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Intertek A Architectural Testing TEST REPORT Report No.: F1393.O1-$O1-44 Rendered to: POCAHONTAS ALUMINUM COMPANY, INC. Pocahontas, Arkansas PRODUCT TYPE: Insulated Side-Hinged Door SERIES/MODEL: DD 100 SPECIFICATION: AAMA 1702.2-02, Voluntary Standard for Utilization in Manufactured Housing for Swinging Exterior Passage Doors. ASTM F 330-02, Test Methodfor Structural Performance ofExterior Windows, Curtain Walls and Doors by Uniform Static Air Pressure Difference. 1 909 1 0th Street, Suite 100 Piano, TX 75074 wwwarchtestcom . www.intertek.com/buUding p 469.8140687 f. 717.764.4129 201 5. 1 0.26 1 7:1 1 :21 -07’OO’ Test Date: Report Date: Record Retention End Date: 09/24/15 10/06/15 09/24/19 test fi 393.O1-8O7-44-rO.pdf 1 1/24/2018 12:04:12 PM

Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

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Page 1: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA

Architectural Testing

TEST REPORT

Report No.: F1393.O1-$O1-44

Rendered to:

POCAHONTAS ALUMINUM COMPANY, INC.Pocahontas, Arkansas

PRODUCT TYPE: Insulated Side-Hinged DoorSERIES/MODEL: DD 100

SPECIFICATION:

AAMA 1702.2-02, Voluntary Standard for Utilization in Manufactured Housing forSwinging Exterior Passage Doors.

ASTM F 330-02, Test Methodfor Structural Performance ofExterior Windows, CurtainWalls and Doors by Uniform Static Air Pressure Difference.

1 909 1 0th Street, Suite 100Piano, TX 75074

wwwarchtestcom . www.intertek.com/buUding p 469.8140687f. 717.764.4129

201 5. 1 0.26 1 7:1 1 :21 -07’OO’

Test Date:Report Date:

Record Retention End Date:

09/24/1510/06/1509/24/19

test fi 393.O1-8O7-44-rO.pdf 1 1/24/2018 12:04:12 PM

Page 2: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertêkA

Architecturat Testing

Pocahontas Aluminum Company, Inc.2001 Industrial Drive P.O Box 756Pocahontas, Arkansas 72455

Intertek-ATI1909 10th Street Suite 100Piano, Texas(469) 814-0687

Insulated Side-Hinged Door

DD 100

1.0 Report Issued To:

2.0 Test Laboratory:

3.0 Project Summary:

3.1 Product Type:

3.2 Series/Model:

3.3 Compliance Statement: Results obtained are tested values and were secured byusing the designated test method(s). The sample tested successfully met theperformance requirements listed in the referenced specification(s).

3.4 TestDate: 09/24/2015

3.5 Test Record Retention End Date: All test records for this report will be retaineduntil September 24, 2019.

3.6 Test Location: Intertek-ATI testing facility in Piano, Texas.

3.7 Test Sample Source: The test specimen was provided by the client.

3.8 List ofOfficial Observers:

Name Company

test f1393.01401-44-rO.pdf 2

Clint BarnettKen Akins

Architectural Testing, Inc.Pocahontas Aluminum Company

Report No. F1393.O1-$O1-44Record Retention End Date: 09/24/19

Page 1 of 7

1/24/2078 1204:12 PM

Page 3: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA

1LArchitectural Testing

Report No. F1393.O1-801-44Record Retention End Date: 09/24/19

Page 2 of 7

Test Specification(s):

AAMA 1702.2-02, Voluntary Standard for Utilization in Manufactured Housing forSwinging Exterior Passage Doors.

ASTM E 330-02, Test Methodfor Structural Performance ofExterior Windows, CurtainWalls and Doors by Unform Static Air Pressure Dfference.

Test Specimen Description:

5.1 Product Sizes:

Test SpecimenOverallArea: Width Height1.8 m2 (20 ft2) millimeters inches millimeters inches

Overailsize 914 36 2032 80

DoorLeaf 914 36 2032 80

5.2 Frame Construction:

frame Member Material Description

All members Aluminum Extruded Aluminum

Joinery Type Detail

[ All corners Mitered & Welded Thermally Welded

4.0

5.0

testfl393.O1-$O1-44-rO.pdf 3 1/24/2018 7204:12 PM

Page 4: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA

ArchitecturaL Testing

Report No. F1393.O1-801-44

Record Retention End Date: 09/24/19

Page 3 of 7

5.0 Test Specimen Description: (Continued]

5.3 Leaf Construction:

The 1-1/2” thick leaf was constructed of 1-3/8” thick foam withf3/$fl wide by 3/4” high solid reinforcement along top and bottom rails and stiles.The reinforcement along the head and the lock stile was made of wood, with theremaining reinforcements made of cellular pvc. A 1/16” thick embossed fiberglass skinwas utilized on the exterior and interior and was secured to the foam with glue. Leafframe was formed from extruded aluminum members. Frame corners were coped,butted, and mechanically fastened using two #6 x 1” pan head Phillips screws. Theinterior of the exterior leg of the frame had vinyl fin weatherstripping inserted into it.The exterior leg of the frame was secured to the fiberglass skin with a sealantcompound. A cellular PVC lockblockwas 4-1/4” x 15” x 1-3/8” thick.

Sash Member Material Description

.

All members Aluminum Extruded Vinyl

.______________

Joinery Type DetailSealed and secured with two #6 x 1” Phillips

All corners Coped & Buttedhead screws.

5.4 Weatherstripping:

Description Quantity Location

0.110” x 0.160” pile 1 Row Interior ofexterior leg of leaf frame

Sash stile jamb face-interior lateral0.187” x 0.250” pile 1 Row

edgeSash bottom rail sill face- interior

0.187” x 0.250” pile 1 Rowlateral edge

5.5 Glazing: No conclusions of any kind regarding the adequacy or inadequacy of theglass in anyglazed testspecimen(s) can be made.

Glass Type Glazing Glazing Method

Monolithic 1/8 Tempered Interior Wet Glazed

. . Daylight OpeningLocation Quantity . . . Glass Bite

millimeters inches

Door 1 486 x 889 19-1/8 x 35 0.50

test f1393.01401-44-rO.pdf 4 7/24/2O1 1204:12 PM

Page 5: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA

—IL

Report No. f1393.O1-801-44

Architectural TestingRecord Retention End Date: 09/24/19

Page 4 of 7

5.0 Test Specimen Description: (Continued)

5.6 Drainage: No drainage was utilized.

5.7 Hardware:

Description Quantity Location

Handle with lock 1 Lock stile of door leaf

Strikeplate 1 Midpoint of lock jamb

On center from interior corner of sill at

Single barrel hinge 6 4-1/2”, 12”, 36”, 43-1/2w’, 67-1/2” and

75 H

6.0 Installation:

The specimen was installed into a Spruce-Pine-Fir wood buck. The rough openingallowed for a 1/4’ shim space.

Location Anchor Description Anchor Location. . H 4” from each corner and 8’

Nail fin #6 x 1-5/8 screwon center thereafter

testfl393.O1-$O1-44-rO.pdf 5 1/24/2078 12.O4:12 PM

Page 6: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

v—k-

Report No. f1393.O1-801-44Record Retention End Date: 09/24/19

Architecturat TestingPage 5 of 7

7.0 Test Results: The temperature during testing was 27°C (81°F). The results aretabulated as follows:

Test SpecimenTitle of Test Results Allowed Note

Structural Performance,per ASTM E 330

+1190 Pa (+25.0 psfl-595 Pa (-12.5 psfl Pass No damage 2, 3

Air Leakage,per ASTM E 283 0.10 L/s/m2 2.5 L/s/m2

at 75 Pa (1.57 psfj (0.02 cfm/ft2] (0.5 cfm/ft2) max.Water Penetration,

perASTM E 547at 140 Pa (2.92 psfj Pass No leakage

Optional Performance (24 CFR 3280.305(c))Uniform Load Structural,

per ASTM E 330+2202 Pa (+46.00 psO-2202 Pa (-46.00 psfj Pass No damage 2, 3

Uniform Load Deflection,perASTM E 330

taken on lock stile+1440 Pa (+30.08 psO 2 mm (0.06”)-1440 Pa (-30.08 psf) 6 mm (0.24”) Report Only 1, 2, 3

Uniform Load Structural,per ASTM E 330

taken on lock stile+2160 Pa (+45.11 psO < 1 mm (<0.01”) 8 mm (0.31”) max.-2160 Pa (-45.11 psf) 1 mm (0.04”) 8 mm (0.31”) max. 1, 2, 3

Note 1: With and without insect screen.

Note 2: Loads were heldfor 1 0 seconds.

Note 3: Tape andfilm were used to seal against air leakage during structural testing. Inour opinion, the tape andfilm did not influence the results ofthe test.

test f1393.O1-SO1-44-rO.pdf 6 7/24/2018 1204:1 2 PM

Intertek

Page 7: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA

Architectural Testing

Digitally Signed by: TylerWesterfing

Tyler Westerling, RE.Senior Project Engineer

Architectural Testing will service this report for the entire test record retention period.Test records that are retained such as detailed drawings, datasheets, representativesamples of test specimens, or other pertinent project documentation will be retained byArchitectural Testing, Inc. for the entire test record retention period.

This report does not constitute certification ofthis product nor an opinion or endorsementby this laboratory. It is the exclusive property of the client so named herein and relatesonly to the specimen(s) tested. This report may not be reproduced, except in full, withoutthe written approval ofArchitectural Testing, Inc.

For ARCHITECTURAL TESTING, Inc.

Digitally Signed by: Clint Bameft

Clint BarnettTechnician

CB:ac/ms/ss

Attachments (pages): This report is complete only when all attachments listed are included.Appendix-A: Drawing(s) (9) Complete drawings packet on file with Architectural Testing, Inc.

This report produced from controlled document template ATI 00497, revised 01/27/12.

testff393.O1-807-44-rO.pdf 7

Report No. F1393.01-801-44Record Retention End Date: 09/24/19

Page 6 of 7

1/24/201$ 1204:12PM

Page 8: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

IntertekA Report No. F1393.O1-801-44

Architectural TestingRecord Retention End Date: 09/24/19

Page 7 of 7

APPENDIX A

Drawings

7/24/2018 1204:72 PMtest f7393.O7-$O1-44-rO.pdf $

Page 9: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

Door Installation Instructions

1 . Center door in opening (height and width)2. Insert I screw in top hinge side of door, bottom hinge side of door, and middle

hinge side of door3. Remove screw from shipping clip to outside frame4. Center frame on door knob side so gap at top and bottom are equal5 , Install rest of screws6. remove shipping clip from inside frame

A Architectural Testing, Inc

Test sample complies with

/—k details shown herein. Anydeviations are noted in thetest report or drawings.

Report#:

Date: 10/08/15 By: CB

Page 10: Pocahontas Aluminum Company - Pocahontas, AR - Intertek A · 2019. 10. 10. · Intertêk A Architecturat Testing Pocahontas Aluminum Company, Inc. 2001 Industrial Drive P.O Box 756

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