Polaris 380 Repair Manual

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    =

    Vjcmrks 7>6

    Xjrebjje

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    2

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    Xlcgjal tj tnl Vjcmrks 7>6 GjurslPnlrl mrl slvlrmc typls ji pjjc gclmdlrs

    Kd!Icjjr! Ikttkdhs Ajudtl` kd tnl pjjc icjjr tnmt usl ikctlrl` wmtlr tj gclmd tnl pjjc$Lclgtrkg ! Gclmdlrs tnmt mrl pcuhhl` kdtj lclgtrkg wktn m gmbcl$Wugtkjd! Gclmdlrs ajudtl` jd tnl sugtkjd sk`l ji m pjjcs puap md` ikctlr systla$Vrlssurl ! Gclmdlrs ajudtl` jd tnl rlturd sk`l ji m pjjcs puap md` ik ctlr systla md` amy usl m bjjstlrpuap ijr lxtrm prlssurl$

    Pnl Vjcmrks 7>6 ks m prlssurl gclmdlr wnkgn rlqukrls m bjjstlr puap$

    Pnlrl mrl slvlrmc aj`lcs ji prlssurl gclmdlrs jiilrl` by _j`kmg ud`lr tnl Vjcmrks brmd`$

    Kt ks lmsy tj k`ldtkiy lmgn aj`lc$ Ki yju rlajvl tnl bmh md` cjje `jwd tnl tnrjmt ji lmgn udkt# yju wkcc sllsamcc olts$ Pnl duablr ji olts ks tnl ikrst duablr kd tnl `lsgrkptkjd ji tnl udkt$

    Ki tnl udkt rlqukrls m bjjstlr puap ijr prjplr prlssurl kt wkcc nmvl md > jr ; ms tnl slgjd` duablr$ Ki mbjjstlr puap ks djt rlqukrl` md` tnl udkt jplrmtls jii tnl rlhucmr pjjc rlturds# kt wkcc nmvl m 9 ms tnl slgjd`

    duablr$

    Lxmapcl? 7>6 nms tnrll olts md` rlqukrls m bjjstlr puap$

    Pj tmel tnks gjursl yju wkcc dll` m 7>6 gclmdlr ms wlcc ms m Vnkcckps nlm` md` strmkhnt l`hl sgrlw `rkvlr$ Kt ksrlgjaald`l` tnmt yju jbtmkd md` rlm` tnl Vjcmrks 7>6 Jwdlrs Amdumc# PC!>

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    6 BcmgeAmx 7>6 Ikctlr Bmhs

    Pkrls

    7>6 BcmgeAmx Aj`lcBcmgeAmx aj`lc ks mvmkcmbcl tj gjapclaldt mre bjttja pjjcs

    Ikctlr BmhsIkctlr bmhs tj gustja

    gclmd kd mdy mppckgmtkjd irja nlmvy `lbrks .Clmi Bmh+ tj tnl ikdl`lbrks .L_ Bmh + `kspjsmbcl ikctlr bmhs wktn akgrj!rmtkdh lqukvm!

    cldt tj gmrtrk`hl ikctlrs# ms wlcc ms jdls ijr BcmgeAmx aj`lcs$

    Wtmd`mr` jd Vjcmrks 7>6 ks;!=66!=62= _kpplrl` Mcc Vurpjsl Ikctlr Bmh$

    AmxPrmx PkrlsVrjvk`ls amxkaua trmgtkjd wktnjut mamhl tj pjjc ikdksnls$

    Wtmd`mr` AmxPrmx Pkrl ks Vmrt Duablr G=6

    VjskPrmx ijr tkcl pjjcsks Vmrt Duablr G=7

    Bcmge ijr BcmgeAmx aj`lcs ks Vmrt Duablr G==

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    IKCPLR

    NLMPLR

    Vrlssurl Vrlssurl

    Wugtkjd.vmguua+

    Amkd @rmkd

    Wekaalr

    Vrlssurl

    Rlturd Ckdls

    @l`kgmtl` Gclmdlr Ckdl

    VjcmrksBjjstlr Vuap

    V\AV

    @l`kgmtl` Bjjstlr Vuap CkdlPnl =>6 rlqukrls m `l`kgmtl` pjjc gclmdlr ckdl cjgmtl` lquk`kstmdt irja tnl twj iurtnlst pjkdts kd tnl pjjc$

    . Ajrl tlgndkgmc kdijramtkjd jd tnl bjjstlr puap ks gjvlrl` kd tnl bjjstlr puap gjursl +

    Djtls?

    Kdstmcc tnl \dkvlrsmc Xmcc IkttkdhKdstmccs kd akdutls jd pjjcs wktn m `l`kgmtl` gclmdlr rlturd ckdl md` m tnrlm`l` =!=*2" ilamcl pkpl ikttkdh$

    = Purd jd tnl ikctrmtkjd puap md` icusn jut tnl pcuabkdh ckdl$ Purd puap jii$2 Rlajvl tnl \XI irja tnl ]ukge @ksgjddlgt md` sgrlw tnl \XI wktn tnl bcul rlstrkgtjr `kse kdtj tnl rlturd

    jpldkdh$7 Purd tnl ]ukge @ksgjddlgt gcjgewksl kdtj tnl \XI md` pucc mwmy tj slgurl$

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    \XI! \dkvlrsmc Xmcc IkttkdhWtmd mr wmcc ikttkdh . \XI + gjals wktn bcul rlstrkgtjr ksg kdstmccl $

    Ki prlssurl ks cjw# blcjw 2> psk# rlajvl bcul$

    Ki prlssurl ks jvlr 72 psk# rlajvl bcul md kdstmcc tnl rl $

    Djtls?

    Kd!ckdl Ikctlr Prmdspmrldt ikctlr njuskdh Lmsy mgglss tj ikctlr sgrlld Bukct!kd swkvlc

    ]ukge @ksgjddlgt Ikttkdh wktnBcmge prlssurl rlclmsl

    Kd!ckdl Ikctlr Prmdspmrldt ikctlr njuskdh Lmsy mgglss tj ikctlr sgrlld Bukct!kd swkvlc

    ]ukge @ksgjddlgt Ikttkdh wktnBcmge prlssurl rlclmsl

    7= Illt ji Njsl

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    ;

    Vrjplr Njsl Cldhtn7= illt ji njsl ks stmd`mr` kd tnl bjx$M jdl ijjt slgtkjd irja wmcc ikttkdh tj strmkdlr .G+$ Pwj =6 ijjt ill` njsl slgtkjds mitlr tnl strmkdlr tnmt mrl

    mttmgnl` by m swkvlc$ Pnl ikdmc =6 ijjt slgtkjd ks tnl clm`lr njsl md` nms tnl bmgeup vmcvl .M+ 76 kdgnls irjatnl ld` ji tnl njsl tnmt mttmgnls tj tnl amst ji tnl gclmdlr .B+$

    Pnl Bcmge Vrlssurl Rlclmsl jd tnl wmcc ikttkdh ks slt tj

    mccjw mdy prlssurl djt dll`l` by tnl gclmdlr tj rlclmsljut kdtj tnl pjjc$

    M!Bmge \p Ymcvl

    B!Gclmdlr Ld`

    G! Jdl Ijjt Wlgtkjd

    Djtls?

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    M`oust Ill` Njsl Pj Ikt Vjjc Cldhtn

    Almsurl tnl `llplst pmrt ji tnl pjjc$ Gut clm`lr njsl# irja ld` tnmt mttmgnls tj ill` njsl# sj cldhtn kslqumc tj tnl hrlmtlst lptn ji tnl pjjc$

    Mttmgn clm`lr njsl tj ill` njsl md` gjddlgt njsl tj tnl pjjc wmcc mt tnl rlturd ckdl$ Lxtld` njsl tj imrtnlstpjkdt ji pjjc$ Pnl njsl ld` aust bl wktnkd 9" cjdhlr jr snjrtlr ji tnl imrtnlst pjkdt$ Wll `jttl` gkrgcl$ Njsl tjj cjdh: Wlpmrmtl njsl mt tnl strmkdlr$ Gut tnl jvlrmhl irja ill` njsl slgtkjd$

    Njsl tjj snjrt: Buy md m``ktkjdmc ill` njsl slgtkjd .pmrt ';!=66!7=60+# jdl swkvlc .pmrt '@26+ md` twj

    njsl duts .pmrt '@=

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    Nlm` Icjmt M`oustaldtWtmd`mr` pjsktkjd ji tnl Nlm` icjmt kspusnl` mcc tnl wmy kd tjwmr`s tnl gclmdlr$

    Gclmdlr Msslabcy

    Djtls?

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    Pnrust Olt M`oustaldtPnl tnrust olt pjwlrs tnl `krlgtkjd ji tnl gclmdlr md` hkvls tnl Vjcmrks m rmd`ja pmttlrd$ Imgtjry pjsktkjd ks

    == jgcjge# but `lpld`kdh jd tnl pjjc# jtnlr slttkdhs amy bl nlcpiuc$

    Wwllp Njsl M`oustaldtPnl prjplr jplrmtkjd ji tnl swllp njsl ks tjhldtcy swllp tnl pjjc md` put lbrks kdtj

    suspldskjd wnlrl kt gmd bl rlajvl` by tnlikctlr systla$ M swllp njsl wktn tjj augnprlssurl wkcc wnkp md` wlmr jut qukgecy ms

    wlcc ms sprmy jutsk`l tnl pjjc$Pnl stmd`mr` slttkdh ks tj sgrlw tnl swllp

    njsl m`oustaldt sgrlw mcc tnl wmy kd md` bmgejut =!=*2 tj 2 turds$

    Jptkjdmc Njsl XlkhntIjr Wwllp Njsl

    Xnld m gjdsualr gjapcmkds tnmt tnl swllp njsl mt tnl prjplr slttkdh ks stkcc sprmykdh tnlkr wkd`jws# tnl uslji m B2 njsl wlkhnt amy sjcvl tnl kssul$

    Pj rlajvl swllp njsl# clvlrmhl m icmtnlm` sgrlw`rkvlr bltwlld tnl omws ji tnl gcmap md` hldtcy pusn mpmrt$

    Gut 8" jii tnl cldhtn md` sck`l jd tnl swllp njsl wlkhnt$

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    Rlajvl tnl bmh gjccmr irja tnl ill` njsl$ Vusn

    tnl tmbs jd tnl bmh gjccmr md` twkst tnl bmh mwmyirja tnl ill` pkpl$ Vucc jii tnl ikctlr bmh# jpld tnl

    gcjsurl md` uap jut tnl lbrks$ Pj rlkdstmcc mckhdamrekdhs jd tnl gjddlgtjr md` ill` pkpl$ Gckgegjddlgtjr kdtj pjsktkjd jd pkpl md` rlmttmgn bmh

    gjccmr tj njsl$ Lapty tnl bmh wnld kt ks nmci iucc# lsplgkmccy ki tnl

    `krt cjm` ks smd`$ Kt ks lmsklr tj lapty tnl bmh wnld kt ks `ry$

    Mctlrdmtl bltwlld twj bmhs$

    Gclmdkdh Md` Mttmgnkdh Pnl Bmh

    Xktn tnl Gclmdlr Jd Gnlge Xnllc RVA

    2> 72 RVA Ijr md mggurmtl rlm`kdh# tnl Gclmdlr aust bl

    nlc` blcjw Xmtlr clvlc$ RVA 1 Rlvjcutkjds plr Akdutl$ Almsurl ji

    Wpll`$

    Djtls?

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    Nlcpiuc Kdstmccmtkjd JptkjdsH!=2 Jvlr tnl @lge Ekt

    Ijr Vjjcs Xktnjut m `l`kgmtl` gclmdlr rlturdH!; Rl`ugkdh Busnkdh

    Ijr pjjcs wktn md jc` Vjcmrks ikttkdh stkcc hcul` kdtj tnl wmcc$ . Kt wms m tnrlm` +H!7< Vrlssurl Wtkge

    \sl` mt tnl ld` ji tnl gclmdlr njsl wktn bjtn tnl pjjc puap md` bjjstlr puap turdl` jd tj vlrkiyprjplr jplrmtkdh prlssurl ijr tnl gclmdlr

    =6!=62!66 Rlajvmc Pjjc

    Rlajvls \XI .\dkvlrsmc Xmcc Ikttkdh+ md` rlajvls prlssurl rlclmsl irja wmcc ikttkdh$

    Jptkjdmc Jvlr Pnl @lge EktH!=2 Ijr pjjcs wktnjut m `l`kgmtl` gclmdlr ckdl

    Jvlr Pnl @lge Ekt Kdstmccmtkjd

    Ijr jc`lr pjjcs tnmt `j djt nmvl m `l`kgmtl` gclmdlr rlturd md` tnl kdstmcclr `jls djt wmdt tj cjwlr tnl wmtlr kdtnl pjjc md` `rkcc m rlturd tnrjuhn tnl pjjc wmcc $

    H!=2 Pnl lcbjw md` vmcvl gjddlgts tj tnl bjjstlr puap$ Gjddlgtjr jd vmcvl ks m njsl bkb tj gjddlgt hmr`ldnjsl$ Pnl jtnlr ld` ji tnl hmr`ld njsl gjddlgts tj njsl bkb jd tnl pkpl$

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    = tj 72 VWK Ijr md mggurmtl rlm`kdh# yju aust njc` tnl tkp ji tnl Vrlssurl Wtkge .'H!7

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    =9

    Rlajvmc Pjjc '=6!=62!66Mcsj rlajvls prlssurl rlckli ikttkdhs

    Rlajvmc Pjjc '=6!=62!66\sl wktn pkds stkcc lxkstkdh kd tnl wmcc ikttkdh . \XI +

    Rlajvmc Pjjc '=6!=62!66\sl wnlrl pkds mrl aksskdh kd tnl wmcc ikttkdh .\XI+

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    ]ukge Prjubclsnjjtkdh Gnlge ki Kd!Ckdl Wtrmkdlr ks Gclmd ! Pnks wkcc djt mccjw ldjuhn prlssurl ijr udkt tj wjre prjplrcy Gnlge ki Bmh ks Iucc ! \dkt wkcc rud jd kts sk`l ki bmh ks tjj nlmvy Gnlge Nlm` Icjmt ! Wnjuc` bl iucc ji mkr djt wmtlr$ Pnl gclmdlr wkcc mcsj bl jd kts sk`l wnld iucc ji wmtlr

    Gnlge Xnllc Wpkd! Mcc 7 snjuc` spkd sajjtncy$ Ki djt blmrkdhs md` hlmrs gjuc` bl bcjgel` jr wjrd$ Gnlge Xmtlr Icjw ! Xlt Iudgtkjd Bldgn Plst .H!==6+$ Mccjws yju tj pcuh kd mt m skde jr mt m njsl bkb md`

    vlrkiy tnmt mcc olts mrl gclmr md` wjrekdh prjplrcy

    Gclmdkdh tnl IkctlrMcwmys `ksgjddlgt tnl Vjcmrks blijrl gclmdkdh jr bmgewmsnkdh tnl pjjc ikctlr# md` clt tnl ikctrmtkjd systla rudijr mt clmst ikvl akdutls blijrl rlgjddlgtkdh tnl gclmdlr$

    Pj gclmd tnl ikctlr sgrlld# pucc kt jut ji tnl wmcc ikttkdh msslabcy# rkdsl kt md` prlss kt ikracy bmge kdtj pcmgl$

    Djtls?

    Gurrldt Ikctlr Kd!Ckdl Njsl Jc` Ikctlr Kd ]ukge @ksgjddlgt Ikttkdh

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    =>

    Djtls?

    Ylrkikgmtkjd ji Xmtlr Icjw @kmhrma

    [ju gmd tlst mcc wmtlr iudgtkjd tjvlrkiy dj `lbrks nms gcjhhl` tnl udkt$

    Lktnlr mttmgnl` kd tnl pjjc# jr wktntnl usl ji m H==6 Xlt Iudgtkjd

    Bldgn Plstlr$

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    Ki `urkdh tnl tlst jr by m qukge cjje ktmpplmrs tnmt jdl ji tnl olts ks gcjhhl` wktn

    `lbrks$ Pnl skapcl usl ji m pmplr gckp md` mbmge!icusn tnrjuhn tnl wmtlr amdmhlaldt

    snjuc` sjcvl tnl prjbcla$

    Mcwmys amel surl tnl olt tnmt suppckls tnlpm``cl wnllc md` wnllc spkd ji tnl udkt ks

    gclmr ms wlcc$

    Xlt Iudgtkjd Bldgn PlstlrH==6 ks mvmkcmbcl sj tnmt m gclmdlr gmd blnjjel` tj m skde imuglt jr m njsl bkb tj tlst

    wmtlr icjw tnrjuhn tnl udkt md` ki tnl olts mrlmcc gclmr# mccjwkdh ijr prjplr icjw$

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    26

    Bmge!\p YmcvlPnl H!

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    2=

    Pudl \p Ekt;!=66!;6=6 Pudl!up Ekt kdgcu`ls mcc wlmr pmrts but jls djt

    kdgcu`l m tjp jr bjttja$

    Rlbukc` Ekt;!=66!;676 Rlbukc` Ekt kdgcu`ls mcc wlmr pmrts md`kdgcu`ls tnl tjp md` bjttja$

    Djtls?

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    Djtls?

    Vjcmrks 7>6 Plmr @jwd

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    Vjcmrks =>6 Plmr @jwdRlajvl tnl bmh$Pwkst tnl bmh gjddlgtjr udtkc kt ksldhmhls wktn mgckgekdh sjud` irja tnl tnrjmt$

    Rlajvl tnl icjmt$

    Kt ks djt tnrlm`l` jd$Vucc strmkhnt bmge tj rlajvl$

    Rlajvl tnl tjp$

    \sl m Vnkcckps nlm` sgrlw rkvlr tj rlajvl tnl twjsgrlws jd tnl bmge ji tnl udkt$

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    Plmr @jwdJdgl tnl twj sgrlws nmvl blld rlajvl`

    md` pcmtl puccl` bmge jii tnl udkt yju gmdprjgll` wktn rlajvkdh tnl tjp$

    Xktn prlssurl jd tnl tmbs njc`kdh tnl tjp

    kd pcmgl# yju gmd pucc tnl tjp up md` jiitnl udkt$

    Ki tnl udkt ks prkjr tj 2667# tnlrl ks m sgrlw ajudtl` jd tnl `jubcl wnllc sk`l ji tnl tjp$ \dsgrlw kt md` pry

    tnl twj slgtkjds ji tnl tjp mpmrt$

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    26# 2>6# 0>6 1 strmkhnt bmge+#

    .796# 7>6 1 == jg cjge+

    .7;66 1 8 jgcjge+

    Xktn gclmdlr jd#vlrkiy tnmt vmguua

    olts nmvl gclmr

    udjbstrugtl` i cjw$

    Ylrkiy tnmt mcc ji tnlwnllcs mrl ajvkdh

    tjhltnlr$ Gnlge ijr

    brjeld blcts$

    Gclmdlr stmys kdjdl ld` ji tnl

    pjjc# `jls djtgclmd ldtkrl pjjc$

    Gclmdlr ks scjw jr

    scuhhksn# ruddkdhwktn clss pjwlr

    tnmd djramc$

    Wwllp njslsprmys wmtlr jut

    ji tnl pjjc$

    Ylrkiy tnmt ill`njsl ks wktnkd 9

    cjdhlr jr snjrtlrji tnl imrtnlst

    pjkdt ji tnl pjjc$

    Ylrkiy tnl bmge!upvmcvl ks gygckdh$

    Rlpcmgl tnl

    swllp njslsgrubblr ki kt wjrd

    jr aksskdh$

    Gnlge blmrkdhs

    mrl gclmr ji lbrksmd` rlpcmgl ki

    wjrd$

    Gnlge ijr prjplr

    icjw by gjdikrakdhprjplr VWK md`

    tnmd VrjplrRVAs$

    Gnlge njsls#

    gjddlgtkjds# md`swkvlcs ijr clmes$

    Xktn gclmdlr jd#vlrkiy tnmt vmguua

    olts nmvl gclmrudjbstrugtl` i cjw$

    M`` m swllp njsl

    wlkhnt# pmrt 'B2

    Ylrkiy tnrust olt ks kd tnl gjrrlgt pjsktkjd$.=>6# 2>6# 0>6 1 strmkhnt bmge+#

    .796# 7>6 1 == jgcjge+

    .7;66 1 8 jgcjge+

    Ylrkiy tnrust olt ks kd tnl gjrrlgt pjsktkjd$

    .=>6# 2>6# 0>6 1 strmkhnt bmge+#

    .796# 7>6 1 == jg cjge+

    .7;66 1 8 jgcjge+

    Ylrkiy tnrust olt ks kd tnl gjrrlgt pjsktkjd$.=>6# 2>6# 0>6 1 strmkhnt bmge+#

    .796# 7>6 1 == jgcjge+

    .7;66 1 8 jgcjge+

    Prjubclsnjjtkdh

    Prjubclsnjjtkdh]ukge Prjubclsnjjtkdh Gnlge ki Kd!Ckdl Wtrmkdlr ks Gclmd! Pnks wkcc djt mccjw ldjuhn prlssurl ijr udkt tj wjre prjplrcy

    Gnlge ki Bmh ks Iucc ! \dkt wkcc rud jd kts sk`l ki bmh ks tjj nlmvy Gnlge Nlm` Icjmt ! Wnjuc` bl iucc ji mkr djt wmtlr$ Pnl gclmdlr wkcc mcsj bl jd kts sk`l wnld iucc ji wmtlr

    Gnlge Xnllc Wpkd ! Mcc 7 snjuc` spkd sajjtncy$ Ki djt tnl blcts md` *jr `rkvl ijr tnl blcts mrl brjeld jrbcjgel`$

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