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Submitted By Group 8Aditya Bhushan FT13199
Anisha Jhawar FT13208
Rishabh Baiswar FT13159Saptarishi Saha FT13166
Swetha U FT13182
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About Polyface
Started in 1961 by William and Lucille Salatin. Joel SalatinCurrent owner and operator of
Polyface Vision - To be an Economically and Environmentally
sustainable family-owned farm. Six full time employees including Joelworking inmulti-disciplinary fashion.
Produces beef, pork, chicken, turkey, rabbits, eggs,vegetables and various forestry products.
Have 2000 individual customers, 10 retail outlets, 50
local restaurants. Despite pressure from Increasing demand,
Technological innovation and Governmentregulations, Polyface continued to mimic naturesbio diverse template.
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GRASS
Effective management of the grass growth was one of the prime reasons for thefarms success
Salatin developed operational techniques to optimize the delivery of the inputs forhealthy grass growth
Rain water was collected in ponds in the hills and channelized to the farm
Grazing pattern of the animals was closely monitored to operationalize the system
By following a management-intensive grazing system, nutrient content of the soiland the density of the soil improved
This allowed four times the number of cows that could be supported by the land
BEEF
Fields were divided into paddocks using mobile electric fences and cows moved toa different paddock each day for efficient grazing
Size of the paddock was a critical activity and was calculated on the basis of cowdays per acre
Polyface, through this technique was able to support 2 cows per acre per year
when compared to less than 1 cow in the other farmsCHICKEN
The pens where the chickens were kept were open from the ground, enablingthem to eat the grass and also leave their nitrogen-rich droppings as fertilizer
The pens were rotated so as to prevent the birds nitrogen-rich excrement in excessto spoil the soil, and the scratching motion of the birds to damage the grass
Post slaughter, the internal organs were composted for use as fertilizer
Strategy Employed
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EGGS
Hens grazed following a 3-day lag behind the cows. This lag enabled the insects to migrate
to cow droppings to lay eggs, and hence the hens were provided with nutrients as they
fed on insects and insects larvae. This way soil also was protected.
Chicken droppings served as a fertilizer
PORK
Composting Process - Used for aeration of waste in farm and convert it into nutrient-rich
fertilizer.
Routing of ground which helped in preventing erosion.
RABBIT
Concept of hoop houses (Rabbits cohabitated with laying hens) Rabbit droppings
fostered the growth of insects and larvae which worked as feed for birds.
TURKEY
Grazing in vineyard Helped in removal of weeds from grapes as it was a source of food
for them.
INFRASTRUCTURE
Per dollar (annual sales) spending $0.5 as compared to $4 of a typical farm on
infrastructure.
Multipurpose Utilization Ex. Hoop houses Winter house for Rabbits & vegetable
shelter during summer.
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Need for expansion
Increased interest towards small scale, back to the community farming
was on the rise
Industrial food supply was causing a number of diseases
Nutrient composition of industrial foods was dwindling
Health issues like diabetes and obesity were on the rise in the U.S, andwas being linked to their food habits
Environment was getting polluted because of the millions of tonnes of
animal waste being disposed by the industrys waste management system
More and more customers were moving towards local pasturized products
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Recommendations To meet demand of his expanding customer base, it is essential to increase the current
capacities. For example:
Currently, the ratio of hens to cows in Polyface is 16:1. To keep the current ratio intact, chickenshould be increased correspondingly subject to a max of 20,000 hens as per the Wholesome
Poultry Products Act Buy more land to cater to the increased cattle
- Primary need to ensure no congestion on the farm
Expansion by leasing local farms around the area
- Renting farms and nearby arable land
- Increased area for the cattle
Increase manpower to manage the expansion
- Currently 6 people working on the farm- Manpower required to manage the increased scale of production and cattle management. -- Interns and apprentices from the educational program could be used to manage the excessmanpower requirements in the farm
Buy automatic equipment to fasten few of the activitiies wich were time consuming andcould be better done with the help of machines
Strenghten the sales and distribution network to cater to the increaed demand eg.
Open more MBCs(Metropolitan Buying Club)
Expected increase in demand for beef 35% by 2050Premium customers willing to pay for
Salatins beef
$0.26 above the prevailing whole
foods market rate.
Gross margin for beef $450 per head
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