PNEUMATICS TRAINING SYSTEMS SERIES 6081 - · PDF fileRefer to the specifications of the Conditioning Unit model 6411 in the Specifications table of this datasheet for more information

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AFluid Power PNEUMATICS

TRAINING SYSTEMSSERIES 6081

GENERAL DESCRIPTIONThe Lab-Volt Pneumatics Training System, Model 6081,is a modular program in pneumatics and its applications.The system is divided into five subsystems: PneumaticsFundamentals, Electrical Control of Pneumatic Systems,Pneumatics Applications – PLC (programmable logiccontroller), Servo Control of Pneumatic Systems, Trouble-shooting Pneumatic Circuits, and Sensors.

In Pneumatics Fundamentals, the students are intro-duced to the basic principles and components of pneu-matics. (This module is also available in a computer-based learning format with electronic grading.) ElectricalControl of Pneumatic Systems covers electrical controlof pneumatic systems with ladder diagrams. PneumaticsApplications – PLC expands upon the others with pneu-matics applications controlled by PLC. In Servo Control

of Pneumatic Systems, students are introduced to servo-controlled pneumatic systems and their associated cir-cuitry. In Troubleshooting Pneumatic Circuits, studentsdevelop their skills in troubleshooting. In Sensors, stu-dents are introduced to the operating characteristics ofsix types of photoelectric and proximity sensors.

Most of the components used for electrical control ofthe Lab-Volt Pneumatics Training System can also beused with the Lab-Volt Hydraulics Training System,Model 6080, allowing interconnection of both systems toperform more complete functions.

PNEUMATICS TRAINING SYSTEMSSERIES 6081

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Innovative designEngineered for ease of use and quick circuit changes, thebasic system comes with a work surface assembly con-sisting of a solid metal, universal drip-tray hinged to aperforated, tiltable work surface on which pneumaticcomponents can be mounted. The work surface can beconfigured to accommodate a wide variety of space andteaching needs. Lying flat over the drip tray or tilted at45E, the work surface provides a large area on whichpneumatic components and space-expanding work sur-faces can be mounted at any location, either at 0E or 90E.

Mounting and removal of components are especiallyeasy with push-lock fasteners that snap effortlessly intothe perforations of the work surface.

Although the system is designed to operate atop aregular work table, an optional bench is available to pro-vide mobility and storage space. Mounted on four heavy-duty, swivelling, lockable castors, the bench providesshelving for extra work surfaces and components. Op-tional dressing panels are also available to fully enclosethe bench and provide storage area for components. Thework surfaces may also be linked together for more com-plete electro-pneumatic/hydraulic circuits. By utilizing theoptional work surfaces, exercise setups can be saved.Two student groups can simultaneously work on a benchwhen the Work Surface (Dual A-Frame), Model 6301-1,is used. All components meet industrial safety standards,are identified with the proper ANSI symbols on their base,and are equipped with quick-connect fittings.

Virtual Laboratory EquipmentAll components contained in Pneumatics Fundamentals andElectrical Control of Pneumatic Systems can be simulatedby the Windows®-based Lab-Volt Pneumatics SimulationSoftware (LVSIM®-PNEU), Model 6485. The simulatedcomponents can be interconnected and their operationstudied, using the same courseware as that used for the realequipment. Refer to the datasheet 6485 for more details.

CoursewareThe Pneumatics courseware consists of student manualsand instructor guides. Student manuals are divided intoseveral units, each consisting of a series of hands-onexercises dealing with one of the pneumatic fields. Eachexercise provides a clearly stated objective, a discussion,a summary of the exercise procedure, a detailed exerciseprocedure, a conclusion, and a set of review questions.A ten-question test at the end of each unit allows thestudent to verify what was learned in the unit. Refer to theTopic Coverage section of this datasheet for a list of thetopics covered in the student manuals.

The instructor guides contain the measurementresults as well as the answers for each hands-on exerciseof the student manuals, and the answers to the unit testquestions.

The Pneumatics courseware also includes a refer-ence textbook, optional instructional DVDs, and course-ware figures. These figures are available in the form oftransparencies and on CD-ROM. Furthermore, all studentmanuals and instructor guides are available, as an option,in Job Sheet format.

The computer-based version of the PneumaticsFundamentals module enables electronic grading ofreview questions and unit tests. This version also includesa 20 question pre- and post-test as well as rubric evalua-tions for some of the hands-on activities. For those whopurchase the CBL version of this module, an InstructorAnswer Key is provided. The CBL version requires thesame hardware, or equivalent LVSIM, and supportingmaterial (manual 31290) as the book course, as well asLab-Volt electronic courseware delivery system.

TABLE OF CONTENTSGeneral Description . . . . . . . . . . . . . . . . . . . . . . . . . 1Table of Contents of the Student Manuals . . . . . . . . 3Instructional DVD’s Contents . . . . . . . . . . . . . . . . . . 4List of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 8Module Description . . . . . . . . . . . . . . . . . . . . . . . . . 9Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Ordering Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 29

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TABLE OF CONTENTS OF THE STUDENT MANUALSPneumatics Fundamentals (31290-00)C Introduction to Pneumatics

– Familiarization with the Lab-Volt Pneumatics Trainer– Introduction to Pneumatics– Air Conditioning and Distributing Equipment

C Basic Physical Concepts– Pressure vs Force Relationship– Pressure vs Volume Relationship– Pressure Drop vs Flow Relationship– Vacuum Generation

C Basic Controls of Cylinders– Directional Control Valves– Directional and Speed Control of Cylinders– Cylinders in Series– Cylinders in Parallel

C Basic Controls of Pneumatic Motors– Indirect Control Using Pilot-Operated Valves– Pneumatic Motor Circuits– Pneumatic Motor Performance

Electrical Control of Pneumatic Systems (31300-00)C Introduction to Electrical Control of Pneumatic

Systems– Familiarization with the Equipment

C Electrical Concepts– Basic Electricity– Ladder Diagrams– Basic Electrically Controlled Pneumatic System– Basic AND and OR Logic Function Circuits

C Functional Systems– Basic memory and Priority Electropneumatic Circuits– Multi-Pressure Systems– Sequencing Pneumatic Circuits– Time-Delay Electropneumatic Applications

C Industrial Applications– Pneumatic Actuator Deceleration Circuits– Counting of Actuator Cycles– Industrial Drilling System and Safety Circuits– Garbage Compactor Simulation Circuit


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TABLE OF CONTENTS OF THE STUDENT MANUALS (cont'd)C Troubleshooting

– Troubleshooting Electrical Control Circuits– Troubleshooting Electrically Controlled Pneumatic

Systems

Pneumatics Applications – PLC (31726-00)– Programmable Logic Controller Review– Timer Instructions– Counter Instructions– Latching and Comparison Instructions– Time-Delay Control of Pneumatic Actuators– Counting of Pneumatic Actuator Cycles– Safety Control of Pneumatic Actuators– PLC-Controlled Clamp and Work System– Troubleshooting– Designing a PLC-Controlled Stamping Machine– Designing a PLC-Controlled Conveyor System– Designing a PLC-Controlled Injection Molding

Machine

Servo Control of Pneumatic Systems (31977-00)– Introduction to Servo Control Valves– Acceleration and Deceleration Control– Open-Loop Position Control– Closed-Loop Position Control, Proportional Mode– Closed-Loop Position Control. Proportional-Plus-

Integral Mode– Open-Loop Speed Control– Closed-Loop Speed Control, Proportional-Plus-

Integral-Plus-Derivative Mode– Closed-Loop Pressure Control, Proportional-Plus-

Integral Mode

Sensors (32606-00)– Introduction to Sensors– Diffuse Reflective Photoelectric Switches– Background Suppression Photoelectric Switches– Fiber-Optic Photoelectric Switches– Polarized Retroflective Photoelectric Switches– Capacitive Proximity Switches– Inductive Proximity Switches

INSTRUCTIONAL DVD’s CONTENTSIntroduction to Fluid Power

Provides a balanced and concise overview of fluidpower. Offers definitions, principles, and current uses.Covers fluids, hydraulic, and pneumatic systems.

Fluid Power Technology at WorkProvides a broad overview of hydraulics and pneumat-ics applications. Covers fluid power in transportation,aviation, machining, manufacturing, mining, energy,and chemical processing industries.

ActuatorsExplains the construction and operation of the manytypes of actuators used in the industry. Cylinders,motors, rotators, grippers, pushers, lifters, rubbers, andbellows are all detailed.

Pumps, Lines, FiltersDemonstrates the operation of the various types ofpumps found in the industry through computer anima-tion and live-action video. Filters, hoses, and lines arealso explained.

Control MechanismsSummarizes the many ways to control fluid powersystems. The construction and operation of pilotvalves, solenoid valves, sensors, PLCs, and otherdevices are clearly explained.

1 Air compressor is not supplied with the system. Refer to the specifications of the Conditioning Unit model 6411 in the Specifications table of this datasheet for more information aboutcompressed air supply requirements.All components of this system can be simulated by the Lab-Volt LVSIM®-PNEU simulation software. Refer to Datasheet for Model 6485.

2 The model numbers shown apply to the English 120-V version. Other versions are available. Refer to the Ordering Numbers section.

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LIST OF EQUIPMENTPNEUMATICS FUNDAMENTALS, MODEL 6081-11

QTY DESCRIPTION ORDERING NUMBER2

1 Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6301-001 Conditioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6411-001 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6412-001 Vacuum Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6413-002 Directional Valve, Push-Button Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-002 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6421-001 Directional Valve, Double-Air-Pilot Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6422-001 Single-Acting Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6440-001 Double-Acting Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6441-001 Bidirectional Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6442-001 Air Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6443-001 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6450-001 Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6451-001 Loading Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6480-001 Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6490-001 Tubing Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6491-101 Long Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6492-001 Pneumatics Fundamentals (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31290-001 Pneumatics (Instructor Guide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31290-101 Industrial Pneumatic Technology, Bulletin 0275-B1 by Parker Hannifin Corporation (Textbook) . . 31290-80

PNEUMATICS FUNDAMENTALS (ADD-ON), MODEL 6081-9Same as 6081-1 without the Work Surface Model 6301-00

PNEUMATICS FUNDAMENTALS (WITH BENCH), MODEL 6081-AQTY DESCRIPTION ORDERING NUMBER2

1 Pneumatics Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6081-101 Bench (Unassembled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-102 Storage / Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00

PNEUMATICS FUNDAMENTALS (WITH LOCKABLE BENCH), MODEL 6081-BQTY DESCRIPTION ORDERING NUMBER2

1 Pneumatics Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6081-101 Bench (Unassembled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-101 Dressing Panels with Lockable Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-A02 Storage / Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00


3 All components of this system can be simulated by the Lab-Volt LVSIM®-PNEU simulation software. Refer to Datasheet for Model 6485.

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PNEUMATICS FUNDAMENTALS (WITH ASSEMBLED LOCKABLE BENCH), MODEL 6081-CQTY DESCRIPTION ORDERING NUMBER2

1 Pneumatics Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6081-101 Assembled Bench (with Dressing Panels and Lockable Front Doors) . . . . . . . . . . . . . . . . . . . . . . . . 6303-C02 Storage/Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00

PNEUMATICS FUNDAMENTALS A-TYPE (WITH LOCKABLE BENCH), MODEL 6081-DQTY DESCRIPTION ORDERING NUMBER2

1 Pneumatics Fundamentals (Add-On) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6081-901 Work Surface (Dual A-Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6301-101 Unassembled Bench (with Dressing Panels and Lockable Front / Rear Doors) . . . . . . . . . . . . . . . . 6303-E02 Storage/Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00

PNEUMATICS FUNDAMENTALS A-TYPE (WITH ASSEMBLED LOCKABLE BENCH), MODEL 6081-EQTY DESCRIPTION ORDERING NUMBER2

1 Pneumatics Fundamentals (Add-On) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6081-901 Work Surface (Dual A-Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6301-101 Assembled Bench (with Dressing Panels and Lockable Front / Rear Doors) . . . . . . . . . . . . . . . . . . 6303-D02 Storage/Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00

TROUBLESHOOTING PNEUMATIC CIRCUITS, MODEL 6081-F (ADD-ON TO MODEL 6081-1)QTY DESCRIPTION ORDERING NUMBER2

1 Conditioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6411-F01 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6412-F01 Vacuum Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6413-F01 Directional Valve, Push-Button Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-F01 Directional Valve, Double Air-Pilot Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6422-F01 Loading Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6480-F01 Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6490-F01 Long Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6492-F01 Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86272-10

ELECTRICAL CONTROL OF PNEUMATIC SYSTEMS, MODEL 6081-23


1 Expanding Work Surface (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6302-001 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6360-002 Push-Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6361-001 Limit-Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6362-002 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6363-001 Time-Delay Relay / Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6364-002 Pilot-Lamp Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6365-002 Magnetic Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6371-001 Diffuse Reflective Photoelectric Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6372-001 Directional Valve, Double-Solenoid Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6423-001 Directional Valve, Single-Solenoid Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6424-001 AND Function Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6425-001 Shuttle Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6426-00

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ELECTRICAL CONTROL OF PNEUMATIC SYSTEMS, MODEL 6081-2 (cont’d)QTY DESCRIPTION ORDERING NUMBER2

1 Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6427-001 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6428-001 Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6470-001 Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6490-001 Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6491-A01 Electrical Control of Pneumatic Systems (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31300-00

SERVO CONTROL OF PNEUMATIC SYSTEMS, MODEL 6081-4QTY DESCRIPTION ORDERING NUMBER2

1 Signal Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6366-001 PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6367-001 Position Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6395-001 Servo Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6429-001 Proportional Control Valve, Air-Pilot Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6430-001 Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6471-001 Servo Control of Pneumatic Systems (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31977-00

PNEUMATICS APPLICATIONS – PLC, MODEL 6082-5QTY DESCRIPTION ORDERING NUMBER2

1 Programmable Logic Controller Software (Rockwell Software) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-A01 PC Interface (Allen Bradley) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-401 Programmable Logic Controller (Allen Bradley) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3270-401 Pneumatics Applications – PLC (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31726-00


1 Programmable Logic Controller Software (Omron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-201 PC Interface (Omron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-201 Programmable Logic Controller (Omron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3270-501 Pneumatics Applications – PLC (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31726-00


1 Programmable Logic Controller Software (Siemens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-301 PC Interface (Siemens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-301 Programmable Logic Controller (Siemens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3270-601 Pneumatics Applications – PLC (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31726-00


4 Refer to Datasheet for Model 6085.

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SENSORS, MODEL 60854


1 Background Suppression Photoelectric Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6373-001 Polarized Retroflective Photoelectric Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6374-001 Inductive Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6375-001 Capacitive Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6376-001 Diffuse Reflective Photoelectric Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6377-001 Fiber-Optic Photoelectric Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6378-001 Reflective Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6396-001 Sensors (Student Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32606-001 Sensors (Instructor Guide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32606-10

OPTIONAL EQUIPMENTDESCRIPTION ORDERING NUMBER2

Work Surface (Dual A-Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6301-10Expanding Work Surface (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6302-00Expanding Work Surface (Small) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6302-10Bench (Unassembled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-10Dressing Panels with Lockable Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-A0Assembled Bench (without Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-B0Assembled Bench (with Dressing Panels and Lockable Front Doors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6303-C0Assembled Bench (with Dressing Panels and Lockable Front / Rear Doors) . . . . . . . . . . . . . . . . . . . . . . . . 6303-D0Unassembled Bench (with Dressing Panels and Lockable Front / Rear Doors) . . . . . . . . . . . . . . . . . . . . . . 6303-E0Storage/Work Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6309-00Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6394-00Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6410-B0Instructional DVD8 – Introduction to Fluid Power (19 min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93840-10Instructional DVD – Fluid Power Technology at Work (24 min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93841-10Instructional DVD – Pumps, Lines, Filters (29 min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93842-10Instructional DVD – Control Mechanisms (27 min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93843-10Instructional DVD – Actuators (23 min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93844-10Courseware figures on transparencies – Pneumatics Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31290-M0Courseware figures on transparencies – Electrical Control of Pneumatic Systems . . . . . . . . . . . . . . . . . . . 31300-M0Courseware figures on transparencies – Pneumatics Applications – PLC . . . . . . . . . . . . . . . . . . . . . . . . . . 31726-M0Courseware figures on transparencies – Servo Control of Pneumatic Systems . . . . . . . . . . . . . . . . . . . . . 31977-M0Courseware figures on transparencies – Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32606-M0Courseware figures on CD-ROM (all subsystems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33562-M0Manuals in Job Sheet format – Pneumatics Fundamentals (includes 39900 to 39903) . . . . . . . . . . . . . . . . 39183-10Manuals in Job Sheet format – Electrical Control of Pneumatic Systems (includes 39904 to 39908) . . . . . 39183-20Manuals in Job Sheet format – Pneumatics Applications – PLC (includes 39909) . . . . . . . . . . . . . . . . . . . 39183-30Manuals in Job Sheet format – Servo Control of Pneumatic Systems (includes 39910) . . . . . . . . . . . . . . . 39183-40Manuals in Job Sheet format – Sensors (includes 39911) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39183-50Manuals on CD-ROM – includes 39183-10, 39183-20, 39183-30, 39183-40, 39183-50 . . . . . . . . . . . . . . . 39900-A0Manuals on CD-ROM – includes 31290, 31300, 31726, 31977, 32606, 86272-10 . . . . . . . . . . . . . . . . . . . 31290-A0Computer-Based Learning (CBL) – Pneumatics Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6486-00

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OPTIONAL EQUIPMENT REQUIRED TO PERFORM THE EXERCISESDigital Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8920-40Stopwatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77660-00Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36399-00

MODULE DESCRIPTIONModel 6301 – Work Surface

The Work Surface consists in a solid metal, universaldrip-tray hinged to a perforated, tiltable work surface onwhich components can be mounted. The Work Surfacecan be placed atop a regular work table or on an optionalbench to provide mobility and storage space.

Model 6301-1 – Work Surface (Dual A-Frame)

The Dual A-Frame Work Surface consists of two slopingwork surfaces joined at the top and braced at their baseby a universal drip tray. It allows two groups of studentsto connect separate pneumatic circuits. It can be placedatop a regular work table or on an optional bench, suchas the Model 6303-D, which provides mobility and sepa-

rate storage of the components used by each group ofstudents.

Model 6302 – Expanding Work Surface (Large)

The Large Expanding Work Surface consists in a perforatedplate that can be mounted on the main Work Surface toincrease the work area. The Large Expanding Work Surfaceis two-thirds the main Work Surface in area.

Model 6302-1 – Expanding Work Surface (Small)

The Small Expanding Work Surface consists in a perfo-rated plate that can be mounted on the main Work Sur-face, Model 6301, to increase the work area. The SmallExpanding Work Surface is one-third the main WorkSurface in area.


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Model 6303-1 – Bench (Unassembled)Model 6303-B – Assembled Bench(without Panels)

The Bench consists in a mobile workstation on which theWork Surface, Model 6301, can be put. Four heavy-duty,swivelling, lockable castors allow ease of movement ofthe Bench in the laboratory classroom. The Bench hasthree pairs of side supports over which threeStorage/Work Surfaces, Model 6309, can be slid to pro-vide shelving for component storage. BenchModel 6303-1 requires assembly; a diagram is providedto facilitate this task. Bench Model 6303-B comes alreadyassembled.

Model 6303-A – Dressing Panels with LockableFront Doors

The Dressing Panels are used to fully enclose thebenches, Models 6303-1 and 6303-B. The Lockable FrontDoors consist of two hinged panels with a lock handle tosecure the contents of the bench. Also provided is a pairof lockable side doors to secure the components storedon the side shelves.

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Model 6303-C – Assembled Bench (with DressingPanels and Lockable Front Doors)Model 6303-D – Assembled Bench (with DressingPanels and Lockable Front / Rear Doors)Model 6303-E – Unassembled Bench (withDressing Panels and Lockable Front / Rear Doors)

The Bench Model 6303-C comes already assembled withdressing panels and lockable front and side doors. TheBench Model 6303-D comes already assembled withlockable side doors, as well as lockable front and reardoors. The Bench, Model 6303-E, is similar to theModel 6303-D but is unassembled. The supports of theStorage/Work Surfaces in the Benches Model 6303-Dand 6303-E allow separate storage of components toaccommodate two student groups.

Model 6309 – Storage/Work Surface

The Storage/Work Surface consists in a perforated platethat can be slid into the benches to provide shelving forcomponent storage. Up to 3 shelves can be fitted in the6303 bench.

Model 6360 – DC Power Supply

The DC Power Supply converts the AC line voltage intoa 24-V DC voltage that is used to power the electricalcomponents of the training system. It is protected againstshort-circuits by an automatic current/limit foldback circuit.


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Model 6361 – Push-Button Station

The Push-Button Station consists of two momentarypush-button switches, one with normally open contact,and one with normally closed contact.

Model 6362 – Limit-Switch Assembly

The Limit-Switch Assembly consists of two mechanicallimit switches with roller arm actuator that are used tosense the position of the rod of the Cylinders, Mod-els 6440 and 6441. Each switch has one normally openand one normally closed contact.

Model 6363 – Relay

The Relay consists in a relay coil controlling three setsof normally open and normally closed contacts.

Model 6364 – Time-Delay Relay / Counter

The Time-Delay Relay / Counter consists in a program-mable relay that can be programmed for either timing orcounting function. The relay has two sets of normallyopen and normally closed contacts.

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Model 6365 – Pilot-Lamp Station

The Pilot-Lamp Station consists of two amber incand-escent pilot lamps.

Model 6366 – Signal Conditioners

The Signal Conditioners module consists of a voltageconverter with adjustable outputs, a voltage converterwith fixed-calibration outputs, and a frequency-to-voltageconverter with adjustable and fixed-calibration outputs.The Signal Conditioners is used to convert the signalsprovided by the Pressure Transducer, Model 6471, thePosition Transducer, Model 6395, and the Diffuse Re-flective Photoelectric Switch, Model 6372, into signalsof normalized range that are suitable for transmissionto a controller.

Model 6367 – PID Controller

The PID Controller consists of various controls and cir-cuits that allow open- and closed-loop control of an actua-tor speed, position, or pressure, using the Servo ControlValve, Model 6429, and/or Proportional Control Valve,Model 6430. The PID Controller circuits include a setpointgenerator, a ramp generator, an error detector, a lowpassfilter, proportional (P), integral (I), and derivative (D)amplifiers, a summing amplifier, and a limiter circuit. Eachcircuit is independently terminated to permit students tostudy each block independently or to wire the PID control-ler in different configurations.

Model 6371 – Magnetic Proximity Switch

The Magnetic Proximity Switch consists of two mechani-cal reeds and an internal coil controlling a normally openand a normally closed contact. It is intended for use withthe Cylinders, Models 6440 and 6441, to sense the posi-tion of their rod.


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Model 6372 – Diffuse Reflective PhotoelectricSwitch

The Diffuse Reflective Photoelectric Switch consists ofa visible light source and a receiver combined in the samecasing. This switch has one normally open and onenormally closed contact. It is intended for use with theCylinders, Models 6440 and 6441, to sense the positionof their rod, or with the Bidirectional Motor, Model 6442,to count the number of revolutions.

Model 6394 – Multimeter

The Multimeter consists in a digital meter with 3½-digitLED display that allows measurement of resistance,DC current, and AC/DC voltage. It is mounted on a basethat clamps to the Work Surfaces.

Model 6395 – Position Transducer

The Position Transducer provides a voltage correspond-ing to the position of a cylinder rod. It consists of a flexiblecable wound on a cylindrical spool. The cable is endedby a pin that inserts into the hole in the tip of the Cylin-ders, Models 6440 and 6441.

Model 6410-B – Air CompressorThe Air Compressor consists of motor(s), compressor(s),tank, pressure regulator, and pressure gauge. The dis-charge line of the Air Compressor is connected to an airconductor hose ended by a quick-connect fitting thatplugs directly into the inlet port of the Conditioning Unit,Model 6411.

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Model 6411 – Conditioning Unit

The Conditioning Unit consists of a main shutoff valve,a filter, a pressure regulator, a filter, a pressure gauge,a 4-port manifold, four sleeve valves, and a muffler. Itconditions and limits the pressure of the air supplied tothe pneumatic circuits. The Conditioning Unit requirescompressed air from a central air supply or a portable unitsuch as the optional Air Compressor, Model 6410-B.Model 6411-F is a modified version for the Troubleshoot-ing Pneumatic Circuits system.

Model 6412 – Accumulator

The Accumulator consists in a one-liter (61-in3) metal tankthat is used to store pressurized air. It can provide ashort-term air supply for actuation of the Cylinders,Models 6440 and 6441. Model 6412-F is a modifiedversion for the Troubleshooting Pneumatic Circuits sys-tem.

Model 6413 – Vacuum Generator

The Vacuum Generator consists in a venturi duct thattemporarily restricts the area through which the circuit airmust flow, thereby decreasing the air pressure belowatmospheric pressure. This causes external air to bedrawn in the Vacuum Generator by suction, through anair intake duct. Model 6413-F is a modified version for theTroubleshooting Pneumatic Circuits system.

Model 6420 – Directional Valve, Push-ButtonOperated

This valve consists in a three-way, two-position, push-button-operated, spring-return directional control valve.It allows control of the motion of the Cylinders,Models 6440 and 6441, and Bidirectional Motor,Model 6442. Model 6420-F is a modified version for theTroubleshooting Pneumatic Circuits system.


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Model 6421 – Flow Control Valve

The Flow Control Valve consists of a needle valve anda reverse free-flow check valve connected in parallel. Itrestricts the flow rate in one direction, while allowing theair to flow freely in the other direction.

Model 6422 – Directional Valve, Double-Air-PilotOperated

This valve consists in a four-way, two-position, double air-pilot operated directional control valve. It allows remotecontrol of the motion of the Cylinders, Models 6440and 6441, and Bidirectional Motor, Model 6442, usingpneumatic signals. Model 6422-F is a modified versionfor the Troubleshooting Pneumatic Circuits system.

Model 6423 – Directional Valve, Double-SolenoidOperated

This valve consists in a four-way, three-position, double-solenoid operated, spring-centered, closed-center direc-tional control valve. It allows control of the motion of theCylinders, Models 6440 and 6441, and BidirectionalMotor, Model 6442, using electrical signals.

Model 6424 – Directional Valve, Single-SolenoidOperated

This valve consists in a four-way, two-position, single-solenoid operated, spring-return directional controlvalve. It allows control of the motion of the Cylinders,Models 6440 and 6441, and Bidirectional Motor,Model 6442, using electrical signals.

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Model 6425 – AND Function Valve

This valve consists in a normally closed, three-way, two-position, air-pilot operated directional control valve. Thevalve opens when air pressure is present at both its pilotport AND inlet port, according to the AND function inBoolean logic.

Model 6426 – Shuttle Valve

The Shuttle Valve consists of a double check valve withtwo inlet ports and one outlet port. It applies the pressureat one of its inlet ports, whichever is greater, to its outletport, according to the OR function in Boolean logic.

Model 6427 – Quick Exhaust Valve

The Quick Exhaust Valve consists of a three-way valvewith a diaphragm that exhausts the valve outlet portdirectly to atmosphere when the pressure at this portbecomes higher than that at the valve inlet port.

Model 6428 – Pressure Regulator

The Pressure Regulator consists in a normally open valvethat closes when the pressure at its outlet port exceedsthe pressure set by the valve knob.


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Model 6429 – Servo Control Valve

The Servo Control Valve provides control of the pressurein proportion to a control voltage. It consists of an inletvalve and an exhaust valve, a built-in electronic circuit,and a pressure transducer. The electronic circuit controlsthe opening of the inlet and exhaust valves in order forthe Servo Control Valve output pressure to be propor-tional to the control voltage. The pressure transducerprovides the electronic circuit with a feedback signal thatcorresponds to the actual valve output pressure, thissignal being accessible for monitoring.

Model 6430 – Proportional Control Valve, Air-PilotOperated

This valve provides control of the flow rate in proportionto a pilot pressure. It consists in a three-way, two-position,single air-pilot operated, spring return directional controlvalve. It is intended to be used in conjunction with theServo Control Valve, Model 6429, to permit proportionalcontrol of the speed of the Bidirectional Motor,Model 6442.

Model 6431 – Directional Valve, Roller LeverOperated

The Directional Valve, Roller Lever Operated, consistsof two three-way, two-position, roller lever actuated,directional control valves. The valves are actuated by therod tip of the Cylinders, Models 6440 and 6441. Thevalves are normally non-passing at rest position.

Model 6440 – Single-Acting Cylinder

The Single-Acting Cylinder provides a linear pushingmotion over a 10.2-cm (4-in) stroke. Its rod is extendedunder pressurized air and retracted by a spring. Thecylinder piston is equipped with a permanent ring magnetintended to actuate the Magnetic Proximity Switch,Model 6371.

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Model 6441 – Double-Acting Cylinder

The Double-Acting Cylinder provides a linear push-pullmotion over a 10.2-cm (4-in) stroke. Its rod is both ex-tended and retracted under pressurized air. The cylinderpiston is equipped with a permanent ring magnet intendedto actuate the Magnetic Proximity Switch, Model 6371.

Model 6442 – Bidirectional Motor

The Bidirectional Motor is a vane-type pneumatic motorthat provides rotary motion in either direction. A whitesticker affixed onto the motor shaft allows counting of themotor revolutions, using the Diffuse Reflective Photoelec-tric Switch, Model 6372.

Model 6443 – Air Bearing

The Air Bearing consists of a disk with a side inlet ductleading to an underneath cavity. When pressurized airenters the side inlet duct, a thin film of escaping air isformed between the Air Bearing and the work surface,resulting in a friction-free movement in any direction.

Model 6450 – Pressure Gauge

The Pressure Gauge provides a direct visual reading ofthe pressure on a dual scale graduated in units of kilopas-cals (kPa) and pounds per square inch (psi). It consistsof a Bourdon tube attached through a gear linkage to aneedle pointer.


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Model 6451 – Flowmeter

The Flowmeter provides a direct visual reading of the airflow rate. It consists of a lightweight ball that movesvertically along a tapered tube with the flow of air, therebyindicating the flow rate.

Model 6470 – Pressure Switch

The Pressure Switch consists in a diaphragm electricalswitch with adjustable actuation pressure and pressuredifferential. It has one normally open and one normallyclosed contact.

Model 6471 – Pressure Transducer

The Pressure Transducer provides a voltage proportionalto the pressure applied to its pressure port. It consists ofa bridge of diffused resistors on a silicon sensing dia-phragm. The applied pressure causes the diaphragm todeflect, which results in a change in the bridge resistanceand in a proportional change in the transducer outputvoltage.

Model 6480 – Loading Device

The Loading Device consists of a spring enclosed in aclear plastic tube to which a Newton/lbf-graduated rulercan be clipped. The Loading Device is intended to bemounted to either of the Cylinders, Models 6440 and6441, to measure the cylinder force output at differentpiston pressures. Model 6480-F is a modified version forthe Troubleshooting Pneumatic Circuits system.

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Model 6490 – Tees

The Tees assembly consists of six push-in tube fittings,interconnected into two groups of three, to which tubescan be connected. The Tees can be used to interconnector split lines that carry compressed air. Model 6490-F isa modified version for the Troubleshooting PneumaticCircuits system.

Model 6491-A – Connection Leads

The Connection Leads consist in extra-flexible electricalleads terminated with stacking banana plugs. They aresupplied in four different lengths.

Model 6491-1 – Tubing Set

The Tubing Set consists in a 15-m (50-ft) length of poly-ethylene tubing to be cut into shorter segments for theconnection of pneumatic circuits, using the provided tubecutter. To be connected to components, the tubes needonly be pushed into the component fittings, as no collaror clamp is needed.

Model 6492 – Long Line

The Long Line consists in a 11.5-m (38-ft) length ofpolyethylene coiled tubing having a smaller diameter thanthat of the tubes used to connect circuits, which is usedto simulate the friction caused by a very long tubing line.Model 6492-F is a modified version for the Troubleshoot-ing Pneumatic Circuits system.


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SPECIFICATIONSModel 6081-1 – Pneumatics FundamentalsPhysical Characteristics Required Space (H x W x D) 1500 x 1800 x 1500 mm (60 x 72 x 60 in)

Net Weight 29.4 kg (64.5 lb)

Model 6081-2 – Electrical Control of Pneumatic SystemsPhysical Characteristics Required Floor Space No additional floor space required


Model 6081-4 – Servo Control of Pneumatic SystemsPhysical Characteristics Required Floor Space No additional floor space required


Model 6082 – Hydraulics and Pneumatics Applications - PLCPhysical Characteristics Required Floor Space No additional floor space required

Model 6085 – Sensors Training SystemPhysical Characteristics Required Floor Space No additional floor space required


Model 6301 – Work SurfacePhysical Characteristics Dimensions (H x W x D) 80 x 900 x 700 mm (3 x 35.5 x 27.5 in)


Model 6301-1 – Work Surface (Dual A-Frame)Physical Characteristics Dimensions (H x W x D) 450 x 900 x 820 mm (21.3 x 35.5 x 32.3 in)

Net Weight 23.6 kg (52 lb)

Model 6302 – Expanding Work Surface (Large)Physical Characteristics Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)


Model 6302-1 – Expanding Work Surface (Small)Physical Characteristics Dimensions (H x W x D) 30 x 290 x 590 mm (1 x 11.5 x 23 in)


Model 6303-1 – Bench (Unassembled)Physical Characteristics Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)


Model 6303-A – Dressing Panels with Lockable Front DoorsPhysical Characteristics Net Weight 25.5 kg (55.9 lb)

Model 6303-B – Assembled Bench (without Panels)Physical Characteristics Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)


Model 6303-C – Assembled Bench (with Dressing Panels and Lockable Front Doors)Physical Characteristics Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)

Net Weight 64 kg (141 lb)

Model 6303-D – Assembled Bench (with Dressing Panels and Lockable Front / Rear Doors)Physical Characteristics Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)


Model 6309 – Storage/Work SurfacePhysical Characteristics Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)


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SPECIFICATIONS (cont'd)Model 6360 – DC Power Supply 120 V – 60 Hz 220 V – 50 Hz 240 V – 50 HzPower Requirement Current 1.25 A 0.75 A

Output 24 V – 2.4 A – DC

Short-Circuit Protection Automatic current/limit foldback

Physical Characteristics Dimensions (H x W x D) 105 x 135 x 220 mm (4.1 x 5.3 x 8.7 in)


Model 6361 – Push-Button StationPush-Buttons Two, momentary

Contacts NO, NC, 24 V – 3 A – DC



Model 6362 – Limit-Switch AssemblySwitches Two, roller-lever actuated, momentary

Contacts SPDT, 24 V – 3 A – DC

Switch Positioning Range Switches can be positioned within 15 cm (6 in) of each other



Model 6363 – RelayType General purpose, plug-in

Coil Voltage 24 V – DC

Contacts 3PDT; 24 V – 3 A – DC



Model 6364 – Time-Delay Relay / CounterType Programmable, multifunction, digital, LCD display

Timing Range 0.1 s to 9990 h

Counting Range 1 to 99900

Contacts DPDT; 24 V – 3 A – DC



Model 6365 – Pilot-Lamp StationLamps Two, amber, incandescent, 24 V – DC



Model 6366 – Signal ConditionersPower Requirement 24 V – DC

Rating (all Converters) Output Voltages 0-5 V and 0-10 V

Output Impedance 1 kΩ

Voltage Converter Input Voltage 0-5 V(with Adjustable Outputs) Input Impedance 1 MΩ

Zero Adjustment 0 to 2.2 V approx.

Span Adjustment 1.0 to 4.7 V approx.


SPECIFICATIONS (cont'd)

5TBE = To be established

24

Model 6366 – Signal Conditioners (cont'd)Voltage Converter Input Voltage 0-24 V(with Fixed-Calibration Outputs) Input Impedance 150 kΩ

Frequency Converter Input Frequency 2-33 Hz

Fixed-Calibration Output 1 V/1000 r/min

Span Adjustment 16-33 Hz



Model 6367 – PID Controller 120 V – 60 Hz 220 V – 50 Hz 240 V – 50 HzPower Requirement Current 0.5 A TBE5

Rating (all sections) Input Voltage -10 to +10 V

Output Voltage -10 to +10 V

Input Impedance 1 MΩ

Output Impedance 1 kΩ

Setpoints Two, selectable using either a control voltage (24 V – DC) or a toggle switch

Ramp Generator Ramp Time Adjustable between 0.5 and 3 s, for both positive and negative controlvoltages.

Error Detector Inputs One inverted, two non-inverted

Voltage Gain (for each input) One

Low-Pass Filter Cutoff Frequency 0.02-2 Hz

P.I.D. Amplifiers Proportional Gain Low: 0.5-5, High: 5-50 approx.

Integral Gain 0.01-1 s approx.

Derivative Gain 0.05-1 s approx.

Integrator Anti-Reset On/Off selector

Summing Point Voltage Gain One

Limiter Output Voltage Lower Limit 0 to -10 V

Upper Limit 0 to +10 V



Model 6371 – Magnetic Proximity SwitchType Reed

Supply Voltage 24 V – DC

Contact SPDT; 24 V – 3 A – DC



Model 6372 – Diffuse Reflective Photoelectric SwitchType Diffuse reflective

Light Source Visible red, 680 nm, eye safe

Maximum Sensing Range 10.2 cm (4 in)






25

Model 6394 – MultimeterFunctions AC / DC voltage, DC current, resistance

Accuracy ± 0.5%

Display 3½ digit, liquid crystal

Others Auto-polarity, overload protection, mounted on a base that clamps to the worksurface using push-lock fasteners



Model 6395 – Position TransducerType Cable extension spool

Position Sensing Range 0-100 mm (0-4 in)

Output Voltage 0-24 V


Physical Characteristics Dimensions (H x W x D) 100 x 120 x 75 mm (3.9 x 4.7 x 3 in)


Model 6410-B – Air Compressor 120 V – 60 Hz 220 V – 50 Hz 240 V – 50 HzType Low noise

Power requirement 14.7 A 7.5 A

Suggested electric circuit capacity 20 A 10 A

Model 6411 – Conditioning UnitRecommended Compressed Air Supply Flow Rate 90 L/min (3.2 SCFM) approx.

Pressure 630 kPa (90 psi) approx.

Filter Regulator Maximum Air Flow Rate 550 L/min (19 SCFM)

Operating Pressure 50-700 kPa (7-100 psi)

Filtration 5 µm

Pressure Gauge Diameter 50 mm (2 in)


Outlet Ports Four



Model 6412 – AccumulatorVolume 1000 cm3 (61 in3)

Maximum Operating Pressure 700 kPa (100 psi)

Physical Characteristics Dimensions (H x W x D) 102 x 305 x 127 mm (4.0 x 12 x 5.0 in)


Model 6413 – Vacuum GeneratorVacuum Pressure 2130 mmH2O (84 inH2O) at 140-kPa (20-psi) inlet pressure



Model 6420 – Directional Valve, Push-Button OperatedType 3 ways, 2 positions, push-button operated, spring return






26

Model 6421 – Flow Control ValveMinimum Operating Pressure 105 kPa (15 psi)




Model 6422 – Directional Valve, Double-Air-Pilot OperatedType 4 ways, 2 positions, double air-pilot operated




Model 6423 – Directional Valve, Double-Solenoid OperatedType 4 ways, 3 positions, double-solenoid operated, spring centered, closed center

Solenoids 24 V – DC



Model 6424 – Directional Valve, Single-Solenoid OperatedType 4 ways, 2 positions, single-solenoid operated, spring return

Solenoids 24 V – DC



Model 6425 – AND Function ValveActuator Type Single acting, spring return, air pilot

Actuating Pressure 210 kPa (30 psi)




Model 6426 – Shuttle ValveOperating Pressure 50-1050 kPa (7-150 psi)



Model 6427 – Quick Exhaust ValveOperating Pressure 50-1050 kPa (7-150 psi)



Model 6428 – Pressure RegulatorMaximum Air Flow Rate 550 L/min (19 SCFM)

Pressure Range 50-700 kPa (7-100 psi)




27

Model 6429 – Servo Control ValveType Pressure Control

Power Requirement 24 V – 0.25 A – DC

Control Voltage 0-10 V or 0-5 V

Output Pressure 0-700 kPa (0-100 psi)

Rated Flow 34 L/min (1.2 SCFM) at 700 kPa (100 psi)

Pressure Transducer Monitoring Output 0-10 V

Linearity/Hysteresis ± 0.15%

Repeatability ± 0.02%

Accuracy ± 0.2%



Model 6430 – Proportional Control Valve, Air-Pilot OperatedType 3 ways, 2 positions, single air-pilot operated, spring return

Rated Flow 140 L/min (5 SCFM) at 700 kPa (100 psi)



Model 6431 – Directional Valve, Roller Lever OperatedType 3 ways, 2 positions, roller lever operated




Model 6440 – Single-Acting CylinderPiston Spring return, with permanent ring magnet

Stroke 100 mm (4 in)

Bore Size 27 mm (1.1 in)




Model 6441 – Double-Acting CylinderPiston With permanent ring magnet

Stroke 100 mm (4 in)

Bore Size 27 mm (1.1 in)




Model 6442 – Bidirectional MotorType Vanes

Ratings Maximum Power 250 W (0.33 hp)


Maximum Speed 10 000 r/min





28

Model 6443 – Air BearingDiameter 63 mm (2.5 in)



Model 6450 – Pressure GaugeDiameter 38 mm (1.5 in)




Model 6451 – FlowmeterFlow Range 0-150 L/min (0-5.25 SCFM)


Accuracy ± 4% of full scale



Model 6470 – Pressure SwitchAdjustable Pressure Range 105-1725 kPa (15-250 psi)

Differential Range 70-210 kPa (10-30 psi)




Model 6471 – Pressure TransducerType Solid state

Pressure Range 0-1000 kPa (0-140 psi)

Output Voltage 0-24 V




Model 6480 – Loading DeviceSpring Compression Rate 98 N/cm (56 lbf/in)

Force Measurement Ruler Designed to mount on the load device, graduated in N and lbf

Maximum Compression Force 500 N (100 lbf)



Model 6490 – TeesNumber of Tee Assemblies Two




Model 6491-1 – Tubing SetTubing Type Polyethylene, 6-mm (0.25-in) outside diameter, 15-m (50-ft) long


Tube Cutter For tubing with outside diameter between 6 and 12 mm (0.25 and 0.5 in)

Physical Characteristics Net Weight 0.4 kg (0.9 lb)


29

Model 6491-A Connection LeadsElectrical Leads Quantity, Length Eight, 15 cm (6 in); Eight, 30 cm (12 in); Ten, 45 cm (18 in); Ten, 60 cm (24 in)

Connectors 2-mm banana plugs

Current Rating 10 A

Physical Characteristics Net Weight 0.2 kg (0.4 lb)

Model 6492 – Long LineTubing Type Polyethylene, 3-mm (0.13-in) outside diameter, 11.5-m (38-ft) long




ORDERING NUMBERS120 V – 60 Hz 220 V – 50 Hz 240 V – 50 Hz

ENGLISH FRENCH SPANISH ENGLISH FRENCH SPANISH ENGLISH3245-20 3245-20 3245-20 3245-20 3245-20 3245-20 3245-203245-30 3245-30 3245-30 3245-30 3245-30 3245-30 3245-303245-A0 3245-A1 3245-A2 3245-A0 3245-A1 3245-A2 3245-A03246-20 3246-20 3246-20 3246-20 3246-20 3246-20 3246-203246-30 3246-30 3246-30 3246-30 3246-30 3246-30 3246-303246-40 3246-40 3246-40 3246-40 3246-40 3246-40 3246-403270-40 3270-40 3270-40 3270-40 3270-40 3270-40 3270-403270-50 3270-50 3270-50 3270-50 3270-50 3270-50 3270-503270-60 3270-60 3270-60 3270-60 3270-60 3270-60 3270-606081-10 6081-11 6081-12 6081-10 6081-11 6081-12 6081-106081-20 6081-21 6081-22 6081-25 6081-26 6081-27 6081-2A6081-40 6081-41 6081-42 6081-45 6081-46 6081-47 6081-4A6081-A0 6081-A1 6081-A2 6081-A0 6081-A1 6081-A2 6081-A06081-B0 6081-B1 6081-B2 6081-B0 6081-B1 6081-B2 6081-B06081-C0 6081-C1 6081-C2 6081-C0 6081-C1 6081-C2 6081-C06081-D0 6081-D1 6081-D2 6081-D0 6081-D1 6081-D2 6081-D06081-E0 6081-E1 6081-E2 6081-E0 6081-E1 6081-E2 6081-E06081-F0 TBE TBE 6081-F0 TBE TBE 6081-F06081-90 6081-91 6081-92 6081-95 6081-91 6081-92 6081-906082-50 6082-51 6082-52 6082-55 6082-56 6082-57 6082-5A6082-60 6082-61 6082-62 6082-65 6082-66 6082-67 6082-6A6082-70 6082-71 6082-72 6082-75 6082-76 6082-77 6082-7A6085-00 6085-01 6085-02 6085-00 6085-01 6085-02 6085-006301-00 6301-00 6301-00 6301-00 6301-00 6301-00 6301-006301-10 6301-10 6301-10 6301-10 6301-10 6301-10 6301-106302-00 6302-00 6302-00 6302-00 6302-00 6302-00 6302-006302-10 6302-10 6302-10 6302-10 6302-10 6302-10 6302-106303-10 6303-10 6303-10 6303-10 6303-10 6303-10 6303-106303-A0 6303-A0 6303-A0 6303-A0 6303-A0 6303-A0 6303-A06303-B0 6303-B0 6303-B0 6303-B0 6303-B0 6303-B0 6303-B06303-C0 6303-C0 6303-C0 6303-C0 6303-C0 6303-C0 6303-C06303-D0 6303-D0 6303-D0 6303-D0 6303-D0 6303-D0 6303-D06303-E0 6303-E0 6303-E0 6303-E0 6303-E0 6303-E0 6303-E06309-00 6309-00 6309-00 6309-00 6309-00 6309-00 6309-006360-00 6360-00 6360-00 6360-05 6360-05 6360-05 6360-0A6361-00 6361-00 6361-00 6361-00 6361-00 6361-00 6361-006362-00 6362-00 6362-00 6362-00 6362-00 6362-00 6362-006363-00 6363-00 6363-00 6363-00 6363-00 6363-00 6363-006364-00 6364-00 6364-00 6364-00 6364-00 6364-00 6364-00

Table 1. Equipment Ordering Numbers.


6 N/A = Not available at time of printing

30

ORDERING NUMBERS (cont'd)120 V – 60 Hz 220 V – 50 Hz 240 V – 50 Hz

ENGLISH FRENCH SPANISH ENGLISH FRENCH SPANISH ENGLISH6365-00 6365-00 6365-00 6365-00 6365-00 6365-00 6365-006366-00 6366-01 6366-02 6366-00 6366-01 6366-02 6366-006367-00 6367-01 6367-02 6367-05 6367-06 6367-07 6367-0A6371-00 6371-00 6371-00 6371-00 6371-00 6371-00 6371-006372-00 6372-00 6372-00 6372-00 6372-00 6372-00 6372-006373-00 6373-00 6373-00 6373-00 6373-00 6373-00 6373-006374-00 6374-00 6374-00 6374-00 6374-00 6374-00 6374-006375-00 6375-00 6375-00 6375-00 6375-00 6375-00 6375-006376-00 6376-00 6376-00 6376-00 6376-00 6376-00 6376-006377-00 6377-00 6377-00 6377-00 6377-00 6377-00 6377-006378-00 6378-00 6378-00 6378-00 6378-00 6378-00 6378-006394-00 6394-00 6394-00 6394-00 6394-00 6394-00 6394-006395-00 6395-00 6395-00 6395-00 6395-00 6395-00 6395-006396-00 6396-00 6396-00 6396-00 6396-00 6396-00 6396-006410-B0 6410-B0 6410-B0 6410-B5 6410-B5 6410-B5 6410-BA6411-00 6411-00 6411-00 6411-00 6411-00 6411-00 6411-006411-F0 6411-F0 6411-F0 6411-F0 6411-F0 6411-F0 6411-F06412-00 6412-00 6412-00 6412-00 6412-00 6412-00 6412-006412-F0 6412-F0 6412-F0 6412-F0 6412-F0 6412-F0 6412-F06413-00 6413-00 6413-00 6413-00 6413-00 6413-00 6413-006413-F0 6413-F0 6413-F0 6413-F0 6413-F0 6413-F0 6413-F06420-00 6420-00 6420-00 6420-00 6420-00 6420-00 6420-006420-F0 6420-F0 6420-F0 6420-F0 6420-F0 6420-F0 6420-F06421-00 6421-00 6421-00 6421-00 6421-00 6421-00 6421-006422-00 6422-00 6422-00 6422-00 6422-00 6422-00 6422-006422-F0 6422-F0 6422-F0 6422-F0 6422-F0 6422-F0 6422-F06423-00 6423-00 6423-00 6423-00 6423-00 6423-00 6423-006424-00 6424-00 6424-00 6424-00 6424-00 6424-00 6424-006425-00 6425-00 6425-00 6425-00 6425-00 6425-00 6425-006426-00 6426-00 6426-00 6426-00 6426-00 6426-00 6426-006427-00 6427-00 6427-00 6427-00 6427-00 6427-00 6427-006428-00 6428-00 6428-00 6428-00 6428-00 6428-00 6428-006429-00 6429-00 6429-00 6429-00 6429-00 6429-00 6429-006430-00 6430-00 6430-00 6430-00 6430-00 6430-00 6430-006431-00 6431-00 6431-00 6431-00 6431-00 6431-00 6431-006440-00 6440-00 6440-00 6440-00 6440-00 6440-00 6440-006441-00 6441-00 6441-00 6441-00 6441-00 6441-00 6441-006442-00 6442-00 6442-00 6442-00 6442-00 6442-00 6442-006443-00 6443-00 6443-00 6443-00 6443-00 6443-00 6443-006450-00 6450-00 6450-00 6450-00 6450-00 6450-00 6450-006451-00 6451-00 6451-00 6451-00 6451-00 6451-00 6451-006470-00 6470-00 6470-00 6470-00 6470-00 6470-00 6470-006471-00 6471-00 6471-00 6471-00 6471-00 6471-00 6471-006480-00 6480-00 6480-00 6480-00 6480-00 6480-00 6480-006480-F0 6480-F0 6480-F0 6480-F0 6480-F0 6480-F0 6480-F06486-00 N/A6 N/A 6486-00 N/A N/A 6486-006490-00 6490-00 6490-00 6490-00 6490-00 6490-00 6490-006490-F0 6490-F0 6490-F0 6490-F0 6490-F0 6490-F0 6490-F06491-10 6491-10 6491-10 6491-10 6491-10 6491-10 6491-106491-A0 6491-A0 6491-A0 6491-A0 6491-A0 6491-A0 6491-A06492-00 6492-00 6492-00 6492-00 6492-00 6492-00 6492-006492-F0 6492-F0 6492-F0 6492-F0 6492-F0 6492-F0 6492-F08920-40 8920-40 8920-40 8920-40 8920-40 8920-40 8920-40

31290-00 31290-01 31290-02 31290-00 31290-01 31290-02 31290-00

Table 1. Equipment Ordering Numbers (cont'd).

ORDERING NUMBERS (cont'd)120 V – 60 Hz 220 V – 50 Hz 240 V – 50 Hz

ENGLISH FRENCH SPANISH ENGLISH FRENCH SPANISH ENGLISH

7 N/A = Not available at time of printing

31

31290-10 31290-11 31290-12 31290-10 31290-11 31290-12 31290-1031290-80 N/A N/A 31290-80 N/A N/A 31290-8031290-A0 31290-A1 31290-A2 31290-A0 31290-A1 31290-A2 31290-A031290-M0 31290-M1 31290-M2 31290-M0 31290-M1 31290-M2 31290-M031300-00 31300-01 31300-02 31300-00 31300-01 31300-02 31300-0031300-M0 31300-M1 31300-M2 31300-M0 31300-M1 31300-M2 31300-M031726-00 31726-01 31726-02 31726-00 31726-01 31726-02 31726-0031726-M0 31726-M1 31726-M2 31726-M0 31726-M1 31726-M2 31726-M031977-00 31977-01 31977-02 31977-00 31977-01 31977-02 31977-0031977-M0 31977-M1 31977-M2 31977-M0 31977-M1 31977-M2 31977-M032606-00 32606-01 32606-02 32606-00 32606-01 32606-02 32606-0032606-10 32606-11 32606-12 32606-10 32606-11 32606-12 32606-1032606-M0 32606-M1 32606-M2 32606-M0 32606-M1 32606-M2 32606-M033562-M0 33562-M1 33562-M2 33562-M0 33562-M1 33562-M2 33562-M036399-00 36399-00 36399-00 36399-00 36399-00 36399-00 36399-0039183-10 N/A7 N/A 39183-10 N/A N/A 39183-1039183-20 N/A N/A 39183-20 N/A N/A 39183-2039183-30 N/A N/A 39183-30 N/A N/A 39183-3039183-40 N/A N/A 39183-40 N/A N/A 39183-4039183-50 N/A N/A 39183-50 N/A N/A 39183-5039900-20 N/A N/A 39900-20 N/A N/A 39900-2039900-30 N/A N/A 39900-30 N/A N/A 39900-3039900-A0 N/A N/A 39900-A0 N/A N/A 39900-A039901-20 N/A N/A 39901-20 N/A N/A 39901-2039901-30 N/A N/A 39901-30 N/A N/A 39901-3039902-20 N/A N/A 39902-20 N/A N/A 39902-2039902-30 N/A N/A 39902-30 N/A N/A 39902-3039903-20 N/A N/A 39903-20 N/A N/A 39903-2039903-30 N/A N/A 39903-30 N/A N/A 39903-3039904-20 N/A N/A 39904-20 N/A N/A 39904-2039904-30 N/A N/A 39904-30 N/A N/A 39904-3039905-20 N/A N/A 39905-20 N/A N/A 39905-2039905-30 N/A N/A 39905-30 N/A N/A 39905-3039906-20 N/A N/A 39906-20 N/A N/A 39906-2039906-30 N/A N/A 39906-30 N/A N/A 39906-3039907-20 N/A N/A 39907-20 N/A N/A 39907-2039907-30 N/A N/A 39907-30 N/A N/A 39907-3039908-20 N/A N/A 39908-20 N/A N/A 39908-2039908-30 N/A N/A 39908-30 N/A N/A 39908-3039909-20 N/A N/A 39909-20 N/A N/A 39909-2039909-30 N/A N/A 39909-30 N/A N/A 39909-3039910-20 N/A N/A 39910-20 N/A N/A 39910-2039910-30 N/A N/A 39910-30 N/A N/A 39910-3039911-20 N/A N/A 39911-20 N/A N/A 39911-2039911-30 N/A N/A 39911-30 N/A N/A 39911-3077660-00 77660-00 77660-00 77660-00 77660-00 77660-00 77660-0086272-10 N/A N/A 86272-10 N/A N/A 86272-1093840-10 N/A 93840-12 93840-10 N/A 93840-12 93840-1093841-10 N/A 93841-12 93841-10 N/A 93841-12 93841-1093842-10 N/A 93842-12 93842-10 N/A 93842-12 93842-1093843-10 N/A 93843-12 93843-10 N/A 93843-12 93843-1093844-10 N/A 93844-12 93844-10 N/A 93844-12 93844-10

Table 1. Equipment Ordering Numbers (cont'd).


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Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all productnames used herein as trademarks or registered trademarks of their respective holders. © Lab-Volt 2009. All rights reserved.

94040-00 Rev. A3

Documents

PNEUMATICS TRAINING SYSTEMS SERIES 6081 - · PDF fileRefer to the specifications of the Conditioning Unit model 6411 in the Specifications table of this datasheet for more information