International Workshop on Graphics and Infomatics 2015

POINT CLOUD based REVERSE ENGINEERING

Young-Ho Chai, Ph.D

International Workshop on Graphics and Infomatics 2015

3D Spatial Survey Workflow

Hardware Requirements

• Phase Based Laser Scanner:

-Leica ScanStation P20 x 1EA

-Usage: Short-range, ~80m

• Time of Flight Laser Scanner:

-Leica Scanstation C10 x 1EA

-Usage: Long-range, ~ 300m

• Portable Laser Scanner:

-Mantis Vision F5 x 1EA

-Usage: Close-range, ~ 4.5m

• Total Station:

-Leica TCR 1202 x 1EA

• Panoramic Photo Equipment:

-Canon 5D Mark II with Sigma 8mm

SSC10(2010)SSP20 (2012)

MV-F5(2012)

International Workshop on Graphics and Infomatics 2015

People

• Project Managing Team (2)

- Hoyong Kim, Project Director

- Siro Kim, Project Manager

• 3D Survey Team (6)

- Ron Aarts, Adivising Director

- 2 Laser Scan Teams;

Each Team Consists of 3 People

• Survey Team (2)

- Sanghak Han, Chief Surveyor

• 3D Data Processing & Modeling Team (5)

- Sungwoo Cho, Director

- Vikram Yedlapalli, Manager

Total 15 Professionals will be assigned!

3D Spatial Survey Workflow

International Workshop on Graphics and Infomatics 2015

Software

• Registration / Data Processing:

- Leica Cyclone, Model, Register, Publisher

• Server Software:

- Leica Cyclone Server (for Large D/B, efficient collaboration)

• Point Cloud Enabling Software:

- Leica CloudWorx for MSTN, AutoCAD Pro, SPR, SP3D, PDMS

- ClearEdge 3D Edgewise Plant

- INOVx RealtyLinx Exchange for PDMS

• Engineering 3D Design Systems:

- Intergraph Smart Plant 3D and AVEVA PDMS

-Autodesk Navisworks

3D Spatial Survey Workflow

International Workshop on Graphics and Infomatics 2015

3D Laser Scanning & TPS Survey

Point Cloud processing registration

Survey Report Coordinate Drawings

TrueView

Database

HDR Photography

Cleanup

Scan Data

& QA / QC

QA /QC reports

Clash detection, etc.

As-built

Point Cloud Database

Raw as- built

Scan Data(Point Cloud)

Reference Coordinate

System

3D laser scanningTotal Station to collect target

locations

3D Spatial Survey Workflow

International Workshop on Graphics and Infomatics 2015

3D ScanPointCloud Post-Processing

Cyclone Surface Modelling

Cyclone Object Exchange

Import & Reverse EngineeringCustomer S/W Data Q/A, Q/C

3D Spatial Survey Workflow

2D/3D As-built Data 획득

International Workshop on Graphics and Infomatics 2015

Top 3D Plant design systems

Company Product Leica Interface

Alias

(Intergraph)I-Sketch PCF

AVEVA PDMS CloudWorx for PDMS

Bentley Systems AutoPLANT CloudWorx for AutoCAD

Bentley Systems PlantSpace CloudWorx for Microstation

CAE Plant4DCloudWorx for AutoCAD

CloudWorx for Microstation

COADE CADWorx CloudWorx for AutoCAD

Dassant Systems CATIA PTS Import

Intergraph PDS CloudWorx for Microstation

Intergraph SmartPlant 3D3D As-Built Model Import

(or SmartPlant Review Interface)

Intergraph SmartPlant Review CloudWorx for SPR

UGS FactoryCAD CloudWorx for AutoCAD

International Workshop on Graphics and Infomatics 2015

3D Model Intergration

International Workshop on Graphics and Infomatics 2015

Lsser Scans shown within design environment

International Workshop on Graphics and Infomatics 2015

Truview Sample

International Workshop on Graphics and Infomatics 2015

Truview Sample

International Workshop on Graphics and Infomatics 2015

Laser Scan Data VS Model Data QA/QC

International Workshop on Graphics and Infomatics 2015

Power Generation

Pharmaceutical

Food industry

Chemical

Petrochemical

Industrial

plants

Shipping

Structural

Civil

Laser Scanning Engineering Services

International Workshop on Graphics and Infomatics 2015

Shipbuilding & Offshore Platform

Comprehensive 3D cloud-point scan of the entire facilities

International Workshop on Graphics and Infomatics 2015

Pipe Fabrications

Pre-Fab Piping Inspections At Fabrication Shop

International Workshop on Graphics and Infomatics 2015

Scanning For Design & Installation

Condenser Scans converted to models in Cyclone

International Workshop on Graphics and Infomatics 2015

Clash check of as built against design model

CloudWorx for AVEVA PDMS CloudWorx for Integraph Smart Plant 3D

• Scanned Equipment & Structures XXXXXX in PDMS or Smart Plant 3D

• 3D Designed Model can also directly imported in Cyclone for the clash check

CloudWorx as a plug-in for 3D Design Tools

International Workshop on Graphics and Infomatics 2015

Traditional Work Process – 8 Steps

International Workshop on Graphics and Infomatics 2015

Laser Scan Work Process – 5 Steps

1. Research Existing2. Field Measurement3. Field Check

Skipped Process :

International Workshop on Graphics and Infomatics 2015

Obstacles: weeds

International Workshop on Graphics and Infomatics 2015

Obstacles: steam/marsh

International Workshop on Graphics and Infomatics 2015

Geometry Modeling in Cyclone

International Workshop on Graphics and Infomatics 2015

Plant View – Smart Plant Maintenance System

International Workshop on Graphics and Infomatics 2015

• Piping

SP3D Job Process

3D Scan Data DGN fileConversion (Single Line)

Piping & Scan Data비교

Modify orNew Drawing

International Workshop on Graphics and Infomatics 2015

• Equipment & Structure

SP3D Job Process

3D Scan Data DGN fileConversion (Single Line)

Piping & Scan DataComparision

Modify orNew Drawing

International Workshop on Graphics and Infomatics 2015

• SK MGC Revamp Project – 2013.05~2013.08

– PDS Modeling

International Workshop on Graphics and Infomatics 2015

• SAMSUNG FINE CHEMICALS MC PLANT Project – 2013.11~2013.12

– SP3D Modeling

International Workshop on Graphics and Infomatics 2015

• HYUNDAI RPLC DEEP CONVERSION PROJECT – 2014.01~

– SP3D Modeling