INSTRUCTION MANUAL

230PNEUDRAULIC INSTALLATION TOOL

HUCK FASTENERSHUCK FASTENERSHUCK FASTENERSHUCK FASTENERSHUCK FASTENERSHUCK FASTENERSHUCK FASTENERSHUCK FASTENERS

© Huck International, Inc. 1999U.S. Patent 4,878,372; 4,964,292

HK 764--Rev. -1-99

9

FILL AND BLEED MODEL 230 AND 230UK(Refer to fig. 3)

Drain tool - start bleeding empty.

1. Attach airline to tool first.2. Slowly loosen top fill screw to relieve pressure, remove fill screw and place

tool over a container with head down. Cycle tool to remove oil.3. Remove check valve (older tools - prior to 3/96) or relief valve slowly to

relieve pressure. Dump oil in container. Check valve is located abovetrigger.

4. Slowly remove side fill screw and drain oil into container. No cyclingrequired.

5. Be sure pull piston is in full forward position (pull forward if not *) and installrelief valve. NOTE: Discard old style check valve and use partnumber 123739 relief valve.

6. Lay tool on bench with side fill port (rear) facing up. Screw fill bottle in portand cycle tool several times.

THRUHOLE

NOHOLE

CHECK VALVE (Old Style) RELIEF VALVE (New Style)P/N 123739

TOPFILL PORT SCREW

VALVESIDEFILL PORT SCREW

Figure 3

10

FILL AND BLEED MODEL 230 AND 230UK (Continued)(Refer to fig. 3)

7. Remove fill bottle, depress and hold trigger depressed. Install bleed screw and tighten.CAUTION: Do not release trigger until screw is tightened or fluid will be forced outof tool port. DO NOT add any additional fluid to fill port after fill bottle is removed asthis will cause an overfill condition and will prevent tool from functioning properly.

8. Stand tool upright and install fill bottle in top bleed port. Tip tool slightly forward at an angleand cycle tool several times.

9. Remove fill bottle and install fill screw (top).10. Cycle to several times in all positions (range of motion) upside down, sideways left and

right and right side up. Repeat cycling and motion several times.11. Remove top bleed screw and top off oil in head. Repeat step (10) until all air is out of the

head. Front of the tool is now full.CAUTION: Do not remove rear fill screw and add any oil as the model 230 requiresapproximately 20% air in rear of piston to function correctly.

* Use a collet threaded on piston to do so.

HUCK FASTENERS

LIMITED WARRANTIESTooling Warranty: Huck warrants that tooling and otheritems (excluding fasteners, and hereinafter referred as"other items") manufactured by Huck shall be free fromdefects in workmanship and materials for a period ofninety (90) days from the date of original purchase.

Warranty on "non standard or custom manufacturedproducts": With regard to non-standard products orcustom manufactured products to customer'sspecifications, Huck warrants for a period of ninety (90)days from the date of purchase that such products shallmeet Buyer's specifications, be free of defects inworkmanship and materials. Such warranty shall not beeffective with respect to non-standard or custom productsmanufactured using buyer-supplied molds, material,tooling and fixtures that are not in good condition or repairand suitable for their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THE DESCRIPTION ON THE FACE HEREOF.HUCK MAKES NO OTHER WARRANTIES ANDEXPRESSLY DISCLAIMS ANY OTHER WARRANTIES,INCLUDING IMPLIED WARRANTIES AS TOMERCHANTABILITY OR AS TO THE FITNESS OF THETOOLING, OTHER ITEMS, NONSTANDARD ORCUSTOM MANUFACTURED PRODUCTS FOR ANYPARTICULAR PURPOSE AND HUCK SHALL NOT BELIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY ORINDIRECTLY, ARISING FROM THE USE OF SUCHTOOLING, OTHER ITEMS, NONSTANDARD ORCUSTOM MANUFACTURED PRODUCTS OR BREACHOF WARRANTY OR FOR ANY CLAIM FORINCIDENTAL OR CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for anybreach of warranty shall be limited, at Huck's option, toreplacement or repair, at FOB Huck's plant, of Huckmanufactured tooling, other items, nonstandard or customproducts found to be defective in specifications,workmanship and materials not otherwise the direct orindirect cause of Buyer supplied molds, material, toolingor fixtures. Buyer shall give Huck written notice of claimsfor defects within the ninety (90) day warranty period fortooling, other items, nonstandard or custom productsdescribed above and Huck shall inspect products for whichsuch claim is made.

Tooling, Part(s) and Other Items not manufactured byHuck.

HUCK MAKES NO WARRANTY WITH RESPECT TOTHE TOOLING, PART(S) OR OTHER ITEMSMANUFACTURED BY THIRD PARTIES. HUCKEXPRESSLY DISCLAIMS ANY WARRANTYEXPRESSED OR IMPLIED, AS TO THE CONDITION,

DESIGN, OPERATION, MERCHANTABILITY ORFITNESS FOR USE OF ANY TOOL, PART(S), OROTHER ITEMS THEREOF NOT MANUFACTURED BYHUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSSOR DAMAGE, DIRECTLY OR INDIRECTLY, ARISINGFROM THE USE OF SUCH TOOLING, PART(S) OROTHER ITEMS OR BREACH OF WARRANTY OR FORANY CLAIM FOR INCIDENTAL OR CONSEQUENTIALDAMAGES.

The only warranties made with respect to such tool, part(s)or other items thereof are those made by the manufacturerthereof and Huck agrees to cooperate with Buyer inenforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resultingfrom delays or nonfulfillment of orders owing to strikes,fires, accidents, transportation companies or for anyreason or reasons beyond the control of the Huck or itssuppliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to makechanges in specifications and design and to discontinuemodels without notice.

Huck Installation Equipment should be serviced by trainedservice technicians only.

Always give the Serial Number of the equipment whencorresponding or ordering service parts.

Complete repair facilities are maintained by HuckInternational, Inc. Please contact one of the offices listedbelow.

EasternOne Corporate Drive Kingston, New York 12401-0250Telephone (845) 331-7300 FAX (845) 334-7333

Canada6150 Kennedy Road Unit 10, Mississauga, Ontario,L5T2J4, Canada.Telephone (905) 564-4825 FAX (905) 564-1963

Outside USA and CanadaContact your nearest Huck International Office, see backcover.

In addition to the above repair facilities, there areAuthorized Tool Service Centers (ATSC's) locatedthroughout the United States. These service centers offerrepair services, spare parts, Service Parts Kits, ServiceTools Kits and Nose Assemblies. Please contact yourHuck Representative or the nearest Huck office listed onthe back cover for the ATSC in your area.

MODEL 244 TOOL HUCK FASTENERS

Huck Acceptance is World-wideHuck Fastener maintains company offices throughout the United States and

Canada with subsidiary offices in many other countries. Sales engineers and systems specialists located in your area can help in solving your fastener problems.

Huck Fasteners world-wide locations:

Americas

Huck International, Inc.World Headquarters3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Huck International, Inc.Aerospace Fastener Division3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Huck International, Inc.Aerospace Fastener DivisionPO Box 5268900 Watsoncenter Rd.Carson, CA 90749800-421-1459310-830-8200FAX: 310-830-1436

Huck International, Inc.Industrial Fastener DivisionPO Box 81178001 Imperial DriveWaco, TX 76714-8117800-388-4825254-776-2000FAX: 254-751-5259

Huck International, Inc.Installation SystemsDivision1 Corporate DriveKingston, NY 12401800-431-3091845-331-7300FAX: 845-334-7333www.hucktools.com

Huck International Ltd.6150 Kennedy Road, Unit 10Mississagua, Ontario L5T2J4Canada905-564-4825FAX: 905-564-1963

Huck International, Inc.Avenida Parque Lira. 79-402Tacubaya Mexico, D.F.C.P. 11850FAX: 525-515-1776TELEX: 1173530 LUKSME

Far East

Huck Australia, Pty. Ltd.Private Bag 6Rowville, Victoria Australia 317803-764-5500Toll Free: 008-335-030FAX: 03-764-5510

Europe

Huck International Ltd.Unit C, Stafford Park 7Telford, ShropshireEngland TF3 3BQ0952-290011FAX: 0952-290459

Huck S.A.Clos D’AssevilleBP495450 Us Par VignyFrance33-1-30-27-9500FAX: 33-1-34-66-0600