Polar 35 Design Guide - intercocontracts.co.uk · Strength and robustness analysis of glazed partitioning in accordance with BS 5234-2:1992 and BS 6180:2011. Polar 35 structural performance

Polar 35Design Guide Revision 1 – March 2020

ContentsAt A Glance

System Outline

System Performance

System Specification

Component Identification

Junction Details

At a glance

Dimensions:Height up to 3500mmFire ratings:N/AAcoustics:Up to 41dB (Rw)*Structure:Up to Severe DutyDeflection head:+/-25mmDoor options:Timber doorsSingle glazed doorsSonik doorsGlass type options:16.8mm Acoustic Lam.17.5mm Toughened Lam.Weight:16.8mm Ac. Lam. = 42kg/m2

17.5mm Tough. Lam. = 44kg/m2

Blinds

Manifestations

Graphics

SwitchGlass

Kross Glaze

Paint/finishes

Polyester powder coat

Satin anodised aluminium

Special anodised finish

*Dependent on system configuration / specification

4

System Outline

Polar 35 is the higher performing frameless single glazed solution, the 35mm trackwork takes16.8mm acoustic laminated glass for increased acoustic performance and 17.5mm toughenedlaminated glass for increased structural stability up to 3.5m high.

Ideal for atriums and other large spaces this powerful, yet minimalist, system createscontemporary aesthetics in any commercial environment.

5

System PerformanceAcoustic Performance

Airborne sound insulation testing of glazed partitioning in accordance with BS EN ISO10140-1:2016 and BS EN ISO 10140-2:2010.

It should be noted that in an on-site acoustic test, a partition or doorset can result in a 3dB to 8dB lesser performance thanunder laboratory conditions. This can be further affected by ambient noise levels on the receiving side of the test sampleand by poorly insulated abutments and voids above and below the partition which will result in a ‘flanking’ path for audiblesound.

Acoustic Performance of Single Glazed Screens

Glass Configuration dB Rating Certificate No.

Polar 35 using 16.8mm Acoustic LaminatedGlass with Bubble Joint 41dB (Rw) K35-AP-02

Polar 35 using 17.5mm Toughened LaminatedGlass with Bubble Joint 39dB (Rw) K35-AP-04

6

System PerformanceStructural Performance

Strength and robustness analysis of glazed partitioning in accordance with BS 5234-2:1992 and BS 6180:2011.

Polar 35 structural performance is assessed based on Finite Element Analysis of supported glass by independentconsultants.

Structural Performance of Single Glazed Screens

Test Description Standard Result Certificate No.

Polar 35 Single Glazed using 17.5mm Toughened Laminated Glass with

Bubble Joint

BS 6180: 2011

1.5kNup to 2.4m

K35-SP-010.74kN

up to 3.5m

Polar 35 Single Glazed using 16.8mm Acoustic Laminated Glass with Bubble

Joint

BS 5234-2: 1992

0.74kNup to 3.5m K35-SP-02

7


Standard details of single glazed head, base, door frame and +/-25mm deflection components.

K35HT

16.8-17.5mm Glass

K54GB

K35FT

K35DHC

K35DH

Standard Single GlazedHead and Base Detail

Standard Full Height DoorFrame Detail

Standard +/-25mm DeflectionHead and Base Detail

K35DF

8


Standard details of single glazed with applied Kross Glaze bars, into wall abutment and tape and joint adaptor into 100mm drywall.

Single Glazed with AppliedKross Glaze Bars

Single Glazed intoK35HT as Wall Abutment

Tape & Joint Adaptor into100mm Drywall

109 K35HT K35TJ100

9


The system can accommodate 16.8-17.5mm glass, the diagram below shows the typicaldimensions for a screen.

If a specialist finish is required on the aluminium please contact your local project specificationmanager or our technical department

Aluminium components for the screen and door will be powder coated, our standard colouroptions are shown below. All special colour options can be manufactured to any RAL or BScolour code, please ask for availability.

10

ALUMINIUM EXTRUSIONS

CODE I.D DESCRIPTION CODE I.D DESCRIPTION

K35HT Head Track K35FT Floor Track

K35DF Door Frame K54GB 32mm Glazing Bead

K35DH Deflection Head K35TJ100 100mm Tape & Joint Adaptor Post

K35WA75 75mm Drywall Wrap Around Adaptor Post K35WA100 100mm Drywall Wrap Around

Adaptor Post

109 32mm x 3mm Flat


PLASTIC EXTRUSIONS


K35HG Head Gasket K54DS Door Frame Buffer Seal

SJ26.12B E Gasket for 16.8-17.5mm Glass K54BG4B 4mm Dia. Hollow Base Gasket

for 16.8-17.5mm Glass

K35BJ Bubble Joint for 16.8-17.5mm Glass

11

OTHER COMPONENTS, BRACKETS & CLEATS


K54SC Narrow Stealth Cleat K35DFB Door Frame Floor Bracket

K30C180 Straight Junction Cleat K30C90 90° Corner Junction Cleat

K30C135 135° Corner Junction Cleat K35DHC Deflection Head Channel


FIXINGS


311 38mm x No8 CSK Doorframe Screw 381 M5 x 10lg Taptite Screw CSK

DFHS.75 Self-Drilling Drywall Screw 4.2 x 75mm DF16042 42mm Drywall Screw

FOAMS & TAPES


342 12mm x 6mm Foam Rubber TAPE19.1C Tesa 62932 500um Double Sided PE Foam Tape

35

32

32

33.7

2

FFL

CEILING

1

3

4

5

7

6

10

8

9

NOTES:

16.8mm ACOUSTIC LAMINATED GLASS

WEIGHT = 42kg/m²

ALL DIMENSIONS ARE NOMINAL & IN mm

342 FOAM

Single Glazed

Vertical Screen

16.8mm A/Lam Glass

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VS-01 27/02/20

1:1 2

Polar 35

SUITABLE STRUCTURAL FIXING2

K35HT3

K35HG4

16.8mm (A/Lam) GLASS5

K35FT6

K54BG4B

7 SJ26.12B

8

9

10

K54GB

Maximum Glazed Module Parameters

Unit

Height

Width

Module Size 3500mm 1200mm

Glass Size 3472mm 1196mm

PSUN PACKERS

35

32

32

33.7

2

FFL

CEILING

1

3

4

5

7

6

10

8

9

NOTES:

17.5mm TOUGHENED LAMINATED GLASS

WEIGHT = 43.75kg/m²


342 FOAM

Single Glazed

Vertical Screen

17.5mm T/Lam Glass

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VS-02 27/02/20

1:1 2

Polar 35



Unit

Height

Width



K35HT3

K35HG4

17.5mm (T/Lam) GLASS5

K35FT6

K54BG4B

7 SJ26.12B

8

9

10

K54GB

PSUN PACKERS

CEILING

39.2

97

+/-25

2

1

3

5

6

4

35

7

NOTES:


342 FOAM

Single Glazed

Deflection Head

Over Screen

0 min Integrity

0 min Insulation

+/-25 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VS-03 26/11/19

1:1 1

Polar 35


K35DHC3

881S504

K35DH5

K35HG6

16.8-17.5mm (A/ or T/Lam) GLASS

7

CEILING

97

+/-25

2

1

3

5

6

7

4

56.5

8

9

50

10

39.2

NOTES:


342 FOAM

Single Glazed

Deflection Head

Over Door Frame

0 min Integrity

0 min Insulation

+/-25 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VS-04 26/11/19

1:1 1

Polar 35


K35DHC3

881S504

K35DH5

SJ69

6

K35DF

7

8

K35HG

K54DS9

35

32

32

33.7

FFL

CEILING

32

1

2

3

NOTES:

16.8mm ACOUSTIC LAMINATED GLASS

WEIGHT = 42kg/m²

17.5mm TOUGHENED LAMINATED GLASS

WEIGHT = 43.75kg/m²



Single Glazed

Vertical Screen

Kross Glaze

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VS-05 27/02/20

1:1 2

Polar 35

TAPE19.1C2

1093


Unit

Height

Width



WA

LL

1 2 3 4 5

32

33.7

WA

LL

35

32

6 7 8 9

NOTES:


342 FOAM

Single Glazed

Horizontal Screen

Wall Abutment

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-01 10/03/20

1:1 2

Polar 35


K35HT3

K35HG4

16.8-17.5mm (A/ or T/Lam) GLASS5

K35FT6

K54BG4B

7 K54GB

8

9 SJ26.12B

100

106

1 2 3 4 5 6 7 8

32

47

NOTES:


12.5mm PLASTERBOARD

Single Glazed

Horizontal Screen

Drywall Adaptor

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-02 27/11/19

1:1 1

Polar 35

881S502

8533

3314


K35TJ1006

K35HG7


8

100

121

1 2 3 4 5 6 7 8

32

35

NOTES:


12.5mm PLASTERBOARD

Single Glazed

Horizontal Screen

Drywall Adaptor

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-03 27/11/19

1:1 1

Polar 35

881S502

8533

3314


K35WA1006

K35HG7


8

75

96

1 2 3 4 5 6 7 8

35

NOTES:


12.5mm PLASTERBOARD

Single Glazed

Horizontal Screen

Drywall Adaptor

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-07 02/03/20

1:1 1

Polar 35

881S502

8533

3314


K35WA756

K35HG7


8

1 2 3

35

32

NOTES:


K35HT

Single Glazed

Horizontal Screen

Fair End

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-04 28/11/19

1:1 1

Polar 35

K35HG2


4

1

2

1

3

5

°

4

4

9

0

°

9

0

°

4

NOTES:



Single Glazed

Horizontal Screen

Glazing Joints

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-05 28/11/19

1:1 1

Polar 35

K35BJ2

4

1

2

1

3

5

°

4

4

9

0

°

9

0

°

4

NOTES:



Single Glazed

Horizontal Screen

Glazing Joints

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-06 28/11/19

1:1 1

Polar 35

SILICONE JOINT2

WA

LL

1 2 3 4 5

7

6

35

56.5

82

NOTES:


342

Single Glazed

Horizontal Screen

Door Frame to Wall

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-08 04/03/20

1:1 1

Polar 35

2

K35HT3

K35HG4

SJ695

K35DF6

K54DS7

SUITABLE STRUCTURAL FIXING

WA

LL

2

1

56.5

50

3

NOTES:


Single Glazed

Horizontal Screen

Door Frame to Wall

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HS-09 04/03/20

1:1 1

Polar 35

2

3

K35DF

K54DS

SUITABLE STRUCTURAL FIXING

CEILING

FFL

35

32

50

57

2

1

3

4

5

9

8

7

6

44

DO

OR

H

EIG

HT

OV

ER

PA

NE

L

NOTES:

OTHER IRONMONGERY OPTIONS ARE

AVAILABLE

REFER TO SONIK DOOR DESIGN GUIDE

FOR MORE INFORMATION


342 FOAM

Single Glazed

Vertical Door

Sonik with Over Panel

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-01 11/03/20

1:2 3

Polar 35


K35HT3

K35HG4


PSUN PACKERS6

K35DF7

K54DS8

44mm SONIK DOOR9

Maximum overpanel height is based on it being no more than

25% of the actual door height.

Minimum Maximum

Overpanel Height 200mm 681mm

Door Height 1981mm 3000mm

Overall Height 2275mm 3500mm

FFL

CEILING

2

1

3

4

5

8

7

6

56.5

32

50

57

44

NOTES:


AVAILABLE




342 FOAM

Single Glazed

Vertical Door

Full Height Sonik

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-04 11/03/20

1:2 2

Polar 35


K35HT3

SJ69

4

5

6 K35DF

8

K54DS

44mm SONIK DOOR

7

K35HG

Door Height Parameters

Minimum Maximum



1 2 3 4

5

5

5

NOTES:


AVAILABLE




16.8-17.5mm (A/or T/Lam) GLASS

Single Glazed

Horizontal Door

Sonik Single Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-01 28/11/19

1:2 1

Polar 35

K35DF2

K54DS3

44mm SONIK DOOR4

K35HG5

1 2 3 4

55

6 HINGED DOORS

(10 PIVOTING DOORS)

5

NOTES:


AVAILABLE




Single Glazed

Horizontal Door

Sonik Double Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-04 28/11/19

1:2 1

Polar 35

2

3

44mm SONIK DOOR4

5


K35DF

K54DS

K35HG

CEILING

FFL

50

33

2

1

3

4

5

9

8

7

6

44

35

DO

OR

H

EIG

HT

OV

ER

PA

NE

L

NOTES:


AVAILABLE


342 FOAM

Single Glazed

Vertical Door

Timber with Over Panel

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-02 11/03/20

1:2 3

Polar 35


K35HT3

K35HG4


PSUN PACKERS6

K35DF7

K54DS8

44mm TIMBER DOOR9



Minimum Maximum




FFL

CEILING

2

1

3

4

5

8

7

6

3

44

56.5

32

50

3

NOTES:


AVAILABLE


342 FOAM

Single Glazed

Vertical Door

Full Height Timber

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-05 11/03/20

1:2 2

Polar 35


K35HT3

K35HG4

SJ695

6 K35DF

7

8 44mm TIMBER DOOR

K54DS


Minimum Maximum



FFL

CEILING

2

1

3

4

5

8

7

6

3

44

56.5

32

50

3

9

NOTES:


AVAILABLE


Single Glazed

Vertical Door

Timber with Over Panel

0 min Integrity

0 min Insulation

0 mm

Deflection

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-06 11/03/20

1:2 4

Polar 35

342 FOAM1


K35HT3

K35HG4

SJ695

6 K35DF

7

8 44mm TIMBER OVER PANEL

K54DS

9 44mm TIMBER DOOR



Minimum Maximum




1 2 3 4

2.52.5

5

NOTES:


AVAILABLE


Single Glazed

Horizontal Door

Timber Single Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-02 28/11/19

1:2 1

Polar 35

2

3

44mm TIMBER DOOR4

5


K35DF

K54DS

K35HG

1 2 3 4

2.5

4 2.5

5

NOTES:


AVAILABLE


Single Glazed

Horizontal Door

Timber Double Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-05 28/11/19

1:2 1

Polar 35

2

3

44mm TIMBER DOOR4

5


K35DF

K54DS

K35HG

CEILING

FFL

50

36

2

1

3

4

5

9

8

7

6

35

DO

OR

H

EIG

HT

OV

ER

PA

NE

L

NOTES:


AVAILABLE


342 FOAM

Single Glazed

Vertical Door

Glass with Over Panel

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-03 11/03/20

1:2 3

Polar 35


K35HT3

K35HG4


PSUN PACKERS6

K35DF7

K54DS8

10-12mm CFT GLASS DOOR9



Minimum Maximum




CEILING

FFL

2

1

3

4

5

8

7

6

6

56.5

32

50

3

NOTES:


AVAILABLE


342 FOAM

Single Glazed

Vertical Door

Full Height Glass Door

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-VD-07 11/03/20

1:2 2

Polar 35


K35HT3

K35HG4

SJ695

6 K35DF

7 K54DS

8 10-12mm CFT GLASS DOOR


Minimum Maximum



1 2 3

4

55

5

NOTES:


AVAILABLE


Single Glazed

Horizontal Door

Glass Single Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-03 28/11/19

1:2 1

Polar 35

2

3


5


K35DF

K54DS

K35HG

1 2 3 4

5

5

4

5

NOTES:


AVAILABLE


Single Glazed

Horizontal Door

Glass Double Doorset

0 min Integrity

0 min Insulation

0 mm

Deflection

1

COMPONENT KEY:

www.komfort.com

DATE:DRAWING NO:

ISSUE NO:SCALE:

JUNCTION CATEGORY:

+/-

K35-HD-06 28/11/19

1:2 1

Polar 35

2

3


5


K35DF

K54DS

K35HG

Documents

Polar 35 Design Guide - intercocontracts.co.uk · Strength and robustness analysis of glazed partitioning in accordance with BS 5234-2:1992 and BS 6180:2011. Polar 35 structural performance