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Meister FinishDesigned to finish dies and molds.
ISO9001 CertifiedXEBEC produts are manufactured in a plant certified by ISO 9001,
the international standard of quality control and assurance.
Through the utilization of aerospace materials (alumina fiber filaments), cracking,and chipping have been eliminated. High polishing efficiency can be ensured.No clogging. Uniformly fine finishes can be achieved.Thanks to the braided structure of the rod type, high polishing efficiency is possibleeven with the side, of the tool, and there is no splitting of the tip.Suitable for fine deburring.Higher polishing efficiency can be achieved by using the Meister Finish with tools(electric, air, ultrasonic)Coarse grit type made of thick Alumina Fiber Filaments is ideal for removing EDMscales. Only XEBEC can manufacture it.
Meister Finish
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Innovative technologyOur engineers developed the world’s first ceramic fiber
stones with aerospace materials(alumina fiber filaments) that utilize highly advanced
chemical technologies.
Features
High polishing efficiency can be ensured by the crystal structure of the
alumina fiber filaments, which is optimal for polishing.
Polishing efficiency and strength have been improved by the two way linear
structure, which prevents side-slipping.
High accuracy of surfaces can be attained by the uniform fiber diameter.
No dropping of abrasive grains that create linear scratches.
Little heat generation that minimizes a workpiece alteration and the tool
deterioration.
The tip of a tool can be shaped in accordance with the shape of a workpiece.
Usage
Meister Finish Rod Type Structure
For efficient use
ApplicationsIdeal for precise polishing of free surfaces, free curves, ribs, bosses, etc.,
of various forming molds (especially plastic mold).
Excellent polishing performance for material under HRC57.
High polishing efficiency can be achieved without clogging, even for
metals such as aluminum, copper, gun metal, etc., which clogs with
common abrasive stones.
Can be used in narrow areas where common abrasivestones cannot be
used because of breaking.
Can be used on complex shapes where uniform finishing could not be
previously attained.
Efficient EDM scales removal.
XEBEC utilizes 50um alumina fiber filaments, the first in the industry.
We developed the coarsest ceramic fiber stones (equivalent to #120)
which have impressive efficiency with thick alimina fiber filaments.
Innovative, braided structure of alumina fiber filaments.
*No breakage during high speed rotation, No splitting of the tip.
*Thanks to the braided structure, the tip or side of the tool can polish.
Even boss holes of 0.3mm can be polished by shaping the tip of rod type.
Suitable for fine deburring and cross-hole deburring.
(Rod Type)
0
Innovative,braided structure ofalumina fiber filaments
No breakage during high speed rotation!!Thanks to the braided structure, the sideof the tool can polish!Polishing performance increasessubstantially when high-speed polishingbecomes with a hand grinder!
Applications
Precise polishing of sub-gates
Precise polishing of ribs
Higher polishing efficiency can be achieved by using the Meister Finish
with tools (electric, air, ultrasonic
Use the tip at angle to the surfaceof a workpiece.
Polishing and deburring using the tipor side of the tool is possible, thanksto the braided structure of aluminafiber filaments.
Can be shaped the tip of a tool in accordancewith the shape of a workpiece.
Use the tip at an angle to the surface of a workpiece. Approximately5~45 degrees is effective.Use with vibration tools (ultrasonic, air, electric etc.).Coolant will increase efficiency.
Meister Finish
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Stic
k Ty
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Dimensions(mm)
Redequivalent to
#1200
Whiteequivalent to
#1000
Blueequivalent to
#800
Blackequivalent to
#600
Orangeequivalent to
#400
Light Brownequivalent to
#300
Dark Brownequivalent to
#220
Violetequivalent to
#1200.3x4x1000.4x4x1000.5x4x1000.5x4x1500.5x6x1000.5x6x1500.5x10x1000.5x10x1500.8x4x1000.8x4x1500.8x6x1000.8x6x1500.8x10x1000.8x10x1501.0x1x1001.0x2x1001.0x4x1001.0x4x1501.0x6x1001.0x6x1501.0x8x1001.0x8x1501.0x10x1001.0x10x1501.5x1.5x1001.5x4x1001.5x4x1501.5x6x1001.5x6x1501.5x10x1001.5x10x1502.0x2x1002.0x4x1002.0x4x1502.0x6x1002.0x6x1502.0x10x1002.0x10x1503.0x4x1003.0x4x1503.0x6x1003.0x6x1503.0x10x1003.0x10x150
AR-0304MAR-0404MAR-0504MAR-0504LAR-0506MAR-0506LAR-0510MAR-0510LAR-0804MAR-0804LAR-0806MAR-0806LAR-0810MAR-0810LAR-1001MAR-1002MAR-1004MAR-1004LAR-1006MAR-1006LAR-1008MAR-1008LAR-1010MAR-1010L
AR-15015MAR-1504MAR-1504LAR-1506MAR-1506LAR-1510MAR-1510LAR-2002MAR-2004MAR-2004LAR-2006MAR-2006LAR-2010MAR-2010LAR-3004MAR-3004LAR-3006MAR-3006LAR-3010MAR-3010L
AW-0304MAW-0404MAW-0504MAW-0504LAW-0506MAW-0506LAW-0510MAW-0510LAW-0804MAW-0804LAW-0806MAW-0806LAW-0810MAW-0810LAW-1001MAW-1002MAW-1004MAW-1004LAW-1006MAW-1006LAW-1008MAW-1008LAW-1010MAW-1010L
AW-15015MAW-1504MAW-1504LAW-1506MAW-1506LAW-1510MAW-1510LAW-2002MAW-2004MAW-2004LAW-2006MAW-2006LAW-2010MAW-2010LAW-3004MAW-3004LAW-3006MAW-3006LAW-3010MAW-3010L
AB-0304MAB-0404MAB-0504MAB-0504LAB-0506MAB-0506LAB-0510MAB-0510LAB-0804MAB-0804LAB-0806MAB-0806LAB-0810MAB-0810LAB-1001MAB-1002MAB-1004MAB-1004LAB-1006MAB-1006LAB-1008MAB-1008LAB-1010MAB-1010L
AB-15015MAB-1504MAB-1504LAB-1506MAB-1506LAB-1510MAB-1510LAB-2002MAB-2004MAB-2004LAB-2006MAB-2006LAB-2010MAB-2010LAB-3004MAB-3004LAB-3006MAB-3006LAB-3010MAB-3010L
AP-0304MAP-0404MAP-0504MAP-0504LAP-0506MAP-0506LAP-0510MAP-0510LAP-0804MAP-0804LAP-0806MAP-0806LAP-0810MAP-0810LAP-1001MAP-1002MAP-1004MAP-1004LAP-1006MAP-1006LAP-1008MAP-1008LAP-1010MAP-1010L
AP-15015MAP-1504MAP-1504LAP-1506MAP-1506LAP-1510MAP-1510LAP-2002MAP-2004MAP-2004LAP-2006MAP-2006LAP-2010MAP-2010LAP-3004MAP-3004LAP-3006MAP-3006LAP-3010MAP-3010L
AO-0304MAO-0404MAO-0504MAO-0504LAO-0506MAO-0506LAO-0510MAO-0510LAO-0804MAO-0804LAO-0806MAO-0806LAO-0810MAO-0810LAO-1001MAO-1002MAO-1004MAO-1004LAO-1006MAO-1006LAO-1008MAO-1008LAO-1010MAO-1010L
AO-15015MAO-1504MAO-1504LAO-1506MAO-1506LAO-1510MAO-1510LAO-2002MAO-2004MAO-2004LAO-2006MAO-2006LAO-2010MAO-2010LAO-3004MAO-3004LAO-3006MAO-3006LAO-3010MAO-3010L
AL-0304MAL-0404MAL-0504MAL-0504LAL-0506MAL-0506LAL-0510MAL-0510LAL-0804MAL-0804LAL-0806MAL-0806LAL-0810MAL-0810LAL-1001MAL-1002MAL-1004MAL-1004LAL-1006MAL-1006LAL-1008MAL-1008LAL-1010MAL-1010L
AL-15015MAL-1504MAL-1504LAL-1506MAL-1506LAL-1510MAL-1510LAL-2002MAL-2004MAL-2004LAL-2006MAL-2006LAL-2010MAL-2010LAL-3004MAL-3004LAL-3006MAL-3006LAL-3010MAL-3010L
AD-0304MAD-0404MAD-0504MAD-0504LAD-0506MAD-0506LAD-0510MAD-0510LAD-0804MAD-0804LAD-0806MAD-0806LAD-0810MAD-0810LAD-1001MAD-1002MAD-1004MAD-1004LAD-1006MAD-1006LAD-1008MAD-1008LAD-1010MAD-1010L
AV-1002MAV-1004MAV-1004LAV-1006MAV-1006LAV-1008MAV-1008LAV-1010MAV-1010L
AD-15015MAD-1504MAD-1504LAD-1506MAD-1506LAD-1510MAD-1510L
AV-1504MAV-1504LAV-1506MAV-1506LAV-1510MAV-1510L
AD-2002MAD-2004MAD-2004LAD-2006MAD-2006LAD-2010MAD-2010LAD-3004MAD-3004LAD-3006MAD-3006LAD-3010MAD-3010L
AV-2004MAV-2004LAV-2006MAV-2006LAV-2010MAV-2010LAV-3004MAV-3004LAV-3006MAV-3006LAV-3010MAV-3010L
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Meister Finish Rod Type Structure
Usage precautions
[Alumina fiber filaments structure] [Effect]
Meister Finish rod type is braided structure of alumina fiber filaments. (Refer to inside text)
The bundles of alumina fiber filaments crossand set in each other.
Not easy to break or tear, and longer tool life.The tip or side of the tool can polish.
The structure below 2mm or equivalent to #220(Grey) is as follows.
Made of the plate as shown above photo.
Before using a vibration tool or a hand grinder, carefully read the usage precautions andrespective manuals.When using rod type with a hand grinder, use at less than the maximum rpm of 30,000 andless than 50mm in length.Always wear protective glasses, gloves, and masks when working.
Rod
Typ
e
Dimensions(mm)
Redequivalent to
#1200
Whiteequivalent to
#1000
Blueequivalent to
#800
Blackequivalent to
#600
Orangeequivalent to
#400
Light Brownequivalent to
#300
Greyequivalent to
#2201 x 501 x 1001.5 x 501.5 x 1002 x 502 x 1002.34 x 502.34 x 1003 x 503 x 1003 x 1506 x 506 x 100
APR-10SPR-10MPR-15SPR-15MPR-20SPR-20MPR-234SPR-234MPR-30SPR-30MPR-30L
--
PW-10SPW-10MPW-15SPW-15MPW-20SPW-20MPW-234SPW-234MPW-30SPW-30MPW-30L
--
PB-10SPB-10MPB-15SPB-15MPB-20SPB-20MPB-234SPB-234MPB-30SPB-30MPB-30L
--
PP-10SPP-10MPP-15SPP-15MPP-20SPP-20MPP-234SPP-234MPP-30SPP-30MPP-30L
--
PO-10SPO-10MPO-15SPO-15MPO-20SPO-20MPO-234SPO-234MPO-30SPO-30MPO-30L
--
PL-10SPL-10MPL-15SPL-15MPL-20SPL-20MPL-234SPL-234MPL-30SPL-30MPL-30L
PM-10SPM-10MPM-15SPM-15MPM-20SPM-20MPM-234SPM-234MPM-30SPM-30MPM-30LPM-60SPM-60M
--
Meister Finish
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A Definite Difference!
XEBEC Heat-Resistant Ceramic AbrasivesPatent Pending
ISO9001 CertifiedXEBEC produts are manufactured in a plant certified by ISO 9001,
the international standard of quality control and assurance.
Excellent Heat Resistance!Doesn’t Soften! Outstanding efficiency!
XEBEC has successfully increased theresisitance temperature from 100 C to 200 Cin its Heat-Resistant Ceramic Abrasives.Adding to the same performance of theMeister Finish (doesn’t break, doesn’t crack,excellent sharpness), their durability has beenenhanced for prolonged use with Ultrasonictool.Ideal for removing EDMscales.Can be used to polish deep slits of ribs,at full length.
XEBEC Heat - Resistance
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Lineup
Equivalent to#1200
Equivalent to#800
Equivalent to#220
Equivalent to#120
Red
Blue
DarkBrown
Violet
Grit color Thickness(mm) Width(mm) Length(mm) Code No.1
1
1
2
2
21
1
1
2
2
21
1
1
2
2
21
1
1
2
2
2
4
6
10
4
6
10
100
100
100
100
100
100
HR-1004M
HR-1006M
HR-1010M
HR-2004M
HR-2006M
HR-2010MHB-1004M
HB-1006M
HB-1010M
HB-2004M
HB-2006M
HB-2010MHD-1004M
HD-1006M
HD-1010M
HD-2004M
HD-2006M
HD-2010MHV-1004M
HV-1006M
HV-1010M
HV-2004M
HV-2006M
HV-2010M
100
100
100
100
100
100100
100
100
100
100
100100
100
100
100
100
100
4
6
10
4
6
104
6
10
4
6
104
6
10
4
6
10
Precautions in use[When Using with an Ultrasonic Tools]
Check the appropriate output. The tool may break or generate heat when the output is too large.Check the appropriate length. If the length is inappropriate, the tool may not oscillate, or concentrated outputmay result in heat generation.Clamp securely. Poor clamping may concentrate putput, resulting in excessive heat generation.Polishing performance may vary depending on the structure and method of the clamp in use; read carefully theinstruction manual of your ultrasonic tool.
[Protection]Wear protective eyeglasses, gloves and mask duting use.
XEBEC Heat - Resistance
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For polishing hardened steel and cemented carbide.
XEBEC Diamond
Please put to test theaccurate”sharpness”,“responsiveness”,and”surface stability”.
Features of the XEBEC DiamondEffeciently and cleanly polishes materials harder than HRC57 such as cemented carbide and hardened steel (SKD, DC, STAVAX, HPM, ASP, etc)Both the Stick and the Rod types can be used to polish by the tip or the sideCan be formed into desired shape, such as a thinner tipSuitable for removing EDM scales, polishing ribs and deburring from edges and corners
Can polish efficiently wet or dryCan be used even more efficiently when attached to tools (electric, air, or ultrasonic)Rod type can be attached to rotary tools (max. 30,000 r.p.m.)
Far more efficient than electroplated diamond files, hand lappers, diamond pastes and diamond powdersWhile an electroplated diamond file has diamonds only on its surface, the XEBEC Diamond has diamonds embeddedin layers, enabling it to be used to the end without losing its sharpness.Also lasts longer than an electroplated diamond file.
Patent Pending
ISO9001 CertifiedXEBEC produts are manufactured in a plant certified by ISO 9001,
the international standard of quality control and assurance.
XEBEC Diamond
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XEBEC Diamond Polishing Performance Data1. Polishing Performance by the Side
WorkPolishing Surface
Comparison of Polishing Performance by the Side(Comparison with electroplated diamond file)
Cem
ented Carbide
Hardened Steel
V10(HRA90)
WEDM Surface
SKD11(HRC57)
EDM Surface(HRC67)
DC53(HRC61)
EDM Surface(HRC69)
The above ( )indicatehardness.
polishingconditions
Surface RoughnessRa Rmax
Surface RoughnessRa Rmax
Surface RoughnessRa Rmax
XEBEC Diamond #200 (1mm )telectroplated diamond file #200
polishing methodloadair pressurepolishing area
air tool, by the side, dry250g5kgf/cm (lap rounds 17,000r.p.m.)30mmX15mm
::::
2
Explanarion of the Graph
The graphs represent comparisons of polishing performance data between XEBEC Diamondand an electroplate diamond file, both #200, using both on its side.Polishing efficiency is very high, and the surfaces are finished in a short time.The XEBEC Diamond shows maximum roughness (R max) to be very low, and that the surfaceis very even.Though the XEBEC Diamond may have the same grid, it can give surfaces a finer finish, thusenabling it to shorten the work which took far longer by electroplated diamond file.
XEBEC Diamond
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XEBEC Diamond Polishing Performance Data2. Polishing Performance by the Side
WorkPolishing Surface Polishing Performances of #200 / #400 / #800
Cem
ented Carbide
Hardened Steel
V10(HRA90)
WEDM Surface
SKD11(HRC57)
EDM Surface(HRC67)
DC53(HRC61)
EDM Surface(HRC69)
The above ( )indicatehardness.
polishingconditions
Surface RoughnessRa Rmax
Surface RoughnessRa Rmax
Surface RoughnessRa Rmax
XEBEC Diamond #200 (1mm )
polishing methodloadair pressurepolishing area
air tool, by the side, dry700g5kgf/cm (lap rounds 17,000r.p.m.)30mmX15mm
::::
2
Explanarion of the Graph
The graphs for Cemented Carbide show the surface smoothness of a wirecut surface byusing XEBEC Diamond #400 for 5 minutes, then #800 afterwards.The graphs for Hardened Steel show the surface smoothness of an EDM surface by usingXEBEC Diamond #200 for the first 20 minutes, than #800 afterwards.It takes a very short time to achieve high surface smoothness on both cemented carbide andhardened steel.With the above combination, R max=1um can be achieved in a short time.
XEBEC Diamond
t
XEBEC Diamond #400 (1mm )tXEBEC Diamond #800 (1mm )t
XEBEC Diamond
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XEBEC Diamond Lineup
1. Stick type 2. Rod type
Grit (color)
#200(black)
Dimensions(mm) Code No.
1 X 4 X 100 DM1004M
1 X 6 X 100 DM1006M
1 X 10 X 100 DM1010M
Grit (color)
#400(bluegreen)
Dimensions(mm) Code No.
3 X 50 PDF30S
3 X 100 PDF30M
#400(bluegreen)
1 X 4 X 100 DF1004M
1 X 6 X 100 DF1006M
1 X 10 X 100 DF1010M
#800(gray)
1 X 4 X 100 DS1004M
1 X 6 X 100 DS1006M
1 X 10 X 100 DS1010M
0
0
UsageIdeal for polishing extremely hard die and mold(especially materials harder than HRC57).Usage can be specified for:
Surface polishingFinishing ribs after EDMFinishing gates after EDMFinishing and deburring in carnersFinishing and deburring in edgesChamfering corners(to be rounded or chamfered)
When Using with an ultrasonic toolPlease check the appropriate output. The tool may break or generate heat when the outout is too large.Please check the appropriate length. On an inapproproate length, the tool may not oscillate, or concentratedoutput may result in heat generation.A bad clamp may concentrate output, resulting in heat generation.Polishing capabilities may vary depending on the structure and method of the clamp in use; please readcarefully the instructions of your supersonic tool.
When Using with a hand grinderPlease use below the maximum 30,000rpm.Please use below 50mm full length. (If full length is more than 50mm; make sure to cut it below 50mm.)
When Using with a hand grinderPlease wear protective eyeglasses, gloves and mask during use.
For the Most Efficient Use...
The XEBEC Diamond can be used either dry or wet.Coolant will increase efficiency.
Coolant
Forming (Shaping the tip of a tool in accordance with the shape of a workpiece.) / Dressing<Stick type>
For easy and perfect forming / dressing, use an electrodeposited diamond stone. Do cuttingsame way.
<Rod type>For easy and perfect forming / dressing, press a tool rotating in a hand grinder onto anelectrodeposited diamond stone. Do cutting same way.
Precautions in use
XEBEC Diamond
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Meister FinishR Pencil Type
Deburring - Polishing in Narrow area
FeatureMeister Finish (Not easy tobroken, give good surace finish)use with drawing pencil.Can be work with steel HRC57Good working in narrow area.
Thin-Small (square)0.5mm, 0.9mm
Meister Finish / Pencil type Line up
Pencil Holder Line upXEBEC
Item Code Grit Color TxWxL (mm) PC/pack pencil Holder3PACK-AR-0505S3PACK-AR-0909S
3PACK-AB-0505S
3PACK-AB-0909S
#1200
#800
Red
Blue
(Red)
(Blue)
0.5x0.5x500.9x0.9x50
0.5x0.5x50
0.9x0.9x50
3 PCL-5
PCL-9
PCL-5 AR-0505S
AR-0909S
AB-0505S
AB-0909S
O 0.7mm(0.5mm )
PCL-9
PCL-5
PCL-9
333
Item Code size Pencil
O 1.3mm(0.9mm )
XEBEC - Pencil type
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Soft Ceramic Fiber StonesFor ANYBODY! QUICK, BEAUTIFUL and EASY!
Innovation of : Removing scratches! Makes shiny surface! Deburring precision and fine burrs! Polishing copper EDM electrode!
Made in JAPAN
Stick type and Rod type available
These soft ceramic stones are for hand use only. DO NOT USE with any machinesUsage under excessive pressure may cause breakage of the stone.
Features-Suitable for shining Die/Mould of hardness up to HRC 50. -Does not damage or make scratches on workpiece thanks to its rubber elasticity.-Easy to shape the tip ( such with fine sand-paper.) -Deburrs without rounding the edges even by tracing the target area.-Makes shiny surface.-Stable cutting and finishing ability is sustained thanks to the continuous alumina fiber filaments used in it.
Before
After
ERASE scratches!
Only in 10 sec!
Applications
-Removing scratches of finished products. -Removing cutter marks on copper EDM electrode and polishing and shining.-Ideal for shining Aluminum made Die/Mold. -Ideal for deburring copper EDM electrode. -Modifying swells and shining bosses and spurs with rod type..
Product Type Product Code Equivalent Grit Dimensions:H xWxL(mm)
Stick Type BS-2006M #1200 2x6x100
Rod Type PBS-30M #1200 3x100
Line up
XEBEC - Soft Ceramic Stone
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Comparisons with conventional tools
Advantages Long tool life, no scratches, soft touch to workpiece.
Possible replacements : Elastic stone, Paste, Buffing
<XEBEC Soft Ceramic Stone>
XEBEC - Soft Ceramic Stone
DE
BU
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Cutting Fiber (Cup Brush)Patent Pending
Ideal for automated fine deburring and surface finishing.
Suitable for use on machining centers, robots, custom machines and drilling machines-easy toautomate.Superior grinding performance thanks to the self-sharprning action of the cutting edgeof the Fine Alumina Fiber rod tips. The continuous cutting edge provides stable grindingperformance.Consistently superior grinding performance can be achieved by establishing suitableprocessing conditions. (cutting depth and rpm)Can deburr and finish edges simultaneously.Can improve surface roughness in a shorter time, thus shortening the finishing process.Ideal for fine deburring and surface finishing of automotive parts, aircraft parts andmachine parts.
Features
ISO9001 CertifiedXEBEC products are manufactured in a plant certified by ISO9001,
the internationnal standard of quality control and assurance.
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Fine Alumina Fiber Rods and Structure
1 Fine Alumina Fiber Rod in the XEBEC Cutting Fiber Has 1,000 Cutting Edges.
Grinding Performance
Grinding Performance Comparison with Abrasive Nylon Brush and Brsaa Brush
<SEM Photograph of Fine Alumina Fiber Rod Tip>
One fine alumina fiber rod is made by binding together 1,000 alumina fiber filaments (ALF), each only several umin diameter. The tips on each of the 1,000 ALFs are the cutting edges. The self-sharpening action of the cuttingedge on the fine alumina fiber rod tips provides superior grinding performance. Continuous cutting edges providea stable and continuous grinding performance.
<Grinding Performance Comparison in SUS303 (Dry)> <Grinding Performance Comparison in S50C (Wet)> <Grinding Performance Comparison in Aluminum (Wet)>
(Note) * Abrasive Nylon Brush means Nylon brush with monofilaments including abrasive grains. * Legends show [Depth of cut (mm) and Revolutions (rpm)]. * Work Reduction can be controlled through processing conditions (Depth of cut and Revolutions). * The above data are comparisons based on setting up the most appropriate processing conditions for each tool. * Because this test was to examine the grinding performance on a flat work, the depth of cut is relatively large.
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ApplicationsThis is “The Sharpness” of XEBEC Cutting Fiber
Fine Deburring after Miniscule Diameter Bore (Drill) Processing
Workpiece MaterialPGA Die
Before Deburring
Other Applications : Injector Body, O 0.1mm jet nozzeles, etc.
After Deburring
Before Deburring After Deburring
Before Deburring After Deburring
NAK55Processing Content Fine Deburring after O 0.5mm bore (drill) processing
Fine Deburring after Surface Grinding
Workpiece MaterialPlate S45CProcessing Content Fine Deburring the edges of the cut area on the plate
Fine Deburring after Gear Cutting
Workpiece MaterialRing-Shaped Internal Gear S45CProcessing Content Fine Deburring gear portions of the ring after Gear Cutting
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ApplicationsCutting Fiber with Higher Grinding Power A31(Blue)
Work piece Gear Material SteelTool:A31-CB25MParameters RPM3500min-1 Feed2500mm/min Depth of cut1mm
Work piece Blade Material : TitaniumTool:A31-CB40MParameters RPM2000min-1 Feed500mm/min Depth of cut1mm
Burrs
0.2mm
Before After
Before
Steps of ball end milling
After
How to select Cutting FiberChoose a brush by the material and cutting process of the work piece
Recommended Initial Parametersfor Deburring edges
1. Depth of cut (Grinding Load)
2. Revolutions
3. Feed Rate
- after end mill (vertical burrs): 0.5 mm- after face mill (horizontal burrs): 1.0 mm
80 % of the maximum rpm
2,400mm/min
5. Dry / Wet processing(1) Deburring: The brush can be used for both dry and wet processing(2) Surface grinding: Refer to the matrix below
4. Fine Alumina Fiber Rods exposure from sleeve100, 60, 40, 25: 15mm
6mm 15mm 25mm 40mm 60mm 100mmMax. RPMInitial RPM
10,0008,000
6,0004,800
5,0004,000
3,0002,400
2,0001,600
1,200960
15: 10mm06: 5mm
Target burr size and material
Materials
Target Burr size
Any materials under HRC(Rockwell Code)57SC, SS, SUS, Ti, FC, FCD.......
Pink (A13) : 0.05 mm.Red (A11) : 0.1 mm.White (A21) : 0.1 mm.Blue (A31) : 0.15-0.2 mm.
Burr sizeBurr thickness 0.1 mm
(not height)=
If the burr can be removed byyour finger nail, it is about
0.1 mm thickness
Thickness
high
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XEBEC Cutting Fiber LineupBrush
Product Code
Product Code
DiameterTypeCupCupCupCupCupCupEndCupCupCupCupCupCup
CupCupCupCupCupCup
End
CupCupEnd
A11-CB100M
A11/A21/A31-CB100MA11/A21/A31-CB60M
A11/A21/A31-CB40MA11/A21/A31-CB25MA11/A21/A31/A13-CB15MA11/A21/A31/A13-CB06M
A11-CB60MA11-CB40MA11-CB25MA11-CB15MA11-CB06M
A21-CB100MA21-CB60MA21-CB40MA21-CB25MA21-CB15MA21-CB06M
A11 (Red)A11 (Red)A11 (Red)A11 (Red)A11 (Red)A11 (Red)
A21 (White)A21 (White)A21 (White)A21 (White)A21 (White)A21 (White)
100mm 75mm75mm75mm75mm50mm30mm
162mm150mm140mm140mm90mm70mm
75mm75mm75mm75mm50mm30mm
S100MS60MS40MS25MS15MS06M
S100MS60MS40MS25MS15MS06M
S100MS60MS40MS25MS15MS06M
AluminaFiber Rod(color)
Axis CoreDiameter
Sleeve ExternalDiameter
Full Length(incl. Axis)
40mm35mm30mm30mm30mm30mm
Axis LengthCutting fiber Diameter
Alumina FiberRod Length
Corresponding Sleeve(Product Code)
Corresponding Brush(Product Code)
60mm40mm25mm15mm
6mm
A31-CB100MA31-CB60MA31-CB40MA31-CB25MA31-CB15MA31-CB06M
A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)
100mm 75mm75mm75mm75mm50mm30mm
S100MS60MS40MS25MS15MS06M
60mm40mm25mm15mm
6mmA13-CB15MA13-CB06MA13-EB03M
A13 (Pink)A13 (Pink)A13 (Pink)
50mm30mm30mm
S15MS06M
15mm6mm3mm
A11-EB06M A11 (Red) 20mm 3mm shank withoutsleeve5mm
A21-EB06M A11 (White) 20mm 3mm shank withoutsleeve5mm
3mm shank withoutsleeve
16mm12mm
8mm8mm6mm6mm
100mm M60mm M40mm M25mm M15mm M
6mm M
110mm65mm45mm30mm18mm10mm
100mm60mm40mm25mm15mm
6mm
Sleeve
Length of all axes is 30mm..... Specifications may be subject to change without notice.....( )
<Precautions In Use>[Maximum Revolutions]
<Operator Safety Measures>[For Protective Equipment]
[Depth of cut, Grinding Load]
[Fine Alumina Fiber Rods Projection Adjustment]
Please use within the range of maximum revolutions ( 100: under 1,200rpm, 60: under 2,000rpm, 40: under 3,000rpm, 25: under 5,000rpm, 15: under 6,000rpm, 6: under 10,000rpm)Usage over the maximum revolutions is dangerous because it may result in breakage.
Usage under excessive depth of cut or grind load may not result in the desired, results, as well as shortened brush life caused by pronounced wear and breakage ofthe fine alumina fiber rods.Processing is the most effective using the tips of the fine alumina fiber rod. For the depth of cut, use 0.5mm to 1.0mm as a guideline, up to 1.5mm.
Always wear protective goggles, gloves and masks when operating the tool.Wear long sleeves, tight cuffs, and clothing to minimize skin exposure.
[Beware of Grinding Powder]Grinding powder and burrs may scatter within an area around the work as the brush revolves; please stay clear of this area.When using on high-precision processing equipment, the abrasive powder may adversely affect the sliding parts, so please be sure to collet any dust and keepclean the equipment.
[Caution for area around work]The area around your work is hazardous due to flying pieces of fiber rods from the brush and grinding poeder. Please enclose your work area to prevent otherpeople from entering, or have the surrounding people wear protection as well.
[Bristle Length]With usage over time, the overall length of the fine alumina fiber rods (bristle length) may shorten, result in more grinding power but less easy to fit, pleaseadjust the grind and fit by dropping the revolutions and depth of cut.
Attaching a sleeve (an external cylinder) to the perimeter of the brush allows for the projection of the fine alumina fiber rods to be asjusted for fine-tuningflexibility and trackability. Longer projection increases trackability and flexibility, while shorter projection decreases them. However, please keep projection rangeunder 20mm for 100, 60, 40 and 25, under 15mm for 15, and under 10mm for 6.Usage beyond the projection range may result in damage to the brush.
[Dry/Wet Processing]The brush can be used for both dry and wet processing, but please use a dust collecting device to collect the dust that is produced during dry processing.
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Cutting Fiber (End Brush)Patent Pending
The tips of the fine alumina fiber rods have superior grinding powerCan greatly improve surface smoothness in a short timeSoft to the touch, prevents undulations in the workLess clogging with the self-sharpening action of the fiber rod tipsCan be used in dry or wet processing
FeaturesEDM Scale Removal from MoldsModifying moldsDeburring after forming of precision partsDeburring after machine processing of precision partsSurface finishing (removing post-processing marks and scales)
Main Uses
ISO9001 CertifiedXEBEC products are manufactured in a plant certified by ISO9001,
the internationnal standard of quality control and assurance.
Patent Pending
Hand Tool BrushPlease use below
the maximum revolutions of 12,000 rpm.
EDM Scale Removal from Molds
Minute deburringg
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Grinding Performance
Line up
This is a comparison in grinding performance with diamond-ingrained abrasive nylon brush (#400)
<Grinding performance comparison (wet processing) on NAK80 (EDM treated surface)>
.... XEBEC Cutting Fiber improvessurface smoothness in a short time.
.... We are planning more additions and expansions to our lineup, Please visit our homepage for details.
.... XEBEC Cutting Fiber has superiorgrinding ability.
Type Product Code DiameterFine Alumina FiberRod (color)
Fine Alumina FiberRod Length
Axis CoreDiameter
EndEnd
A11-EB06MA21-EB06M
A11 (Red)A21 (White)
6mm 20mm20mm6mm
3mm3mm
A11 : Easy to fit, suitable for minute deburring.A21 : More rigid than A11, superior grinding efficiency.
<Precautions Upon Usage>[Pre-operation Inspections]
Conduct a test run for one minute before starting operation, and three minutes after changing the brush, to check forabnormalities, such as vibrations, or looseness of the brush axis joint. Even if there are no abnormalities during the testrun, if you notice anything unusual such as vibrations during usage, please stop the operation immediately; breakage,deformation, or damage to such parts as the brush fiber rods and the axis.
<Safety measures for the Worker>[Protection]
Please always wear protective glasses, gloves,and masks when working. Also, wear longsleeves, and close all cuffs and hems of yourouterwear so that your skin is not exposed.
[Beware of Grinding Powder]Grinding powder and burrs may scatter withinthe area around the work as the brushrevolves; please use a dust collecting device tocollect the dust that is produced during dryprocessing.
[Caution to Your Surroundings]The area around your work is hazardous due toflying pieces of fiber rods from the brush andgrinding powfer; please enclose your workingarea to prevent other people from entering, orhave the surrounding people wear protectionas well.
<Directions for Tool Use>[Polishing Flat Surfaces]
Attach to a hand tool, and apply brush to work surface at an approximate 45 degrees angle.Apply as constant a load as possible with the brush to the work, and keep the depth of cut to a minimum (under 1mm).
[Polishing Edges and Deburring Uneven Areas]When polishing edges and deburring uneven areas. please work with lower revolutions and a lighter load, Also, pleasedo not apply excessive pressure on the edges with the sides of the fiber rods.
[Bristle Length]With usage over time, the overall length of the fine alumina fiber rods (bristle length) may shorten, resulting in moregrinding power but less easy to fit; please adjust the grind and fit by decreasing the revolutions and load (depth of cut).
[Truing / Dressing]Press the tip of the rotating brush against some polishing paper stuck onto a board in order to adjust the form of thebrush. Please do the same for the dressing as well.
[Dry / Wet Processing]XEBEC Cutting Fiber can be used for both dry and wet processing, Please use a dust collecting device to collect anydust produced during dry processing.
[Maximum Revolutions]Please use below the maximum revolutions of 12,000 rpm. Usage above the maximum may be dangerous because itmay result in breakage to such parts as the brush fiber rods and the axis.
[Grinding Load, Depth of cut]Usage with an excessive load (depth of cut) may not only give less than optimal results, but may also lead to breakageand scattering of fine alumina wire rods. They are especially prone to occur when processing edges and uneven areas;it is therefore necessary to process with low enough revolutions and a lighter load.
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Floating Holder is an optional tool forCutting Fiber to stabilize the cutting load.
[Features]Extend Tool Life!
Reduce Process Control!
Improve Quality!
Reduce the amount of tool wear so as to stabilizeprocessing conditions.
Prolongs time to adjust brush exposure fromsleeve and cutting depth due to tool wear.
Delivers stable edge quality by adjusting forhcanges in cutting amount due to tool wear.
Product Code:
FH-ST12
Ideal for Mass Productions!!!
The tool holder floats by the action of the spring inside the holder, thus assuring stable processing under load control!Changing spring load is possible depending on materials and target quality!! (incl. standard with low and high springs)
Ideal to be used in CNC machines for massproductions and can also be used in drill press tostabilize the cutting load!
~with various machines~Machining CenterCustom MachineNC LatheDrill PressOther CNC machines
Can be used with collett chuckand drill chuck. Drill Press CNC Machine
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Product Code FH-ST12
Spring TypeSpring Load
Standard
Low Load
High Load
Stroke 0 mm Stroke 6 mm
Precautions in Use
Operator Safety Measures
[Specification]
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ISO 9001 Certified
Only XEBEC’s alumina fiber has created!
Cross-Hole Deburring Tool
Select XEBEC for fine deburring of cross-holes 3 mm to 20 mm in diameter!!
Ceramic Stone TypeEasy-to-use with hand grinder.
Tool head is made of alumina fiberabrasive stone. Cutting edges areexposed over the entire surface.
Efficient removal of fine burrs wherethe base thickness is 0.2 mm or lessafter machine processing.Ideal for point processing of cross-holefine deburring.Flexible shaft for soft contact withthe workpiece.Also use in a machining center, NClathe, robot, etc.
Alumina Fiber Rod TypeOptimal for the automation of cross-hole deburring.
Powerful tip grinding with “XEBEC CuttingFiber” for rods made of alumina fiberabrasive stone.
Burrs are accurately removed withoutdamaging periphery of the cross-hole andwithout breaking the edge pattern.Centrifugal force generated by rotationeffiiciently removes cross-hole fine burrs incylinders.Precision removal of all fine burrs wherethe base thickness is 0.1 mm or less aftermachine processing. Also can be used for polishing or scaleremoval on inner wall surfaces of cylinders.
Patent Pending
t d!
ool
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Bore diameter in secondary processing: 3.5mmBore diameter in primary processing: 5mm
Ceramic Stone Type
Material and Structure
Deburring Performance
Usage, Applications
MaterialThe “Meister Finish” is an abrasive stone made of XEBECalumina fibers which have the optimum crystal structurefor grinding.Shaped into spherical and columna configurations, thestone surface has multitude of fiber cutting edgesproviding superior grinding force and performance.
StructureThe shaft flexibility allows soft contact with the workpiece.
The self-sharpening action of the cutting edge on the finealumina fiber rod tips provides superior grinding ability.Continuous cutting edges provide a stable and continuousgrinding performance.
“Point processing” or “Contouring” efficientlyremoves only fine cross-hole burrs.
Comparison of deburring finish of cross-hole burrs generated in 3.5 mm drill processing
Point processing (Insert from primary processing hole)By choosing a head that is slightly larger than the bore of vross-hole, burrs can be efficiently removed.
Contouring (Insert from secondary processing hole)Automated deburring application on a machining center.
Workpiece
Tool UsedDescriptionConditions
EffectivenessBefore
After
General Machine Compenent (Hydraulic component) / Material: SUSPrimary hole 20mm dia. Secondary hole 5.3mm dia.Pre-Processing: DrillingCH-PM-5B (Insert from secondary processing hole)
After drilling, contour the bore edge to remove burrs.
Manual processing with a cutter resulted in inefficiencyand unstable finishing quality.Full automation on a machining center was possibleand finishing quality became stable.
Tool Revolutions:5,000rpm, Depth of cut: 0.5mm, Feed rate: 300mm/min
Before Deburring After Deburring (Comparison by same processing condition)
Material : S45C Tool rpm:5000rpm Processing time: 1sec
e efficiently removed.
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Bore diameterin primary processing: 10mm
Alumina Fiber Rod Type
Material and Structure
Deburring Performance
Usage, Applications
MaterialUsing the technology of “XEBEC Cutting Fiber”, which isthe world’s first fiber rod made from ceramic abrasivestone, we have produced a colunbar fiber rod.
StructureThis rigid fiber rod with high grinding capability is thenshaped into a flexible brush to allow soft contact with theworkpiece.
One alumina fiber rod is made by binding together 1,000alumina fiber filaments which have optimum crystalstructure for grinding, each 10um in diameter. The tip has1,000 high-density cutting edges.The self-sharpening action of the cutting edge on the finealumina fiber rod tips provides superior grinding ability.Continuous cutting edges provides provide a stable and continuousgrinding performance.
Burrs are accurately removed without damaging peripheryof the cross-hole and without breaking the edge pattern.
Deburring of cross-hole burrs generated in 4 mm drill processing
Tip of rod effectively removes burrs under rotational / centrifugal force.
Automated deburring application with a custom machine
Tool revolutions need more 8,000 rpm
Workpiece
Tool UsedDescriptionConditions
EffectivenessBefore
After
General Machine Compenent (Valve Case) / Material: Aluminum AlloyPrimary hole 5mm dia. Secondary hole 2mm dia.Pre-Processing: DrillingCH-A12-3M (Insert from secondary processing hole)
After drilling, minimize the burr size with a drill and to deburr
Long manual processing time with a cutterand left scratches on the finishing surface.Work efficiency improved with automated deburringby a custom machine and no more burrs left.
Tool Revolutions:10,000rpm, Feed rate: 300mm/min
Before Deburring After Deburring Processing method; processing from both sides of the primary processing hole.
Material: S45CApplied tool: CH-A12-5M
Bore diameterin secondary processing: 4mmTool rpm: 10,000rpmFeed rate: 5mm/sec
First insert a tip of the toolinto the cylinder, and then switch “ON”.
Step1 insert the tool into hole before switching “ON”.Step2 insert the tool into hole before switching “ON”.Step3 Work the brush back and force within the workpiece.Step4 Stop tool rotation before withdrawing tool from hole.For effective deburring, repeat steps 1 to 4 from the opposite side of the workpiece.
*As burrs are removed under rotational / centrifugal force, tool revolutions need more than 8,000rpm.
Profile curve of arrowed portionin photograph
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Product Lineup
Precaution In Use
head: ceramic abrasive stone(sphere: 3 to 6, column: 3 to 5)shaft: 1.5 x 40 mmshaft: 3 x 30 mm
Use below the maximum 10,000 rpm for 6, 12,000 rpm for 5, 13,000 for 4, and15,000 for 3 mm diameters. Usage above the maximum rpm may result in breakageof the head and shaft.
<Ceramic Stone Type><Alumina Fiber Rod Type>
[Pre-operation inspection]When mounting on a rotary tool, insert the shank and all the way to the bottom ofthe chuck, and secure it tightly.Conduct a test run for one minute or more before starting operation, and threeminutes or more after changing the tool, to confirm the absence of any abnormalitysuch as tool vibration or looseness.Even if nothing abnormal occurs during the test run, stop the tool immediately if youfind anything unusual such as viration; dangerrous head or shaft breakage,deformation or even tool breakdown may occur.
[Maximum RPM]
[Cutting load]Use a cutting load of 5N or less i.e. 500 gf, bending displacement of 2 mm or less.Usage with an excessive cutting load may cause a broken or a dangerously damagedshaft.
[Pre-operation Inspection]When the tool is machin-mounted, insert shank into the chuck up to chuckingposition marking on the tool (30 mm from tool end) and fix it tightly.If you find anything unusual such as vibration during tool operations use,stop immediately: or hazardous breakage, deformation, or damage to the brush fiberrods and/or shaft may result.
[Maximum RPM]Operate at less than the maximum rpm of 12,000. Usage above the maximuam rpmmay result in dangerous breakage of the tool.
[For Protective Equipment]Always wear protective googles, gloves and masks when operating the tool.Wear long sleeve, tight cuffs, and clothing to minimize skin exposure.
[Beware of Grinding Powder]Grinding powder and burrs may scatter within the area around the work as the toolrotation : use a dust collecting device to collect the dust.
[Caution to your surroundings]The area around your work is hazardous in case flying pieces of fiber rods from thetool and grinding powder may scatter, enclose your working area to prevent otherpeople from entering, or have the people surrounding your work area wear protectiveequipment as well.
[Size of Target Burr]This tool is designed for removal offineburrs where the base thickness is 0.1 mmor less after machine processing.
Select the tool size corresponding to the diameter of the targeted hole. The wrongsize tool can cause dangerous breakage of the brush fiber rods and shaft along withdeformation and/or damage.Insert the tool tip into the cylinder before switching “ON”, or the brush fiber rods maybe damaged or scatter in danger.
[Size of Target Burr]This tool is designed for removal of fine burrs where the base thickness is 0.2 mm orless after machine processing.
[Truing / Dressing]If the head (ceramic stone) deforms through usage, true the shape by lightly pressingthe periphery of the stone onto an electrodeposited diamond stone under toolrotation. Do dressing same way.
[Head Size Selection]Select a head size that is slightly larger than the bore diameter in secondaryprocessing. If a smaller head is used, it may get into secondary processing hole andmay result in breakage of head and shaft.
Operator Safety Measures(For Both Ceramic Type and Aluminum Fiber Rod Type)
Ceramic Stone Type
Alumina Fiber Rod Type
Target BoreDiameterin primaryProcessing
Head Size
3mm3x3mm
Over 3mm
5 to 8mm 3mm
Head Shape
Full Length Product Code
Sphere CH-PM-3BCH-PM-3RCH-PM-4BCH-PM-4RCH-PM-5BCH-PM-5RCH-PM-6B
CH-PO-3BCH-PO-3RCH-PO-4BCH-PO-4RCH-PO-5BCH-PO-5RCH-PO-6B
CH-PB-3BCH-PB-3RCH-PB-4BCH-PB-4RCH-PB-5BCH-PB-5RCH-PB-6B
ColumnSphereColumnSphere
SphereColumn
Product CodeGray
Equivalent to #220
Target Bore Diameterin Primary Processing
Brush Diametera
Shaft Diameterb
Shank Diameterc
OrangeEquivalent to #400
BlueEquivalent to #800
5mm
7mm
4mm3mm 120mm CH-A12-3M
CH-A12-3LCH-A12-5MCH-A12-5LCH-A12-7MCH-A12-7L
170mm120mm170mm120mm170mm
4mm
6mm8mm
6mm6mm
6mm
8mm
8 to 10mm
10 to 20mm
4mm4x4mm5mm
5x5mm6mm
Over 4mm
Over 5mm
Over 6mm
Chucking position marking
New
New
New
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ISO 9001 Certified
Can be used with high speed rotating tools (Air type).No cracking, no chipping!No clogging!Ideal for improving surface finishes!
Cutting edges are continuallyexposed over the entire sur-face thanks to self sharpeningalumina fiber ceramic rod.Works great for any materialup to 57HRC such as Alumi-num and Stainless steel.Efficient removal of burrs withbase thickness up to 0.2mm.
Please be careful with similar products.
Deburring of stainless steel groove Breaking edge of steel workpiece Chamfering of aluminum workpiece
Shape the tip for specific applicationsApplications
Feature
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AX-PM-5RF
AX-PM-3R
AX-PM-6T
Operation speed, up to 30,000 min-1
Operation speed, up to 60,000 min-1
Operation speed, up to 60,000 min-1
Flexible shaft allows soft contact with the work-piece
Head is made entirely of Ceramic Fiber Stone withno inner shaft; eliminates wasted material.
No core metal is used and the tool head: made ofCeramic Fiber Stone can be used up all.Cutting edges are exposed to entire surface.
Cutting edges are exposed to entire surface.
Suitable for processing narrow area, thanks to thethin shaftCutting edges are exposed to entire surface.
AX-PM-5RFAX-PM-3RAX-PM-6T
* All tool can be used with low speed rotating tools (electronic type).
Product code and specification
Precaution in use
