PMS-Installation & Testing Check List REV5M2012

Power Management System(Testing Check List)

REV 5M2012 1

PMS Site Name / RegionPMS IP Address / GSM Number

1- System Checking:This part of document underlines the Pre-Test system checking to insure systemfinalization and ready for testing.

Checking PMC UnitTask Checked Result

LCD fixed on PMC Board3 x Push buttons fixed8 x Indicator LEDsPower Connector1 x Y28M19 PIN1 x Y28M16 PIN1 x Y28M3 PIN for temperature sensors2 x Y28M4 PIN for Fuel and Flow levelsensors4 Ports Ethernet SwitchGSM modemGrounding

Checking PMP UnitTask Checked Result

All Electrical components are fixed incabinet referring to list in:PMP Commissioning DocumentREV4J2011Grounding

Checking CablingTask Checked Result

Y28M19 cable PMC to PMPY28M16 cable PMC to PMPY28M3 cable with 2 Temperaturesensors2xY28M4 cable with fuel level and flowsensorsPower Cable for PMCEthernet CableUSB to Serial cable ( optional for GSMmodem)


REV 5M2012 2

Checking If all sensors are connected to PMPTask Checked Result

Battery Current sensorFire alarm sensorDoor Intrusion sensorWind Speed sensorATS for GeneratorsContactor for BTS reset

Checking If all other PMP Junctions are connectedTask Checked Result

Generators and Com. PowerInverterRectifierAC1 and AC2Site LightingDC power from batteriesWind Turbine Voltage measurementDisable/Enable Gen manual switch fromPMPBTS Alarm connection when MetallicBypassBattery Low Voltage & Gen Failure Alarmconnected to BTS Dry contact alarms.Exhaust

Checking If all sensors are connected to PMCTask Checked Result

2 x Temperature Sensors1 x Fuel Level Sensor2 x Flow Meter Sensor

Checking for Power Sources available for testingCommercial PowerGenerators PowerInverter powerRectifier power


REV 5M2012 3

2- System Testing:This part of document underlines testing actions applied on full system features andfunctions.

Installation and Commissioning TestTest Objective Process Expected result Pass or fail

Connect the PMC/PMP ground to thegeneral site ground

MC should begrounded

Connect PMC to PMP Y28M Connectionsshould be connectedproperly

ConnectTemperature/FuelLevel/Flow metersensors cables to PMC

sensors cables shouldbe connected properly

Connect the PC toPMC with RJ45Straight cableconnection

RJ45 cable should beconnected properly

Connect Managedcomponents andpower sources to PMP

All components andpower sources shouldbe connected to PMPjunctions properly

Connect 48V power tothe PMC power input

Power Cable should beplugged properly toPMC

Commissioning allsystem partstogetherPMC,PMP,Software

Configuringnetworking betweenrs485 to Ethernetconverter and PC

Put your PC NC IP assame subnet ofconverter IP and try toaccess the convertervia web interface tochange and configurenew IP. (PMC IP will bethe IP of converter)

Turn On PMC LCD should Turn Onthen PMC is OnPMC functionality

test Turn Off PMC LCD should Turn Offthen PMC is Off

Push Buttons test Scroll LC pages Pages should scroll


REV 5M2012 4

Connection TestingTest Objective Process Expected result Pass or fail

Test EthernetConnection toPMC

Connect the Ethernetcross cable betweenPMC Ethernet BackSwitch and PC. Put PCIP address in samerange of PMC IPaddress. Try toconnect from PMCEMS software to PMC

Connection SucceededSoftware should logonproperly to PMC UNIT

Test GSM Datacall RemoteConnection toPMC

Insert SIM-Card withData call activatedinto external GSMmodem. Connect themodem to PC by serialor USB to Serialconnector. Dial PMCmodem from PMCEMS software.

Connection succeeded.Software should logonproperly to PMC unit

Software TestTest Objective Process Expected result Pass or fail

Double click onSoftware icon

Software should open

Login On Software Software should loginand open access onconfiguration bar

Logout from Software Software should logoutand close access onconfiguration bar

Click exit or closeSoftware

Software should close

Access onSoftware Test

Connecting to PMCvia TCP/IP.

Software will show(Online) on its Top bar.System page shouldshow all System statusmeasurement etc


REV 5M2012 5

Full Features TestTesting Monitoring, Configuration and functionality between Software and systemfeaturesTest Objective Process Expected result Pass or fail

Room-SettingsEnable/DisableAC1/AC2manually fromsoftware

System Enable--->Enable/DisableAC1/AC2

Status will be shownbeside each AC on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCDpage 10-11

With RoomTemperature sensormake temperaturemore than Coolingtemp set point 1

AC1 should Turn On.Status will be monitoredon system software andLCD page 1

With RoomTemperature sensormake temperaturemore than SecondCooling temp setpoint

AC2 should Turn On withAC1. Status will bemonitored on systemsoftware and LCD page 1

With RoomTemperature sensormake temperatureless than SecondCooling temp setpoint

AC2 should Turn Off.Status will be monitoredon system software andLCD page 1

RoomTemperature SetPoints

With RoomTemperature sensormake temperatureless than Coolingtemp set point 1

AC1 should Turn Off.Status will be monitoredon system software andLCD page 1


REV 5M2012 6

With AmbientTemperature sensormake temperatureless than Coolingtemp Low set point.With RoomTemperature sensormake temperaturemore than Coolingtemp set point 1

Exhaust should Turn Ontrying to cool the roomfrom outside.AC1/AC2 should still Off.Status will be monitoredon system software andLCD page 1-2

With AmbientTemperature sensormake temperatureless than Coolingtemp Low set point.With RoomTemperature sensormake temperaturemore than SecondCooling temp s.point

Exhaust should Turn OffAC1/AC2 should Turn On.Status will be monitoredon system software andLCD page 1-2

Current Setting Monitoring currentconsumption ofrunning AC onsoftware and LCD

During running time ofAC1 and AC2 monitorcurrent consumptionvalues on softwareSystem page and LCDpage 3

Switch betweenpower sources ex:from Inverter powerto Com. Power whenAC are On

AC should turn off andwait the Start up delaytime before turning Onagain. Status shown onLCD page 1Delay Timer

Set compressor Maxrunning time

ACs should switchrunning time betweenthem and if 1 AC isneeded to cool the roomthe AC with less runningtime will be automaticallyselected.

With RoomTemperature sensormake temperature

Alarm with buzzer shouldbe activated on software.SMS sent with alarm


REV 5M2012 7

more than High limitalarm

statusRoom TempAlarm Limit With Room

Temperature sensormake temperatureless than High limitalarm

Alarm with buzzer shouldbe activated on software.SMS sent with alarmstatus

Test Objective Process Expected result Pass or failGenerators-Settings

Enable/DisableGen1/Gen2/Com. Powermanually fromsoftware & fromPMP Switch.

System Enable--->Enable/DisableGen1/Gen2/ Com.Power

Status will be shownbeside each Gen or Com.Power on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCDpage 12-13-14

Put GeneratorMaximum runningtime

Generators should autoswitch running timebetween them

Generator Timers

Put Generator OilChange Hours

When Generator totalrunning hours will beequal Generator OilChange hours Oil Changealarm should appear forGenerator on systemsoftware page + Buzzer+SMS

Generator Fuel

Change the distanceup or down ofobstacle front of Fuelsensor.

Fuel meter shows the Fullspace in cm not theEmpty space referring tocalibration. ex: if Fuelcalibration is 300cm andmeasure on system pageis 256cm means Fuelsensor is measuring (300-256 = 44cm). what isshown on systemsoftware page and onLCD page 7 is 256cm fullspace


REV 5M2012 8

Put a flow on flowmeter input

Flow in L/h should bemeasured on systemsoftware page and LCDpage 7.

Make fuel level lessthan Low Fuel LevelAlarm value

Low fuel Level Alarmshould be activated onsystem software page+buzzer+ SMS+ LCD alarmpage 7

Make flow levelmore than flowlevel max Alarmvalue

High flow Alarm shouldbe activated on systemsoftware page+ buzzer+SMS+ LCD alarm page 7

Turn On Gen 1 for 3hours and Gen 2 for2 hours for example.

General should showthe total time running ofeach generator.Generator with less totalrunning time should beselected the first to runwhen Generator power isneeded

Generator HourMeter

After several runningtime of Generators

Oil Change shouldmeasure and show thetotal time running for Oilchange

Voltage andCurrent Settings

Monitoring VoltageOutput ofGenerators and Com.Power

Voltages should bemeasured and monitoredon system software pageand LCD page 4. in caseof any of these sourceswill be selected to beOn and no Voltageoutput. system will autoswitch to other powersource a Fault alarmshould be activated onsystem software page+buzzer + SMS + LCDalarm page 6

Monitoring CurrentOutput ofGenerators and Com.Power

Current load should bemeasured and monitoredon system software pageand LC page 5


REV 5M2012 9

Test Objective Process Expected result Pass or failWind Turbine-Settings

Wind TurbineVoltage

Connect an ACpower source 1phase to WindTurbine voltagejunction of PMP

Power Voltage should beshown on systemsoftware page + LCD page8

Test Objective Process Expected result Pass or failBattery-Settings

Set Low LimitAlarm of BatteryVoltage

When battery Voltagelevel attend the limit analarm should be activatedon system software page+ buzzer + SMS + LCDalarm page 9Voltage and

Current Settings Set High LimitAlarm of BatteryCurrent and monitorCurrentmeasurement onSystem page

When battery Currentlevel attend the limit analarm should be activatedon system software page+ buzzer + SMS + LCDalarm page 9

DIS/EN Inverterfrom software

Disable/EnableInverter from BatterySettings

Status will be shownbeside Inverter on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCD

Voltage Set Point Set Empty Voltageof Voltage Set Point

Battery Voltage low thanVoltage Set point. Systemshould auto run to Com.Power. If com. Power Off.Auto switch toGenerators to chargebatteries

Test Objective Process Expected result Pass or failDigital Sensors Test

Fire sensor Make short circuit onfire alarm junctionon PMP simulatingfire sensor

Fire Alarm should beactivated on systemsoftware page + buzzer +SMS


REV 5M2012 10

Wind Speedsensor

Put Anemometer inWind

Wind Speed should bemeasured and monitoredon system software page+ LCD page 8

BTS reset Push BTS buttonon System softwarepage

BTS reset Relay on PMPshould close for 30s thenOpen

Door Intrusion Click Door intrusionsensor

Intrusion Alarm should beactivated on systemsoftware page + buzzer +SMS

Metallic Bypass Power Off the PMC System should:1- Start Generator2- Provide Power to

rectifier3- Generate bypass

alarm on BTS

Test Objective Process Expected result Pass or failAlarms SMS & Reset Alarms

Alarms SMS Set mobile Numbersthat should receiveSMS in case of anyalarm

Alarm status should besent by SMS for specifieddestination Number

Reset Alarms Try to reset anyactivated Alarm formsystem softwarepage or LCD

Alarm should be Reset

Test Objective Process Expected result Pass or failAuto Switching between Power Sources

Battery VoltageLow.Com. Power On

System should turn offInverter. Switch to Com.Power for chargingBatteries

Cases

Battery Voltage Low.Com. Power Off

System should turn offInverter. Turn OnGenerator with less totalrunning time. If generatorfault, auto switch toGenerator 2.


REV 5M2012 11

Battery Voltage Low.Generator was Onand Com. Powerbecome On

System should turn OffGenerator and switch toCom. Power to continuecharging batteries

Generator Oncharging batteriesand batteriesbecome fullycharged

System should turn OffGenerator and switch toInverter. (N.B: if batteriesbecome full beforeGenerator min runningtime = 1h) system keepsgenerator running untilmin running time.

Generator On andbecome fault

Auto switch to Generator2

Batteries full Inverter selected

Test Objective Process Expected result Pass or failReport Test

Archive Period Set Archive period tosave data

System should savevalues and alarmsreferring to archiveperiod ex: each 20 min.

Upload data fromsystem

Upload data fromsystem

Report Data should beuploaded to system andsaved on PC

Text Report Select Report--->Text Report onsoftware. Set Dateand time Selection(From/To). Selectmaximum 6 itemsfrom Report list.

Text report should begenerated showing Itemvalues and measurementthat you selectedreferring to time intervalselected (From/To)

TREND Report Select Report--->TREND Report onsoftware. Set Dateand time Selection(From/To). Selectmaximum 6 itemsfrom Report list.

Trend report with graphvariation should begenerated showing Itemvalues and measurementthat you selectedreferring to time intervalselected (From/To)


REV 5M2012 12

BAR GRAPHReport

Select Report--->BAR GRAPH Reporton software. SetDate and timeSelection(From/To). SelectFUEL Level OR Flowfrom Report list.

Bar graph report shouldbe generated showingmonthly measurementthat you selectedreferring to time intervalselected (From/To).Double click on monthlyBAR, Daily BAR graph byhours should be shown.

TOTALIZATIONReport

Select Report--->TOTALIZATIONReport on software.Set Date and timeSelection(From/To). SelectInverter OR/AndMain Power.

Bar graph report shouldbe generated showingmonthly running time forinverter/main powersources that you selectedreferring to time intervalselected (From/To). Withpercentage running timeof each source.

3- System approval:This document should be signed after full system checking and full features testingby comnet power and customer team.

Signing this document proves that customer agree on system functionality referringto his requirements.

Comnet Power Engineer Testing EngineerSignature SignatureName NameDesignation DesignationDate Date

Documents

PMS-Installation & Testing Check List REV5M2012