Points and crossingslibvolume3.xyz/.../pointsandcrossingtutorial2.pdf · 2014-05-28 · 4 Vossloh Cogifer | Points and crossings Vossloh Cogifer, a world leader in points and crossings

Points and crossings

2 Vossloh Cogifer | Points and crossings

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Vossloh Cogifer, a world leader in points and crossings

Present in every sector of the railway market

A full range of high-performance points and crossings

Signalling products: an offer focused on safety

Signalling systems: tailor-made solutions

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Track monitoring and preventive maintenance

Turnkey offer and services

Industrial excellence: a state of mind

Developing points and crossings for tomorrow’s world

Contacts

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to provide safe, proven, cost-effective and sustainable solutions in order to meet the growing mobility needs of people and goods.

to carry out this mission, we aim to offer all of our customers—infrastructure managers, integrated rail companies, global contractors, railway concessions, railway companies—high-performance,

tailored points, crossings and signalling systems for all types of networks: high-speed, conventional and heavy-haul railways; rapid transit systems and tramways.

The Vossloh group’s mission

Vossloh Cogifer’s goals

Heating coil, easy to install for all types of rails, switches and stock rails

Lubrication-free slide chair with internal elastic fastening

Easyswitch-R built-in hydraulic actuation system, with point VCC lock and KVCC point detector

Easyswitch-R built-in hydraulic actuation system, with heel lock and Paulvé point detector

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we rely on our long history and industry experience to design innovative equipment that continually offers heightened performance and is adapted to the specific needs of our customers. At the same time, we provide the best safety guarantees for transported passengers and merchandise. Thanks to

our efficient and experienced teams and our network of 25 subsidiaries around the world, we have the local presence, flexibility and adaptability necessary to supply our customers with the tailored solutions they expect. Vossloh Cogifer offers global solutions comprising switch systems, related safety

equipment, and products for actuation, locking and monitoring. We also provide signalling systems with remote monitoring technology for predictive maintenance.At Vossloh Cogifer, we have the technical and human resources to support our customers at every step in their projects, from diagnosing needs to the

delivery, on-site installation and set-up of customised, specific solutions. Our research and development capacity and international presence enable us to offer the best, most innovative solutions based on our international experience, while guaranteeing high reliability and optimised life cycle costs.

Our expertise and capabilities

Independent cast check rail support with elastic rail fastening for standard rails and 33C1 check rails

Cast manganese steel frog with four flash-butt welded legs. Running surfaces may be pre-hardened by explosion for heavy traffic.

Slide chair: example of flexible configuration

Forged switch blade with a single induction heating operation


560 km/hThe speed at which the TGV travelled over Vossloh Cogifer points and crossings when it reached a record speed of 578.4 km/h in France in April 2007.

Vossloh Cogifer designs and manufactures points and crossings for all railway networks.

Tramways


Vossloh Cogifer designs and manufactures complete tramway solutions, from motorised points and crossings to signalling systems, for all technologies and rail profiles. For maximum comfort, safety and reliability, we have developed machined solid monobloc switches, which help to optimise the life cycle cost of points and crossings.

Lyon tramway, France

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For ballasted and slab tracks, Vossloh Cogifer is a preferred company for manufacturing and supplying specialised points and crossings. Our patented technology

comprises movable manganese monobloc frogs and a fully inclined running table. This enables trains to operate at the highest speeds in optimal comfort and safety. To date,

we have supplied more than 1,300 points and crossings for very high-speed rails across a wide range of networks throughout the world.

East European high-speed line, France

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Very high‑speed (over 300 km/h)

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Conventional lines and suburban networks

Rapid transit


Rossio train station (Refer); Rossio-Campolide line (tunnel) to Sintra, Portugal

Conventional line, Arc et Senans, France

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rapid transit systems are an increasingly needed mass transit tool. Vossloh Cogifer offers a complete range of dedicated points, crossings and signalling systems for all types of steel-wheel and tyre-wheel rapid transit: heavy transit systems, light rail and automated systems. We are able to rapidly install

and set up pre-assembled and pre-tested devices, thereby limiting traffic disruption and optimising costs. For rapid transit systems using fully automatic light vehicle (VAL) technology, we have developed and patented special devices with movable switches for route changes.

to meet the needs of the conventional and suburban line market, Vossloh Cogifer has developed the monobloc manganese crossing with welded legs, along with adapted operating and safety

systems. Our network of subsidiaries throughout the world enables us to offer personalised, in-country services that meet local needs in an optimal timeframe.

Heavy‑haul linesthe heavy-haul transportation market is currently undergoing rapid growth. For decades, Vossloh Cogifer has supplied points and crossings to networks

designed for transporting ore (for example, an axle weight of 42 tonnes in Australia). Our technology for pre-hardening frogs enables us to meet very specific requests.

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Iron ore transportation network, Port Hedland, Australia


Our range of points and crossings makes it possible for all types of railways to cross and separate, using simple turnouts as well as the most complex crossovers.

A full range of high‑perfor mance points and crossings

this patented Vossloh Cogifer technology enables trains to run perfectly smoothly at

maximum speed on through tracks and at speeds of up to 230 km/h on diverted tracks.

East European high-speed line, movable frog, France

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Movable point manganese monobloc cradle: a Vossloh Cogifer exclusive for high-speed railways

Manganese monobloc frog with welded legs: connecting frog and rail

our special tri-metallic welding procedure fuses the frog to the rail, creating perfect continuity on straight and curved rails, and integrating points and

crossings on long welded rails (LWR). Each year, our workshops produce over 6,000 monobloc frogs and cradles with welded legs.

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Manganese monobloc frog with welded legs, Reichshoffen, France

Inclined points and crossings: ensuring smooth operation on high-speed railways

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Cross-section of inclined switch system, Reichshoffen, France

A pioneer in the field, Vossloh Cogifer developed a running table inclined at 1/20 or 1/40 that is perfectly continuous with standard rails. We achieved this feat several decades ago by creating and patenting an innovative

switch profile. Tailored to high speeds, it guarantees perfectly smooth travel through points and crossings. This reduces the need for maintenance and train car jolting, thus improving passenger comfort.

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A full range of high‑perfor mance points and crossings

Forgings for switch rails, produced with an ultra high-performance industrial tool

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Special forging, Kihn, Luxembourg

with high-speed switches, the switch rail profile is different from the standard connecting rail profile. Forging is performed at the heel of the switch rail, enabling the intermediate railway to be welded to the adjacent rail. Each year, Vossloh Cogifer manufactures more than

10,000 forgings for special switch rails using a unique, ultra high-performance industrial tool. Lengths of up to 600 mm are forged in 55 seconds in a single heating cycle, avoiding any distortion of steel’s metallurgic properties.

Concrete sleepersVossloh Cogifer introduced concrete sleepers into points and crossings in the early 1980s. Offering optimised maintenance, reduced life

cycle cost (LCC), as well as sustainable development and product life benefits, concrete sleepers are increasingly being used in modern networks.

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Assembly of Refer points and crossings at the Futrifer workshops in Tramagal, Portugal

More than

11,000 forgings each year


Signalling products: an of fer focused on safety

the VCC is an individual locking and switch monitoring device. The two switches are individually locked and monitored in their final positions. Thanks to its high

safety levels, the VCC is now in widespread use in all types of networks, notably on very high-speed lines around the world.

the VPM locks the movable point on points and crossings. It is attached to the cradle and works in the same way as the VCC. The VPM is tailored to the high-speed market (200 km/h and above).

VCC clamp lock

Movable point lock (VPM)

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VCC clamp lock, East European high-speed line, France

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Movable point lock, East European high-speed line, France

Integrated actuation system (Easyswitch‑R)within a hollow sleeper, the integrated actuation system includes a motor, a VCC/VPM lock, and a monitoring device. The compact, reliable mechanism handles operating,

monitoring and locking functions in a reduced area. This is an incomparable advantage when space is limited, such as in tunnels.

Easyswitch-R, Lyon tramway line, Meyzieu station, France

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Vossloh Cogifer’s line of switch actuation devices includes 14 different products tailored to every situation. Electrohydraulic or electromechanical, wedged or trailable, each product is adapted to a specific market

segment, such as railways, rapid transit systems or tramways. They all have a reliable motor, developed using Vossloh Cogifer’s long-term experience and recognised know-how.

Traffic detectorthis device detects the passage of a train, with or without direction selection. It thus makes it possible to alert

teams working on railways, announce the arrival of a train at a station, or control a level crossing.

Traffic detector, France

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Signalling products: an of fer focused on safety

Switch actuation devicesLevel crossing mechanismsVossloh Cogifer now offers an electrohydraulic operating device that is both cost-effective and reliable.

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Motor test bench, Reichshoffen, France

Paulvé point detector

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Paulvé on the East European high-speed line, France

this device monitors the operation and opening of point and crossing switches. Reliable and resistant to rail vibration or expansion

problems, it is used for all types of networks: tramways, rapid transit systems, and classic and high-speed trains.



Vossloh Cogifer offers several lines of signalling products and systems perfectly adapted to a range of different markets.  Computer‑controlled relay‑interlocking stations: these stations use safety relays to ensure interlocking, offering the flexibility of computer control for non-safety aspects. Computerised interlocking stations:

all interlocking operations are performed by software and centralised in a computer with a Safety Integrity Level 4 (SIL4). Remote control and monitoring systems (SNTI): with an SIL2, these systems utilise computerised or traditional stations (TCO) to remotely control computerised or relay-interlocking stations.

Our offer also includes products designed and developed by Global Rail Systems (GRS), a Vossloh Cogifer subsidiary:

By‑pass stations for heavy‑haul networks (FAS‑PAS): this patented technology employs simplified interlocking principles based on the use of radio-controlled and remote monitoring from inside trains. Marshalling yard management systems (MYA): these systems integrate automated control of switches, signals and routes through computerised equipment. A variety of other signalling products,

such as audio railway circuits, coded railway circuits, time delay safety modules, and derailment detectors.

A customised offer

Tramway control station, Nice, France

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MYA, United States

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A global solution

A safety level that complies with the strictest requirements

For each project, Vossloh Cogifer sets up an adapted team with all the necessary skills. This offers our customers a number of benefits:

a global solution fully tailored to their needs, which enables projects to integrate connected telephony and remote maintenance systems; competitive pricing; a high level of responsiveness in the

solution’s design, which helps to reduce and control production time.

For passenger transportation, Vossloh Cogifer designs signalling systems that comply with the SIL requirements issued by the European Committee

of Electrotechnical Standardisation (CENELEC), up to the highest level (4). Our methods and products are also certified.

Tramway control station, Nice, France


Track monitoring and preventive maintenance

Vossloh Cogifer and subsidiary SIEMA Applications have developed PRIME, a complete and innovative line of products for preventive and event‑driven remote monitoring of railway equipment located on the track, in signalling boxes or in train stations. PRIME’s main products include:

SIAM: dedicated to remote monitoring, this software remotely provides precise and reliable information on equipment status. It serves as a real aid for deciding upon and preparing on-site intervention.

SURVAIG NG and SURTRACK: intended for predictive maintenance of points and crossings and track circuits, respectively, these products alert maintenance staff of potential breakdowns and track changes in certain parameters. Teams can then intervene and prevent potential malfunctions.

We also offer NUMCOM, a complete line of digital railway telephony products that use the best communications technologies to ensure passenger safety.

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SURVAIG, Perpignan-Figueras high-speed line, France

Data entry screen for the SURVAIG NG application

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Turnkey offer and services

Supplyour points and crossings are manufactured and assembled in the plant, tested and ready for pre-assembly and transportation on special trains. This solution limits out-of-service time for tracks, while offering better value for money. ServicesVossloh Cogifer is always focused on meeting customer needs, offering a full range of services:

Pre‑project servicesIn the lead-up to a project, we can plan reliable, lasting solutions for customers thanks to our diverse offer: location assessments, route recommendations, point and crossing design consulting, as well as rail/wheel contact analyses. Project services

To help implement our customers’ projects, we design and manufacture railway safety devices. We handle pre-assembly and

reception services in our workshops. In addition, we supervise storage and worksite pre-assembly, as well as the installation of our devices and their equipment onto tracks. Lastly, Vossloh Cogifer can also perform the final verification before commercial operation. Post‑project services

During commercial operation, we offer inspection, diagnostics, consulting on preventive or corrective maintenance, cleaning, and

renovation services. We also provide regular assessment services through multi-annual follow-up contracts for all equipment operated within a single network. Training

Vossloh Cogifer develops partnerships with customers by offering training programmes on installing, operating, cleaning and maintaining our products. Training sessions take place at our training centre in Reichshoffen, France, or on the customer’s site.

From the design of points and crossings to their delivery and related services, our offer is complete and adaptable to all networks.

Expertise

Turnkey points and crossings

our service specialists offer high-quality support to customers throughout our products’ entire life cycle and for all types of networks: conventional tracks, high-speed lines, rapid transit systems, tramways and special tracks.

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Geometric assessment of a point and crossing, Nice, France

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Geometric assessment of a point and crossing, Nice, France

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Pre-assembled device, Sweden

New recruits meeting, Reichshoffen, France

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1. Continuous training of personnel helps our employees to improve the quality of their work and efficiently carry out our improvement projects.2. A lean manufacturing approach helps to identify and eliminate efficiency gaps throughout the entire

company. It notably aims to optimise flows within group entities (organisation of production, work posts, etc.). 3. The introduction of key performance indicators makes it possible to measure the performance of employees and group entities in critical areas of

our activities, such as customer service, safety, environmental respect and quality assurance. 4. The simplification of management processes applies to all areas, including entry of customer orders, delivery plans and financial reports. It is put into practice

by informing and training teams. 5. The identification of best practices throughout the company promotes the best solutions developed by all group entities.

At Vossloh Cogifer, industrial development and excellence mean continually seeking new ways to work and produce in order to better satisfy our customers.

Five improvement areas

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A participatory approach

Certifications

to pursue our goals, Vossloh Cogifer has opted for a participatory approach. Teams devoted to industrial development and excellence are responsible for properly managing changes and encouraging employees to develop new ideas. Each idea is analysed according to several parameters (feasibility, production time, etc.) and employees systematically receive feedback. In 2006, the Vossloh Cogifer plant in Reichshoffen, France, won the industrial excellence trophy awarded each year by the French magazine Usine Nouvelle, its German counterpart Wirtschaftswochem, INSEAD (European Institute of Business Administration) and the German management institute WHU (Wissenschaftliche Hochschule für Unternehmensführung).

many entities that make up the Vossloh Cogifer group have been certified, a testament to the professionalism of our teams:

ISO 9001 (Quality) ISO 14001 (Environment) ILO OSH (International safety) OSHAS (European safety) AQF2 (SNCF quality) M1003 (US points and crossings quality)

To achieve industrial excellence, Vossloh Cogifer has many modern, flexible and high-performance production plants that reflect its ongoing objective: ensuring the safety and flawless quality of its products while respecting the environment.

Top‑notch technical resources

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Production, Fère-en-Tardenois, France Meeting, Reichshoffen, France


Developing points and cross ings for tomorrow’s world

in an effort to improve product performance and adapt to ever higher railway speeds, our R&D teams focus their research on the following fields:

analysing rail/wheel contact to decrease noise and vibration,

honing systems and developing new materials to reduce the need for maintenance,

optimising the life cycle cost (LCC) of products,

certifying parts from new suppliers,

approving designs.

These projects lead to the development of products that are innovative in design or composition. Vossloh Cogifer registers a number of patents each year. With their global experience and extensive knowledge of many different rail networks, our R&D teams have the technical capacity to develop tailored solutions for our customers.

Vossloh Cogifer’s Research and Development (R&D) teams are dedicated to designing ever more innovative products that improve performance, combine comfort and safety, reduce maintenance costs and protect the environment.

The ongoing pursuit of high performance

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Faro scan arm, Reichshoffen, France

i-Trans is the first European cluster dedicated to the development of innovative transportation systems. It was created to respond to the challenges of increased haul and passenger transportation. The cluster brings together a range of different players: industry, laboratories, public and private research centres, universities, etc.

Vossloh Cogifer, member of the i‑Trans competitiveness cluster

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Developing points and cross ings for tomorrow’s world

our portfolio of development, analysis and testing equipment enables us to carry out projects in the best possible conditions:

3D modelling and finite element calculation tools

Mobile equipment for performing life-size tests on tracks

Testing laboratory, including high-capacity test benches for performing fatigue, endurance and accelerated aging tests

Testing methods that replicate the dynamic conditions of railways

Specific equipment for validating various processes (welding, caulking, etc.)

Metallurgy laboratories

Modern, high‑performance technical resourcesR&D test bench, Reichshoffen, France

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Solid research partnershipsVossloh Cogifer is associated with the best available experts in mechanics, electronics, acoustics, energy and materials through its projects with:

its customers, especiallyfor field tests;

universities and engineering schools;

the research sector, especially INRETS (French National Institute for Transport and Safety Research);

members of international research projects and the i-Trans competitiveness cluster.

In addition, Vossloh Cogifer participates in several working groups of the European committee for establishing railway standards.

At Vossloh Cogifer, we naturally integrate sustainable development into all of our projects through: the development of grease-free products that avoid the use of polluting substances, the search for alternative solutions to wooden sleepers.

Furthermore, R&D teams pay particular attention to recycling end-of-life products. Developments to date have increased our products’ recyclability rates to over 98%.

Sustainable development: at the heart of point and crossing projects

FranceVossloh CogiFer sAHEAD OFFICE 54 avenue Victor Hugo – BP 56606 92566 Rueil Malmaison Cedex Tel.: +33 (0)1 55 47 73 00 Fax: +33 (0)1 55 47 73 94 E-mail: [email protected] Web: www.vossloh-cogifer.com

PRODUCTION SITESPOINTS AND CROSSINGS Rue des Forges – BP 1 67110 Reichshoffen Tel.: +33 (0)3 88 80 86 80 Fax: +33 (0)3 88 09 67 33 E-mail: [email protected]

INDUSTRIAL AREA02130 Fère-en-Tardenois Tel.: +33 (0)3 23 82 58 88 Fax: +33 (0)3 23 82 71 99 E-mail: [email protected]

SIGNALLING PRODUCTS AND SYSTEMS4 rue d’Oberbronn Reichshoffen - BP 2 67891 Niederbronn Cedex Tel.: +33 (0)3 88 80 85 00 Fax: +33 (0)3 88 80 85 18/19 E-mail: [email protected]

SUBSIDIARIESJACquemArd-AVr389 rue des Frères LumièreZI de Molina la Chazotte42650 Saint Jean BonnefondsTel.: +33 (0)4 77 47 68 68Fax: +33 (0)4 77 47 68 69E-mail: [email protected]

siemA AppliCAtions35 rue Alfred Brinon69100 Villeurbanne Tel.: +33 (0)4 78 85 14 14Fax: +33 (0)4 78 68 98 44E-mail: [email protected]

AustraliaVossloh CogiFer AustrAliAHEAD OFFICE361 Barker StreetCastlemaine, Victoria, 3450E-mail: [email protected]

PRODUCTION SITESCASTLEMAINE 381 Barker StreetP.O. Box 1248Castlemaine, Victoria, 3450Tel.: +66 (3) 5470 4800Fax: +66 (3) 5470 4802

KEWDALE 1 Valentine StreetKewdale, Western Australia, 6105P.O. Box 204Cloverdale, Western Australia, 6985Tel.: +66 (8) 9353 1566Fax: +66 (8) 9353 2812

ORANGE 2 Ash StreetP.O. Box 946Orange, New South Wales, 2800Tel.: +66 (2) 6362 6099Fax: +66 (2) 6362 6912

denmarkVossloh sportekFuglevangsvej 47DK-8700 HorsensTel.: +45 75 62 29 00Fax: +45 75 62 24 88E-mail: [email protected]

FinlandVossloh CogiFer FinlAnd oyTelakkatie 1825570 TeijoTel.: +358 27366 010Fax: +358 27366 020E-mail: [email protected]

germanyVossloh lAeisRuwerer Strasse, 21D-54292 TrierTel.: +49 651 5 58-0Fax: +49 651 5 58-15E-mail: [email protected]

indiaVossloh CogiFer liAison oFFiCe67A Friends Colony West New Delhi – 110 065Tel.: +91 11413 27 364Fax: +91 11413 27 365E-mail: [email protected]

Vossloh BeekAy CAsting ltd.HEAD OFFICEKhaitan HouseB-1, Defence ColonyNew Delhi – 110 024 Tel.: +91 11 46 50 10 00Fax: +91 11 24 33 79 58E-mail: [email protected]

PLANT25-28 Light Industrial AreaBhilai – 490 026 (Chhattisgarh)Tel.: +91 788 22 85 471/473/474Fax: +91 788 22 85 476 E-mail: [email protected]

italyVossloh CogiFer itAliAHEAD OFFICEPiazzale della Stazione Santa Palomba, 1200040 Pomezia (Roma)Tel.: +39 (0)6 91 99 00 49Fax: +39 (0)6 97 84 93 63 E-mail: [email protected]

SALES OFFICEVia Pregnana, 3220010 Cornaredo (Milano)Tel.: +39 (0)2 93 56 58 77Fax: +39 (0)2 93 56 20 15E-mail: [email protected]

luxembourgkihn17 rue de l’Usine – BP 203701 RumelangeTel.: +352 56 47 71-1Fax: +352 56 58 54E-mail: [email protected]

malaysiaCogiFer serViCes (mAlAysiA)ADMINISTRATION AND FINANCE OFFICEBlock E Unit 13A-2Plaza Mont KiaraJalan Kiara, Mont Kiara50 480 Kuala LumpurTel.: +603 27 11 79 88Fax: +603 27 11 76 26

HEAD OFFICELevel 7, Menara MileniumJalan DamanlelaPusat Bandar Damansara, Damansara Heights50 490 Kuala Lumpur

netherlandskloos oVing B.V.Lekdijk 2702957 CL Nieuw LekkerlandTel.: +31 (0)184 68 75 80Fax: +31 (0)184 68 75 81E-mail: [email protected]: www.kloos-oving.nl

polandCogiFer polskAUl Ludwikowo 285-502 BydgoszczTel.: +48 52 322 52 24Fax: +48 52 322 46 76E-mail: [email protected]

portugalFutriFer industriAs  FerroViAriAs, sA HEAD OFFICEEdificio CoopaliRua José AfonsoNo. 4C – 1 Andar – Espaço H1600-130 LisboaTel.: +351 217 200 580Fax: +351 217 200 589E-mail: [email protected]

PLANTApartado 232205-697 TramagalTel.: +351 241 897 728Fax: +351 241 890 057E-mail: [email protected]

serbiaVossloh min skretniCeBulevar 12 Februar18 000 NisTel.: +381 18 580 624Fax: +381 18 583 261E-mail: [email protected]

spainAmurrio FerroCArril  y equipos10 Calle Maskuribai01470 Amurrio, AlavaTel.: +34 945 89 16 00Fax: +34 945 89 24 80E-mail: [email protected]

swedenVossloh nordiC switCh systemsFörskeppsgatan 8Box 1512271 00 YstadTel.: +46 411 56 41 00Fax: +46 411 56 41 99E-mail: [email protected]

thailandAto31st Floor, Italthai Tower2034/134 New Petchburi RoadBangkapi, Huaykwang10320 Bangkok Tel.: +66 (2) 716 14 19Fax: +66 (2) 716 14 20E-mail: [email protected]

united kingdomCorus CogiFerHebden RoadScunthorpe DN15 8XX North LincolnshireTel.: +44 1724 862 131 Fax: +44 1724 295 243E-mail: [email protected]

united statesCleVelAnd trACk mAteriAl, inC.HEAD OFFICE6917 Bessemer Ave Cleveland, Ohio 44127Tel.: +1 216 641 4000Fax: +1 216 641 0882

PRODUCTION SITES6917 Bessemer Ave Cleveland, Ohio 44127Tel.: +1 216 641 4000Fax: +1 216 641 0882

7000 Central Ave Cleveland, Ohio 44104Tel.: +1 216 881 8800Fax: +1 216 881 6910

391 East Mallory Ave Memphis, Tennessee 38109Tel.: +1 901 948 7000

gloBAl rAil systems, inC.503 FM 147Marlin, Texas 76661Tel.: +1 254 883 2200Fax: +1 254 883 2201

Vossloh trACk mAteriAl, inC.5662 Leesport Ave Reading, Pennsylvania 19605Tel.: +1 610 926 5400Fax: +1 610 926 1897

Vossloh trACk mAteriAl, inC. – mining diVision2333 MacCorkle Avenue, S.W. Suite 103St. Albans, West Virginia 25177Tel.: +1 800 891 7245Fax: +1 304 722 1894

www.vossloh-cogifer.com

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Points and crossingslibvolume3.xyz/.../pointsandcrossingtutorial2.pdf · 2014-05-28 · 4 Vossloh Cogifer | Points and crossings Vossloh Cogifer, a world leader in points and crossings