80
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 i CONTENTS ATV Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Transmission/Gearcase/Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Snowmobile Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Transmission/Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Clutch Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Suspension/Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Track/Drive Line/Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Watercraft Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Pump/Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Victory Tools Engine/Transmission/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Chassis/Wheels/Suspension/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . 43 Electrical/Diagnostic/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Electrical/Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Equipment/Tool Organization & Storage System . . . . . . . . . . . . . . . 51 Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 General Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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Page 1: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 i

CONTENTS

ATV Special ToolsEngine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Transmission/Gearcase/Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7PVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Snowmobile Special ToolsEngine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Transmission/Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Clutch Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Suspension/Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Track/Drive Line/Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Watercraft Special ToolsEngine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Pump/Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Victory ToolsEngine/Transmission/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Chassis/Wheels/Suspension/Brakes. . . . . . . . . . . . . . . . . . . . . . . . . 43Electrical/Diagnostic/Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Electrical/Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Equipment/Tool Organization & Storage System . . . . . . . . . . . . . . . 51

Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

General Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Order Form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Page 2: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

HOW TO ORDER

ii P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

Doing Business with SPX Kent-Moore

Special service tools are easy to purchase by simplycontacting SPX Kent-Moore by phone, fax, mail or over the internet.

• Phone 1-800-328-6657Business Hours: 8:00 am - 6:00 pm EST

• Fax 1-586-578-7375

• Mail SPX Corporation, Kent-Moore28635 Mound RoadWarren, MI 48092-5509

• Internet www.polaris.spx.com

F.O.B. Shipping Point

All tool shipments will be made F.O.B. shipping point.Shipment will be made by the method you specify. Normalmethods include United Parcel Service, Parcel Post or UPS Air.

Information and Specifications

All information and specifications in this catalog are effectiveJanuary 1, 2004 and are subject to change without notice. SPX Kent-Moore reserves the right to make changes in thedesign and construction of the tools without obligation toincorporate such changes in tools previously purchased.

Taxes

United States

State and local sales and/or use tax will be added to order if applicable.

Canada

Prices include duty, freight to Windsor, brokerage fee, and exchange rate. Taxes are added where applicable. Freight from Windsor will be added to the invoice.

Service Parts

All SPX Kent-Moore products are serviceable andreplacement items are available. To order or obtain priceinformation on unidentified parts, please describe therequired part as thoroughly as possible using whatever tool numbers are available.

Returned/Repaired Goods Policy

Returns may be made upon request and a credit issued if product is in saleable condition.

1. All goods returned to SPX Kent-Moore for any reason must be shipped PREPAID.

2. Please make all claims for SHORTAGES and DAMAGES within twenty (20) days from receipt of shipment. CLAIMS after this period may not be honored.

3. Return/Repair processing requires two (2) copies of theoriginal invoice and/or pack slip. One (1) on the outside of the package and one (1) with the product inside.

4. Drop shipped items should be returned directly to the manufacturer. Please call our Customer ServiceDepartment for instructions on how to return drop shipped items. (1-800-328-6657)

5. All returns will be inspected and must be received within30 days of invoice date to avoid a restocking fee.

6. Returns will not be credited after 90 days of invoice date.

7. Send returns/repairs to:U.S.A. Address: SPX Corporation

Attn: Returned Goods655 Eisenhower Dr.Owatonna, MN 55060

Canadian Address: SPX CorporationKent-Moorec/o INTEXAttn: Returned Goods434 Tecumseh Road EastWindsor, Ontario N8X 2R6

Lifetime MarathonWarranty. Special ServiceTools guaranteed for alifetime and to perform aspromised. See insideback cover for details.

Call toll free forexperienced technicalspecialists for product and customer servicesupport 1-800-328-6657.

Fax available 24 hours, for prompt service, dial 1-586-578-7375.

Overnight and second dayair delivery availableupon request.

Buy Direct: We accept Visa,MasterCard, AmericanExpress, Discover, or Dealer Account

SERVICES

Page 3: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 1

ENGINE/COOLING2201512 FLYWHEEL HOLDER ADAPTER

To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

2201513 VALVE LIFTER STOP2201514

To service valves on diesel engine.

2201515 VALVE LIFTER DEPRESSOR

To depress lifters on diesel engine.

2201516 COMPRESSION TESTER ADAPTER

Replaces injector on diesel engine to test compression.

2460761 HALL SENSOR PROBE HARNESS

To check speedometer sensor operation. Must be used withTiming Light Harness 2871745.

2870303 AMMCO HONE KIT

Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8").

Replacement Stone Kits2870304 47.6 – 69.8 mm, 60 grit2870305 47.6 – 69.8 mm, 220 grit2870306 69.8 – 92 mm, 60 grit2870307 69.8 – 92 mm, 220 grit2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

Page 4: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

2 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.2870588 HONING OIL

12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386 PISTON PIN PULLER

Removes 18 mm piston pins from all Polaris pistons. Required for many Polaris puller attachments.

Note: Some engines require adapters.

2871445 PISTON PIN PULLER ADAPTER

For 350 and 400 2-stroke engines. Needed to position piston puller correctly on to piston. Must be used with the piston pin puller 2870386.

2870390 PISTON SUPPORT BLOCK

Safely supports piston while disassembling or assembling engine top end.

2870710 CRANKSHAFT ALIGNMENT FIXTURE

For holding crankshaft while checking run-out on Polaris ATVs. Part #2870569 recommended for dealers also sellingPWCs or Snow products.

2870773 C-CLIP INSTALLATION TOOL

For installing piston pin c-clips on most Polaris engines.

2870967 SLOTTED NUT SOCKET

For removal and installation of crankshaft slotted nut on Fuji/Robin EC35/38 PL engines (350 and 400 2-stroke engines).

Page 5: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 3

ENGINE/COOLING CONT.2870968 COUNTER BALANCER PULLER

For removing counter balance shaft from crankcase ofEC35/38 PL engines (350 and 400 2-stroke engines).

2871043 HEAVY DUTY FLYWHEEL PULLER – 6 BOLT

Removes all current Polaris flywheels.

Parts also sold separately5130910 Heavy Duty F.W.P. Plate5020648 Center bolt for puller2872112 Center bolt for puller (length 2”)5020650 Flywheel puller cap. 1992 PWC only3080706 6 mm bolts (4)221537 8 mm bolt (1)

2871283 CRANKSHAFT/WATER PUMP SEAL INSTALLATION KIT

Prevents damage to crankshaft and main bearings during installation. Includes tools needed to install water pump seals on 4-stroke ATV/RANGER. (Not for 600 & 700).

2871293-A SLOTTED NUT SOCKET

For removal and installation of crankshaft slotted nut on Fuji/Robin 4-stroke engines.

2872105 WATER PUMP MECHANICAL SEAL PULLER

For removal of water pump mechanical seal without engine removal and disassembly. For 4-stroke, 425 & 500 ATV and RANGER engines.

PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER

Used to install and set the mechanical seal properly into the mag end gear case.

Application: Domestic ATV 4-stroke and Frontier

Page 6: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

4 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.PA-45153 FLYWHEEL PULLER

For flywheel removal on Youth ATV’s, Series 50 and 90.

PA-45155 OIL PUMP DRIVE GEAR REMOVER

Application: Domestic ATV 4-stroke and Frontier

PA-45401 WATER PUMP SEAL SAVER

Used to protect the water pump seal while installing the mag end gear cover.

Application: Domestic ATV 4-stroke and Frontier

PA-45483 MAIN SEAL INSTALLER

Used to install the crankshaft mag end seal into the gear cover.

Application: Domestic ATV 4-stroke and Frontier

PA-45658 MAIN CRANKSHAFT SEAL SAVER

Used to set the seal lips in the correct position and protect the seal when the mag end gear cover is installed.

Application: Domestic ATV 4-stroke and Frontier

PA-45958 CAM CHAIN TENSIONER ASSEMBLY TOOL

Used to preload cam chain tension prior to its assembly on the engine.

Application: Predator

Page 7: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 5

ENGINE/COOLING CONT.PA-46075 FLYWHEEL PULLER

Used to pull the flywheel from the engine.

Application: Predator

PA-46076 MAG END CRANKSHAFT RETAINING NUT REMOVER/INSTALLER

Used to remove the crankshaft retaining nut from the crankshaft and case prior to disassembly. It is also used to torque the crankshaft retaining nut during re-assembly.

Application: Predator

PA-46077 MAG END CRANKSHAFT INSTALLER

This tool is used to pull the crankshaft into the MAG side of the crankcase half.

Application: Predator

PA-46087 CRANKCASE SEPARATOR

Used to push the crankshaft out of the crankcase on all 2 & 4-stroke Polaris FUJI ATV engines.

PA-46502 VALVE SPRING COMPRESSOR

Used to compress the valve springs on all Polaris FUJI 4-stroke engines.

PU-45255 PISTON PIN PULLER

Requires Adapters for 800 Series Snow, 1200 SeriesWatercraft and 500 Series ATV/RANGER application.Must be used with PU-45248 Adapter.

Page 8: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

6 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.PU-45248 PISTON PIN PULLER ADAPTER

Adapter for 2-stroke 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

PU-45257 VALVE SPRING COMPRESSOR

Used to depress the valve springs to remove the spring keepers during valve servicing.

Application: Domestic ATV 4-stroke and Frontier

PU-45497 GEAR ALIGNMENT TOOL SET

The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear.

The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear.

Application: Domestic ATV 4-stroke and Frontier

PU-45498 CAM SPANNER WRENCH

Used to rotate the cam when the crank, cam and counter balancer gears are being serviced without removing any other components such as the head or cylinder.

Application: Domestic ATV 4-stroke and Frontier

PU-45543 UNIVERSAL DRIVER HANDLE

Used with the PA-45483 Main Seal Installer.

Page 9: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 7

ENGINE/COOLING CONT.PU-45778 OIL SYSTEM PRIMING TOOL

To be used after an engine rebuild to fill the oil passages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil.

Application: Domestic ATV 4-stroke and Frontier

PU-45838 GEAR HOLDER

Used to hold the cam and counter balance gears when removing their retaining bolts. Also used when installing and torquing the retaining bolts. Must use PU-45543 Universal Driver Handle.

Application: Domestic ATV 4-stroke and Frontier

TRANSMISSION/GEARCASE/DRIVELINE8700226 CV BOOT CLAMP PLIERS8700225

8700226 (A) For ear type clamps8700225 (B) For earless type clamps

Required to secure clamping bands for CV driveshaft boots.

2870772 STRAIGHT WRENCH

To remove axle nuts when servicing rear axle assembly on chain driven ATV’s 13⁄4".

2870871 BALL JOINT REPLACEMENT TOOL

For removal and installation of lower ball joints on models with pressed-in ball joints on the front strut casting.

2871199 SEAL SLEEVE INSTALLATION TOOL KIT

For installation of seal sleeves on front hub strut of all 4x4 ATVs with AWD located on front hubs. (Non-centralized Hilliard applications).

Page 10: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

8 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

TRANSMISSION/GEARCASE/DRIVELINE CONT.2871282 BEARING SEAL DRIVER (50MM I.D.)

For installing bearings and case seals during transmission gearcase overhauls.

2871702 SHAFT DRIVE TRANSMISSION AND FRONT GEARCASE TOOL KIT

For installation of bearings and seals. Also used for checking gear assembly backlash.

Parts also sold separately:A. 2871693 Spanner tool for front housingB. 2871694 Bearing press toolC. 2871695 Backlash setting toolD. 2871696 Front gearcase fixtureE. 2871697 Center drive bushing toolF. 2871698 Rear output seal driverG. 2871699 Rear driveshaft seal guideH. 2871701 21⁄8" wrench

2871813 (1.060") YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS2871814 (0.9958")

For checking yoke alignment when replacing U-joints on independent rear suspension models (1999-earlier).

2872315 TRANSMISSION ALIGNMENT TOOL

To align transmission on shaft ride models.

Application: Magnum

2872608 ROLL PIN REMOVAL TOOL

To drive out roll pins on front and rear propshafts and driveshafts.

PP-46969 CLUTCH OFFSET ALIGNMENT TOOL

To align the clutches on the 1500 UTV.

Page 11: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 9

PVT2870338 CLUTCH SPIDER NUT SOCKET

For plastic limiter nut on EBS.

2870341-A DRIVE CLUTCH SPIDER REMOVAL & INSTALLATION TOOL

For removal and re-torquing drive shaft spider.

2870506 T-HANDLE DRIVE CLUTCH PULLER

For removing drive clutch. Replacement T-Handle 5020326.

Not applicable to: 800 domestic twin

2870507 CLUTCH PIN PUNCH

For removal and replacement of spider weight pins.

2870576 TAPERED REAMER FOR DRIVE CLUTCH BORE

Ensures proper fit between drive clutch bore and engine crankshaft.

2870888 HILLIARD CLUTCH GARTER SPRING INSTALLATION TOOL

Prevents damage to Hilliard clutch garter spring during installation. (Non-centralized Hilliard applications).

2870910-A ROLLER PIN TOOL

This tool has been updated so it can be used with all Polaris aluminum Drive Clutches to service Drive Rollers and their bushings.

Page 12: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

10 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PVT CONT.2870913 DRIVEN CLUTCH PULLER

For removal of driven clutch from transmission input shaft.

Application: P90

2870985 DRIVE BUTTON REMOVAL TOOL

Removes tight spider buttons.

2871173 PRIMARY CLUTCH COMPRESSION TOOL

For compressing drive clutch while clutch is still on engine.(Used for changing shift weights and clutch inspection.)

2871226 CLUTCH BUSHING REPLACEMENT TOOL KIT

Needed to remove and replace clutch bushings on P-90 clutches. Requires piston pin puller 2870386 (sold separately). Snow products dealers need kit 2871025for both ATVs and Snow.

Products also sold separately:5020628 P-90 clutch bushing installation tool5020629 Drive cover bushing remover and installer5020631 P-90 Driver clutch bushing removal tool5020632 Main puller adapter5020633 #2 puller adapter5010279 Adapter reducer

2201379 EBS BUSHING REPLACEMENT KIT

Needed to remove and replace EBS clutch bushings. Requires piston pin puller 2870386 (sold separately).(Use with 2871226)

Page 13: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 11

PVT CONT.2871358 DRIVE CLUTCH HOLDING FIXTURE

Holds all Polaris aluminum drive clutches.

2872296 DIESEL CLUTCH HOLDING FIXTURE

Holds diesel drive clutch during disassembly and assembly.

2871710 10" CENTER DIST TOOL

To set and hold drive and driven clutch center distance at 10" (254 mm) during engine or transmission installation.

2872292 CLUTCH ALIGNMENT TOOL, EBS

Establishes correct offset and alignment on EBS clutches.

2872573 CLUTCH OFFSET ALIGNMENT TOOL, DIESEL

To set proper offset between drive and drive clutch on diesel engines.

2870654 CLUTCH OFFSET ALIGNMENT TOOL

Measures 1⁄2" offset between drive and driven clutch.

8700220 CLUTCH COMPRESSION TOOL

For compressing drive clutch for assembly and disassembly. Also aids disassembly and assembly of driven clutch.

Page 14: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

12 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PVT CONT.9314177-A CLUTCH HOLDING WRENCH

To hold drive clutch for retainer bolt removal or torquing. For both P-85 and P-90 drive clutches.

PA-44688 CLUTCH BASKET HOLDER

To hold clutch basket when removing or servicing changeclutch on Xpedition models.

PA-44689 VALVE/CLUTCH ADJUSTER

Multipurpose tool for shift clutch adjustment on Xpeditionsand intake/exhaust valve adjustment on Fuji/Robin4-strokes in ATV/RANGER.

SUSPENSION2871573 STRUT SPRING COMPRESSOR2871574

Compresses front strut spring during installation.

Both tools required:2871573 Left hand tool2871574 Right hand tool

2200421 GAS SHOCK RECHARGING KIT

For recharging gas shocks. Nitrogen bottle not included.

Parts also sold separately:7052069-A Charging needle7050502 High Pressure hose2110003 Gas Pressure gauge7051004 Recharging valve7052068 Air chuck2110005 High pressure regulator

2870623 SHOCK ABSORBER SPRING COMPRESSION TOOL

Compresses rear shock springs on ATVs for spring removaland installation.

Page 15: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 13

SUSPENSION CONT.2870803 SHOCK SPANNER WRENCH

To adjust shock absorber spring pre-load.

2870872 SHOCK SPANNER WRENCH

To adjust shock absorber spring pre-load.

2871071 SHOCK BODY HOLDING TOOL

Safely holds gas shock body during rebuilding without damage to shock. Use with shop vise (not included).

2871351 GAS SHOCK IFP DEPTH TOOL

For removing internal floating piston and set proper IFP depth during reassembly.

2871352 SHOCK ROD HOLDING TOOL – 1⁄2" ROD2872429 SHOCK ROD HOLDING – 5⁄8" ROD

Safely secures gas shock damper rod during rebuilding without damage to rod. Use with shop vise (not included).

2871572 STRUT ROD WRENCH

Holds strut rod when removing or replacing strut rod nut.

PA-46821-A CV BOOT KIT

To install CV boots without disassembling the shaft. To beused only with replacement boot part # 2202629 Fast boot.Do not use with production OEM boot.

Page 16: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

14 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

BODY/BRAKES2201177 WILWOOD HYDRAULIC AUXILIARY

BRAKE MASTER CYLINDER TOOL

For installing U-pack seals in hydraulic auxiliary brake master cylinders.

Kit includes:2201190 Tool – Piston Install, 1⁄2" Bore2201191 Tool – Piston Insert, 1⁄2" Bore

2870658 LOW PRESSURE TIRE GAUGE

Range: 0-15 psi.

2870962-B TYPE III MASTER CYLINDER OVERHAUL TOOL

Installs U-pack seal in master cylinders (except Wilwood) or 6x6 RH brake. Wilwood Brake Master Cylinder Overhaul Tools.

2200879 MASTER CYLINDER OVERHAUL TOOLS2200880

2200879 Type IV (19 mm I.D. Piston Bores)2200880 Type V (16 mm I.D. Piston Bores)

To install U-pack seals in master cylinders.

2871188 RIVET INSTALLATION TOOL

To install buck rivets on some ATV floor boards. Includesanvil and striker.

PU-45485 EXHAUST VALVE SPRING TOOL

Used to remove the exhaust springs.

Page 17: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

ATV SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 15

MAINTENANCE/TUNE-UP/FUEL8717024 TORX BIT. T-20R

To remove Torx screws on CV carburetors.

PU-47082 TPS TESTER ADAPTER HARNESS

Used with the 2871745 tester to adjust the TPS on the EFI ATV models.

PV-43527 OIL FILTER WRENCH

Used to remove and install oil filter. Requires a 3⁄8" drive ratchet.

Page 18: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

16 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING2871846 WATER PUMP SEAL INSTALLATION TOOLS2871847

Used to install water pump mechanical seal (PN 3610050) on ’97 and ’98 600 & 700 cc domestic twin cylinder enginesand ’97 440 XCR.

Both required.2871846 Guide2871847 Driver

2870303 AMMCO HONE KIT

Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8").

Replacement Stone Kits2870304 47.6 – 69.8 mm, 60 grit2870305 47.6 – 69.8 mm, 220 grit2870306 69.8 – 92 mm, 60 grit2870307 69.8 – 92 mm, 220 grit2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588 HONING OIL

12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386 PISTON PIN PULLER

Removes 18 mm piston pins from many Polaris pistons. Required for many Polaris puller attachments.

Note: Some engines require adapters.

2871342 PISTON PIN PULLER ADAPTER

For EC 58 snowmobile engines. Needed for proper positioning of piston pin puller on piston to prevent damage to piston. Requires use of 2870386 piston pin puller.

Page 19: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 17

ENGINE/COOLING CONT.2871445 PISTON PIN PULLER ADAPTER

For domestic Liberty™ engines. Needed to position piston pin puller correctly on to piston to prevent damage to piston. Piston Pin puller 2870386 needed to use this tool.

2870390 PISTON SUPPORT BLOCK

Safely supports piston while disassembling or assembling engine top end.

2870569 CRANKSHAFT TRUING STAND

For holding crankshaft while checking runout for all Polaris engines.

2870773 C-CLIP INSTALLATION TOOL

For installing piston pin c-clips on most Polaris engines.

2871043 HEAVY DUTY FLYWHEEL PULLER – 6 BOLT

Removes all current Polaris flywheels.

Parts also sold separately5130910 Heavy Duty F.W.P. Plate5020648 Center bolt for puller2872112 Center bolt for puller (length 2”)5020650 Flywheel puller cap. 1992 PWC only3080706 6 mm bolts (4)221537 8 mm bolt (1)

2871989 ENGINE MOUNT SOCKETS

For removing and installing all snowmobile engines that have drive tabs. Low profile small diameter.

PS-45384 For removing tall rubber mounts that have drive tabs. Large diameter.

Page 20: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

18 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.2872010 WATER PUMP SEAL INSTALLATION TOOL

For installing water pump mechanical seal to depth of 8.4 mm on 1998 – Present small block domestic twins (440, 500 and 600 EV).

2872389 WATER PUMP SEAL INSTALLATION TOOL

For installing water pump mechanical seal to depth of 8.9 mm on 1999 – Present Big Block domestic twins (600,700 & 800).

2872401 20 MM C-CLIP TOOL

To install C-clip on small bore domestic twin engines.

2872622A 22 MM C-CLIP TOOL

To install C-clip on Big Block domestic twin engines and 1200 PWC.

5131135 EC68PL & EC59PL WATER PUMP INSTALLATION TOOL

For installing water pump seal on EC68PL & EC59PL engines. Does not include bolt, nut or washers.

PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER

Used to install and set the mechanical seal properly into the mag end gear case.

Application: Domestic ATV 4-stroke and Frontier

Page 21: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 19

ENGINE/COOLING CONT.PA-45401 WATER PUMP SEAL SAVER

Used to protect the water pump seal while installing the mag end gear cover.

Application: Domestic ATV 4-stroke and Frontier

PA-45483 MAIN SEAL INSTALLER

Used to install the crankshaft mag end seal into the gear cover.

Application: Domestic ATV 4-stroke and Frontier

PA-45658 MAIN CRANKSHAFT SEAL SAVER

Used to set the seal lips in the correct position and protect the seal when the mag end gear cover is installed.

Application: Domestic ATV 4-stroke and Frontier

PA-46502 VALVE SPRING COMPRESSOR

Used to compress the valve springs on all Polaris FUJI 4-stroke engines.

PU-45255 PISTON PIN PULLER

Requires Adapters for 800 Series Snow, 1200 SeriesWatercraft and 500 Series ATV applications.

PU-45248 PISTON PIN PULLER ADAPTER

Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV applications. Must be used with PU-45255.

Page 22: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

20 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.PU-45257 VALVE SPRING COMPRESSOR

Used to depress the valve springs to remove the spring keepers during valve servicing.

Application: Domestic ATV 4-stroke and Frontier

PU-45497 GEAR ALIGNMENT TOOL SET

The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear.

The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear.

Application: Domestic ATV 4-stroke and Frontier

PU-45498 CAM SPANNER WRENCH

Used to rotate the cam when the crank, cam and counter balancer gears are being serviced without removing any other components such as the head or cylinder.

Application: Domestic ATV 4-stroke and Frontier

PU-45543 UNIVERSAL DRIVER HANDLE

Used with the PA-45483 Main Seal Installer.

PU-45778 OIL SYSTEM PRIMING TOOL

To be used after an engine rebuild to fill the oil passages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil.

Application: Domestic ATV 4-stroke and Frontier

Page 23: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 21

ENGINE/COOLING CONT.PU-45838 GEAR HOLDER

Used to hold the cam and counter balance gears when removing their retaining bolts. Also used when installing and torquing the retaining bolts. Must use PU-45543 Universal Driver Handle.

Application: Domestic ATV 4-stroke and Frontier

TRANSMISSION/GEARCASE2871282 TRANSMISSION SEAL DRIVER (50 MM)

For installing bearings and seals in transmissions and gearcases.

2871475 BEARING INSTALLATION TOOL

For installing bearings on driveshafts with bolts welded to flangette.

CLUTCH TOOLS2870338 DRIVE CLUTCH SPIDER NUT SOCKET

For removing and installing spider jam nut on P-85 clutches.

2870341-A DRIVE CLUTCH SPIDER REMOVAL AND INSTALLATION TOOL

For removing and re-torquing clutch spider. Fits all aluminum drive clutch spiders.

2870401 PIN CENTERING TOOL

To center spider pin for early model Snow Drive Clutches.

Page 24: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

22 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

CLUTCH TOOLS CONT.2870402 CLUTCH PIN INSTALLATION TOOL

For installing cold rolled pin for shift weight pin on early clutches.

2870507 CLUTCH PIN PUNCH

To remove and replace spider weight pins.

2870576 TAPERED REAMER FOR DIVE CLUTCH BORE

To ensure proper fit between drive clutch bore and engine crankshaft.

2870910-A ROLLER PIN TOOL

This tool has been updated so it can be used with all Polaris aluminum Drive Clutches to service Drive Rollers and their bushings.

2870914 P-90 SNOWMOBILE CLUTCH OFFSET ALIGNMENT TOOL

Establishes correct offset and alignment on P-90 clutches.

2870985 DRIVE CLUTCH BUTTON REMOVAL TOOL

Removes tight spider buttons.

Page 25: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 23

CLUTCH TOOLS CONT.2871025 CLUTCH BUSHING REPLACEMENT TOOL KIT

Needed to remove and replace clutch drive and drive bushings on all Polaris clutches. Requires piston pin puller 2870386 (sold separately).

Parts also separately:5020627 P-85 clutch bushing installation tool5020628 P-90 clutch bushing installation tool5020629 Drive cover bushing remover and installer5020630 P-85 driver bushing installation tool5020631 P-90 driven clutch bushing removal tool5020632 Main puller adapter5020633 #2 puller adapter5010279 Adapter reducer5130862 P-85 driven sheave removal tool5222768 P-85 driven sheave removal bridge

2871173 DRIVE CLUTCH COMPRESSION TOOL

Compresses drive clutch while still on engine.

2871358 DRIVE CLUTCH HOLDING FIXTURE

Holds all Polaris aluminum drive clutches.

2871056 DRIVEN CLUTCH PULLER

Removes driven clutch from jackshaft. For 1993 Storms and some P-90 clutches.

2870506 DRIVE CLUTCH PULLER

For removing clutch drive on all models except 400, 500, 600, 700, 800 domestic twins, 1999 700 and 800 XCR, and 1999 Trail RMK, Supersport (550 Fuji) (Replacement T-Handle 5020326).

Page 26: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

24 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

CLUTCH TOOLS CONT.2871855 DRIVE CLUTCH PULLER

For domestic engines 1999 and earlier (14 mm thread size).For 500, 600, 700 and 800 cc domestic twins (ReplacementT-handle 5020326).

2872084 DRIVE CLUTCH PULLER

3⁄4-16x7⁄16". (1999-2001) 440 Fan and 550 Fuji/Robin air cooled engines and drive clutch puller (Replacement T-Handle 5020326).

2872085 DRIVE CLUTCH PULLER

3⁄4-16x14 mm. 1999-2001 700/800 XCR Fuji/Robin 3 cylinder engine drive clutch puller (Replacement T-Handle 5020326). 2000-2001 domestic engines.

8700220 CLUTCH COMPRESSION TOOL

To compress drive clutch for assembly and disassembly. Also helps in disassembly and assembly of driven clutch.

PS-45909 CLUTCH COMPRESSION EXTENSIONS

Used with 8700220 to compress the Team clutches.

8700221 SPIDER ASSEMBLY TOOL

Spring loaded mandrel to line up spider, roller and spacer washers. Mandrel retracts into tool when roller pin is installed.

Page 27: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 25

CLUTCH TOOLS CONT.PS-46998 P-85 CLUTCH ALIGNMENT TOOL

This clutch alignment tool provides an accurate method to check 5⁄8” clutch offset and alignment by referencing both stationary sheaves.

PU-45779 CLUTCH PILOT TOOL

Used with the 2871358 to compress the clutch.

SUSPENSION/STEERING2200421 GAS SHOCK RECHARGING KIT

To recharge gas shocks for adjustment after rebuilding (Dealer must supply nitrogen bottles).

Parts also sold separately:7052069-A Charging needle7050502 High pressure hose2110003 Gas Pressure hose7051004 Recharging valve7052066 Female/male fitting7052067 1⁄8" 3-way tee7052076 1⁄8" male fitting7052068 Air Chuck2110005 High pressure regulator7051003 Shrader valve

2201639 SHOCK SHAFT SEAL PROTECTOR

To protect seal during installation on .498 dia. (1⁄2")shock shaft.

2201640 SHOCK SHAFT SEAL PROTECTOR

To protect seal during installation on .620 dia. (5⁄8") shock shaft.

Page 28: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

26 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

SUSPENSION/STEERING CONT.2870623 SHOCK ABSORBER SPRING COMPRESSION TOOL

Compresses shock springs for removal and installation.

2870803 SHOCK SPRING PRE-LOAD ADJUSTMENT TOOL

Adjusts spring compression.

2871071 SHOCK BODY HOLDING TOOL

Safely holds gas shock body during rebuilding. Requires shop vice.

2871352 SHOCK ROD HOLDING TOOL – 1⁄2" ROD2872429 SHOCK ROD HOLDING – 5⁄8" ROD

Safely secures shock damper rod during rebuilding without damage to rod. Use with shop vise (not included).

2871095 REPLACEMENT TOOL KIT SPANNER WRENCH

For IFS shock spring pre-load cam adjuster.

2871232 GAS SHOCK SPANNER

To adjust gas shocks that have threaded spring pre-load adjusters.

2871351 GAS SHOCK IFP DEPTH TOOL

For removing Internal Floating Piston and setting proper IFP depth for reassembly.

Page 29: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 27

SUSPENSION/STEERING CONT.2871537 TRAVEL LOCATION BAR KIT

To set camber and toe-in on CRC front ends.

Parts also sold separately:5211822 Travel location bar, 1997 CRC. 11.65"5211713 Travel location bar, 15.20"5211714 Travel location bar, 13.70"102050 Travel location fastenersRS-3400-1250 Travel location Hex lock nut5333508 Travel location CRC ski alignment bar, 46"

PA-46355 ACE SUSPENSION DIAGNOSTIC HARNESS

This interface harness is used to perform diagnostic procedures on the M-10 ACE-equipped snowmobiles. Also used to power up the ECU on 2005 866/900 IQ for digital wrench.

PS-44925 SHOCK TUBE PULLER

Required to remove inner piston sleeve on welded domePPS Shocks.

PS-45152 THIN OPEN END WRENCH

Needed to hold bushing while removing rear torque arm bolts from tunnel on Edge models.

PS-45259 GAS FILL TOOL

Gauge and needles to properly recharge Ryde FX™ Shocks. Comes with 5 needles. Replacement needles PS-45259-1(20 pack). Does not include regulator or nitrogen tank.

PS-45260 LOWER RETAINER SPANNER WRENCH

To adjust lower retainer on Ryde FX™ Shocks.

Page 30: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

28 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

SUSPENSION/STEERING CONT.PS-45261 IFP POSITIONING/EXTRACTION TOOL

For Ryde FX™ Shocks.

PS-45262 CYLINDER HEAD WRENCH

Spanner wrench for cylinder head on Ryde FX™ Shocks.

PS-45263 WEAR BAND TOOL

To properly install wear band on Ryde FX™ Shocks.

PS-45280 SHOCK COLLAR TOOL

For removal of shock collar on Ryde FX™ Shocks.

PS-45629 SHOCK BODY HOLDERPS-45281 SHOCK RESERVOIR HOLDER

To hold Ryde FX™ Shocks in vise for service.

PS-45678 SHOCK SHAFT SEAL PROTECTOR

This tool is used to protect the seal during installation on .51 diameter shock shaft.

PS-45683 SHOCK SPRING COMPRESSOR

A new shock spring compressor has been created to compress and aid in the removal of the coil springs from the M-10 and many other shocks.

Page 31: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 29

SUSPENSION/STEERING CONT.PS-45908 T-HANDLE TOOL

Used to remove and install the floating piston of the Walker Evans shock. The tool can also be used to set the floating piston height.

Application: Walker Evans Shocks

PU-45779 CLUTCH PILOT TOOL

Used with the 2871358 Clutch Holding Fixture to guide the Driven Clutch Helix into place over the stationary shaft on assembly.

Application: P-85 Drive Clutch only

TRACK/DRIVE LINE/BODY/BRAKES2870380 YOKOHAMA TRACK CLIP INSTALLATION TOOL

For installing track clips on Yokohama tracks.

2870962-B TYPE III BRAKE OVERHAUL TOOL

For installing U-pack seal in master cylinder. For use 1999 and earlier models.

2870974 JACKSHAFT INSTALLATION TOOL

Required for 1991-Present Indys (13 spline jackshaft).Prevents damage to upper chaincase oil seal.

2871041 CAMOPLAST TRACK CLIP INSTALLATION TOOL

For installing track guides and clips on Camoplast tracks.

Page 32: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

30 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

TRACK/DRIVE LINE/BODY/BRAKES CONT.2871337 CAMOPLAST TRACK CLIP REMOVAL TOOL

Removes track guides and clips from Camoplast tracks.

2871296 JACKSHAFT INSTALLATION TOOL

For larger diameter shafts on XTRA suspension models (15 spline jackshaft). Prevents seal damage.

2871188 TUNNEL RIVET INSTALLATION TOOL

For installing buck rivets in snowmobile tunnels.

2871535 JACKSHAFT ALIGNMENT TOOL

For larger diameter shafts on XTRA suspension models. Ensures proper chaincase jackshaft bearing alignment.

PS-45484 RIVET PUNCH

Used to remove the self-piercing rivets used in 2000 and newer Snowmobile bulkheads and tunnels.

PU-45485 EXHAUST VALVE SPRING TOOL

Used to remove the exhaust springs.

Page 33: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 31

MAINTENANCE/TUNE-UP/FUEL2871810 KEIHIN CARB SYNCHRONIZING TOOLS28718112872092 2871810 For ’97 700 SKS2872093 Rod diameter .031"/.047" (.79 – 1.19 mm)2872305 2871811 for ’97 700 RMK and ’98 600 RMK

Rod diameter .078"/.094" (2.0 – 2.4 mm)2872092 for ’98-’99 700 XC/SKSRod diameter .051"/.063" (1.3 – 1.6 mm) 2872093 for ‘98-’99 600 XC and ’98 700 RMKRod diameter .028"/.059" (.7 – 1.5 mm)2872305 for ’99 600/700 RMKRod diameter .102"/.118" (2.6 – 3.0 mm)

To precisely synchronize Keihin carburetor slides.

2201519 THROTTLE POSITION SENSOR TESTER KIT

To test T.P.S. on all 2-stroke Snow models with T.P.S.

2870509 UNI-SYN GAUGE

Visual method of synchronizing carburetors on multi-carbureted engine.

2871174 GREASE GUN ADAPTER

For lubricating some driveshaft bearings.

2872126 FLOAT HEIGHT GAUGE, KEIHIN

For setting float heights at 16 mm on all Keihin PWK 39 mmcarburetors. Determines if floats are parallel to each other.

8717024 TAMPER RESISTANT TORX BIT - T20

To remove Torx screws on some Mikuni & Keihin carburetors and T.P.S.

Page 34: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

SNOWMOBILE SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

32 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

MAINTENANCE/TUNE-UP/FUEL CONT.PS-45831-A TPS INITIALIZER

Used to activate the T.P.S. if the service of T.P.S. on the throttle body is necessary.

Application: Frontier

PV-43527 OIL FILTER WRENCH

Used to remove and install oil filter. Requires a 3⁄8" drive ratchet.

Page 35: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 33

ENGINE/COOLING2870303 AMMCO HONE KIT

Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8").

Replacement Stone Kits2870304 47.6 – 69.8 mm, 60 grit2870305 47.6 – 69.8 mm, 220 grit2870306 69.8 – 92 mm, 60 grit2870307 69.8 – 92 mm, 220 grit2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588 HONING OIL

12 oz. can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386 PISTON PIN PULLER

Removes 18 mm piston pins from many Polaris pistons. Required for many Polaris puller attachments.

Note: Some engines require adapters.

2870390 PISTON SUPPORT BLOCK

Safely supports piston while disassembling or assembling engine top end.

2870569 CRANKSHAFT TRUING STAND

Holds crankshaft while checking run-out for all Polaris engines.

Parts also sold separately:2870569-Clamp Toggle clamp2870569-Jaws Bolt cutter jaws2870569-Vblock V-block only

Page 36: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

34 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.2871445 PISTON PIN PULLER ADAPTER

For domestic engines. Needed to position piston pin puller correctly onto piston (Piston pin puller PN 2870386 needed to use this tool).

2870773 C-CLIP INSTALLATION TOOL

For installing piston pin c-clips on most Polaris engines.

PU-45255 PISTON PIN PULLER

Requires Adapters for 800 Series Snow, 1200 SeriesWatercraft and 500 Series ATV/RANGER applications.

PU-45248 PISTON PIN PULLER ADAPTER

Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

PW-46592 PUMP/ENGINE ALIGNMENT ADAPTER

This tool is required for engine and drive pump alignment on current Polaris MSX Watercraft models. This tool is necessary for engine and drive pump alignment on models equipped with the three (3) piece engine coupler.

Used with 2871343 Pump/Engine Alignment bar.

PW-46593 DRIVESHAFT REMOVAL AND INSTALLATION TOOL

This tool is required for the removal of the drive shaft from the current Polaris MSX Watercraft models. This tool facilitates the removal of the driveshaft from models equipped with the new three (3) piece engine coupler.

PW-46981 ENGINE TURNING TOOL

Used to rotate the crankshaft.

Application: MSX 110/150

Page 37: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 35

ENGINE/COOLING CONT.PW-46982 GEAR PULLER

Used to remove balance shaft gear when used with PW-46989.

Application: MSX 110/150

PW-46983 PISTON RING COMPRESSOR

Used to install pistons into engine block.

Application: MSX 110/150

PW-46984 ENGINE STAND ADAPTER

Used to support the MSX 110/150 on an engine stand or bench mount adapter.

PW-43070 ROLLING ENGINE STAND

This engine stand supports the PW-46984 Engine Stand Adapter and can be rolled around the service department. The engines can be tilted into various positions and is height adjustable.

PW-47053 BENCH MOUNT ENGINE STAND ADAPTER

Used to support the PW-46984 on a bench.

PW-47054 ENGINE STAND ADAPTER SLEEVE

The engine stand sleeve is used with the PW-46984 Engine Stand Adapter to mount to most universal rolling engine stands.

Page 38: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

36 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/COOLING CONT.PW-46985 CAM CHAIN BREAKER/MENDOR

Used to remove and reinstall timing chain.

Application: MSX 110/150

PW-46989 FLYWHEEL PULLER

Used to remove magnet rotor and balance shaft gear when used with PW-46982.

Application: MSX 110/150

PW-47076 PROTRACTOR/DEGREE WHEEL

Used to validate TDC timing for MSX 110/150.

Application: MSX 110/150

PW-47077 CAMSHAFT ALIGNMENT TOOL

Installs into camshaft to lock into TDC position.

Application: MSX 110/150

PW-47079 CAM CHAIN INSTALLATION TOOL

Routes timing chain through engine crankcase during installation.

Application: MSX 110/150

PW-47108 TIMING CHAIN WEDGE AND HOOK TOOL

Used during timing chain installation.

Application: MSX 110/150

PW-47163 VALVE GUIDE ADJUSTER

Used to remove and install valve lash shims for MSX 110/150.

Page 39: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

37

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 37

ELECTRICAL2872290 TIMING ADJUSTER

To adjust timing on second generation PWC’s (PVL ignition).

2872454 E.M.M. LAPTOP COM. CORD

Connects all DI Powered Watercraft to the dealer's service computer.

2872456 E.M.M. SERVICE POWER CONNECTOR

To service fuel injection system on all PWCs using DI fuel injection.

2872604 BUMP STOP TOOL

For a positive stop when setting timing on all PWCs using DI fuel injection.

2872623 P.D.S. JUMPER

To service fuel injection system on all PWCs using DI fuel injection.

PW-45776 COMMUNICATOR CABLE ADAPTER

This adapter is required for 2002 - 2004 DI equipped PWC to allow communication with your DI diagnostic software..

Page 40: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

38 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PUMP/FINAL DRIVE2871036 PUMP IMPELLER REMOVAL TOOL

For removing impeller O.D.: 21.65 mm.

2871037 COUPLER REMOVAL TOOL

For removing small, steel couplers O.D.: 20 mm.

2871343 PUMP/ALIGNMENT TOOL

For proper alignment between engine and jet pump.

2871425 THROUGH-HULL FITTING TOOL

For removing and installing threaded driveshaft through-hull fitting.

2871745 STATIC TIMING LIGHT HARNESS

To adjust ignition timing on Polaris engines equipped with Hall-Effect sensors. Can also be used to test Hall-Effect sensors. Requires 9 volt battery (not included).

Page 41: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

WATERCRAFT SPECIAL TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 39

MAINTENANCE/TUNE-UP/FUEL2871080 CARBURETOR FUEL SCREW ADJUSTMENT TOOL

To adjust high and low speed fuel screws on most Polaris carbureted watercraft.

2871174 GREASE GUN ADAPTER

To grease most drive shaft couplers and carrier bearing/seal housings.

2872602 SHRADER VALVE

To test fuel pressure on 1999 DI models.

2872621 FUEL PUMP RING SPANNER WRENCH

Removes retaining ring on all DI powered models and all MSX based models.

Page 42: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

40 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/TRANSMISSION/CLUTCHPV-1253 VALVE SPRING COMPRESSOR

Used to compress the valve springs on all Victory engines.

PV-4019 VALVE SPRING COMPRESSOR

Features quick-release lever design and includes universal adapter. Used with PV-43513 Compressor Adapter.

PV-34483 VALVE LASH FEELER GAUGES

PV-43502-A ENGINE LOCK TOOL

Used to lock engine from rotating when removing retaining nuts from engine or transmission shafts.

PV-43503 CASE SPLITTING STUDS

Used to disassemble crankcases for service on 1999-2001 engines.

PV-43504 CRANKCASE BEARING PROTECTOR

Used to protect right side main bearing from cam sprocket during disassembly and assembly of crankcases.

PV-43505 FINAL DRIVE SEAL INSTALLER

Used to install output shaft (5th gear) seal to correct depth.

Page 43: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 41

ENGINE/TRANSMISSION/CLUTCH CONT.PV-43513-A VALVE SPRING COMPRESSOR ADAPTER

Used with a valve spring compressor such as PV-4019 to disassemble and assemble valve and valve spring assembly for service.

PV-43518 CLUTCH HOLDING WRENCH

Used to hold clutch basket during clutch disassembly and assembly. Requires a 3⁄8" drive ratchet for 1999 & 2001.

PV-43527 OIL FILTER WRENCH (1999-2001)

Used to remove and install oil filter.Requires a 3⁄8" drive ratchet.

PV-43532 BELT TENSION GAUGE

Used to properly set drive belt tension.

PV-43533 FLYWHEEL PULLER

Used to remove flywheel from crankshaft.

PV-43534 CRANKSHAFT LOCK RING PLIERS

Used to remove and install circlip for one-way starter gear.

PV-43570 PISTON RING COMPRESSING PLIERS

Includes:PV-43570-1 PliersPV-43570-2 Band (35⁄8" to 37⁄8")

PV-45028 CLUTCH SHAFT HOLDER (2001-CURRENT)

Locks transmission shaft so transmission fasteners canbe removed/installed.

Page 44: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

42 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ENGINE/TRANSMISSION/CLUTCH CONT.PV-45029 CRANKCASE SEPARATOR (2001-2004)

Tool is required for crankcase separation.

*Also used on 1999-2000 if transmission kit installed.

PV-45030 MAINSHAFT/CRANKCASE INSTALLER (2001-2002)

Tool is needed to install the output shaft.

*See PV-46299 for 2003-2004 models.

PV-45031 TRANSMISSION REBUILD SPACER (2001-2004)

This spacer is required to support the clutch shaft bearing during transmission assembly.

PV-45032 CLUTCH SPRING COMPRESSOR (2001-CURRENT)

Compresses clutch spring (diaphragm spring) for clutch disassembly and assembly.

PV-45249 HELI-COIL THREAD REPAIR KIT

PV-46299 MAINSHAFT/CRANKCASE INSTALLER (2003-2004)

This screw must be used with the PV-45030 Output Shaft Installer to install the output shaft.

*Also used on 1999-2002 with transmission kit installed.

PV-46988 CRANKSHAFT ROTATION SOCKET

Needed to rotate the crankshaft during assembly and disassembly.

Page 45: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 43

CHASSIS/WHEELS/SUSPENSION/BRAKESPV-43507 REAR SHOCK ADJUSTMENT WRENCH -

GAS SHOCKS

Used to adjust rear shock preload tension.

PV-43508 STEERING HEAD ADJUSTMENT SOCKET

Used to adjust preload of steering stem tapered rollerbearings and tighten steering stem locknut to proper torque. Used with PV-43509 Locknut Spanner Wrench.

PV-43509 LOCKNUT SPANNER WRENCH

Used to hold steering stem preload nut in place while locknut is torqued. Used with PV-43508 Steering Head Adjustment Socket.

PV-43515 BUSHING AND BEARING SERVICE SET

This multi-purpose tool set is used for thefollowing service procedures:1. Install inner race of steering stem bearings2. Install wheel bearings3. Remove and install swingarm bushings

PV-43516-A 45 MM FORK SEAL INSTALLER

Used to install front fork dust seals and oil seals on modelswith 45 mm conventional forks.

PV-44624 50 MM FORK SEAL INSTALLER

Required tool to install front dust and oil seal on 2000-2001 Sportcruiser™.

PV-43517 DAMPER ROD HOLDER

Used to hold damper rod during front forkdisassembly and assembly.

Page 46: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

44 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.PV-43528 WHEEL ALIGNMENT TOOL KIT (1999-2001)

Used with a tape measure to properly set rear wheelalignment. Two required, sold individually.

PV-43536 WHEEL RIM PROTECTORS

Used to protect rim during tire removal or installation.Three protectors included.

PV-43545-10 HAND PUMP ACCESSORY KIT

Kit contains pump attachments for brake bleeding and diagnostic checks. Used with PV-43545 Hand Vacuum Pump.

PV-43571 SHOCK SPRING COMPRESSOR

Compresses shock assembly for service of seals,spring and shock.

PV-44683 LOWER STEERING STEM BEARING REMOVAL TOOL

Used to remove the Lower Steering Stem Bearing.

PV-59000-A FORK OIL LEVEL GAUGE

PV-46993 PRELOAD SPANNER WRENCH

Used to adjust shock spring pre-load on Vegas and Kingpin models.

Page 47: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 45

CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.PV-47035 43 MM INVERTED FORK SEAL INSTALLER

Used to drive fork bushing and seals on 43mm inverted forks.

PV-47036 43 MM CONVENTIONAL FORK SEAL INSTALLER

Used to drive fork bushing and seals on 43mm fork tubes.

PV-47037 43 MM SEAL GUIDE

Used to guide the fork seal and dust seal over 43mm tubes to prevent seal damage.

PV-47060 CARTRIDGE SHAFT TOOL

Used to bleed the cartridge an install spring on inverted forks.

ELECTRICAL/DIAGNOSTIC/FUELPV-8036-B INDUCTIVE SELF-POWERED DIGITAL TACHOMETER

Displays RPM reading on any engine that has a spark plug regardless of ignition voltage or system.Inductive pickup clips over any spark plug wire for safeuse with engine running.

PV-25070 HEAT GUN

Heats to 500-750 degrees F.

PV-33223 COMPRESSION GAUGE SET

0-300 psi

Includes:PV-33223-3 M12 x 1.25 Victory Adapter14 mm/18 mm Combination Adapter10 mm Adapter

Page 48: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

46 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ELECTRICAL/DIAGNOSTIC/FUEL CONT.PV-33261-A COIL TESTER

This tester features an adjustable spark gap and built-incircuitry to accurately bench test ignition coil.

PV-33277-A BATTERY POWERED TIMING LIGHT

PV-34898 HIGH CURRENT SHUNT

High current shunt is a calibrated resistance wire whichis connected in series with the electrical accessory to be tested and plugged into the digital multimeter. The multimeter will then provide a direct readout of current draw from 0-99 amps (100-199 amps momentary), in 0.1 amp increments.

PV-35457 BLACK LIGHT LEAK DETECTOR KIT

Includes:Fluorescent Black LightPV-28431-6 Oil Additive (6) 1 oz. bottles

PV-35667-A CYLINDER LEAKDOWN TESTER

PV-35667-A will test for worn piston rings, cylinder walls, valves, gaskets and any other related leakage problems. Uses shop air. M12 x 1.25 Adapter and instructions included.

PV-39565 ENGINE EAR ELECTRONIC LISTENING DEVICE

Engine EAR amplifies sounds while shutting out surrounding noises. Helps to identify worn componentsand internal engine noises. Includes carrying case.

Page 49: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 47

ELECTRICAL/DIAGNOSTIC/FUEL CONT.PV-39617 CURRENT CLAMP

1 - 400 amp DC, 1 - 600 amp AC.Used with digital multi-meter to measure current draw

PV-39951-A DIGITAL TACHOMETER

This digital tachometer accurately measures engine RPM and maximum RPM of 2 or 4 stroke engines. The dual display allows for readings of current RPM alone or current and maximum RPM. Also features two maximum RPM memories for comparison.

PV-39991 PEAK VOLTAGE READING ADAPTER

For Fluke multimeters. Measures peak voltage output ofcomponents for diagnosis.

PV-43506 FUEL PRESSURE GAUGE

Used to measure fuel pressure for fuel injection diagnostic work.

PV-43526 CONNECTOR TEST KIT

Used for diagnostic work when troubleshooting and testing fuel injection or ignition systems. Used with a digital multi-meter.

PV-43529 INJECTOR TEST LIGHT

Diagnostic aid to determine if injector is receiving voltage pulses from ECU.

PV-43530 EFI CONTROL UNIT TESTER (1999-2001)

Used to clear ECU trouble codes and to perform TPS adjustments.

Page 50: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

48 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ELECTRICAL/DIAGNOSTIC/FUEL CONT.PV-43531 OIL PRESSURE GAUGE

Used to measure oil pressure for both the lubrication and cooling systems.

PV-43541 ANTI-STATIC WRIST STRAP

Used to avoid electro-static discharge damage toECU components.

PV-43542 ECU COMPUTER CHIP REMOVER

Used to remove EPROM from Electronic Control Unit on 1999-2001 models.

PV-43544 SPEEDOMETER SIGNAL TESTER

Used to check for electrical impulses from speedometer signal generator.

PV-43545 PRESSURE / VACUUM HAND PUMP

Mityvac brand Super Pump. Higher displacement thanstandard Mityvac. Requires fewer pumps for high volume components.

PV-43545-10 HAND PUMP ACCESSORY KIT

Contains pump attachments needed for diagnostic checks.

PV-43545-20 HAND PUMP STORAGE CASE

For storage of PV-43545 Hand Pump and PV-43545-10Accessory Kit.

Page 51: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 49

ELECTRICAL/DIAGNOSTIC/FUEL CONT.PV-43546 FLUKE 73 DIGITAL MULTIMETER

0-600 volts, rotary dial function selection switch, analog bar graph, auto and manual ranging with automatic polarity selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, audible notification of voltage drops of less than 0.7 volts, sleep mode to preserve battery life, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-43568 FLUKE 77 DIGITAL MULTIMETER

0-1000 volts, easy-to-read display with analog bar graph, rotary dial function selection switch, push button auto and manual range selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, sleep mode to preserve battery life, rugged overmolded case protects meter, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-45410 AIR/FUEL RATIO MONITOR

Used in conjunction with Digital Wrench to set TPS.ART NOT

AVAILABLE

Page 52: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS

TOOLS PART NUMBER DESCRIPTION

50 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

ELECTRICAL/BATTERYPV-37453 CHRISTIE DE-SULFATING BATTERY CHARGER

This double unit charger features electronic circuitry to charge sulfated batteries and maintenance-free batteries. The high initial charge of 20 volts, which is electronically controlled and monitored, adjusts to normal charging voltage once the sulfation barrier is broken down.

PV-42376 FERRET 43 BATTERY LOAD TESTER

This versatile volt/amp/load tester is made especially for troubleshooting power systems on motorcycles. An optional rolling stand is available under part number PV-42388.

PV-63070 CHRISTIE MULTI-BATTERY CHARGER

Charges up to 10 batteries simultaneously, six 12 volt and four 6 volt. DC output is 10 amps for both 6 and 12 volt batteries. Includes ten 30" long plug-in leads.

PV-43700 ACCURACY BATTERY TESTER

Accurately tests 6 or 12 volt batteries discharged down to as low as 1 volt. No time consuming recharging required. Microprocessor controlled testing is completed in 17 seconds. Immediate results for waiting customers. Test without disconnecting cables from battery terminals. More accurate than heavy, cumbersome carbon pile testers. Data interpretation is eliminated. Weighs only 2 lbs. Self-powered by 9 volt battery. 3 year warranty. Includes molded carrying case, cranking amps reference chart and complete instructions.

Page 53: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS EQUIPMENT/TOOL ORGANIZATION

& STORAGE SYSTEM TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 51

PV-21000 TIRE SPREADER

PV-28700 BEAD EXPANDER

PV-43556 WHEEL TRUING AND BALANCING STAND

Adjustable stand by Rowe. Used to hold all types of wheels when truing and balancing.

TOOL ORGANIZATIONPV-34100 GREAT CRATE I

21.5" x 15.5" x 9.75", molded blue polyethylene1.4 cubic ft. storage capacity.

PV-34755 GREAT CRATE I TOOL STORAGE SYSTEM

Includes:(12) PV-34100 Great Crate I (12) Self-Adhesive

Header Cards(1) PV-34700 Storage Rack

14 gauge steel rack with grey enamel finish.35" wide, 21" deep, 69" high.Holds 12 PV-34100 Great Crates and tools

PV-35805 GREAT CRATE II

27" x 17" x 12.5", molded blue polyethylene2.4 cubic ft. storage capacity.

Page 54: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS EQUIPMENT/TOOL ORGANIZATION

& STORAGE SYSTEM TOOLS PART NUMBER DESCRIPTION

52 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

TOOL ORGANIZATION CONT.PV-35810 GREAT CRATE II TOOL STORAGE SYSTEM

Includes:(8) PV-35805 Great Crate II (8) Self-Adhesive

Header Cards(1) PV-35806 Storage Rack

14 gauge steel rack with grey enamel finish.38.5" wide, 27.5" deep, 54" high.Holds 8 PV-35805 Great Crates and tools

TOOL BOARD HOOKSPV-34702-25 HOOK #2

25 Per Package

PV-34703-25 HOOK #3

25 Per Package

PV-34705-10 HOOK #5

10 Per Package

PV-34706-10 HOOK #6

10 Per Package

PV-34708-25 HOOK #8

25 Per Package

Page 55: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

VICTORY TOOLS EQUIPMENT/TOOL ORGANIZATION

& STORAGE SYSTEM TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 53

TOOL BOARD HOOKS CONT.PV-34709-10 HOOK #9

10 Per Package

PV-34710-5 HOOK #10

5 Per Package

PV-34712-5 HOOK #12

5 Per Package

PV-34714-5 HOOK #14

5 Per Package

PV-34715-5 HOOK #15

5 Per Package

PV-34718-10 HOOK #18

10 Per Package

PV-34719-10 HOOK #19

10 Per Package

Page 56: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

DIAGNOSTIC SOFTWARE

TOOLS PART NUMBER DESCRIPTION

54 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

2872454 E.M.M. LAPTOP COM. CORD

Connects all DI Powered Watercraft to the dealer's service computer.

2872456 E.M.M. SERVICE POWER CONNECTOR

To service fuel injection system on all PWCs using DI fuel injection.

PU-47063 DIGITAL WRENCH

This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new “guided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, PU-47151 Interface Cable and instruction manual.

PU-47151 REPLACEMENT INTERFACE CABLE

This is the primary interface cable for the Digital Wrench.

PU-47102 MSX150 INTERFACE CABLE ADAPTER

This adapter must be used with the PU-47151 Interface Cable to diagnose the MSX 110/150 models.

Page 57: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

DIAGNOSTIC SOFTWARE

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 55

PV-46085 VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT)

This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new “guided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, Interface Cable and instruction manual.

*Kit includes the PV-46085-2 Victory Adapter &PU-47151 Interface Cable.

PV-46085-2 VICTORY INTERFACE CABLE ADAPTER

PV-43555 EFI DIAGNOSTIC SOFTWARE (1999-2001)

PC based diagnostics are the future of the service industry. They are more cost effective, versatile, flexibleand upgradeable than cartridge-based scan tools. This Windows-based software for a laptop or desktop computer features:• Simple-to-understand graphical user interface.• View live engine data for analysis.• Display historic and current trouble codes.• Print function for customer reports.• Interactive help system - click on screen display area to

view associated help and diagnostic information.• User manual integrated in the software.• Includes PC-to-motorcycle interface cable (PV-43555-2).

Note: Must have DOS capability to run this software. Only works on Windows 95, 98 and ME, will not work on Windows XP.

ART NOTAVAILABLE

Page 58: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

GENERALSERVICE

TOOLSTOOLS PART NUMBER DESCRIPTION

56 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

2200634 VALVE SEAT RECONDITIONER KIT

For reconditioning valve seats on Polaris 4-stroke ATV/RANGER engines.

PS-45536 Valve Seat Cutter Set for XC120

2201209 DUCATI IGNITION TEST PROBES

Jumper lead for testing small connecting pins. Prevents damage to harness pins from multi-meter probes.

2870159 FLYWHEEL PULLER

Removes all 4 bolt pattern flywheels from ’60 thru ’70 Polaris engines.

2870303 AMMCO HONE KIT

Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8").

Replacement Stone Kits2870304 47.6 – 69.8 mm, 60 grit2870305 47.6 – 69.8 mm, 220 grit2870306 69.8 – 92 mm, 60 grit2870307 69.8 – 92 mm, 220 grit2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588 HONING OIL

12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386 PISTON PIN PULLER

Removes 18 mm piston pins from all Polaris pistons. Required for many Polaris puller attachments.

Note: Some engines require adapters.

Page 59: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

GENERALSERVICE

TOOLSTOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 57

2870390 PISTON SUPPORT BLOCK

Safely supports piston while disassembling or assembling engine top end.

2870630 TIMING LIGHT

Self contained. Needs 2 “D” cell batteries (not included). For ignition system diagnostics and checking timing.

2870773 C-CLIP INSTALLATION TOOL

For installing piston pin c-clips on most Polaris engines.

2870836 BATTERY HYDROMETER

To check specific gravity of all Polaris batteries. Specially sized to test small batteries.

2870852 COMPRESSION GAUGE - 14 MM THREADS

Measures engine compression for troubleshooting. Extension from local tool suppliers needed for 4-stroke engines. See shop manuals for checking ATV air cooled engines.

2870975 MITY-VAC PRESSURE TEST TOOL

Source of vacuum and pressure. For carburetor needle & seat testing, brake bleeding and cooling system testing.

2871489 STAPLE GUN

To install seat covers.

2871489-ST Staples (stainless steel)

Page 60: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

58 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

2871555 SPONSON INSERT TOOL KIT

To install all expandable inserts for all Polaris products. Includes 10 – 32 UNC; 1⁄4-20; 5⁄16-18 inserts and adapters.

2872022 1⁄8" SQUARE DRIVER BIT

For removing square drive crate screws. Body hexagonal to fit drill.

2873015-A CARBURETOR ADJUSTMENT TOOL

8700229 FLYWHEEL HOLDING WRENCH

For holding flywheel when removing or torquing retainer nut.

8700229-ADAPT FLYWHEEL HOLDER ADAPTER

For Fuji P.W.C. flywheels. Requires 8700229.

PU-43506 FUEL PRESSURE GAUGE KIT

Used to check the fuel pressure and bleed the fuel systems of air from the 2002 Frontier.

PU-45149 HOSE PINCHER

Pinch off pliers help keep hoses and lines clamped tightly.

PU-45248 PISTON PIN PULLER ADAPTER

Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

.

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 59

PU-45255 PISTON PIN PULLER

Requires Adapters for 800 Series Snow, 1200 SeriesWatercraft and 500 Series ATV/RANGER applications.

PU-45257 VALVE SPRING DEPRESSOR WRENCH

PU-45417 GASOLINE QUALITY TEST KIT

This unique kit helps you reduce troubleshooting time by verifying if fuel quality is affecting performance, thereby ruling out other causes. Kit applies to all gasoline engines, from small engines to heavy-duty. It permits checking for water in the fuel tank without tank removal. Fuel volatility may also be tested by measuring its vapor pressure. You can also test for alcohol in the fuel and the percentage present.

PU-45535 - Alcohol Detection Kit - Included with PU-45417,detects percent of alcohol in fuel.

PU-45418 SELF TAPPING PULLER

Easily removes or pulls out hard to fix dents and creases in fenders, side panels, door panels, and tops without time consuming removal of inside panels and upholstery. A hole is drilled at the base of the dent and the tool’s self-tapping screw is threaded into it. A few sharp blows of the slide hammer will pull the dent out. Puller is 17" long with Pyralin handle grip and replaceable sheet metal screw. Instructions included.

PU-45419 STRAP WRENCH

There are many uses you’ll find for this new, heavy-duty strap wrench. The 53" long nylon strap won’t mar precision surfaces of shafts, pulleys, or other components. Especially useful on small engine pulleys or as a pipe wrench. Special head design self-tightens the strap as force is applied. Light-weight, aluminum, 12" long handle.

305085 - Replacement Strap

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

60 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PU-45420 CHAIN WRENCH

Head design permits turning in either direction without removing wrench from the work. Ratcheting action also makes it possible to regrip without removal.

209199 - Replacement Chain

Note: Care is needed to protect surface finish of object being held.

PU-45423 TELESCOPING GAUGE SET

Permit accurate measurement of slots and small cylinders.Insert into work piece and release contact by turning knob on handle. Measurement is read from outside micrometer.

PU-45423-1 Telescoping gauge 5⁄16" – 1⁄2"PU-45423-2 Telescoping gauge 1⁄2" – 3⁄4"PU-45423-3 Telescoping gauge 3⁄4" – 11⁄4”PU-45423-4 Telescoping gauge 11⁄4" – 21⁄8”PU-45423-5 Telescoping gauge 21⁄8" – 31⁄2"PU-45423-6 Telescoping gauge 31⁄2" – 6"

PU-45424 UNIVERSAL DIAL INDICATOR SET

Set has jeweled bearing dial indicator with rear mounted plunger.

Includes items not shown:2 extra radiused contacts (3⁄16" dia. and 5⁄16" dia.)Powerful magnetic base with postIndicator rod and 2 universal connectorsFitted steel case

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 61

PU-45425 OUTSIDE MICROMETER 0" – 1"PU-45426 OUTSIDE MICROMETER 1" – 2"PU-45427 OUTSIDE MICROMETER 2" – 3"PU-45428 OUTSIDE MICROMETER 3" – 4"PU-45429 OUTSIDE MICROMETER 4" – 5"PU-45430 OUTSIDE MICROMETER 5" – 6"

These micrometers are equipped with friction stops to ensure consistently accurate measurements and spindle locks for making repeat measurements. The frames are forged, with baked enamel finish. The graduations are in .001" increments and are numbered on the thimble for direct reading. Anvil and spindle faces are ground and lapped for flatness and parallelism, ensuring high accuracy.A simplified zero adjustment allows resetting without the use of a special wrench.

PU-45431 DEPTH MICROMETER 0" – 6"

Depth of holes, slots, and piston-to-deck height can easily be measured with this depth micrometer. A friction stop is provided and graduations read right-side-up when the tool is in position for use. This set is packaged, complete with rods, in a fitted case for convenience and protection. The range is 0" to 6" with .001” graduations. A 4" long base provides stability.

PU-45432 DIAL CALIPER 0" – 6"

This quality, steel construction, precision instrument will provide accuracy and durability with a range from 0-6 inches. Easy to read scale is graduated in .001" increments with a metric vernier on the back side. Reads outside, insideand depth measurements. Dial indicator has fine line indicating hand for accurate reading.

PU-45433 “O” RING/OIL SEAL PICK SET

Fishing a stubborn O-ring or oil seal of its seat is easy if youhave this pair of picks in your toolbox. A small investment that can pay for itself in no time at all.

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

62 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PU-45434 JIMMY BAR 18"

Forged from chrome alloy steel and heat treated to resist bending and breaking.

PU-45435 ROLLING HEAD PRY BARSPU-45436PU-45437 PU-45435 Rolling Head Pry Bars 6"PU-45438 PU-45436 Rolling Head Pry Bar, 12"

PU-45437 Rolling Head Pry Bar, 16"PU-45438 Rolling Head Pry Bar, 18"

Rolling head makes a great deal of leverage possible. Longtapered body may be used as a lining-up drift.

PU-45439 2 TON JACK STANDS, PAIR

Used with comparable lifting equipment these stands will handle the big service jobs. Ruggedly constructed and has a large base for stability.

PU-45495 PACKARD CRIMPER

Produces a professional crimp on most wire connectors used in the Polaris product line.

PU-45994 TAMPER RESISTANT TORX BIT - T25

PU-46219 OIL EXTRACTOR

Used to draw the engine oil from the crankcase.

PU-47165 CARB. IDLE ADJUSTMENT SCREW PLUG REMOVER

Used to remove the idle mixture screw plug on Mikuni carbs.

GENERALSERVICE

TOOLS

Page 65: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 63

PV-3006 0-25 MM MICROMETER

PV-3007 25-50 MM MICROMETER

PV-3008 50-75 MM MICROMETER

PV-3009 75-100 MM MICROMETER

PV-3017 CYLINDER BORE GAUGE

50-100 mm

PV-3097 METRIC DIAL INDICATOR

.01 mm graduations, 5 mm range.

Service Parts: PV-3097-1 Replacement Cap

PV-5000-A SNAP RING PLIER SET

GENERALSERVICE

TOOLS

Page 66: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

64 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PV-5018 8MM HEX DRIVER

Short shank, 3⁄8” drive.

PV-5045 M5 X 0.8 (ISO) TAP SET

PV-5047 M8 X 1.25 TAP SET

PV-5048 M10 X 1.25 TAP SET

PV-5059 M12 X 1.25 DIE

PV-8002 TIME-SERT M12 X 1.25 THREAD REPAIR KIT

Kit includes step tap, wrench, seat cutter, insert driver(inserts not included).

PV-8002-1 M12 x 1.25 x 15mm Insert(order inserts in 10 quantity increments)

PV-8003 TIME-SERT M10 X 1.25 THREAD REPAIR KIT

Kit includes drill, counterbore, cutting tap,insert driver and 5 inserts.

PV-8003-1 M10 x 1.25 x 14mm Insert(order inserts in 10 quantity increments)

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 65

PV-8004 TIME-SERT M8 X 1.25 THREAD REPAIR KIT

Kit includes drill, counterbore, cutting tap,insert driver and 5 inserts.

PV-8004-1 M8 x 1.25 x 11.7 mm InsertPV-8004-2 M8 x 1.25 x 16.2 mm Insert(order inserts in 10 quantity increments)

PV-8005 TIME-SERT M6 X 1.0 THREAD REPAIR KIT

Kit includes drill, counterbore, cutting tap,insert driver and 5 inserts.

PV-8005-1 M6 x 1.0 x 9.4 mm Insert(order inserts in 10 quantity increments)

PV-23672 DIAL INDICATOR ROLLER ADAPTER

PV-26900-7 METRIC DIAL CALIPER

0-150 mm range.

PV-39776 ELECTRONIC DIGITAL CALIPERS

English - Metric conversion with push of a button.0 - 6 range in .0005" increments0 - 150 mm range in .01 increments

PV-26900-8 THICKNESS GAUGE-26 BLADES

(.002" - .035")

PV-26900-9 THICKNESS GAUGE-13 BLADES

(.03 mm - 0.5 mm)

GENERALSERVICE

TOOLS

Page 68: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

66 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PV-26900-12 METRIC ADJUSTABLE DIAL INDICATOR

10 mm travel.

PV-33211 ANTI-SEIZE COMPOUND

Keeps bolts and nuts from corroding and seizing.

PV-33258 HOLE GAUGE SET

Two gauge set (5-10 mm).

PV-33269 8 MM HEX DRIVER

Long shank, 3⁄8" drive.

PV-34481 FLEXIBLE MAGNETIC DIAL INDICATOR STAND

PV-34673 PRECISION STRAIGHT EDGE

8" L x 1⁄2" W x 3⁄4" D

PV-35457 BLACK LIGHT LEAK DETECTOR KIT

Includes:Fluorescent Black LightPV-28431-6 Oil Additive (6) 1 oz. bottles

GENERALSERVICE

TOOLS

Page 69: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 67

PV-35667-A CYLINDER LEAKDOWN TESTER

PV-35667-A will test for worn piston rings, cylinder walls, valves, gaskets and any other related leakage problems. Uses shop air. M12 x 1.25 Adapter and instructions included.

PV-37453 CHRISTIE DE-SULFATING BATTERY CHARGER

This double unit charger features electronic circuitry tocharge sulfated batteries and maintenance-free batteries. The high initial charge of 20 volts, which is electronically controlled and monitored, adjusts to normal charging voltage once the sulfation barrier is broken down.

PV-39617 CURRENT CLAMP

1 - 400 amp DC, 1 - 600 amp AC.Used with digital multi-meter to measure current draw.

PV-39565 ENGINE EAR ELECTRONIC LISTENING DEVICE

Engine EAR amplifies sounds while shutting out surrounding noises. Helps to identify worn componentsand internal engine noises. Includes carrying case.

PV-39951-A ENGINE TACHOMETER

This digital tachometer accurately measures engine RPM and maximum RPM of 2 or 4-stroke engines.

PV-39991 PEAK VOLTAGE READING ADAPTER

For Fluke multimeters. Measures peak voltage output ofcomponents for diagnosis.

PV-43538 TOOL KIT STORAGE CASE

For storage of essential mechanical tools.Size: 26" x 15.5" x 4.5"

GENERALSERVICE

TOOLS

Page 70: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

68 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PV-43539 TOOL KIT STORAGE CASE

For storage of essential electrical tools.Size: 12.25" x 8" x 4".

PV-43543 TORQUE WRENCH

Beam design, 0-50 in. lb. with 3⁄8" drive.

PV-43545 PRESSURE / VACUUM HAND PUMP

Mityvac brand Super Pump.Higher displacement than standard Mityvac.Requires fewer pumps for high volume components.

PV-43545-10 HAND PUMP ACCESSORY KIT

Kit contains pump attachments for diagnostic checks and brake bleeding.

PV-43545-20 HAND PUMP STORAGE CASE

For storage of PV-43545 Hand Pump and PV-43545-10Accessory Kit.

PV-43546 FLUKE 73 DIGITAL MULTIMETER

0-600 volts, rotary dial function selection switch, analog bargraph, auto and manual ranging with automatic polarity selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, audible notification of voltage drops of less than 0.7 volts, sleep mode to preservebattery life, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

GENERALSERVICE

TOOLS

Page 71: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 69

PV-43548 TIME-SERT M9 X 1.25 THREAD REPAIR KIT

Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts.

PV-43548-1 M9 x 1.25 x 18 mm Insert(order inserts in 10 quantity increments)

PV-43549 TIME-SERT M11 X 1.50 THREAD REPAIR KIT

Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts.

PV-43549-1 M11 x 1.50 x 22 mm Insert(order inserts in 10 quantity increments)

PV-43550 M12 X 1.25 SPARK PLUG THREAD REPAIR KIT

Kit includes step tap, wrench, seat cutter, insert driver(inserts not included).

PV-43550-1 M12 X 1.25 X 15 MM SPARK PLUG INSERT

(order inserts in 5 quantity increments)

PV-43551 BUSHING & BEARING PULLER SET

Use to remove bushings and bearings from blind holes and stepped through holes.

PV-43551-1 BridgePV-43551-2 Forcing ScrewPV-43551-3 Expander PinPV-43551-4 1⁄2" ColletPV-43551-5 5⁄8" ColletPV-43551-6 3⁄4" Collet

PV-43565 11⁄8" PULLER COLLET

Not included in PV-43551 Bushing & Bearing Puller SetUse with PV-43566 Slide Hammer Assembly and PV-43551-3 Expander Pin.

GENERALSERVICE

TOOLS

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TOOLS PART NUMBER DESCRIPTION

70 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

PV-43552 TORQUE WRENCH

Beam design, 0-150 ft. lbs. with 1⁄2" drive.

PV-43554 V-BLOCK SET

Includes (2) 9" long V-Blocks.

PV-43557 METRIC THREAD CHASER SET

PV-43558 SEAL AND BEARING DRIVER SET

Includes one handle and 12 disksin diameters from 5⁄8" to 21⁄8" increments.Storage case included.

PV-43559 10 MM HEX DRIVER

Short shank, 3⁄8" drive.

PV-43560 10 MM HEX DRIVER

Long shank, 3⁄8" drive.

PV-43561 12 MM HEX DRIVER

Short shank, 3⁄8" drive.

GENERALSERVICE

TOOLS

Page 73: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

TOOLS PART NUMBER DESCRIPTION

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 71

PV-43562 12 MM HEX DRIVER

Long shank, 3⁄8" drive.

PV-43563 14 MM HEX DRIVER

Short shank, 3⁄8" drive.

PV-43564 TORQUE WRENCH

Adjustable design, 15-100 ft. lbs. with 3⁄8" drive.

PV-43566 SLIDE HAMMER ASSEMBLY

6 lb. Weight, 5⁄8” x 18 threaded shaft includes 1⁄2" x 13 threaded adapter. Use with PV-43551 Puller Set and PV-43565 Puller Collet.

PV-43568 FLUKE 77 DIGITAL MULTIMETER

0-1000 volts, easy-to-read display with analog bar graph, rotary dial function selection switch, push button auto and manual range selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, sleep modeto preserve battery life, rugged overmolded case protects meter, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-63070 CHRISTIE MULTI-BATTERY CHARGER

Chargers up to 10 batteries simultaneously, six 12 volt and four 6 volt. DC output is 10 camps for both 6 and 12 volt batteries. Includes ten 30" long plug-in leads.

GENERALSERVICE

TOOLS

Page 74: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

102050 . . . . . . . . . . . . . . . . . . . . . 27

221537 . . . . . . . . . . . . . . . . . . . 3, 17

305085 . . . . . . . . . . . . . . . . . . . . . 59

2110003. . . . . . . . . . . . . . . . . . 12, 25

2110005. . . . . . . . . . . . . . . . . . 12, 25

2200421. . . . . . . . . . . . . . . . . . 12, 25

2200634 . . . . . . . . . . . . . . . . . . . . 56

2200879 . . . . . . . . . . . . . . . . . . . . 14

2200880 . . . . . . . . . . . . . . . . . . . . 14

2201177 . . . . . . . . . . . . . . . . . . . . 14

2201190 . . . . . . . . . . . . . . . . . . . . 14

2201191 . . . . . . . . . . . . . . . . . . . . 14

2201209 . . . . . . . . . . . . . . . . . . . . 56

2201379 . . . . . . . . . . . . . . . . . . . . 10

2201512 . . . . . . . . . . . . . . . . . . . . . 1

2201513 . . . . . . . . . . . . . . . . . . . . . 1

2201514 . . . . . . . . . . . . . . . . . . . . . 1

2201515 . . . . . . . . . . . . . . . . . . . . . 1

2201516 . . . . . . . . . . . . . . . . . . . . . 1

2201519 . . . . . . . . . . . . . . . . . . . . 31

2201639 . . . . . . . . . . . . . . . . . . . . 25

2201640 . . . . . . . . . . . . . . . . . . . . 25

2460761 . . . . . . . . . . . . . . . . . . . . . 1

2870159 . . . . . . . . . . . . . . . . . . . . 56

2870303 . . . . . . . . . . . . . 1, 16, 33, 56

2870304 . . . . . . . . . . . . . 1, 16, 33, 56

2870305 . . . . . . . . . . . . . 1, 16, 33, 56

2870306 . . . . . . . . . . . . . 1, 16, 33, 56

2870307 . . . . . . . . . . . . . 1, 16, 33, 56

2870338. . . . . . . . . . . . . . . . . . . 9, 21

2870341-A . . . . . . . . . . . . . . . . . 9, 21

2870380 . . . . . . . . . . . . . . . . . . . . 29

2870386 . . . . . . . . . . . . . 2, 16, 33, 56

2870390 . . . . . . . . . . . . . 2, 17, 33, 57

2870401 . . . . . . . . . . . . . . . . . . . . 21

2870402 . . . . . . . . . . . . . . . . . . . . 22

2870506. . . . . . . . . . . . . . . . . . . 9, 23

2870507. . . . . . . . . . . . . . . . . . . 9, 22

2870509 . . . . . . . . . . . . . . . . . . . . 31

2870569. . . . . . . . . . . . . . . . . . 17, 33

2870569-Clamp . . . . . . . . . . . . . . . 33

2870569-Jaws . . . . . . . . . . . . . . . . 33

2870569-Vblock . . . . . . . . . . . . . . . 33

2870576. . . . . . . . . . . . . . . . . . . 9, 22

2870588 . . . . . . . . . . . . . 2, 16, 33, 56

2870623. . . . . . . . . . . . . . . . . . 12, 26

2870630 . . . . . . . . . . . . . . . . . . . . 57

2870654 . . . . . . . . . . . . . . . . . . . . 11

2870658 . . . . . . . . . . . . . . . . . . . . 14

2870710 . . . . . . . . . . . . . . . . . . . . . 2

2870772 . . . . . . . . . . . . . . . . . . . . . 7

2870773 . . . . . . . . . . . . . 2, 17, 34, 57

2870803. . . . . . . . . . . . . . . . . . 13, 26

2870836 . . . . . . . . . . . . . . . . . . . . 57

2870852 . . . . . . . . . . . . . . . . . . . . 57

2870871 . . . . . . . . . . . . . . . . . . . . . 7

2870872 . . . . . . . . . . . . . . . . . . . . 13

2870888 . . . . . . . . . . . . . . . . . . . . . 9

2870910-A . . . . . . . . . . . . . . . . . 9, 22

2870913 . . . . . . . . . . . . . . . . . . . . 10

2870914 . . . . . . . . . . . . . . . . . . . . 22

2870962-B . . . . . . . . . . . . . . . . 14, 29

2870967 . . . . . . . . . . . . . . . . . . . . . 2

2870968 . . . . . . . . . . . . . . . . . . . . . 3

2870974 . . . . . . . . . . . . . . . . . . . . 29

2870975 . . . . . . . . . . . . . . . . . . . . 57

2870985. . . . . . . . . . . . . . . . . . 10, 22

2871025 . . . . . . . . . . . . . . . . . . . . 23

2871036 . . . . . . . . . . . . . . . . . . . . 38

2871037 . . . . . . . . . . . . . . . . . . . . 38

2871041 . . . . . . . . . . . . . . . . . . . . 29

2871043. . . . . . . . . . . . . . . . . . . 3, 17

2871056 . . . . . . . . . . . . . . . . . . . . 23

2871071. . . . . . . . . . . . . . . . . . 13, 26

2871080 . . . . . . . . . . . . . . . . . . . . 39

2871095 . . . . . . . . . . . . . . . . . . . . 26

2871173. . . . . . . . . . . . . . . . . . 10, 23

2871174. . . . . . . . . . . . . . . . . . 31, 39

2871188. . . . . . . . . . . . . . . . . . 14, 30

2871199 . . . . . . . . . . . . . . . . . . . . . 7

2871226 . . . . . . . . . . . . . . . . . . . . 10

2871232 . . . . . . . . . . . . . . . . . . . . 26

2871282. . . . . . . . . . . . . . . . . . . 8, 21

2871283 . . . . . . . . . . . . . . . . . . . . . 3

2871293-A . . . . . . . . . . . . . . . . . . . . 3

2871296 . . . . . . . . . . . . . . . . . . . . 30

2871337 . . . . . . . . . . . . . . . . . . . . 30

2871342 . . . . . . . . . . . . . . . . . . . . 16

2871343 . . . . . . . . . . . . . . . . . . . . 38

2871351. . . . . . . . . . . . . . . . . . 13, 26

2871352. . . . . . . . . . . . . . . . . . 13, 26

2871358. . . . . . . . . . . . . . . . . . 11, 23

2871425 . . . . . . . . . . . . . . . . . . . . 38

2871445. . . . . . . . . . . . . . . . 2, 17, 34

2871475 . . . . . . . . . . . . . . . . . . . . 21

2871489 . . . . . . . . . . . . . . . . . . . . 57

2871489-ST . . . . . . . . . . . . . . . . . . 57

2871535 . . . . . . . . . . . . . . . . . . . . 30

2871536 . . . . . . . . . . . . . 1, 16, 33, 56

2871537 . . . . . . . . . . . . . . . . . . . . 27

2871555 . . . . . . . . . . . . . . . . . . . . 58

2871572 . . . . . . . . . . . . . . . . . . . . 13

2871573 . . . . . . . . . . . . . . . . . . . . 12

2871574 . . . . . . . . . . . . . . . . . . . . 12

2871693 . . . . . . . . . . . . . . . . . . . . . 8

2871694 . . . . . . . . . . . . . . . . . . . . . 8

2871695 . . . . . . . . . . . . . . . . . . . . . 8

2871696 . . . . . . . . . . . . . . . . . . . . . 8

2871697 . . . . . . . . . . . . . . . . . . . . . 8

2871698 . . . . . . . . . . . . . . . . . . . . . 8

2871699 . . . . . . . . . . . . . . . . . . . . . 8

INDEX

72 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

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INDEX

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 73

PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

2871701 . . . . . . . . . . . . . . . . . . . . . 8

2871702 . . . . . . . . . . . . . . . . . . . . . 8

2871710 . . . . . . . . . . . . . . . . . . . . 11

2871745 . . . . . . . . . . . . . . . . . . . . 38

2871810 . . . . . . . . . . . . . . . . . . . . 31

2871811 . . . . . . . . . . . . . . . . . . . . 31

2871813 . . . . . . . . . . . . . . . . . . . . . 8

2871814 . . . . . . . . . . . . . . . . . . . . . 8

2871846 . . . . . . . . . . . . . . . . . . . . 16

2871847 . . . . . . . . . . . . . . . . . . . . 16

2871855 . . . . . . . . . . . . . . . . . . . . 24

2871989 . . . . . . . . . . . . . . . . . . . . 17

2872010 . . . . . . . . . . . . . . . . . . . . 18

2872022 . . . . . . . . . . . . . . . . . . . . 58

2872084 . . . . . . . . . . . . . . . . . . . . 24

2872085 . . . . . . . . . . . . . . . . . . . . 24

2872092 . . . . . . . . . . . . . . . . . . . . 31

2872093 . . . . . . . . . . . . . . . . . . . . 31

2872105 . . . . . . . . . . . . . . . . . . . . . 3

2872112. . . . . . . . . . . . . . . . . . . 3, 17

2872126 . . . . . . . . . . . . . . . . . . . . 31

2872290 . . . . . . . . . . . . . . . . . . . . 37

2872292 . . . . . . . . . . . . . . . . . . . . 11

2872296 . . . . . . . . . . . . . . . . . . . . 11

2872305 . . . . . . . . . . . . . . . . . . . . 31

2872315 . . . . . . . . . . . . . . . . . . . . . 8

2872389 . . . . . . . . . . . . . . . . . . . . 18

2872401 . . . . . . . . . . . . . . . . . . . . 18

2872429. . . . . . . . . . . . . . . . . . 13, 26

2872454. . . . . . . . . . . . . . . . . . 37, 54

2872456. . . . . . . . . . . . . . . . . . 37, 54

2872573 . . . . . . . . . . . . . . . . . . . . 11

2872602 . . . . . . . . . . . . . . . . . . . . 39

2872604 . . . . . . . . . . . . . . . . . . . . 37

2872608 . . . . . . . . . . . . . . . . . . . . . 8

2872621 . . . . . . . . . . . . . . . . . . . . 39

2872622A . . . . . . . . . . . . . . . . . . . 18

2872623 . . . . . . . . . . . . . . . . . . . . 37

2873015-A . . . . . . . . . . . . . . . . . . . 58

3080706. . . . . . . . . . . . . . . . . . . 3, 17

5010279. . . . . . . . . . . . . . . . . . 10, 23

5020627 . . . . . . . . . . . . . . . . . . . . 23

5020628. . . . . . . . . . . . . . . . . . 10, 23

5020629. . . . . . . . . . . . . . . . . . 10, 23

5020630 . . . . . . . . . . . . . . . . . . . . 23

5020631. . . . . . . . . . . . . . . . . . 10, 23

5020632. . . . . . . . . . . . . . . . . . 10, 23

5020633. . . . . . . . . . . . . . . . . . 10, 23

5020648. . . . . . . . . . . . . . . . . . . 3, 17

5020650. . . . . . . . . . . . . . . . . . . 3, 17

5130862 . . . . . . . . . . . . . . . . . . . . 23

5130910. . . . . . . . . . . . . . . . . . . 3, 17

5131135 . . . . . . . . . . . . . . . . . . . . 18

5211713 . . . . . . . . . . . . . . . . . . . . 27

5211714 . . . . . . . . . . . . . . . . . . . . 27

5211822 . . . . . . . . . . . . . . . . . . . . 27

5222768 . . . . . . . . . . . . . . . . . . . . 23

5333508 . . . . . . . . . . . . . . . . . . . . 27

7050502. . . . . . . . . . . . . . . . . . 12, 25

7051003 . . . . . . . . . . . . . . . . . . . . 25

7051004. . . . . . . . . . . . . . . . . . 12, 25

7052066 . . . . . . . . . . . . . . . . . . . . 25

7052067 . . . . . . . . . . . . . . . . . . . . 25

7052068. . . . . . . . . . . . . . . . . . 12, 25

7052069-A . . . . . . . . . . . . . . . . 12, 25

7052076 . . . . . . . . . . . . . . . . . . . . 25

8700220. . . . . . . . . . . . . . . . . . 11, 24

8700221 . . . . . . . . . . . . . . . . . . . . 24

8700225 . . . . . . . . . . . . . . . . . . . . . 7

8700226 . . . . . . . . . . . . . . . . . . . . . 7

8700229 . . . . . . . . . . . . . . . . . . . . 58

8700229-ADAPT. . . . . . . . . . . . . . . 58

8717024. . . . . . . . . . . . . . . . . . 15, 31

9314177-A . . . . . . . . . . . . . . . . . . . 12

PA-44688. . . . . . . . . . . . . . . . . . . . 12

PA-44689. . . . . . . . . . . . . . . . . . . . 12

PA-44995 . . . . . . . . . . . . . . . . . . 3, 18

PA-45153. . . . . . . . . . . . . . . . . . . . . 4

PA-45155. . . . . . . . . . . . . . . . . . . . . 4

PA-45401 . . . . . . . . . . . . . . . . . . 4, 19

PA-45483 . . . . . . . . . . . . . . . . . . 4, 19

PA-45658 . . . . . . . . . . . . . . . . . . 4, 19

PA-45958. . . . . . . . . . . . . . . . . . . . . 4

PA-46075. . . . . . . . . . . . . . . . . . . . . 5

PA-46076. . . . . . . . . . . . . . . . . . . . . 5

PA-46077. . . . . . . . . . . . . . . . . . . . . 5

PA-46087. . . . . . . . . . . . . . . . . . . . . 5

PA-46355. . . . . . . . . . . . . . . . . . . . 27

PA-46502 . . . . . . . . . . . . . . . . . . 5, 19

PA-46821-A . . . . . . . . . . . . . . . . . . 13

PP-46969. . . . . . . . . . . . . . . . . . . . . 8

PS-44925. . . . . . . . . . . . . . . . . . . . 27

PS-45152. . . . . . . . . . . . . . . . . . . . 27

PS-45259. . . . . . . . . . . . . . . . . . . . 27

PS-45260. . . . . . . . . . . . . . . . . . . . 27

PS-45261. . . . . . . . . . . . . . . . . . . . 28

PS-45262. . . . . . . . . . . . . . . . . . . . 28

PS-45263. . . . . . . . . . . . . . . . . . . . 28

PS-45280. . . . . . . . . . . . . . . . . . . . 28

PS-45281. . . . . . . . . . . . . . . . . . . . 28

PS-45484. . . . . . . . . . . . . . . . . . . . 30

PS-45536. . . . . . . . . . . . . . . . . . . . 56

PS-45629. . . . . . . . . . . . . . . . . . . . 28

PS-45678. . . . . . . . . . . . . . . . . . . . 28

PS-45683. . . . . . . . . . . . . . . . . . . . 28

PS-45831-A . . . . . . . . . . . . . . . . . . 32

PS-45908. . . . . . . . . . . . . . . . . . . . 29

PS-45909. . . . . . . . . . . . . . . . . . . . 24

PS-46998. . . . . . . . . . . . . . . . . . . . 25

PU-43506. . . . . . . . . . . . . . . . . . . . 58

PU-45149. . . . . . . . . . . . . . . . . . . . 58

Page 76: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

PU-45248 . . . . . . . . . . . . 6, 19, 34, 58

PU-45255 . . . . . . . . . . . . 5, 19, 34, 59

PU-45257. . . . . . . . . . . . . . . 6, 20, 59

PU-45417. . . . . . . . . . . . . . . . . . . . 59

PU-45418. . . . . . . . . . . . . . . . . . . . 59

PU-45419. . . . . . . . . . . . . . . . . . . . 59

PU-45420. . . . . . . . . . . . . . . . . . . . 60

PU-45423. . . . . . . . . . . . . . . . . . . . 60

PU-45423-1 . . . . . . . . . . . . . . . . . . 60

PU-45423-2 . . . . . . . . . . . . . . . . . . 60

PU-45423-3 . . . . . . . . . . . . . . . . . . 60

PU-45423-4 . . . . . . . . . . . . . . . . . . 60

PU-45423-5 . . . . . . . . . . . . . . . . . . 60

PU-45423-6 . . . . . . . . . . . . . . . . . . 60

PU-45424. . . . . . . . . . . . . . . . . . . . 60

PU-45425. . . . . . . . . . . . . . . . . . . . 61

PU-45426. . . . . . . . . . . . . . . . . . . . 61

PU-45427. . . . . . . . . . . . . . . . . . . . 61

PU-45428. . . . . . . . . . . . . . . . . . . . 61

PU-45429. . . . . . . . . . . . . . . . . . . . 61

PU-45430. . . . . . . . . . . . . . . . . . . . 61

PU-45431. . . . . . . . . . . . . . . . . . . . 61

PU-45432. . . . . . . . . . . . . . . . . . . . 61

PU-45433. . . . . . . . . . . . . . . . . . . . 61

PU-45434. . . . . . . . . . . . . . . . . . . . 62

PU-45435. . . . . . . . . . . . . . . . . . . . 62

PU-45436. . . . . . . . . . . . . . . . . . . . 62

PU-45437. . . . . . . . . . . . . . . . . . . . 62

PU-45438. . . . . . . . . . . . . . . . . . . . 62

PU-45439. . . . . . . . . . . . . . . . . . . . 62

PU-45485. . . . . . . . . . . . . . . . . 14, 30

PU-45495. . . . . . . . . . . . . . . . . . . . 62

PU-45497. . . . . . . . . . . . . . . . . . 6, 20

PU-45498. . . . . . . . . . . . . . . . . . 6, 20

PU-45535. . . . . . . . . . . . . . . . . . . . 59

PU-45543. . . . . . . . . . . . . . . . . . 6, 20

PU-45778. . . . . . . . . . . . . . . . . . 7, 20

PU-45779. . . . . . . . . . . . . . . . . 25, 29

PU-45838. . . . . . . . . . . . . . . . . . 7, 21

PU-45994. . . . . . . . . . . . . . . . . . . . 62

PU-46219. . . . . . . . . . . . . . . . . . . . 62

PU-47063. . . . . . . . . . . . . . . . . . . . 54

PU-47082. . . . . . . . . . . . . . . . . . . . 15

PU-47102. . . . . . . . . . . . . . . . . . . . 54

PU-47151. . . . . . . . . . . . . . . . . . . . 54

PU-47165. . . . . . . . . . . . . . . . . . . . 62

PV-1253. . . . . . . . . . . . . . . . . . . . . 40

PV-3006. . . . . . . . . . . . . . . . . . . . . 63

PV-3007. . . . . . . . . . . . . . . . . . . . . 63

PV-3008. . . . . . . . . . . . . . . . . . . . . 63

PV-3009. . . . . . . . . . . . . . . . . . . . . 63

PV-3017. . . . . . . . . . . . . . . . . . . . . 63

PV-3097. . . . . . . . . . . . . . . . . . . . . 63

PV-4019. . . . . . . . . . . . . . . . . . . . . 40

PV-5000-A . . . . . . . . . . . . . . . . . . . 63

PV-5018. . . . . . . . . . . . . . . . . . . . . 64

PV-5045. . . . . . . . . . . . . . . . . . . . . 64

PV-5047. . . . . . . . . . . . . . . . . . . . . 64

PV-5048. . . . . . . . . . . . . . . . . . . . . 64

PV-5059. . . . . . . . . . . . . . . . . . . . . 64

PV-8002. . . . . . . . . . . . . . . . . . . . . 64

PV-8002-1 . . . . . . . . . . . . . . . . . . . 64

PV-8003. . . . . . . . . . . . . . . . . . . . . 64

PV-8003-1 . . . . . . . . . . . . . . . . . . . 64

PV-8004. . . . . . . . . . . . . . . . . . . . . 65

PV-8004-1 . . . . . . . . . . . . . . . . . . . 65

PV-8004-2 . . . . . . . . . . . . . . . . . . . 65

PV-8005. . . . . . . . . . . . . . . . . . . . . 65

PV-8005-1 . . . . . . . . . . . . . . . . . . . 65

PV-8036-B . . . . . . . . . . . . . . . . . . . 45

PV-21000. . . . . . . . . . . . . . . . . . . . 51

PV-23672. . . . . . . . . . . . . . . . . . . . 65

PV-25070. . . . . . . . . . . . . . . . . . . . 45

PV-26900-7 . . . . . . . . . . . . . . . . . . 65

PV-26900-8 . . . . . . . . . . . . . . . . . . 65

PV-26900-9 . . . . . . . . . . . . . . . . . . 65

PV-26900-12 . . . . . . . . . . . . . . . . . 66

PV-28431-6 . . . . . . . . . . . . . . . 46, 66

PV-28700. . . . . . . . . . . . . . . . . . . . 51

PV-33211. . . . . . . . . . . . . . . . . . . . 66

PV-33223. . . . . . . . . . . . . . . . . . . . 45

PV-33223-3 . . . . . . . . . . . . . . . . . . 45

PV-33258. . . . . . . . . . . . . . . . . . . . 66

PV-33261-A . . . . . . . . . . . . . . . . . . 46

PV-33269. . . . . . . . . . . . . . . . . . . . 66

PV-33277-A . . . . . . . . . . . . . . . . . . 46

PV-34100. . . . . . . . . . . . . . . . . . . . 51

PV-34481. . . . . . . . . . . . . . . . . . . . 66

PV-34483. . . . . . . . . . . . . . . . . . . . 40

PV-34673. . . . . . . . . . . . . . . . . . . . 66

PV-34700. . . . . . . . . . . . . . . . . . . . 51

PV-34702-25 . . . . . . . . . . . . . . . . . 52

PV-34703-25 . . . . . . . . . . . . . . . . . 52

PV-34705-10 . . . . . . . . . . . . . . . . . 52

PV-34706-10 . . . . . . . . . . . . . . . . . 52

PV-34708-25 . . . . . . . . . . . . . . . . . 52

PV-34709-10 . . . . . . . . . . . . . . . . . 53

PV-34710-5 . . . . . . . . . . . . . . . . . . 53

PV-34712-5 . . . . . . . . . . . . . . . . . . 53

PV-34714-5 . . . . . . . . . . . . . . . . . . 53

PV-34715-5 . . . . . . . . . . . . . . . . . . 53

PV-34718-10 . . . . . . . . . . . . . . . . . 53

PV-34719-10 . . . . . . . . . . . . . . . . . 53

PV-34755. . . . . . . . . . . . . . . . . . . . 51

PV-34898. . . . . . . . . . . . . . . . . . . . 46

PV-35457 . . . . . . . . . . . . . . . . . 46, 66

PV-35667-A . . . . . . . . . . . . . . . 46, 67

PV-35805 . . . . . . . . . . . . . . . . . 51, 52

PV-35806. . . . . . . . . . . . . . . . . . . . 52

PV-35810. . . . . . . . . . . . . . . . . . . . 52

PV-37453 . . . . . . . . . . . . . . . . . 50, 67

INDEX

74 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

Page 77: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

INDEX

T O O R D E R S P E C I A L S E R V I C E T O O L S C A L L 1 - 8 0 0 - 3 2 8 - 6 6 5 7 75

PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

PV-39565 . . . . . . . . . . . . . . . . . 46, 67

PV-39617 . . . . . . . . . . . . . . . . . 47, 67

PV-39776. . . . . . . . . . . . . . . . . . . . 65

PV-39951-A . . . . . . . . . . . . . . . 47, 67

PV-39991 . . . . . . . . . . . . . . . . . 47, 67

PV-42376. . . . . . . . . . . . . . . . . . . . 50

PV-43502-A . . . . . . . . . . . . . . . . . . 40

PV-43503. . . . . . . . . . . . . . . . . . . . 40

PV-43504. . . . . . . . . . . . . . . . . . . . 40

PV-43505. . . . . . . . . . . . . . . . . . . . 40

PV-43506. . . . . . . . . . . . . . . . . . . . 47

PV-43507. . . . . . . . . . . . . . . . . . . . 43

PV-43508. . . . . . . . . . . . . . . . . . . . 43

PV-43509. . . . . . . . . . . . . . . . . . . . 43

PV-43513-A . . . . . . . . . . . . . . . . . . 41

PV-43515. . . . . . . . . . . . . . . . . . . . 43

PV-43516-A . . . . . . . . . . . . . . . . . . 43

PV-43517. . . . . . . . . . . . . . . . . . . . 43

PV-43518. . . . . . . . . . . . . . . . . . . . 41

PV-43526. . . . . . . . . . . . . . . . . . . . 47

PV-43527 . . . . . . . . . . . . . . 15, 32, 41

PV-43528. . . . . . . . . . . . . . . . . . . . 44

PV-43529. . . . . . . . . . . . . . . . . . . . 47

PV-43530. . . . . . . . . . . . . . . . . . . . 47

PV-43531. . . . . . . . . . . . . . . . . . . . 48

PV-43532. . . . . . . . . . . . . . . . . . . . 41

PV-43533. . . . . . . . . . . . . . . . . . . . 41

PV-43534. . . . . . . . . . . . . . . . . . . . 41

PV-43536. . . . . . . . . . . . . . . . . . . . 44

PV-43538. . . . . . . . . . . . . . . . . . . . 67

PV-43539. . . . . . . . . . . . . . . . . . . . 68

PV-43541. . . . . . . . . . . . . . . . . . . . 48

PV-43542. . . . . . . . . . . . . . . . . . . . 48

PV-43543. . . . . . . . . . . . . . . . . . . . 68

PV-43544. . . . . . . . . . . . . . . . . . . . 48

PV-43545 . . . . . . . . . . . . . . . . . 48, 68

PV-43545-10 . . . . . . . . . . . 44, 48, 68

PV-43545-20 . . . . . . . . . . . . . . 48, 68

PV-43546 . . . . . . . . . . . . . . . . . 49, 68

PV-43548. . . . . . . . . . . . . . . . . . . . 69

PV-43548-1 . . . . . . . . . . . . . . . . . . 69

PV-43549. . . . . . . . . . . . . . . . . . . . 69

PV-43549-1 . . . . . . . . . . . . . . . . . . 69

PV-43550. . . . . . . . . . . . . . . . . . . . 69

PV-43550-1 . . . . . . . . . . . . . . . . . . 69

PV-43551. . . . . . . . . . . . . . . . . . . . 69

PV-43551-1 . . . . . . . . . . . . . . . . . . 69

PV-43551-2 . . . . . . . . . . . . . . . . . . 69

PV-43551-3 . . . . . . . . . . . . . . . . . . 69

PV-43551-4 . . . . . . . . . . . . . . . . . . 69

PV-43551-5 . . . . . . . . . . . . . . . . . . 69

PV-43551-6 . . . . . . . . . . . . . . . . . . 69

PV-43552. . . . . . . . . . . . . . . . . . . . 70

PV-43554. . . . . . . . . . . . . . . . . . . . 70

PV-43555. . . . . . . . . . . . . . . . . . . . 55

PV-43556. . . . . . . . . . . . . . . . . . . . 51

PV-43557. . . . . . . . . . . . . . . . . . . . 70

PV-43558. . . . . . . . . . . . . . . . . . . . 70

PV-43559. . . . . . . . . . . . . . . . . . . . 70

PV-43560. . . . . . . . . . . . . . . . . . . . 70

PV-43561. . . . . . . . . . . . . . . . . . . . 70

PV-43562. . . . . . . . . . . . . . . . . . . . 71

PV-43563. . . . . . . . . . . . . . . . . . . . 71

PV-43564. . . . . . . . . . . . . . . . . . . . 71

PV-43565. . . . . . . . . . . . . . . . . . . . 69

PV-43566. . . . . . . . . . . . . . . . . . . . 71

PV-43568 . . . . . . . . . . . . . . . . . 49, 71

PV-43570. . . . . . . . . . . . . . . . . . . . 41

PV-43570-1 . . . . . . . . . . . . . . . . . . 41

PV-43570-2 . . . . . . . . . . . . . . . . . . 41

PV-43571. . . . . . . . . . . . . . . . . . . . 44

PV-43700. . . . . . . . . . . . . . . . . . . . 50

PV-44624. . . . . . . . . . . . . . . . . . . . 43

PV-44683. . . . . . . . . . . . . . . . . . . . 44

PV-45028. . . . . . . . . . . . . . . . . . . . 41

PV-45029. . . . . . . . . . . . . . . . . . . . 42

PV-45030. . . . . . . . . . . . . . . . . . . . 42

PV-45031. . . . . . . . . . . . . . . . . . . . 42

PV-45032. . . . . . . . . . . . . . . . . . . . 42

PV-45249. . . . . . . . . . . . . . . . . . . . 42

PV-45410. . . . . . . . . . . . . . . . . . . . 49

PV-46085. . . . . . . . . . . . . . . . . . . . 55

PV-46085-2 . . . . . . . . . . . . . . . . . . 55

PV-46299. . . . . . . . . . . . . . . . . . . . 42

PV-46988. . . . . . . . . . . . . . . . . . . . 42

PV-46993. . . . . . . . . . . . . . . . . . . . 44

PV-47035. . . . . . . . . . . . . . . . . . . . 45

PV-47036. . . . . . . . . . . . . . . . . . . . 45

PV-47037. . . . . . . . . . . . . . . . . . . . 45

PV-47060. . . . . . . . . . . . . . . . . . . . 45

PV-59000-A . . . . . . . . . . . . . . . . . . 44

PV-63070 . . . . . . . . . . . . . . . . . 50, 71

PW-43070 . . . . . . . . . . . . . . . . . . . 35

PW-45776 . . . . . . . . . . . . . . . . . . . 37

PW-46592 . . . . . . . . . . . . . . . . . . . 34

PW-46593 . . . . . . . . . . . . . . . . . . . 34

PW-46981 . . . . . . . . . . . . . . . . . . . 34

PW-46982 . . . . . . . . . . . . . . . . . . . 35

PW-46983 . . . . . . . . . . . . . . . . . . . 35

PW-46984 . . . . . . . . . . . . . . . . . . . 35

PW-46985 . . . . . . . . . . . . . . . . . . . 36

PW-46989 . . . . . . . . . . . . . . . . . . . 36

PW-47053 . . . . . . . . . . . . . . . . . . . 35

PW-47054 . . . . . . . . . . . . . . . . . . . 35

PW-47076 . . . . . . . . . . . . . . . . . . . 36

PW-47077 . . . . . . . . . . . . . . . . . . . 36

PW-47079 . . . . . . . . . . . . . . . . . . . 36

PW-47108 . . . . . . . . . . . . . . . . . . . 36

PW-47163 . . . . . . . . . . . . . . . . . . . 36

RS-3400-1250 . . . . . . . . . . . . . . . . 27

Page 78: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

NOTES

76 P O L A R I S S P E C I A L S E R V I C E T O O L S C A T A L O G 2 0 0 4

Page 79: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,

Ordered By:

Name

Dealer Name

SPX Account Number

Street Address

City■

State

Zip Code ■

Daytime Phone Number

Ship to: (only if different than ordered by)

Name

Street Address

City■

State

Zip Code

Payment Information:

■■ Check or Money Order

■■ Charge to SPX Account

■■ P.O. Number ________________________________

■■ Charge to Credit Card (Complete Section at Right)Enter Credit Card Number in boxes above

Please print or type clearly to avoid errors.

*Call for Freight charges

Order subject to confirmation by SPX

Check One ■■ Discover ■■ VISA ■■ MasterCard ■■ American Express

Expiration Date _________________________________________

Authorized Credit Card Signature_______________________________________

QUANTITY TOOL NUMBER DESCRIPTION PRICE EACH TOTAL PRICEDollars Cents

TOTAL

Total for Merchandise $

SALES TAXAll states add tax $

TOTAL ORDERTotal does not include delivery charges.Actual delivery charges will be added to invoice. $Make check payable to:

SPX CORPORATION

1-800-328-6657or mail to: SPX Corporation, Kent-Moore28635 Mound Rd. Warren, MI 48092-5509

PLEASE PHOTOCOPY THIS ORDER FORM AS NECESSARY

ORDER FORM

FAX: 1-586-578-7375

Products are sold F.O.B. shipping point.

Page 80: · PDF fileii POLARIS SPECIAL SERVICE TOOLS CATALOG 2004 Doing Business with SPX Kent-Moore Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone,