymerization

Oct 31 2005 Copyrighted - University of New Hampshire 54

Emulsion Polymerization

Characteristic features of latex particles

• Single component particles are spherical when made in a one step process

• Small enough to generally avoid settling/creaming because of Brownian motion

• Small size leads to potentially high latex viscosity at solids contents exceeding 40-50%

• Functional polymers can be located at particle surface

Page 28: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 55

Emulsion PolymerizationMicellar Mechanism

• Surfactant in excess of CMC forms aggregates of molecules with oily ends in center and hydrophilic ends towards water

• Monomer diffuses to micelles to concentrate in the center

• Free radicals diffuse through the water and penetrate the micelles to create a latex particle

• These new particles grow in size by absorbing monomer transported through the water. Surfactant adsorbs on growing surfaces to stabilize the particles

• Particle size and number dependent on surfactant level, initiator level and temperature

Oct 31 2005 Copyrighted - University of New Hampshire 56

Emulsion Polymerization

Homogeneous Nucleation Mechanism

• Oligomeric radicals form in the aqueous phase and grow until they precipitate to form a new particle

• New particles absorb monomers, adsorb surfactant, and are penetrated by initiator radicals

• New oligomer radicals produced in water phase either adsorb onto existing particles or precipitate to form new particles

• New particle formation continues until all new oligomer radicals adsorb onto existing particles

Page 29: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 57

Multiple Stage Processing via Polymerization

• Build upon the structure of the precursor particle by adding another polymer to it

• Polymerize the two (or more) polymers in separate processes and locations. Blend the two, effecting particle interactions leading to a single, more complicated particle. Particle “engulfment” technology has been demonstrated

• Alternatively, can add the “second stage” as a monomer and create the composite particle by in-situ polymerization

• Second stage polymerization is commonly practiced and requires phase separation to occur within the primary (seed) particles

Oct 31 2005 Copyrighted - University of New Hampshire 58

Second Stage Emulsion Polymerization

MM

M

M

M

M

M

M

M

MM

M

M MM

M

M

MM

M

M

MM

M

M

M

seed latex particle

surfactant molecule

M

monomer feed

M

M

M

M

M

Page 30: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 59

MM

M

M

RMn•

RMn•

M+R•→RM1•

M

M

M

M

M

MM

M

M

RMn•

MM

M

M

RMn•

MM

M

M

RMn•

MM

M

M

RMn•RM1•+M→RM2•entry

RMZ•

I→2R•

RMn•

RM•+RM•→RMMRM

seed latex particle

surfactant molecule

M

monomer feed

I

I

I

I

I

I

Initiatoraddition

Second Stage Emulsion Polymerization

Oct 31 2005 Copyrighted - University of New Hampshire 60

CondenserSeed Latex

Surfactant

Water

Monomer

Initiator

Batch Reaction

Page 31: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 61

Condenser

Seed

Some Surfactant

Some Water

Some Monomer

Monomer

Surfactant

WaterInitiator

Water

Semi-Batch Reaction

Oct 31 2005 Copyrighted - University of New Hampshire 62

P1 P2

2ΦPolymerizationPathways

Semi-batch

batch

M2Phase Diagram

Page 32: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 63

Core-Shell

InvertedCore-Shell

Sandwich - likeAcorn - likeEye-Ball - like

Moon - like1st quarter

Moon - like3rd quarter

Core-ShellOctopus - like

Occlusion orSalami - likeRaspberry - like

THERMODYNAMIC CONTROL KINETIC CONTROL

Two Component Particles – Morphological Options

Multiple Component Polymer Nanoparticles

Oct 31 2005 Copyrighted - University of New Hampshire 64

Batch reaction Semibatch reaction

System: P(MA-co-MMA) seed, PS second stage. All conditions are identical except mode of addition of monomer, batch vs. semibatch.

Sensitivity of Particle Morphology Control

Page 33: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 65

Latex Particle Morphologies: Fully Consolidated Particles

Oct 31 2005 Copyrighted - University of New Hampshire 66

Latex Particle Morphologies: Partially consolidated

Page 34: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 67

Latex Particle Morphologies: Occluded morphologies (not consolidated)

Oct 31 2005 Copyrighted - University of New Hampshire 68

Latex Particle Morphologies: No apparent morphology??

This represents a composite particle in which contrast between the phases should be apparent in TEM (by selectively staining one phase with Ruthenium). No obvious morphology is observed!?

Page 35: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Polymer Nanotechnology:Synthesis and Novel Applications

Polymer Synthesis III

Oct 31 2005 Copyrighted - University of New Hampshire 70

Miniemulsion Polymerization

http://www.mpikg-golm.mpg.de/kc/landfester/

Page 36: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 71

• Create a meta-stable emulsion of the monomer(s).• Use 2 key elements :

– High shear source to break large droplets• Sonicator• Microfluidizer• Homogeneizer

– Use a water insoluble molecule to stabilize the particle• Sometimes called cosurfactant (missleading)• Hexadecane, Eicosane, polymer, macromonomer, macroinitiator,

CTA, ...

Miniemulsion Polymerization

Oct 31 2005 Copyrighted - University of New Hampshire 72

Monomer(s)Stabilizer

WaterSurfactant(s)

No stabilizer

With stabilizer

Miniemulsion stability

Page 37: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 73

Particle size control

K. Landfester, N. Bechthold, F. Tiarks, and M. Antonietti, Miniemulsion Polymerization with Cationic and Nonionic Surfactants: A Very Efficient Use of Surfactants for Heterophase Polymerization. Macromolecules 1999, 32, 2679.

Oct 31 2005 Copyrighted - University of New Hampshire 74

Mini to micro emulsion

K. Landfester, Recent Developments in Miniemulsions - Formation and Stability Mechanisms. Macromol. Symp. 2000, 150, 171.

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Oct 31 2005 Copyrighted - University of New Hampshire 75

Microemulsion

Recipe MJB-10: microemulsion (seed)Water 82.84%NaHCO3 0.043%Na2O5S2 0.011%SDS 8.27%KPS 0.17%Styrene 8.67%Water, Salts, SDS, stirred, degassed. Add

20% of styrene. Heat. When at 80C, add KPS. Let react for 20 minutes. Start feeding with styrene, over 2 hours. 30 minutes of Post polymerization.

SCexp = 15.1% Conversion = 77.47%Size = CHDF:

Dv = 35.5 nm, Dn = 33.2 nmNanotrac:

Dv = 36.8 nm, Dn = 25.13 nm

MJB10 MJB21

108nm33nm

Oct 31 2005 Copyrighted - University of New Hampshire 76

Encapsulation of magnetite in polymer particles by miniemulsion

Page 39: Polymer Nanotechnology: Synthesis and Novel Applications IAnano... · 2009. 2. 21. · Single Component Polymer Particles • Disperse polymer solution in water/surfactant • Shear

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Oct 31 2005 Copyrighted - University of New Hampshire 77

80

90

100

110

120

130

140

0 60 120 180 240 300 360 420 480 540 600

Time (min.)

Tem

pera

ture

(°C

)

80

90

100

110

120

130

140

0 60 120 180 240 300 360 420 480 540 600

Time (min.)

Tem

pera

ture

(°C

)

TRM-031b TRM-031cMn (g/mole) 21312 34987Mw (g/mole) 32815 56720Mw/Mn 1.54 1.62Conversion 0.845 0.71Mn (g/mole) (theoretical f=1.3) 33540 52227.6Polymerization time (h:min) 7:26 6:52Polymerization Temperature (°C) 132 129Polymerization Pressure (Atm) 3 3PD (nm) before polymerization 208 423PD (nm) after polymerization 287 526Coagulum none highInitial monomer content (%) 31 22.2Final Solid Content (%) 26.4 19.4Tg (°C) (DSC) 43.7Tg (°C) (calculated for blend) 43.7Sty/BA 49-51Block ratio (block/precursor) 1.84

TRM031b

TRM031c

Comp.Potassium Myricyl Sulfate (pphm 2di-octyl sulfosuccinate (pphm) 2Eciosane (pphm) 3OH-TEMPO/tBHP (mole/mole) 1.30

Block copolymer direct from miniemulsion

Oct 31 2005 Copyrighted - University of New Hampshire 78

Block copolymer

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1000100001000001000000Molecular weight (g/mole)

dwt/d

LogM

0

10

20

30

40

50

60

70

80

90

100

cum

ulat

ive

(%)

PS-b-P(S-BA) Mn=34987 Mw/Mn=1.62PS block Mn=21312 Mw/Mn=1.54PS-b-P(S-BA) cum.PS block cum.

TRM031

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Oct 31 2005 Copyrighted - University of New Hampshire 79

AFM

Block copolymer spin cast from THF, 8000rpm, 20 sec

Oct 31 2005 Copyrighted - University of New Hampshire 80

Self Assembly

• Lipids• PGlu – PLeu• UNH tri-block

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Oct 31 2005 Copyrighted - University of New Hampshire 81

Liposomes

Lipid bilayer Liposomehttp://www.avantilipids.com/PreparationOfLiposomes.html

Oct 31 2005 Copyrighted - University of New Hampshire 82

Self assembly of Liposome

Multi Lamellar Vesicles

Photo courtesy of FEI Company Japan Ltd.)

Small Unilamellar

Vesicles

Large Unilamellar Vesicles : LUV

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Oct 31 2005 Copyrighted - University of New Hampshire 83

Self Assembly

• PGlu - PLeu

Oct 31 2005 Copyrighted - University of New Hampshire 84

Synthetic Scheme

HNO

O

O

MeO2C

NH3 + H2NN

O

H

CO2Me

HnCO2 CO2

HNO

O

O

H+H2O

n

H2NN

O

CO2Me

H

O

N HH

m

n

H2NN

O

CO2H

H

O

N HH

m

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Oct 31 2005 Copyrighted - University of New Hampshire 85

Self-assembly in water

water soluble PGlu

water insoluble PLeu

lamellar structures

rods

micelles

Oct 31 2005 Copyrighted - University of New Hampshire 86

Self Assembly Process (L = 12, G = 35)

transferto water

20 oC

diafiltration crystallization

Dh (nm) 28 18 18

2*Rg (nm) - 9 9

Mw (g/mol) 620 000 320 000 320 000

%α-helix < 5 < 5 85

Crystallinity No No Yes

Rh : QELS, Rg : Zimm plot, Mw : FFF-LS, %α-helix CD at pH = 8Crystallinity : RX

NMP

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Oct 31 2005 Copyrighted - University of New Hampshire 87

Nanoparticles

Leu : Glu = 300 :100 Leu : Glu = 80 : 80 Leu :Glu = 12 : 35

Nagg = 80 000

Nagg = 50

Nagg = 1000dh = 310 nm

500 nm

dh = 45 nm

dh = 19 nm

Oct 31 2005 Copyrighted - University of New Hampshire 88

Morphology of the Nanoparticle

-1.50E+04

-1.00E+04

-5.00E+03

0.00E+00

5.00E+03

1.00E+04

195 205 215 225 235 245

Wavelength (nm)

[] d

eg c

m2 m

ol-1

⇒ Hexagonal platelets containing a central core of crystallized PLeu and layers of PGlu on top and bottom

CD at pH = 8red = Pglublue = NPs

0

20

40

60

80

100

120

140

160

inte

nsité

diffr

acté

e

teta

d = 1.32 nm

T2 Leu = 15 μsT2 Glu = 8 msT2 HS PGlu = 150 ms

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Oct 31 2005 Copyrighted - University of New Hampshire 89

Aggregation Number versus L/G composition

0

50

100

150

200

250

0 5 10 15 20 25

NLeu2/NGlu

0.8

N agg

4

56

78

9

1011

12

R g

12/7012/50

12/4012/35

12/2115/35

15/3012/18

18/35 20/40

Zhulina et al Nagg α NLeu2/NGlu

0.8

Forster et al Nagg α NLeu2/NGlu

Oct 31 2005 Copyrighted - University of New Hampshire 90

insulin

1. Self Assembly

UNH POLYMER

water

50-150 nm

100 nm 10-7 m

UNH polymer self assembly

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Oct 31 2005 Copyrighted - University of New Hampshire 91

Electronic Microscopy

FMC xxxx

160nm

FMC xxx

100nm

FMC xx

300nm

140nm

FMC x130nm

Linear Triblock

Branched Triblock

Oct 31 2005 Copyrighted - University of New Hampshire 92

Directed Assembly

• Lipids

• Branched tri-block

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Oct 31 2005 Copyrighted - University of New Hampshire 93

Vent

Sample injection

Sample reservoir loop

Membrane filter holder

Water bath

Collect liposome

Directed assembly : extrusion

High pressure N2 tank

•Operates above Tc•Membrane pore size control vesicle size•Multiple extrusion (typically 5 passes)•Good reproducibility•Can operate at up to 10 bar (typically 4)•“Wide” range of LUV

Oct 31 2005 Copyrighted - University of New Hampshire 94

DPPC liposome size distribution after extrusion through a 400 nmpolycarbonate membrane filter.

Negatively-stained TEM

400 nm

Can be VERY monodispersed

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Oct 31 2005 Copyrighted - University of New Hampshire 95

Branched-tri-block copolymer

OHO

O

NH2

O

O

NH2

OHO

O

NH

O

O

NH2

OH15

OHOH

OH

O

O

NH

O

O

NH2

O15 OH

OH

O

O

NH

O

O

NH2

O15 OH

OHO

O

O

O

O

O

NH

O

O

NH2

O15O

O

OH

O

O

OH

40

40

OO

O

OO

O

O

O

O

NH

O

O

NH2

O15O

O

O

O

O

O

40

40

O

A

O

O

A

O

H

H10

10

O OO

O

O

OH

O

O

NH

O

O

NH2

O O

O

O

O

O

O

40

40

O

A

O

O

A

O

H10

10

15

+

+ 40

(1:1)A=H, glycolic acidA=Me, lactic acid

A=H, glycolic acidA=Me, lactic acid

stannous octoate

dry THF

stannous octoate, dry THF

Oct 31 2005 Copyrighted - University of New Hampshire 96

Directed assembly

50 nm

High pressure

Membrane filterConnected to vacuum

Organic phase

Membrane filter

Membrane filter

Membrane filterAqueous phase

OH-

OH-

OH-

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Oct 31 2005 Copyrighted - University of New Hampshire 97

Characterization of Particle Size and Distribution of

Polymer Micro- and Nanoparticles

Oct 31 2005 Copyrighted - University of New Hampshire 98

SEM of Dried Polystyrene Latex Particles

Particle Concentration in

Dispersion:

1,000,000,000

000,000

Particles Per

Liter

The Challenge – How to Obtain Reliable Data?

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Oct 31 2005 Copyrighted - University of New Hampshire 99

Basic Considerations

• Obtaining a “representative” sample

Settling, contamination, coagulum

• Individual vs “agglomerate” size

Colloidal stability

• Particle shape

Microscopy needed to determine non-spherical shapes

Oct 31 2005 Copyrighted - University of New Hampshire 100

∑∑dn = ∑ ni di / ∑ ni

dw = ∑ ni di4 / ∑ ni di

3 = ∑ wi di / ∑ wi

Particle Diameter Averages

Dispersion Index = Weight Average/Number Average

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Oct 31 2005 Copyrighted - University of New Hampshire 101

System di(nm) ni dn(nm) dw(nm) DI

A 400 100 470 1890 2.7

1000 10

2000 1

B 100 10 550 999 1.8

1000 10

C 100 100 100 100 1.0

Example Distributions

Oct 31 2005 Copyrighted - University of New Hampshire 102

Basic Methods and Size Ranges

Methods

• Microscopy (light, electron [SEM, TEM])

• Light scattering

• Particle movement (e.g. sedimentation)

Size ranges

Diameter > ~ 1 micron

100 nm < Diameter < 1 micron

Diameter < 100 nm

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Oct 31 2005 Copyrighted - University of New Hampshire 103

Useful Methods – Practical Size Ranges

Credit: E.A. Collins in “Emulsion Polymerization and Emulsion Polymers”

Oct 31 2005 Copyrighted - University of New Hampshire 104

∑∑

Useful Methods – Practical Size Ranges

Credit: E.A. Collins in “Emulsion

Polymerization and Emulsion Polymers”

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Oct 31 2005 Copyrighted - University of New Hampshire 105

Microscopy Techniques

• Light and Electron Microscopy (TEM and SEM)

• Concentration effects (touching particles difficult to observe accurately

• Particle damage in beam

• Counting to obtain good size measurements

Oct 31 2005 Copyrighted - University of New Hampshire 106

Microscopy Data

TEM

SEM AFM

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Oct 31 2005 Copyrighted - University of New Hampshire 107

Light Scattering Techniques

• Classical (Rayleigh) light scattering

Static measurement of scattered light Makes use of Mie scattering theory

• Quasi-Elastic (or dynamic) light scattering (QELS, DLS)

Measures time dependent fluctuations in scattered light intensity. Relates this to the diffusion coefficient of the particles

Oct 31 2005 Copyrighted - University of New Hampshire 108

Static Light Scattering (SLS)Example of Turbidity

φφφ

Light Scattering Behavior Non-Interacting Spherical Particles

α = π d / λmm = n / n0

λm is wavelength of light in mediumn is refractive index of particle

n0 is refractive index of medium

I / I0 = f ( θ, m, d, λ)I is the light intensity measured at

angle of θ (180 degrees)

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Oct 31 2005 Copyrighted - University of New Hampshire 109

Dynamic Light Scattering

Nanotrack™ Ultrafine Particle Analyzer

Oct 31 2005 Copyrighted - University of New Hampshire 110

Dynamic Light Scattering

• Particle movement by Brownian motion

• Time and frequency fluctuations of scattered light

• Allows the determination of the diffusion coefficient of the particles

D = k T / (3π η d)

• Use of Stokes-Einstein equation to obtain particle size

• Autocorrelation function allows for size distributions

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Oct 31 2005 Copyrighted - University of New Hampshire 111

Techniques That Rely on Particle Movement

• Disk Centrifugation

• Analytical Ultracentrifugation

• Hydrodynamic Chromatography

• Field Flow Fractionation

Oct 31 2005 Copyrighted - University of New Hampshire 112

Disk Centrifugation

Brookhaven Instruments BI-XDC

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Oct 31 2005 Copyrighted - University of New Hampshire 113

Disk Centrifugation

Stokes Law t = [k η ln (rd / ri)] / {ω2 (Δρ) d2}

where ω = RPM and η = viscosity

• Measure the time for particle front to move across the spinning disk

• 10 nm < d < 10μm range

• Yields particle size distributions

Oct 31 2005 Copyrighted - University of New Hampshire 114

Analytical Ultracentrifugation

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Oct 31 2005 Copyrighted - University of New Hampshire 115

Analytical Ultracentrifugation

After J. L. Cole (Merck) and J. C. Hansen (Univ. of Texas)

Oct 31 2005 Copyrighted - University of New Hampshire 116

Analytical Ultracentrifugation

6.0 6.4 6.8 7.20.0

0.4

0.8

1.2

r (cm)

A23

0

Sedimentation Velocity ProfileCourtesy of Thomas Laue, Univ. of New Hampshire

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Oct 31 2005 Copyrighted - University of New Hampshire 117

Capillary Hydrodynamic Fractionation

Oct 31 2005 Copyrighted - University of New Hampshire 118

Velocity distributionFLO

W

Laminar flow through a capillary tube

Capillary Hydrodynamic Fractionation (CHDF)

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Oct 31 2005 Copyrighted - University of New Hampshire 119

83 nm PS standard

Capillary Hydrodynamic Fractionation

Oct 31 2005 Copyrighted - University of New Hampshire 120

Credit: E.A. Collins in “Emulsion Polymerization and Emulsion Polymers”

Field Flow Fractionation

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Oct 31 2005 Copyrighted - University of New Hampshire 121

Comparative Data from Different Methods

Credit: E.A. Collins in “Emulsion Polymerization and Emulsion Polymers”

Data from Koehler and Provder, ACS Symp. Ser. No.332, 1987, p 231-239

Oct 31 2005 Copyrighted - University of New Hampshire 122

Credit: E.A. Collins in “Emulsion Polymerization and Emulsion Polymers”

Comparative Data from Different Methods

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Oct 31 2005 Copyrighted - University of New Hampshire 123

Characterization of Surface Composition of

Polymer Micro- and Nanoparticles

Oct 31 2005 Copyrighted - University of New Hampshire 124

Scanning Electron Microscope

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Oct 31 2005 Copyrighted - University of New Hampshire 125

Scanning Electron Microscope

Rutherford scattering (a): ejected electron (b), emitted x-ray photon (c)

Backscattered electron, secondary electron, x-ray

Oct 31 2005 Copyrighted - University of New Hampshire 126

Energy Dispersive X-Ray Spectroscopy

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Oct 31 2005 Copyrighted - University of New Hampshire 127

Surfactant Titration

Titration of the composite latex with a specific surfactant such as Sodium Dodecyl Sulfate (SDS) is a simple technique offering reliable information regarding the composition of the particle surface. The technique consists of measuring the specific adsorption surface area of a given surfactant on the composite particle with the Marontechnique. Comparison of this specific area with the one of thatsurfactant onto the pure material (the one each phase is made of) will describe on much of a given phase is present at the particle surface. For example if one makes a polystyrene (PS) / polymethymethacrylate (PMMA) composite particle and finds a specific area of ~100 Å2 per molecule of SDS, then one can conclude that PMMA covers the entire particle. This implies previous knowledge that the specific area of SDS on PMMA is 100 Å2 and 45 Å2 on PS.

Oct 31 2005 Copyrighted - University of New Hampshire 128

Polystyrene PMMA

Surfactant Distribution on Composite Particle

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Oct 31 2005 Copyrighted - University of New Hampshire 129

EQMORPH Adsorption Isotherms for SDS from Szyszkowski-Gibbs treatment

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

cw/cmc

frac

tiona

l cov

erag

e

PS or PEHA

PMMA

PMA

PBMA

PBA

Pvac or PEA

PBd

PAN

Oct 31 2005 Copyrighted - University of New Hampshire 130

y = -0.0067x + 0.0148R2 = 0.9726

0.000

0.002

0.004

0.006

0.008

0.010

0.012

0.014

0.016

0.0 0.2 0.4 0.6 0.8 1.0

Weight Fraction of MMA in Monomer Feed

1/A s

(mol

ecul

e/A

2 )

Surfactant Adsorption on Composite Latex Particles

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Oct 31 2005 Copyrighted - University of New Hampshire 131

=

Atomic Force Microscopy (AFM)

Oct 31 2005 Copyrighted - University of New Hampshire 132

Phase contrast

1 x 1 µm simultaneous topography (left) and elasticity (right) images of bovine serum albumen on silicon

AFM Tips

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Oct 31 2005 Copyrighted - University of New Hampshire 133

“Height” Image “Phase Contrast”Image

AFM Tapping Mode Analysis of Polymer Particles

Oct 31 2005 Copyrighted - University of New Hampshire 134

Isothermal Titration Calorimetry

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Oct 31 2005 Copyrighted - University of New Hampshire 135

ITC

Oct 31 2005 Copyrighted - University of New Hampshire 136

Characterization of the Internal Structure of Polymer

Micro- and Nanoparticles

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Oct 31 2005 Copyrighted - University of New Hampshire 137

Useful Methods to Determine Internal Particle Morphology

• Transmission Electron Microscopy (TEM)

• Differential Scanning Calorimetry (DSC)

• Scanning Transmission X-Ray Microscopy (STXM)

Oct 31 2005 Copyrighted - University of New Hampshire 138

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Oct 31 2005 Copyrighted - University of New Hampshire 139

Magnetic Lens Arrangement in the TEM

Oct 31 2005 Copyrighted - University of New Hampshire 140

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Oct 31 2005 Copyrighted - University of New Hampshire 141

Transmission Electron Microscopy

Oct 31 2005 Copyrighted - University of New Hampshire 142

This is the hard part…TEM:1. Embedding ?

• Choice of matrix ?• Cure ?• Dry ?

2. Rough cutting3. Microtoming

• Microtoming• Cryomicrotoming• Freeze fracture

4. Staining, contrasting, shadowing5. Sample transfer to Cu grid

• Colloid membrane ?SEM:

Stem attachmentCoating with conductor (Au, C, …) typically by electron sputtering

Sample preparation

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Oct 31 2005 Copyrighted - University of New Hampshire 143

Examples of Potential Problems with Contrast Staining

Sample C was unstained. Sample D was over stained

Oct 31 2005 Copyrighted - University of New Hampshire 144

Thermal Analysis Techniques

• Differential Scanning Calorimetry (DSC) , especially modulated temperature - for particles and films

• Dynamic Mechanical Analysis (DMA) for films

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Oct 31 2005 Copyrighted - University of New Hampshire 145

DMADSC

Oct 31 2005 Copyrighted - University of New Hampshire 146

Figure 2 DSC trace for an acrylic copolymer seed andpolystyrene composite latex.

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Oct 31 2005 Copyrighted - University of New Hampshire 147

00.0020.0040.0060.0080.01

0.0120.0140.0160.0180.02

0 15 30 45 60 75 90 105 120 135 150

Temperature (C)

Der

ivat

ive

Cp

(Jj/g

/C/C

)

Ramp 1Ramp 1newneat seedneat P2 PMMA

Example of DSC Data for Composite Latex Particles

Oct 31 2005 Copyrighted - University of New Hampshire 148

UNH Latex Morphology Industrial Consortium Advisory Board Meeting – June 3, 2004

DSC results for Various Particle Morphologies

Large domains,well phase separated polymers

very small domains, well phase separated polymers

Gradient Phase,partially phase separated polymers,

0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0 20 40 60 80 100 120 140

Temperature (C)

d(C

p)/d

T

Solution, non-phase separated polymers,

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Oct 31 2005 Copyrighted - University of New Hampshire 149

Modulated Temperature DSC Data as a Function of Extent of Reaction

0

0.005

0.01

0.015

0.02

0.025

0.03

0 20 40 60 80 100 120 140 160

Temperature (C)

d(C

p)/d

T (J

/g/C

/C)

Seed25% conv50% conv67% conv83% convfinal (95%)2nd stage

Oct 31 2005 Copyrighted - University of New Hampshire 150

TEM Results

All acrylic (polar) seed latex

Second stage styrene monomer added slowly

After 50% mono-mer add

After 100% mono-mer add

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Polymer Nanotechnology:Example of Applications

Waterborne Paints

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Oct 31 2005 Copyrighted - University of New Hampshire 153

Film FormationWaterborne Latex Coating

Evaporation of water

Increasing concentration, packing of latex particles

Particle deformation

Particle coalescence and interdiffusion of polymer chains

Solventborne Coating

Evaporation of organic solvent (VOC)Dispersed

polymer particles

Polymer molecules in solution

Final Polymer Film on a Substrate

Oct 31 2005 Copyrighted - University of New Hampshire 154

Traffic paint background

• Prior to April 1995, EPA standards – VOC<450g/l• After VOC<150g/l.• Current 100% acrylic WB paints have VOC’s between 98

and 120 g/l.• Fast dry contain 149 g/l Methanol• NHDOT current requirement

– 100% acrylic– No minimum binder content

Polymer binder, swollen with solvent and coalescing agents

inorganic pigment

filler

water Wet paint Dry paint

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Oct 31 2005 Copyrighted - University of New Hampshire 155

Wear resistance improvement• Estimated service life by class (median lifetimes in days) 1990 report

• NA - Not Available, OGAFC - Open-graded asphaltic concrete, * - Data may not be reliable due to snowplow damage, DGAFC - Dense-graded asphaltic concrete, PCC - Portland cement concrete

Arizona Florida Pennsylvania OGAFC PCC DGAFC OGAFC DGAFC PCC Alkyd--White 163 >900 >900 101 341 390 Alkyd--Yellow 293 >900 >900 173 258 284 Chloro Rubber--White 478 >900 >900 255 444 470 Chloro Rubber--Yellow 159 >900 368 83 389 470 Water-base--White >703 >900 >900 >900 505 823 Water-base--Yellow >765 >900 >900 >900 474 684 Solv. Borne Epoxy--White 755 >900 >900 436 >1100 >1100Solv. Borne Epoxy--Yellow >900 >900 >900 400 >1100 >1100Urethane--White 883 >900 >900 577 630 >1100Urethane--Yellow 617 >900 >900 607 578 >1100Thermoplastic--White >900 >900 >900 824 >1100 413* Thermoplastic--Yellow >900 >900 >900 420 >1100 354* Cold Plastic--White >900 >900 >900 377 386 >1100Cold Plastic--Yellow >765 >900 >803 625 298 365 Foil Tape--White >900 >900 >900 >900 NA NA Foil Tape--Yellow >900 >900 >900 >836 NA NA

25% increase

Oct 31 2005 Copyrighted - University of New Hampshire 156

Wear resistance improvement

• Hybrid technology• Combine properties of PU and water base acrylics

– Wear resistance properties of urethanes– Cost of acrylics

• Binder can be prepared by miniemulsion polymerization

advanced polymer binder

PolyUrethane shell

Polyacrylate coreConventional polymer binder

Polyacrylate

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Application

Oct 31 2005 Copyrighted - University of New Hampshire 158

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Drug release

Oct 31 2005 Copyrighted - University of New Hampshire 160

Release Concept “In Vivo” Vs. “In Vitro”

In-vivo In-vitro

Permeation enhancer

Peptide flux

Peptide

LiposomeNature membrane

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Trigger strategy (in vitro)

PEPTIDE

PEPTIDE

TRIGGER

PEPTIDE

PEPTIDERELEASE STUDY

Oct 31 2005 Copyrighted - University of New Hampshire 162

Release study strategy

37 oC

buffer

1. Take 0.5 ml sample out periodically

2. Centrifugal extraction

3. filtration (MWCO 10 K/50K)

FLD

"blank' release

0

20

40

60

80

100

120

140

160

0 5 10 15 20 25 30 35 40

Time (hr)

Adj

uste

d Fl

uore

scen

ce

37C

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Transmembrane transport mechanism of insulin with excipient triggering

Phase I Phase II Phase III

CPE-215 molecules

Liposome

T=0

Low insulin leak rate High insulin leak rate Medium insulin leak rate Low insulin leak rate

Defect

Release at 37C with cholesterol

0

0.001

0.002

0.003

0.004

0.005

0.006

0 5 10 15 20 25 30 35 40 45 50 55

Time (hour)

Con

cent

ratio

n (m

g/m

l)

Blank

1XCPE&CSO

1XCPE&CSO+B-

Phase I Phase IIPhase III

flux

Drug delivery

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Oral Delivery of ProteinsNumerous barriers

- Stomach (pH ~ 3)

- Intestine (pH ~ 6.8 -7.4)

=> Use of an enteric coating

Oct 31 2005 Copyrighted - University of New Hampshire 166

Oral Delivery of Proteins

Enzyme : trypsin, chymotrypsin, pepsin, carboxypeptidase, lipase, amylase,sucrase, maltase, lactase

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Oral Delivery of Proteins

Mucus : Hydrophobic, viscous, pH ~ 5Size issues

80 nm700 nm

Paracellular transport through tight junctions (< 1 nm)

Intracellular transport

Oct 31 2005 Copyrighted - University of New Hampshire 168

Oral Delivery of Proteins

Large series of digestive proteins : - Efflux proteins- Cytochroms- Proteases

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Oral Delivery of InsulinEncapsulation of insulin in a vesicle (= nanobag)

- made of biocompatible constituents - can be encapsulated in an enteric coating- have an hydrophobic external layer (mucus is hydrophobic)- have a small size (~ 100 nm)- can release the bioactive drug- can be used for all kind of biologically active macromolecules

What are the properties of these vesicles ?

insulin

1. Self Assembly

UNH POLYMER

water

50-150 nm

100 nm 10-7 m

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insulin

1. Self Assembly

water

2. Microencapsulation

UNH POLYMER

2. Microencapsulation

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2. Microencapsulation

www.unh.edu/pnl

3. Administration3. Administration2. Microencapsulation3. Administration

Microencapsulation in gastroresistant capsule

(Eudragit)

www.unh.edu/pnl

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3. Administration3. Administration

Dissolution of the gastroresistant coatingRelease of the nanoparticles

www.unh.edu/pnl

3. Administration

www.unh.edu/pnl

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3. Administration

Nanoparticles are internalized, degraded and release insulin

insulin

insulininsulin

Oct 31 2005 Copyrighted - University of New Hampshire 178

How to make vesicles ?- Use phospholipids to make liposomes- Use block copolymers

pH = 7.4

Spontaneousself association

hydrophobicForms the wall of the vesicle

Degrades naturally

Hydrophilic polymersnecessary to form the vesicle

and prevent insulin denaturation

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Vesicles inside the intestine

Enteric Coating

Small Intestine

Nanoparticledispersion

protease

Digestion of the PGlu hairy layer

hydrophobic particle is adsorbed

epithelial cellInsulin delivery

endocytosis

Endosome(pH = 5)

Acidic degradation of PLA

microvilii

Oct 31 2005 Copyrighted - University of New Hampshire 180

Getting around the BBB

•The blood-brain barrier (BBB)

The BBB is formed by the endothelium lining the cerebral microvessels with tight junctions in order to maintain rigorous control of the microenvironment within the brain. Even the glucose molecules need transporters to go through the BBB.

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Novel pathway for drug delivery

The neural connections between the nasal mucosa and the brain provide a unique pathway for noninvasive delivery of therapeutic agents to the CNS, by bypassing blood-brain barrier.

Oct 31 2005 Copyrighted - University of New Hampshire 182

Design to degradation

OH COO-

OH

COO-

Semi-crystalline PLAPolyasparagine Amorphous

PLGA

Shell degradation

Shell degradation

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Sensor Technology

Oct 31 2005 Copyrighted - University of New Hampshire 184

• Polymeric Nanoparticles synthesis processes

– Emulsion Polymerization– Mini-emulsion Polymerization– Self assembly– Directed assembly

• Application to biotechnologies– biosensors by molecularly imprinted polymers – liposomes for transmembrane delivery– Bypassing the BBB

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1. Selection of template molecule and functional monomers2. Self-assembly of template molecule and functional monomers3. Polymerization4. Analyte Extraction

Molecularly Imprinted Polymers

Oct 31 2005 Copyrighted - University of New Hampshire 186

Biomimetic electrochemical sensors based on molecular imprinting

• A chemical sensor selectively recognizes a target analyte molecule in a complex matrix and gives an output signal which correlates with the concentration of the analyte.

The transducer: When the analyte interacts with the recognition element of a sensor, there is a change in one or more physicochemical parameters associated with the interaction. Transducer convert these parameters into an electrical output signal than can be amplified, processed and displayed in a suitable form.

⇒ Molecular imprinting use as sensing materials

Advantage: cheap, stable and robust under a wide range of conditions including pH, humidity and temperature

Problem: Signal transduction is so low that it seem to be environmental artifacts.Due to the insulating nature of the polymer constituting the MIP

Biomimetic electrochemical sensors based on molecular imprinting / Chap.18 MIP – D. Kriz, R. J. Ansell- Vol 23 -Elsevier

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Preparation of a MIP

• Choice of the target moleculesWide variety of analyte molecules have been successfully used for the preparation of selective recognition matrices

Compound Class Example Compound Class Example

drugs timolol amino acidsa phenylalaninetheophylline tryptophandiazepam tyrosinemorphine aspartic acidephedrine

carbohydratesa galactosehormones cortisol glucose

enkephalin fucose

pesticides atrazine co-enzymes pyridoxal

proteins RNase A nucleotide bases adenineUrease

Molecular Imprinting Technology - A Way to Make Artificial Locks for Molecular Keys http://www.smi.tu-berlin.de/story/How.htm

Oct 31 2005 Copyrighted - University of New Hampshire 188

SINP : Surface Imprinted NanoParticle

P(MMA-EGDMA) Core Extraction by

dialysis

P(MAA-EGDMA) shell

Caffeine

P(MMA-EGDMA) Core

P(MMA-EGDMA) Core

MAA

EGDMA

Caffeine

1st stageMiniemulsionPolymerization

2nd stageEmulsion

Polymerization

MJB-20: miniemulsion seed

Organic phase = 23% : MMA 85.5%, EGDMA 9.5%, Hexadecane 5%,

Water phase = 77% : Water 99%, SDS 0.6%, KPS 0.025%, NP-50 0.39%

Prepare the two phases, mix them together, magnetically stir them for 15 minutes, then, sonicate the resulting emulsion for 2 minutes (90%, 9) in ice.

SCexp = 22.25%, Conversion = 98.96%,

Size = Malvern Nanosizer: Dz = 107.1 nm, Dv = 111.9 nm

MJB-21: 2nd stage imprintingWater 57.74%MJB20 (wet) 33.44%NaHCO3 0.042%KPS 0.047%Caffeine 5.78%EGDMA 2.63%MAA 0.31%Water, MJB-21, NaHCO3, were mixed and heated at 80C. When at temperature, add caffeine and start degassing. After 15 minutes, add KPS and start feeding with egdma+maa.Dilute with 250g of hot water (336%) while stirring.SCexp = 2.635% (dilution) Conversion = 57.86%Size = Malvern nanosizer Dz= 108.4 nm, Dv = 114.2nmBrookhaven 90+: Dz = 104.9 nm, Effective Dv = 105.2 nm

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Size distribution

MJB21 by Light scattering

Oct 31 2005 Copyrighted - University of New Hampshire 190

SEM of nanoparticles

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QCM

• A QCM consists of a thin quartz disc sandwiched between a pair of electrodes. Due to the piezoelectric properties of quartz, it ispossible to excite the crystal to oscillation by applying an AC voltage across its electrodes.

Oct 31 2005 Copyrighted - University of New Hampshire 192

Q-Sense D300

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Coated QCM sensorFracture SEM

Oct 31 2005 Copyrighted - University of New Hampshire 194

Raw data

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QCM results Adsorption of caffeine at different caffeine solution concentrations

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 5 10 15 20 25time in minutes

F1/F

1max

caffeine 0.05g/Lcaffeine 0.0005g/Lcaffeine 0.005 g/L

With the Langmuir equation the quantity adsorbed can be calculated for the caffeine MIP at a concentration of 0.0005g/L.This value is found to be equal to 7.3×10-6g of caffeine per gram of MIP. The mass of MIP on the crystal is equal to 4×10-5g. With these two values, the minimum amount detected in this experiment was equal to 0.3nanogram.

150Hz

12Hz

1.6Hz

Oct 31 2005 Copyrighted - University of New Hampshire 196

Guanosine Recognition

• Perfect complement to imprint guanosine is cytidine

• Modified cytidine monomer

NO

O

N

O

O

O

NH2

NN

N

O

NH

O

NH2

O

O

O

GuanosineCytidine

NN

OO

O NH2

OOH OH

OOH N

NO

OH

NH2

OOH OH

+H3PO4 1.3eqEDIC 1.5eqDMAP 2.5eqin water RT 12 hrs

EDCI: 1-(3-Dimethylaminopropyl)-3-ethylcarbodiimide hydrochlorideDAMP: 4-dimethylaminopyridine

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RT: 0.05 - 29.98

2 4 6 8 10 12 14 16 18 20 22 24 26 28Time (min)

0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

Rel

ativ

e A

bund

ance

13.10

13.06

24.94 25.0625.1324.89

12.611.93 1.871.81 11.1410.64 20.7220.64 20.802.12 28.6428.041.65 3.74 9.665.04 5.51 24.5323.136.22 20.4319.7815.72 17.7213.687.02

NL:1.57E6Base Peak F: MS marine_sample_050420114728

N

N

O

O

NH2

OHHO

HO Na+

266

N

N

O

O

NH2

OHHO

O

O

Na+

334.1

Two different Isomers apparently

m/z 226, 174, etc

m/z 112,266

LC/MS Base peak chromatogram

m/z 334

Oct 31 2005 Copyrighted - University of New Hampshire 198

SINP : Guanosine detection

P(MMA-EGDMA) Core Extraction by

dialysis

P(MAA-EGDMA) shell

Guanosine

P(MMA-EGDMA) Core

P(MMA-EGDMA) Core

Cytidine-MA

EGDMA

Guanosine

1st stageMiniemulsionPolymerization

2nd stageEmulsion

Polymerization

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Latex agglutination

Medical diagnostics

Oct 31 2005 Copyrighted - University of New Hampshire 200

New developments in particle-basedimmunoassays: introduction

Pure & Appl. Chem., Vol. 68, No. 10, pp. 1873-1879, 1996.

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BioSensorsfor Medical Diagnostic

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Oct 31 2005 Copyrighted - University of New Hampshire 203

SERS-MIP strategy

PDMS

Ag SERS “hot spots”100nm

Oct 31 2005 Copyrighted - University of New Hampshire 204

SERS-MIP strategy

PDMS

Ag SERS “hot spots”100nm

Microfluidic channel

Glass

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Oct 31 2005 Copyrighted - University of New Hampshire 205

SERS-MIP strategy

Ag

Analyte receptor site = synthetic antibody

Analyte

Oct 31 2005 Copyrighted - University of New Hampshire 206

SERS-MIP strategy

PDMS

Ag SERS “hot spots”100nm

Analyte receptor site = synthetic antibody

Microfluidic channel

Glass

SERS “super hot spots”

Analyte

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SERS-MIP strategy

PDMS

Ag SERS “hot spots”100nm

Analyte receptor site = synthetic antibody

Microfluidic channel

Glass

SERS “super hot spots”

Analyte

Oct 31 2005 Copyrighted - University of New Hampshire 208

Future…