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PMA Relay – The Revolution SeriesWe are delivering real cost benefits
• You pay only for what you need with Relay Modularity • All in one solution – Solid State Relay, Controller & Fuse Protection • No tools needed to program the unit, all configuration via the front keypad • Designed for field-bus system
2
WEST Control Solutions – Consolidated expertisePMA: More than 80 years of automation engineering experience
Four internationally successful companies – PMA, WEST, CAL and Partlow – have combined their expertise under the “WEST Control Solutions” banner. As a premium brand, PMA Prozeß- und Maschinen- Automation GmbH represents more than 80 years of instrumentation and automation engineering experience. The core competence of the company is industrial automation engineering.
As a competent partner, WEST Control Solutions offers indivi dual hardware and software solutions which are perfectly matched to each process and application area – from simple and powerful to flexible and multi-functional configurations.The offering also includes customer-specific controller solutions along with engineering support for special processes or the complete automation of plants and machinery.
Modern software tools and a full range of controllers designed for an extremely wide variety of tasks set new standards in application flexibility and guarantee an optimum price/performance ratio. This product strategy makes WEST Control Solutions one of the market leaders for digital temperature controllers.
3
Introduction 4
Product selection – Family model 8
Application guide 10
Feature comparison 12
Sizes and dimensions 14
Relay CL 16
Relay SSR – Relay SX 18
Relay S 21
Relay M 24
PM 3000E 27
Multidrive 29
Relay PC 32
PM 3000 & Custom 37
Auxiliary units 43
Index
4 Introduction
No compromise
• Heatsink and thyristor junctions generously sized to guarantee a long life for the thyristor unit. • Units working at low junction thyristor temperature with 20% margin on max temperature. • Strong connection design between the block terminal and thyristor semiconductor connection allows for generous sizing. • All the copper connections treated against oxidation. • Rugged construction for electronic and plastic parts. • Protection against over voltage.
Have a closer look
Open a PMA thyristor unit and any of our competitors, you will discover the difference and see why we can offer a longer life warranty (see below tab.)
Why choose PMA-Relay? We designed a superior product
Estimated Powercycles of AL wire bonded dies
248.000 80°C110.000320.200 70°C
51.100145.500464.000 60°C24.80069.100216.000782.000 50°C
12.50034.100105.000372.0001.600.000 40°C17.50052.500184.000793.0004.800.000 30°C27.50050.000
94.000400.0002.400.00025.400.000 20°C209.0001.200.00012.800.000
112.000645.0006.700.000353.0003.600.000
2.000.000
dT 110°CTj max \°C100°C 120°C 130°C 140°C
Tj start \°C
Single CycleSSR
PMA
PMA predicted life working in Single Cycle.
PMA
PMA predicted life whith SSR Input and ZC Firing.
Predicted life of majorityof competitors working at 130°C with
SSR Input and ZC firing.
COMPETITORS
With the market place becoming more competitive we had a choice to make. Design a product a little cheaper but possibly not as good, or design a new innovative product where its added value is clear for all to see. We chose the latter, in line with our long-term philosophy.
5Introduction
With a reduction of 50% space, it’s easy to save hundreds off the cabinet price.
Left Side (Traditional)Mounted on the baseplate are a Fuse & Fuseholder, 40A Solid State Relay and a Current Transformer.
Right Side (Innovative)Mounted on the same baseplate are two Relay 40A units, each having the same components as the traditional unit. This simple example demonstrates a 50% saving of panel space.
The new Relay S family can be put together with little technical knowledge.
• SSR Solid State Relay with Zero Crossing. • SSR Solid State Relay + Fuse & Fuse Holder. • SSR Solid State Relay + Fuse & Fuse Holder + Current Transformer. • Different versions with or without heatsink. • Single and three phase thyristor units.
The new Relay M = Relay S + Drive MThe addition of Drive M transforms a simple unit into a sophisticated unit capable of the following additional features.
• Universal inputs accepting all standard signals. • Universal firing including Zero Crossing, Burst Firing. • Single Cycle, Delayed Triggering and Phase Angle. • Universal Feed Back (Voltage, Current and Power). • RS485 Communication.
OPTIONS • Heater Break Alarm for partial or total load failure. • Thyristor short circuit failure.
Key benefits include: • Space reduction of 50%, labour reduction of 1 hour per control zone, high reliability. • If one zone fails a non-technical user can substitute a second within minutes.
Save space = Save money An innovative process solution that will dramatically save wiring & labour time
6 Introduction
Zero Crossing ZCZC firing mode is used with the logic output from a temperature controller and so the thyristor operates like a contactor. The cycle time is performed by the temperature controller. Zero Crossing minimizes interferences as the thyristor unit switches ON-OFF at zero voltage.
Burst Firing BFThis firing is performed digitally within the thyristor unit at zero volts, producing no EMC interference. Analogue input is necessary for BF and the number of complete cycles must be specified for 50% power demand. This value can be between 1 and 255 complete cycles, determining the speed of firing. When 1 is specified, the firing mode becomes Single Cycle (SC).
Soft Start + Burst Firing now availabe as an option.
Delayed Triggering DTUsed to switch the primary coil of transformers when coupled with normal resistive loads (not cold resistance) on the secondary, DT prevents the inrush current when zero voltage (ON-OFF) is used to switch the primary. The thyristor unit switches OFF when the load voltage is negative and switches ON only when positive with a pre-set delay for the first half cycle.
Phase Angle PAPA controls the power to the load by allowing the thyristor to conduct for part of the AC supply cycle only. The more power required, the more the conduction angle is advanced until virtually the whole cycle is conducting for 100% power. The load power can be adjusted from 0 to 100% as a function of the analogue input signal, normally determined by a temperature controller or potentiometer, PA is normally used with inductive loads.
Single Cycle SCSC is the fastest zero crossing switching method. At 50% input signal, one cycle is ON and one cycle is OFF. At 75%, 3 cycles are ON and one cycle is OFF. If power demand is 76% the unit performs the same as for 75% but every time the unit switches ON the microprocessor divides 76/75 and memorises the ratio. When the sum is one the unit delivers one cycle more to the load. With this firing it is necessary to have analogue input.
Feedback/Control ModeSupply voltage fluctuations changes the power to the load. To overcome this effect the voltage supplied to the load is measured and compared with the power demand from the controller. The error signal is used to automatically hold the power at the value requested.
Three types of control mode are available: • Voltage Control Mode, where the input signal is proportional to the voltage output (voltage f/b). • Current Control Mode, where the input signal is proportional to the current output (current f/b).Power Control Mode, where the input signal is proportional to the power output (power f/b). • As an option it is possible to transfer control mode from voltage to power via a simple digital command.
Glossary
7Introduction
What our Customers want? They want a positive experience with our total solution, not just a cheap price!
Knowledgeable Sales Team
We have a team of sales engineers focused on core businessproducts only. An expert at no cost, not an engineer with a big catalogue and little product knowledge, will welcome customers. Easy access to engineers when you need a special performance project.
Fast Service
Excellent pre sales and after sales service including engineering support.
Easy to do business with us
Fast reaction to your enquiry, short lead times, timely production of order acknowledgement, invoices etc. Catalogues & manuals of all our products plus configuration software, available free of charge from our web-site.Our people are always welcoming to our customers.
Digital Documentation on www.west-cs.com
• Bulletins • Manuals • Applications • Help desk
700
600
500
400
300
200
100
0
Relay S 1PH
Relay M 1PHRelay CL
Custom 2PH
Relay S 2PH
Relay M 2PH
Relay E 2PH
Mul drive 2PH
700
600
500
400
300
200
100
0
700
600
500
400
300
200
100
0
Custom 3PH
Relay S 3PH
Relay M 3PH
Relay E 3PH
Mul�drive 3PH
8
Guide to product selection
For more details on Thyristor Unit go to page 10 - 11
MODEL INPUT FIRINGCURRENT
LIMITCOMMU_NICATION
CONTROL MODE
MAXVOLTAGE
MAXCURRENT
MAINOPTION
RELAYS 1PH
SSR ANALOG0-CROSSING
BURST-FIRINGNO NO NO 600V 700A
HB ALARMANALOG
RELAYM 1PH
SSR ANALOGRS485
0-CROSSING
BURST-FIRING
PHASE ANGLE
NO YES V,I,Vxl 600V 700AHB ALARM
ANALOG Std
RELAYCL
SSR ANALOGRS485
0-CROSSING
BURST-FIRING
PHASE ANGLE
YES YES V,I,Vxl 600V 700AHB ALARM
ANALOG Std
MODEL INPUT FIRINGCURRENT
LIMITCOMMU_NICATION
CONTROL MODE
MAXVOLTAGE
MAXCURRENT
MAINOPTION
CUSTOM 2PH
SSR ANALOG0-CROSSING
BURST-FIRINGNO NO NO 690V 2400A
HB ALARMANALOG
RELAYS 2PH
SSR ANALOG0-CROSSING
BURST-FIRINGNO NO NO 600V 700A
HB ALARMANALOG
RELAYM 2PH
SSR ANALOGRS485
0-CROSSING
BURST-FIRINGNO YES V,I,Vxl 600V 700A
HB ALARMANALOG Std
RELAY E 2PH
MULTIDRIVE
2PH
SSR ANALOGRS485
0-CROSSING
BURST-FIRING
DELAYED
TRIGGERING
NO YES V,I,Vxl600V690V
700A2400A
HB ALARMANALOG Std
MODEL INPUT FIRINGCURRENT
LIMITCOMMU_NICATION
CONTROL MODE
MAXVOLTAGE
MAXCURRENT
MAINOPTION
CUSTOM 3PH
SSR ANALOG0-CROSSING
BURST-FIRINGNO NO NO 690V 2400A
HB ALARMANALOG
RELAYS 3PH
SSR ANALOG0-CROSSING
BURST-FIRINGNO NO NO 600V 500A
HB ALARMANALOG
RELAYM 3PH
SSR ANALOGRS485
0-CROSSING
BURST-FIRINGNO YES V,I,Vxl 600V 500A
HB ALARMANALOG Std
RELAY E 3PH
MULTIDRIVE
2PH
SSR ANALOGRS485
0-CROSSING
BURST-FIRING
PHASE ANGLE
DELAYED
TRIGGERING
YES YES V,I,Vxl600V
690V
700A
2400A
HB ALARMANALOG Std
Product Selection
9Family Model
Custom Family from 150 to 2400A
Relay Family from 30 to 2400A
ConstructionAluminium
Treated copper barsEasy access to circuit board,
fuse and thyristor just opening the frontal door
Basic product able to satisfy OEM needs and
easy to be used
Programming / Tuning FacilityFriendly to be done:
RS485 Communication portFrontal Key Pad
Reading of Current, Voltage, Power and all parameter
Rugged and realiableeasy to be customized with customer LOGO
Universal InputAnalog InputsPotentiometerCommunication via different FieldBus
Universal FiringPossibility to configure all the possible firingPhase AngleSoft Start + Phase AngleZero CrossingBurst Firing, Single Cycle
Firing Zero Crossing
Burst Firing
Universal Control ModeVoltage FeedbackCurrent FeedbackSquare Current and Power Feedback
Front Key Pad to read:CurrentVoltagePower and all parameter
10 Applications
Application guide for Thyristor unit selectionAPPLICATION GUIDE LOAD TYPE MODEL CURRENT RANGE N. OF UNITS PHAS E CTRL
SUGGESTED FIRING MODE FOR YOUR APPLICATIONS OTHER FEATURES SIZING NOTE
ZC SC BF BF Simply S+BF DT PA CL Control V I
Normal resistance infrared mediumand long waveform
Quartz lamp infrared waveform
Relay SSR It depends on heat sink 1 1
VPV
For general resistance applications with low variations in temperature and age. For low inertia loads use Single Cycle (SC) or Phase Angle (PA).
Relay S 1PH 30-700A 1 1
Custom 1PH 300-2400A 1 1
Relay M 1PH 35-700A 1 1 V2
Relay CL 35-700A 1 1 VxI
Molibdenum, Tungstenum,Superkanthal, Platinum,
Relay CL 35-700A 1 1 I2 VPV
These resistances change with temperature but have low variations with age. Starting current with cold elements can be 16 times nominal current (superkanthal). Infrared lamp short waveform can reach 8 time nominal current.
Silicon carbide elements
Relay M 1PH 35-700A 1 1VtoVxl
VPV
These resistances change value with temperature and age and value at the end of element life is 4 times the initial value. Constant power regulation is necessary with V to VxI Transfer.
Relay CL 35-700A 1 1
Transformers coupledwith normal resistance
Relay M 1PH 35-700A 1 1 Vxl VP
Vcoø
Transformers and inductors have inrush current on start up. Phase Angle plus Soft Start and current limit are required. To switch the transformer ON-OFF, use DT firing that will automatically switch ON-OFF when current value is at zero.
Transformers coupled with cold resistances (kanthal super)
Relay CL 35-700A 1 1 l2 VP
VcoøUse Phase Angle + Current Limit
Normal Resistance
Relay S 2PH 30-700A 1 2 VP
1.73VRelay M 2PH is suitable to control resistive loads with delta or star connection without neutral.
Relay M 2PHMultidrive 2PH
30-700A1000-2400
1 2 Vxl VP
1.73V
Normal Resistance
Relay S 3PH 30-500A 1 3
V1.73
P1.73V
Three phase load with star plus neutral connection must be controlled on the three phases.
Relay M 3PH 30-500A 1 3 VxI
Custom 3PH 150-2400A 2-3 3
Silicon carbide elements
PM3000E 3PHMultidrive 3PH
35-500A35-2400A
1 3VtoVxl
VP
1.73V
On three phase silicon carbide elements VxI feedback is suggested to have a constant power control. This is necessary to compensate resistance change with temperature and age. Resistance value at the end of element life is 4 times the original value. With Relay M use BF firing and Power Limit.
Relay M 3PH 30-500A 1 3
Molibdenum, Tungstenum Super Kantal Platinum, Quartz lamp infrared short waveform (1)
PM3000E 3PH 35-500A 1 3 I2 These resistances change with temperature but have low variations with age. Start up current with cold elements can be many times the nominal current value. In this caseit is necessary to use Phase Angle + Current Limit.Multidrive 3PH 25-2400A 1 3 I2
Three phase transformer (1)
PM3000E 3PH 25-500A 1 3 I2
VP
1.73Vcoø
Three phase Multidrive and PM3000E are specially designed to drive three phase transformers coupled on secondary with normal or special resistive loads.
Multidrive 3PH 25-2400A 1 3 I2
Three phase normal load resistance with open delta connection
Relay S 3PH 30-500A 1 3
VP
3V
Open delta can be driven by three phase unit.
Relay M 3PH 30-500A 1 3 Vxl
Custom 3PH 150-2400A 1 3
Relay CL 30-700A 3 3 l2 VP
3V
Cold resistancePM3000EMultidrive 3PH
35-500A35-2400A
1 3
CONTROL MODE: V = Voltage feedback V2 = Square voltage feedback Vxl = Power feedback I = Current feedback
11Applications
APPLICATION GUIDE LOAD TYPE MODEL CURRENT RANGE N. OF UNITS PHAS E CTRLSUGGESTED FIRING MODE FOR YOUR APPLICATIONS OTHER FEATURES SIZING NOTE
ZC SC BF BF Simply S+BF DT PA CL Control V I
Normal resistance infrared mediumand long waveform
Quartz lamp infrared waveform
Relay SSR It depends on heat sink 1 1
VPV
For general resistance applications with low variations in temperature and age. For low inertia loads use Single Cycle (SC) or Phase Angle (PA).
Relay S 1PH 30-700A 1 1
Custom 1PH 300-2400A 1 1
Relay M 1PH 35-700A 1 1 V2
Relay CL 35-700A 1 1 VxI
Molibdenum, Tungstenum,Superkanthal, Platinum,
Relay CL 35-700A 1 1 I2 VPV
These resistances change with temperature but have low variations with age. Starting current with cold elements can be 16 times nominal current (superkanthal). Infrared lamp short waveform can reach 8 time nominal current.
Silicon carbide elements
Relay M 1PH 35-700A 1 1VtoVxl
VPV
These resistances change value with temperature and age and value at the end of element life is 4 times the initial value. Constant power regulation is necessary with V to VxI Transfer.
Relay CL 35-700A 1 1
Transformers coupledwith normal resistance
Relay M 1PH 35-700A 1 1 Vxl VP
Vcoø
Transformers and inductors have inrush current on start up. Phase Angle plus Soft Start and current limit are required. To switch the transformer ON-OFF, use DT firing that will automatically switch ON-OFF when current value is at zero.
Transformers coupled with cold resistances (kanthal super)
Relay CL 35-700A 1 1 l2 VP
VcoøUse Phase Angle + Current Limit
Normal Resistance
Relay S 2PH 30-700A 1 2 VP
1.73VRelay M 2PH is suitable to control resistive loads with delta or star connection without neutral.
Relay M 2PHMultidrive 2PH
30-700A1000-2400
1 2 Vxl VP
1.73V
Normal Resistance
Relay S 3PH 30-500A 1 3
V1.73
P1.73V
Three phase load with star plus neutral connection must be controlled on the three phases.
Relay M 3PH 30-500A 1 3 VxI
Custom 3PH 150-2400A 2-3 3
Silicon carbide elements
PM3000E 3PHMultidrive 3PH
35-500A35-2400A
1 3VtoVxl
VP
1.73V
On three phase silicon carbide elements VxI feedback is suggested to have a constant power control. This is necessary to compensate resistance change with temperature and age. Resistance value at the end of element life is 4 times the original value. With Relay M use BF firing and Power Limit.
Relay M 3PH 30-500A 1 3
Molibdenum, Tungstenum Super Kantal Platinum, Quartz lamp infrared short waveform (1)
PM3000E 3PH 35-500A 1 3 I2 These resistances change with temperature but have low variations with age. Start up current with cold elements can be many times the nominal current value. In this caseit is necessary to use Phase Angle + Current Limit.Multidrive 3PH 25-2400A 1 3 I2
Three phase transformer (1)
PM3000E 3PH 25-500A 1 3 I2
VP
1.73Vcoø
Three phase Multidrive and PM3000E are specially designed to drive three phase transformers coupled on secondary with normal or special resistive loads.
Multidrive 3PH 25-2400A 1 3 I2
Three phase normal load resistance with open delta connection
Relay S 3PH 30-500A 1 3
VP
3V
Open delta can be driven by three phase unit.
Relay M 3PH 30-500A 1 3 Vxl
Custom 3PH 150-2400A 1 3
Relay CL 30-700A 3 3 l2 VP
3V
Cold resistancePM3000EMultidrive 3PH
35-500A35-2400A
1 3
12
PMA-Relay feature comparison
(1) Phase Angle only (2) Flat wiring available as option ≤ 40A (3) 4-8-16 Cycles Simplified Burst Firing available with Analog Input only (4) Main Analog Input not includedO Option Standard
Description Relay CL Relay SSR Relay S - 1PH Relay S - 2PH Relay S - 3PH Relay M - 1PH Relay M - 2PH Relay M - 3PH PM3000E-2PH PM3000E-3PH Multidrive 1PH Multidrive 2PH Multidrive 3PH
CODE RCL SSR RS1 RS2 RS3 RM1 RM2 RM3 RE2 RE3 M1 M2 M3
LOA
D T
YPE
Max voltage 480V Max voltage 600V Max voltage 690V > 280A > 280A > 280A > 225A >= 400A >= 400A >250A Single phase 3 phase load star no neutral or delta 3 phase load star with neutral 3 phase load open delta
INPU
T TY
PE SSR 4:30VDC 4:20 mA 0 0 0 0 0:10 Vdc 0 0 0 0 10K potentiometer Communication command
FIR
ING
Zero crossing Single cycle Burst firing 0 (3) 0 (3) 0 (3) Soft start + burst firing Phase angle Soft start + phase angle Delayed triggering + burst firing
CON
TRO
L
MO
DE
Voltage Square Current Current Voltage X current (power) Voltage to power transfer External control mode
OPT
ION
Internal current limit (1) (1) (1) (1) Heater break + thyristor short circuit O O O O O O O O Integrated fixed fuses > 40A > 40A > 40A > 40A > 40A > 40A > 40A Fuse & fuse holder =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A Flat wiring terminal O (2) O (2) O (2) O (2)
COM
M.
RS485 with modbus protocol Profibus DP, ethernet 0 0 0 0 0 0 0 0 0 Frontal key pad PC programmable + USB\TTL conv. Easy Download
I/O Analogue input/output (4) 1/1 0/1 0/1 0/1 0/1 1/1 2/4 2/4 2/4
Digital input/output 2/1 2/1 2/1 2/1 4/3 4/3 6/4 6/4 6/4
CURR
ENT
CURRENT SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE30 SR0.SR1 SR3.SR6 SR4.SR7 SR5.SR8 SR10 SR1135 SR9 SR3.SR6 SR4.SR7 SR5.SR8 SR9 SR10 SR11 S9 S9 S13 S1340 SR9 SR3.SR6 SR4.SR7 SR5.SR8 SR9 SR10 SR1145 S9 S9 S13 S1360 SR15 SR12 SR12 SR13 SR15 SR16 SR1675 S9 S9 S13 S1390 SR15 SR12 SR12 SR13 SR15 SR16 SR16100 S9 S11 S13 S13120 SR15 SR12 SR13 SR14 SR15 SR16 SR17125 S9 S11 S13 S13150 SR15 SR12 SR13 SR14 SR15 SR16 SR17 S9 S11 S13 S13180 SR15 SR12 SR13 SR14 SR15 SR16 SR17200 S9210 SR15 SR12 SR13 SR14 SR15 SR16 SR17225 S13 S13 S13 S13 S13280 S9 S9 S10 S9 S10 S14 S14300 S14 S14 S14 S14350 S14 S14 S14 S14 S14400 S12 S12 S14 S14 S12 S14 S14 S14 S14 S14 S14450 S14 S14 S14 S14 S14 S14 S14 S14500 S12 S12 S14 S14 S12 S14 S14 S14 S14 S14 S14600 S12 S12 S14 S12 S14 S14 S14 S14700 S12 S12 S14 S12 S14 S14 S14850 S14 S14 S15
1000 SR18 SR19 SR201300 SR18 SR19 SR201600 SR21 SR22 SR231800 SR21 SR22 SR232000 SR21 SR22 SR232200 SR21 SR22 SR232400 SR21 SR22 SR23
Feature
13Feature
For PM 3000 and Custom Family see pages 38-39
Description Relay CL Relay SSR Relay S - 1PH Relay S - 2PH Relay S - 3PH Relay M - 1PH Relay M - 2PH Relay M - 3PH PM3000E-2PH PM3000E-3PH Multidrive 1PH Multidrive 2PH Multidrive 3PH
CODE RCL SSR RS1 RS2 RS3 RM1 RM2 RM3 RE2 RE3 M1 M2 M3
LOA
D T
YPE
Max voltage 480V Max voltage 600V Max voltage 690V > 280A > 280A > 280A > 225A >= 400A >= 400A >250A Single phase 3 phase load star no neutral or delta 3 phase load star with neutral 3 phase load open delta
INPU
T TY
PE SSR 4:30VDC 4:20 mA 0 0 0 0 0:10 Vdc 0 0 0 0 10K potentiometer Communication command
FIR
ING
Zero crossing Single cycle Burst firing 0 (3) 0 (3) 0 (3) Soft start + burst firing Phase angle Soft start + phase angle Delayed triggering + burst firing
CON
TRO
L
MO
DE
Voltage Square Current Current Voltage X current (power) Voltage to power transfer External control mode
OPT
ION
Internal current limit (1) (1) (1) (1) Heater break + thyristor short circuit O O O O O O O O Integrated fixed fuses > 40A > 40A > 40A > 40A > 40A > 40A > 40A Fuse & fuse holder =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A =< 40A Flat wiring terminal O (2) O (2) O (2) O (2)
COM
M.
RS485 with modbus protocol Profibus DP, ethernet 0 0 0 0 0 0 0 0 0 Frontal key pad PC programmable + USB\TTL conv. Easy Download
I/O Analogue input/output (4) 1/1 0/1 0/1 0/1 0/1 1/1 2/4 2/4 2/4
Digital input/output 2/1 2/1 2/1 2/1 4/3 4/3 6/4 6/4 6/4
CURR
ENT
CURRENT SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE30 SR0.SR1 SR3.SR6 SR4.SR7 SR5.SR8 SR10 SR1135 SR9 SR3.SR6 SR4.SR7 SR5.SR8 SR9 SR10 SR11 S9 S9 S13 S1340 SR9 SR3.SR6 SR4.SR7 SR5.SR8 SR9 SR10 SR1145 S9 S9 S13 S1360 SR15 SR12 SR12 SR13 SR15 SR16 SR1675 S9 S9 S13 S1390 SR15 SR12 SR12 SR13 SR15 SR16 SR16100 S9 S11 S13 S13120 SR15 SR12 SR13 SR14 SR15 SR16 SR17125 S9 S11 S13 S13150 SR15 SR12 SR13 SR14 SR15 SR16 SR17 S9 S11 S13 S13180 SR15 SR12 SR13 SR14 SR15 SR16 SR17200 S9210 SR15 SR12 SR13 SR14 SR15 SR16 SR17225 S13 S13 S13 S13 S13280 S9 S9 S10 S9 S10 S14 S14300 S14 S14 S14 S14350 S14 S14 S14 S14 S14400 S12 S12 S14 S14 S12 S14 S14 S14 S14 S14 S14450 S14 S14 S14 S14 S14 S14 S14 S14500 S12 S12 S14 S14 S12 S14 S14 S14 S14 S14 S14600 S12 S12 S14 S12 S14 S14 S14 S14700 S12 S12 S14 S12 S14 S14 S14850 S14 S14 S15
1000 SR18 SR19 SR201300 SR18 SR19 SR201600 SR21 SR22 SR231800 SR21 SR22 SR232000 SR21 SR22 SR232200 SR21 SR22 SR232400 SR21 SR22 SR23
14 Size and Dimension
Size and dimensions of PMA-Relay family
SR10 H 121 x W 108 x D 185 - 1,76kg. SR11 H 121 x W 144 x D 185 - 2,4kg.
SR4 H 121 x W 72 x D 125 - 0,88kg. SR5 H 121 x W 108 x D 125 - 1,32kg.
SR1 H 97 x W 36 x D 92 - 0,29kg. SR2 H 121 x W 36 x D 87 - 0,27kg.
SR8 H 121 x W 108 x D 185 - 1,83kg.SR7 H 121 x W 72 x D 185 - 1,22kg.
SR13 H 269 x W 186 x D 170 - 6,8kg. SR14 H 269 x W 279 x D 170 - 10,2kg.
SR15 H 273 x W 93 x D 170 - 3,6kg. SR16 H 273 x W 186 x D 170 - 7kg. SR17 H 273 x W 279 x D 170 - 10,6kg.
SR9 H 121 x W 72 x D 185 - 1,15kg.
SR3 H 121 x W 36 x D 125 - 0,44kg.
SR0 H 97 x W 36 x D 32 - 0,12kg.
SR6 H 121 x W 36 x D 185 - 0,61kg.
SR12 H 269 x W 93 x D 170 - 3,4kg.
15
S10 H 350 x W 240 x D 244 - 11kg.
SR19 H 550 x W 523 x D 347 - 49kg.
S13/S14 H 440/520 x W 262 x D 270 - 18kg.
SR22 H 640 x W 523 x D 347 - 59/75kg.
S9 H 350 x W 116 x D 244 - 5,1kg
SR18 H 550 x W 329 x D 347 - 27kg.
S12 H 520 x W 137 x D 270 - 15kg.
SR21 H 640 x W 329 x D 347 - 32/40kg.
Size and Dimension
S11 H 440 x W 137x D 270 - 10,5kg.
SR20 H 550 x W 717 x D 347 - 72kg.
S15 H 520 x W 400 x D 270 - 43kg.
SR23 H 640 x W 717 x D 347 - 86/110kg.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R C L _ _ _ - _ _ _ _ _ _ _ _ _ _CL 1PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
35A 0 3 5 Open Loop O
40A 0 4 0 Voltage Feed Back V U
60A 0 6 0 Power Feed Back Vxl W
90A 0 9 0 Q
120A 1 2 0 Current Feed Back I I
150A 1 5 0
180A 1 8 0 FUSES & OPTION 12
210A 2 1 0 code Note 280A 2 8 0 For Units =< 40A Fuse + Fuse Holder + CT Standard Y
400A 4 0 0 Fuse + Fuse Holder + CT + HB with screw Terminal H
500A 5 0 0 For Units > 40A Fixed Fuse + CT Y
600A 6 0 0 Fixed Fuse + CT + HB H
700A 7 0 0
FAN VOLTAGE 13
MAX VOLTAGE 7 code Note
code note No Fan < 120A 0
480 V 4 No Fan 110V > 90A 1
600 V 6 No Fan 220V > 90A Std Version 2
690V Available on units > 280A 7
APPROVALS 14
VOLTAGE SUPPLY AUX. 8 code Note
code note CE EMC For European Market 0
90:130V 1 3
2 3 MANUAL 15
230:345V 3 3 code Note
300:530V 5 3 None 0 510:690V 6 3 Italian 1
600:760V 7 3 English 2
German 3
INPUT 9 French 4
code note
0:10V dc V VERSION 16
4:20 mA A code Note
10 K Pot K Std with fuse + fuse holder up to 40A 1 RS 485 R Second fuse normally used with phase to phase 2 4
Second fuse with an additional safety elettromechanichal relay to open in alarm conditions 3 4
FIRING 10
code note
Delayed Triggering + Burst Firing DT+BF (8 cycles at 50% power demand) D
Phase Angle PA P
Soft Start + Phase Angle S+PA E
description description
Voltage Square V2
description
description
description
description
description
170:265V
description
description
description
description
RELAY CL1 PH
RS485POT 10K0-10V4-20mASSR
INPUT
Delay Trig.Phase Angle
FIRING
VIVxII2
CONTROL MODEHBSCR ccHB+SCR cc
OPTIONS
Std Config Digital Input
AlarmRelay Output
MODBUSStd RS485
FL/R
12 3 4123 4
1 2 3 4
Soft Start + Phase Angle
Current Limit
see note 1
16
SIZE SR9 SIZE S12
Relay CL 1PH
Note (1) Fuse & fuse holder are included as Std. up to 40A. Fixed fuses for all other rating.Note (2) After 16th digit, write current and voltage of load inside brackets Ex (190A-400V)Note (3) Load voltage must be included in Selected Auxiliary Voltage Range.Note (4) This option is possible with unit up to 40A. Dimension equal Relay M 2PH of same rating.
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared long, short and medium waveform, Silicon Carbide, cold resistance coupled with transformer • Inputs: 0-10V dc, 4-20mA, 10kpot, SSR, RS485 • Firing mode: Burst Firing, Single Cycle, Soft Start + Phase Angle, Delayed Triggering • Operating temperature: 0 to 40°C without derating • Control mode: Voltage, VxI Power and current I and I2 • RS485 port. RTU Modbus Protocol • Comply with EMC • Data sheet: More details on “Relay CL” bulletin
OptionHeater break alarmConfiguration software code: CCA cable + converter + configu-ration software
Note 2
Relay CL
Relay CL 17
Relay CL has been specifically designed to drive transformers and has all the drive capability & techniques required, configurable from the front panel display. Close examination of the transformer application needs to be made as the typical inrush current, when switched on. This over-current will have the result of fuse or thyristor failure.
To avoid this peak current two techniques can be used: • Phase angle firing with soft start and current limit. This type of firing can be used with all types of loads. • Normal resistance. • Cold resistance (Example: Kanthall Super elements) • Transformer coupled with normal or cold resistance.
• Burst firing using the Delay Triggering (DT) technique. To avoid magnetic circuit saturation, the thyristor unit will switch OFF when the load voltage is negative and switch ON again when positive. The unit also has an adjustable delay on voltage zero crossing. In this way it is possible to switch ON when current is zero. This Firing technique can only be used with normal resistance, where its resistive value remains constant with temperature variations.
The BIG advantage with Relay CL Buy one unit and you remove all application risks, selecting Phase Angle or Delayed Triggering as required via frontal Key Pad.
Thyristor Unit connected with Transformers
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE S S R _ _ _ - _ _ _ _ _ _ _ _ _ _
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE (Note3) S S R _ _ _ - _ _ _ _ _ _ _ _ _ _
SSR
Pagina 1
CURRENT 4 5 6 FUSES & OPTION 12
code note code Note
62A 0 6 2 No Fuse 0
74A 0 7 4 Fuse + Fuse Holder F
90A 0 9 0 Fuse + Fuse Holder + CT Y
Fuse + Fuse Holder + CT + HB H 2
MAX VOLTAGE 7 Fuse + Fuse Holder + CT + HB + Flat Cable X 2
code note Total Load Faillure N
480V 4
600V 6 FAN VOLTAGE 13
code Note
VOLTAGE SUPPLY AUX. 8 No Fan 0
code note
Without HB no auxiliary voltage supply 0 APPROVALS 14
4 1 code Note
CE EMC For European Market 0
INPUT 9
code note MANUAL 15
SSR S code Note
None 0
FIRING 10 Italian 1
code note English 2
ZC Zero Crossing Z German 3
Random R French 4
CONTROL MODE 11 VERSION 16
code note code Note
Open Loop 0 Std version 1
description description
description
description
description
With HB 12:24V ac-dc opt. Available only with fuse + fuse holder description
description
description
description
description description
SSR ANALOG
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code note
62A 0 6 2 Open Loop 0
74A 0 7 4
90A 0 9 0 FUSES & OPTION 12
code Note
MAX VOLTAGE 7 Fuse + Fuse Holder F
description code note Fuse + Fuse Holder + CT Y
480V 4 Fuse + Fuse Holder + CT + HB H 2
600V 6 Fuse + Fuse Holder + CT + HB + Flat Cable X 2
VOLTAGE SUPPLY AUX. 8 FAN VOLTAGE 13
code note code Note
12:24V ac-dc 4 No Fan 0
INPUT 9 APPROVALS 14
code note code Note
0:10V Analog Input V 2 CE EMC For European Market 0
4:20 mA Analog Input A 2
MANUAL 15
FIRING 10 code Note
code note None 0
Burst Firing 4 Cycles on at 50% Power Demand 4 Italian 1
Burst Firing 8 Cycles on at 50% Power Demand 8 English 2
Burst Firing 16 Cycles on at 50% Power Demand 6 German 3
French 4
VERSION 16
code Note
Std version 1
description description
description
description description
description description
description
description
description18
SIZE SR0
SIZE SR1
Note (2) Option available only with fuse + fuse holderNote (3) All the Relay Analog version have fuse + fuse holder
Technical Specification • Dimensions: SR0, SR1, (see page14-15) • Load type: Normal resistance, infrared long and medium waveform • Inputs: SSR • Firing mode: Zero Crossing • Operating temperature: See graph on right page • Comply with EMC • Data sheet: More details on “Relay SSR” Bulletin
Option Total load faillure without latchingAll options below are available with fuse + fuse holder onlyCurrent Transformer Current Transformer + HB (heater break)Current Transformer + HB (heater break) + flat wiring system
Technical Specification • Dimensions: SR1 (see page14-15) • Load type: Normal resistance, infrared long and medium waveform • Inputs: 0:10V; 4-20mA - SSR • Firing mode: Zero Crossing • Operating temperature: See graph on right page • Comply with EMC • Data sheet: More details on “Relay SSR Analog” Bulletin
Option All options below are available with fuse + fuse holder onlyCurrent TransformerCurrent Transformer + HB (heater break)Current Transformer + HB (heater break) + flat wiring system
Relay SSR
Relay SSR AnalogNote (1) Auxiliary voltage supply used only with HB option Note (2) Option available only with fuse + fuse holder
Relay SSR – SSR Analog
19Relay SSR – SSR Analog
R062 MODULE Power Dissipation versus on state Current and ambient Temperature
R074 MODULE Power Dissipation versus on state Current and ambient Temperature
R090 MODULE Power Dissipation versus on state Current and ambient Temperature
R062
R074
R090
Current sizing for Relay SSR/SSR Analog
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R S X _ _ _ - _ _ _ _ _ _ _ _ _ _SX
Pagina 1
NUMBER OF ZONES X CURRENT RATING 4 5 6 FUSES & OPTION 12
code note code Note
4 zones 3,5A each 4 0 3 Fuse + Fuse Holder F
3 zones 4,5A each 3 0 4 Total Load Faillure with Latching L 1
2 zones 7A each 2 0 7
FAN VOLTAGE 13
MAX VOLTAGE 7 code Note
code note No Fan Voltage 0
230 V 2
480 V 4 2 APPROVALS 14
code Note
VOLTAGE SUPPLY AUX. 8 CE EMC For European Market 0
code note
No auxiliary voltage with 230V 0 MANUAL 15
4 code Note
None 0
INPUT 9 Italian 1
code note English 2
SSR S German 3
French 4
FIRING 10
code note VERSION 16
Zero Crossing Z code Note
Random (used with Relay-PC) R Version 1 1
CONTROL MODE 11
code note
Open Loop 0
description description
description
description
description
description
12-24V ac-dc with 480V description
description
description
description
description
20
Specification • This unit is available in three version as is drawing below • Each unit includes Fuse and Fuse Holder, thyristor and heat sink with its own Firing circuit • Zero Crossing Firing • Insulated input • LED for On Off Status indication • LED for fuse failure indication • Plug in connection for auxiliary and power terminations • Small dimensions Width: 36 Depth: 86 Height:121 • Din rail mounting or screw mounting • Can be used in applications with many zones and low power as thermoforming, blow Moulding and Hot Runners
Relay SX
SIZE SR2 - 230V / 480V
Relay SX
Note (1) This option is available only on 480V version Note (2) The 480V version have dimension W=48 H=121 D=86
Diagram of control connection 4x3,5A Diagram of control connection 3x4,5A Diagram of control connection 2x7A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R S 1 _ _ _ - _ _ _ _ _ _ _ _ _ _
see note 3
S 1PH
Pagina 1
CURRENT 4 5 6 FIRING 10
code note code Note
30A 0 3 0 ZC Zero Crossing Z 6
35A 0 3 5 Burst Firing 4 Cycles On at 50% Power Demand 4 4
40A 0 4 0 Burst Firing 8 Cycles On at 50% Power Demand 8 4
60A 0 6 0 Burst Firing 16 Cycles On at 50% Power Demand 6 4
90A 0 9 0
120A 1 2 0 CONTROL MODE 11
150A 1 5 0 code Note
180A 1 8 0 Open Loop 0
210A 2 1 0
280A 2 8 0 FUSES & OPTION 12
400A 4 0 0 code Note
500A 5 0 0 No Fuse for all Units =< 40A 0
600A 6 0 0 Fuse + Fuse Holder F
700A 7 0 0 Fuse + Fuse Holder + CT Y
Fuse + Fuse Holder + CT + HB H
MAX VOLTAGE 7 Fuse + Fuse Holder + CT + HB with flat cable connection X
code note Fixed Fuses Std for all Units > 40A F 3
480V 4 Fixed Fuses Std + CT Y
600V 6 Fixed Fuses Std + CT + HB H
690V 7 7
FAN VOLTAGE 13
VOLTAGE SUPPLY AUX. 8 code Note
code note No Fan < 120A 0
No Aux. Voltage without HB and/or Analog Input up to 210A included 0 Fan 110V > 90A 1
4 Fan 220V > 90A Std Version 2
For all Units > 210A with whichever options and inputs
90:130V 1 5 APPROVALS 14
170:265V 2 5 code Note
230:345V 3 5 CE EMC For European Market 0
300:530V 5 5
510:690V 6 5 MANUAL 15
600:760V 7 5 code Note
None 0
INPUT 9 Italian 1
code note English 2
SSR S German 3
0:10V dc V French 4
4:20mA A
VERSION 16
code Note
Std unit with one fuse only 1
Units with 2 Fuses + fuse Holder =< 40A 2 1
Units with 2 Fuses + fuse Holder + safety relay + fuse =< 40A 3 2
description description
description
description
description
description
description
With HB and/or Analog Input on all unit =<210A Aux Volt 12:24V ac-dc
description
description
description
description
21Relay S
Note (1) If you need one Relay S 1PH with 2 Fuse & Fuse Holder. For dimensions see Relay S 2PH. This solution can be used up to 40A max.Note (2) If you need one Relay S 1PH with 2 Fuse & Fuse Holder + safety relay. For dimensions see Relay S 2PH. This solution can be used up to 40A max.Note (3) Fixed Fuses over 40ANote (4) Available only with Analog inputNote (5) Load voltage must be included in Selected Auxiliary Voltage Range for units >210A Note (6) With 690V the firing is random
Note (7) Available on unit >280A
SIZE SR6 SIZE S12
Relay S 1PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared long and medium waveform • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing available with analogue input only • Operating temperature: 0 to 40°C without derating • Comply with EMC • Data sheet: More details on “Relay S 1PH” bulletin
OptionAnalog input: 4/20 mA or 0/10VHeather Break Alarm + Current TransformerCurrent Transformer only mounted inside
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R S 2 _ _ _ - _ _ _ _ _ _ _ _ _ _
see note 4
S 2PH
Pagina 1
CURRENT 4 5 6 FIRING 10
code note code Note
30A 0 3 0 ZC Zero Crossing Z
35A 0 3 5 Burst Firing 4 Cycles On at 50% Power Demand 4 2
40A 0 4 0 Burst Firing 8 Cycles On at 50% Power Demand 8 2
60A 0 6 0 Burst Firing 16 Cycles On at 50% Power Demand 6 2
90A 0 9 0
120A 1 2 0 CONTROL MODE 11
150A 1 5 0 code Note
180A 1 8 0 Open Loop 0
210A 2 1 0
280A 2 8 0 FUSES & OPTION 12
400A 4 0 0 code Note
450A 4 5 0 No Fuse for all Units =< 40A 0
500A 5 0 0 Fuse + Fuse Holder F
600A 6 0 0 Fuse + Fuse Holder + CT Y
700A 7 0 0 Fuse + Fuse Holder + CT + HB with Terminals H
Fuse + Fuse Holder + CT + HB with Flat Cable Connection X
MAX VOLTAGE 7 Fixed Fuses Std for all Units > 40A F 4
code note Fixed Fuses Std + CT Y
480V 4 Fixed Fuses Std + CT + HB H
600V 6
690V 7 5 FAN VOLTAGE 13
code Note
VOLTAGE SUPPLY AUX. 8 Fan < 90A 0
code note Fan 110V => 90A 1
No Aux. Voltage without HB and/or Analog Input up to 210A included 0 Fan 220V => 90A Std Version 2
4
For all Units > 210A with whichever options and inputs APPROVALS 14
90:130V 1 3 code Note
170:265V 2 3 CE EMC For European Market 0
230:345V 3 3
300:530V 5 3 MANUAL 15
510:690V 6 3 code Note
600:760V 7 3 None 0
Italian 1
INPUT 9 English 2
code note German 3
SSR S French 4
0:10V dc V
4:20mA A VERSION 16
code Note
Std unit with 2 fuses + fuses Holder =< 40A 1
Std Units with 2 fixed fuses > 40A 2
Units with 3 fuses + fuses Holder =< 40A 3 1
description description
description
description
description
description
description
With HB and/or Analog Input on all unit =<210A Aux Volt 12:24V ac-dc
description
description
description
description
22 Relay S
Note (1) If you need one Relay S 2PH with 3 Fuse & Fuse Holder For dimensions see Relay S 3PH. This solution can be used up to 40A max.Note (2) Available with Analog input onlyNote (3) Load voltage must be included in Selected Auxiliary Voltage Range for unit > 210ANote (4) Fixed Fuses over 40ANote (5) Available on unit >280A
SIZE SR7 SIZE S14
Relay S 2PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared long and medium waveform • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing available with analogue input only • Operating temperature: 0 to 40°C without derating • Comply with EMC • Data sheet: More details on “Relay S 2PH” bulletin
OptionAnalog input: 4/20 mA or 0/10VCurrent Transformer only mounted insideCurrent Transformer+ HB Alarm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R S 3 _ _ _ - _ _ _ _ _ _ _ _ _ _
see note 1
S 3PH
Pagina 1
CURRENT 4 5 6 FIRING 10
code note code Note
30A 0 3 0 ZC Zero Crossing Z
35A 0 3 5 Burst Firing 4 Cycles On at 50% Power Demand 4 2
40A 0 4 0 Burst Firing 8 Cycles On at 50% Power Demand 8 2
60A 0 6 0 Burst Firing 16 Cycles On at 50% Power Demand 6 2
90A 0 9 0
120A 1 2 0 CONTROL MODE 11
150A 1 5 0 code Note
180A 1 8 0 Open Loop 0
210A 2 1 0
225A 2 2 5 FUSES & OPTION 12
300A 3 0 0 code Note
350A 3 5 0 No Fuse for all Units =< 40A 0
400A 4 0 0 Fuse + Fuse Holder F
450A 4 5 0 Fuse + Fuse Holder + CT Y
500A 5 0 0 Fuse + Fuse Holder + CT + HB with terminals H
Fuse + Fuse Holder + CT + HB + Flat cable connection X 3
MAX VOLTAGE 7 Fixed Fuses Std for all Units > 40A F 1
code note Fixed Fuses Std + CT Y
480V 4 Fixed Fuses Std + CT + HB H
600V 6
690V 7 5 FAN VOLTAGE 13
code Note
VOLTAGE SUPPLY AUX. 8 No Fan < 90A 0
code note Fan 110V = > 90A 1
No Aux. Voltage without HB and/or Analog Input up to 210A included 0 Fan 220V > 90A Std Version 2
4
For all Units > 210A with whichever options and inputs 90:130V APPROVALS 14
90:130V 1 4 code Note
170:265V 2 4 CE EMC For European Market 0
230:345V 3 4
300:530V 5 4 MANUAL 15
510:690V 6 4 code Note
600:760V 7 4 None 0
Italian 1
INPUT 9 English 2
code note German 3
SSR S French 4
0:10V dc V
4:20mA A VERSION 16
code Note
Std Version 1
description description
description
description
description
description
description
With HB and/or Analog Input on all unit =<210A Aux Volt 12:24V ac-dc
description
description
description
description
23Relay S
Note (1) Fixed Fuses over 40ANote (2) Available with Analog input onlyNote (3) Available up to 40A only flat Cable ConnectionNote (4) Load Voltage must be included in selected Auxiliary Voltage Range for unit > 210ANote (5) Available on unit = > 225A
SIZE SR8 SIZE S13
Relay S 3PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared long and medium waveform • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing available with analogue input only • Operating temperature: 0 to 40°C without derating • Comply with EMC • Data sheet: More details on “Relay S 3PH” bulletin
OptionAnalog input: 4/20 mA or 0/10VHeather Break Alarm + Current TransformerCurrent Transformer+ HB Alarm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R M 1 _ _ _ - _ _ _ _ _ _ _ _ _ _
RELAY M1 PH
RS485POT 10K0-10V4-20mASSR
INPUT Delay Trig.Single CycleBurst FiringBF+Soft StartZero CrossingPhase Angle
FIRING
VIVxI
CONTROL MODEHBSCR ccHB+SCR cc
OPTIONS
Config An/Out
Digital Input
AlarmRelay Output
Std MODBUSRS485
FL/R
12 3 4123 4
1 2 3 4
see note 3
M 1PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
35A 0 3 5 Open Loop O
40A 0 4 0 Voltage Feed Back U
60A 0 6 0 Power Feed Back W
90A 0 9 0 Current Feed Back I
120A 1 2 0 Volage to Power Feed Back Transfer T
150A 1 5 0
180A 1 8 0 FUSES & OPTION 12
210A 2 1 0 code Note 280A 2 8 0 For Units =< 40A Fuse + Fuse Holder + CT Y
400A 4 0 0 Fuse + Fuse Holder + CT + HB with Terminal H
500A 5 0 0 For Units > 40A Fixed Fuse Std + CT Y 3
600A 6 0 0 Fixed Fuse Std + CT + HB H
700A 7 0 0 Control Mode Retransmission 4:20mA A
Control Mode Retransmission 0:10mV V
MAX VOLTAGE 7
code note FAN VOLTAGE 13
480 V 4 code Note
600 V 6 No Fan < 120A 0
690V 7 4 Fan 110V > 90A 1
Fan 220V > 90A Std Version 2
VOLTAGE SUPPLY AUX. 8
code note APPROVALS 14
90:130V 1 6 code Note
2 6 CE EMC For European Market 0
230:345V 3 6
300:530V 5 6 MANUAL 15
510:690V 6 6 code Note
600:760V 7 6 None 0
Italian 1
INPUT 9 English 2
code note German 3
SSR S French 4
0:10V dc V
4:20V mA A VERSION 16
10KPot K code Note
RS485 R Std unit with 1 fuse 1
Unit with 2 fuses + Fuse Holder =< 40A 2 1
FIRING 10 Unit with 2 fuses + Fuse Holder + Safety Relay =< 40A 3 2
code note Unit with 2 fuses + Fuse Holder + Safety Relay =< 40A 3 2
Zero Crossing ZC Z
Single Cycle SC C
Burst Firing BF B
Soft Start + Burst Firing S+BF J
Delayed Triggering + Burst Firing DT+BF D
Phase Angle PA P
Soft Start + Phase Angle S+PA E
description description
description
description
description
description
description 170:265V
description
description
description
description
24 Relay M
SIZE SR9 SIZE S12
Relay M 1PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared short long and medium waveform, Silicon Carbide • Inputs: 0:10V dc, 4:20mA, 10kpot, SSR, RS485 • Firing mode: Zero Crossing, Burst Firing, Single Cicle, Soft Start + Phase Angle, Delayed Triggering • Operating temperature: 0 to 40°C without derating • Control mode: Voltage, VxI Power, I and I2 • RS485 port. RTU Modbus Protocol • Comply with EMC • Data sheet: More details on “Relay M 1PH” bulletin
OptionHB + CT : Current transformer plus HB AlarmConfiguration software + CCA (cable + converter)
Note (1) If you need one Relay M 1PH with 2 Fuse & Fuse Holder. For dimensions see Relay M 2PH. This solution can be used up to 40A max.Note (2) If you need one Relay M 1PH with 2 Fuse & Fuse Holder + safety relay. For dimensions see Relay M 2PH. This solution can be used up to 40A max.Note (3) Fixed Fuse over 40ANote (4) Available on units => 400ANote (5) After 16th digit write current and voltage of load inside brackets Ex (190A-400V)Note (6) Load voltage must be included in Selected Auxiliary Voltage Range.
Note 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R M 2 _ _ _ - _ _ _ _ _ _ _ _ _ _
RELAY M2 PH
RS485POT 10K0-10V4-20mASSR
INPUT
Burst FiringFIRING
VVxI
CONTROL MODEOPTIONS
Config
An/Out
Digital Input
AlarmRelay Output
MODBUSStd RS485
FL/R
12 3 4123 4
1 2 3 4
Zero Crossing
HBSCR ccHB+SCR cc I
see note 3
M 2PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
30A 0 3 0 Open Loop O
35A 0 3 5 Voltage Feed Back V U
40A 0 4 0 Power Feed Back Vxl W
60A 0 6 0 Current Feed Back l I
90A 0 9 0
120A 1 2 0 FUSES & OPTION 12
150A 1 5 0 code Note
180A 1 8 0 For Units =< 40A Fuse & Fuse Holder + CT Y 1 210A 2 1 0 Fuse & Fuse Holder + CT + HB with Terminal H
280A 2 8 0 Fuse & Fuse Holder + CT + HB with Flat Cable X
400A 4 0 0 For Units => 40A Fixed Fuse Std + CT Y 3
450A 4 5 0 Fixed Fuse Std + CT + HB H
500A 5 0 0 Control Mode Retransmission 4:20mA A 600A 6 0 0 Control Mode Retransmission 0:10mV V
700A 7 0 0
FAN VOLTAGE 13
MAX VOLTAGE 7 code Note
code note No Fan < 120A 0
480V 4 Fan 110V > 90A 1
600V 6 Fan 220V > 90A Std Version 2
690V Available on Units >= 400A 7 2
APPROVALS 14
VOLTAGE SUPPLY AUX. 8 code Note
code note CE EMC For European Market 0
90:130V 1 5
2 5 MANUAL 15
3 5 code Note
300:530V 5 5 None 0
510:690V 6 5 Italian 1
600:760V 7 5 English 2
German 3
INPUT 9 French 4
code note
SSR S VERSION 16
0:10V dc V code Note
4:20V mA A Std unit with 2 fuses + Fuse Holder =< 40A 1 1
10KPot K Std Unit > 40A with 2 Fixed Fuses 2
SRS458 R Unit with 3 fuses & Fuse Holder =< 40A 3 1
FIRING 10
code note
Zero Crossing ZC Z
Burst Firing BF B
description description
description
description
description
description
description
170:265V
230:345V description
description
description
description
25Relay M
Note (1) If you need one Relay M 2PH with 3 Fuse & Fuse Holder For dimensions see Relay M 3PH. This solution can be used up to 40A maxNote (2) Available on units => 400ANote (3) Fixed Fuses over 40ANote (4) After 16th digit write current and voltage of load inside brackets Ex (190A-400V)Note (5) Load voltage must be included in Selected Auxiliary Voltage Range
SIZE S14
Relay M 2PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, infrared long and medium waveform, Silicon Carbide • Inputs: 0-10V dc, 4-20mA, 10kpot, SSR, RS485 • Firing mode: Zero Crossing, Burst Firing • Operating temperature: 0 to 40°C without derating • Control mode: V Voltage, VxI Power • RS485 port. RTU Modbus Protocol Std. • Comply with EMC • Data sheet: More details on “Relay M 2PH” bulletin
OptionHB + CT : Current transformer plus HB AlarmControl Mode RetransmissionConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, Modbus TCP from 60A to 700A
Note 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R M 3 _ _ _ - _ _ _ _ _ _ _ _ _ _
RELAY M3 PH
RS485POT 10K0-10V4-20mASSR
INPUT
Burst FiringFIRING
VVxI
CONTROL MODEOPTIONS
Config
An/Out
Digital Input
AlarmRelay Output
MODBUSRS485
FL/R
12 3 4123 4
1 2 3 4
Zero Crossing
HBSCR ccHB+SCR cc I
see note 1
M 3PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
30A 0 3 0 Open Loop O
35A 0 3 5 Voltage Feed Back V U
40A 0 4 0 Power Feed Back Vxl W
60A 0 6 0 Current Feed Back l I
90A 0 9 0
120A 1 2 0 FUSES & OPTION 12
150A 1 5 0 code Note
180A 1 8 0 For Units =< 40A Fuse & Fuse Holder + CT Y 210A 2 1 0 Fuse & Fuse Holder + CT + HB with Terminal H
225A 2 2 5 Fuse & Fuse Holder + CT + HB with Flat Cable X
300A 3 0 0 For Units => 40A Fixed Fuse Std + CT Y 1
350A 3 5 0 Fixed Fuse Std + CT + HB H
400A 4 0 0 Control Mode Retransmission 4:20mA A 450A 4 5 0 Control Mode Retransmission 0:10mV V
500A 5 0 0
FAN VOLTAGE 13
MAX VOLTAGE 7 code Note
code note No Fan < 120A 0
480 V 4 Fan 110V => 90A 1
600 V 6 Fan 220V => 90A Std Version 2
690V Available on Units => 225A 7
APPROVALS 14
VOLTAGE SUPPLY AUX. 8 code Note
code note CE EMC For European Market 0
90:130V 1 3
2 3 MANUAL 15
230:345V 3 3 code Note
300:530V 5 3 None 0
510:690V 6 3 Italian 1
600:760V 7 3 English 2
German 3
INPUT 9 French 4
code note
SSR S VERSION 16
0:10V dc V code Note
4:20V mA A Version Std with 3 fuses 1
10KPot K
RS485 R
FIRING 10
code note
Zero Crossing ZC Z
Burst Firing BF B
description description
description
description
description
description
description
170:265V
description
description
description
description
26 Relay M
SIZE S13
Relay M 3PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistive, infrared long and medium waveform, Silicon Carbide • Inputs: 0-10V dc, 4-20mA, 10kpot, SSR, RS485 • Firing mode: Zero Crossing, Burst Firing • Operating temperature: 0 to 40°C without derating • Control mode: Voltage, VxI Power I and I2 • RS485 port. RTU Modbus Protocol Std. • Comply with EMC • Data sheet: More details on “Relay M 3PH” bulletin
OptionHB + CT : Current transformer plus HB AlarmControl Mode RetransmissionConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, Modbus TCP for unit > 300A
Note (1) Fixed Fuses over 40ANote (2) After 16th digit write current and voltage of load inside brackets Ex (190A-400V)Note (3) Load voltage must be included in Selected Auxiliary Voltage Range.
Note 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R E 2 _ _ _ - _ _ _ _ _ _ _ _ _ _
see note 1
PM3000E2PH
0-10V4-20mA10k PotRS485
INPUTZCBFDT+BF
FIRING
VVxI
CONTROL MODEOPTIONS
Config
An/Out
Digital Input
Alarm StdRelay Output
MODBUSStd RS485
W10W420
SEL
I
PM 3000E 2PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
35A 0 3 5 Open Loop O
45A 0 4 5 Voltage Feed Back V U
75A 0 7 5 Power Feed Back Vxl W
100A 1 0 0 Current Feed Back l I
125A 1 2 5
150A 1 5 0 OPTION 12
200A 2 0 0 code Note
280A 2 8 0 Control Mode Retransmission 4:20mA A 400A 4 0 0 Control Mode Retransmission 0:10mV V
450A 4 5 0
500A 5 0 0 FAN VOLTAGE 13
600A 6 0 0 code Note
700A 7 0 0 Fan Voltage equal to Aux. Voltage 3
MAX VOLTAGE 7 APPROVALS 14
code note code Note
480V 4 CE EMC For European Market 0
600V 6 cUL For American Market L
VOLTAGE SUPPLY AUX. 8 MANUAL 15
code note code Note
110V 1 None 0
230V 2 Italian 1
English 2
INPUT 9 German 3
code note French 4
SSR 3:30V dc S
0:10V dc V VERSION 16
4:20V mA A code Note
10KPot K Resistive Load/Delta Connection 1
RS485 R Resistive Load/Star Connection 2
Transformer Load/Delta Connection 3
FIRING 10 Transformer Load/Star Connection 4
code note
Zero Crossing ZC Z
Burst Firing BF B
Delayed Triggering + Burst Firing DT + BF D 3
description description
description
description
description description
description description
description
description
description
27PM 3000E
Note (1) Internal Fixed Fuses.Note (2) After 16th digit write current and voltage of load inside brackets Ex (190A-400V). Required if units are to be tuned to load.Note (3) DT + BF can be used to drive transformers coupled with normal resistance.
SIZE S9
PM 3000E 2PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, three phase transformer, coupled with normal resistance • Inputs: 0-10V dc, 4-20mA, 10k Pot, SR485 • Firing mode: Zero Crossing, Burst Firing, DT+BF (not with cold resistance) • Operating temperature: 0° to 40°C without derating • Control mode: V Voltage, VxI Power, Open Loop • RS485 port. RTU Modbus Protocol • Comply with EMC • Data sheet: More details on “PM 3000E 2PH” bulletin
OptionNo options, all includedConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, Modbus TCP for unit > 280A
Note 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE R E 3 _ _ _ - _ _ _ _ _ _ _ _ _ _PM 3000E 3PH
Pagina 1
CURRENT 4 5 6 CONTROL MODE 11
code note code Note
35A 0 3 5 Open Loop O
45A 0 4 5 Voltage Feedback V U
75A 0 7 5 Power Feedback Vxl W
100A 1 0 0 Current Feedback l I
125A 1 2 5 Square I Feedback Q
150A 1 5 0
225A 2 2 5 OPTION 12
300A 3 0 0 code Note 350A 3 5 0 Control Mode Retransmission 4:20mA A
400A 4 0 0 Control Mode Retransmission 0:10mV V
450A 4 5 0
500A 5 0 0 FAN VOLTAGE 13
code Note
MAX VOLTAGE 7 Fan Voltage equal to Aux. Voltage 3
code note
480V 4 APPROVALS 14
600V 6 code Note
CE EMC For European Market 0
VOLTAGE SUPPLY AUX. 8 cUL For American Market L
code note
110V 1 MANUAL 15
230V 2 code Note
None 0
INPUT 9 Italian 1
code note English 2
SSR 3:30V dc S German 3
0:10V dc V French 4
4:20V mA A
10KPot K VERSION 16
RS485 R code Note
Resistive Load/Delta Connection 1
FIRING 10 Resistive Load/Star Connection 2
code note Resistive Load/Star Connection + Neutral 7
Zero Crossing ZC Z Transformer Load/Delta Connection 3
Single Cycles SC C Transformer Load/Star Connection 4
Burst Firing BF B Transformer Load/Star Connection + Neutral 5
Soft Start + Burst Firing S + BF J Resistive Load/Open Delta 6
Delayed Triggering + Burst Firing DT + BF D 2
Phase Angle PA P
Soft Start + Phase Angle S + PA E
description description
description
description
description
description
description
description
description
description
description
PM3000E3PH
0-10VSSR
4-20mA10k PotRS485
INPUT FIRING
CONTROL MODEOPTIONS
Config
An/Out
Digital Input
Std AlarmRelay Output
Std MODBUSRS485
Current Limit
W10W420
ZCSCBFS+BFDT+BFPAS+PA
V
IVxI
I2
SEL
see note 3
28 PM 3000E
SIZE S13
PM 3000E 3PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, three phase transformer coupled with normal or cold resistance • Inputs: None, SSR, 0-10V, 4-20mA, 10kpot, RS485 communication • Firing mode: Zero Crossing, Single Cycle, Burst Firing, Soft Start + Burst Firing, Delayed Triggering + Burst Firing, Phase Angle, Soft Start + Phase Angle • Operating temperature: 0° to 40°C without derating • Control mode: V, VxI, I • RS485 RTU port. Modbus Protocol • Comply with EMC and cUL • Data sheet: More details on “PM 3000E 3PH” bulletin
OptionNo options, all includedConfiguration software code: CCA (cable + converter + configuration software)
Note (1) After 16th digit write current and voltage of load inside brackets Ex (190A-400V). Required if units are to be tuned to load.Note (2) DT + BF can be used to drive transformers coupled with normal resistance.Note (3) Internal Fixed Fuses.
Note 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE M 1 _ _ _ _ - _ _ _ _ _ _ _ _ _ _MULTIDRIVE 1PH
Pagina 1
CURRENT 3 4 5 6 CONTROL MODE 11
code note code Note
850A 0 8 5 0 Open Loop O
1000A 1 0 0 0 Voltage Feed Back V U
1300A 1 3 0 0 Power Feed Back Vxl W
1600A 1 6 0 0 Current Feed Back l I
1800A 1 8 0 0 External Feed Back l E
2000A 2 0 0 0
2200A 2 2 0 0 OPTION 12
2400A 2 4 0 0 2 code Note
4:20mA Retransmission A 3
MAX VOLTAGE 7 0:10V Retransmission V 3
code note
480V 4 FAN VOLTAGE 13
600V 6 code Note
690V 7 Fan Voltage equal to Aux. Voltage 3
VOLTAGE SUPPLY AUX. 8 APPROVALS 14
code note code Note
110V 1 CE EMC For European Market E
230V 2
MANUAL 15
INPUT 9 code Note
code note None 0
SSR 3:30V dc S Italian 1
0:10V dc V English 2
4:20 mA A German 3
10KPot K French 4 RS485 R
VERSION 16
FIRING 10 code Note
code note Resistive Load 8
Burst Firing BF B Transformer 9
Soft Start + Burst Firing S + BF J
Delayed Triggering + Burst Firing DT + BF D
Phase Angle PA P
Soft Start + Phase Angle S + PA E
description description
description
description
description
description description
description
description
description
description
MULTIDRIVE1PH
RS485POT 10K0-10V4-20mASSR
INPUT Delay Trig.Single CycleBurst FiringBF+Soft StartZero CrossingPhase Angle
FIRING
VIVxII2
CONTROL MODEW10W420
OPTIONS
Config
An/Out
Digital Input
Std AlarmRelay Output
Std MODBUSRS485
SEL
see note 4
29Multidrive
Note (1) After 16th digit write current and voltage of load inside brackets Ex (190A-400V). This is to receive the Thyristor unit already tuned from PMA.Note (2) Rating not available at 690VNote (3) In total are available 4 Analog Output. One dedicated to Control Mode and the other 3 dedicated to Current, Voltage etc.Note (4) Internal Fixed Fuses.
SIZE SR18
Multidrive 1PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, one phase transformer coupled with normal or cold resistance • Inputs: 0-10V, 4-20mA, 10kpot, RS485 communication, SSR • Firing mode: Burst Firing, Soft Start + Burst Firing, Delayed Triggering + Burst Firing, Phase Angle, Soft Start + Phase Angle • Operating temperature: 0° to 40°C without derating • Control mode: Voltage, Current Power, External signal, Current square • RS485 port. RTU Modbus Protocol Std. for other Fieldbus see option • Comply with EMC • Data sheet: More details on “Multidrive 1PH” bulletin
OptionNo options, all includedConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, ProfiNet and Modbus TCP
Note 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE M 2 _ _ _ _ - _ _ _ _ _ _ _ _ _ _MULTIDRIVE 2PH
Pagina 1
CURRENT 3 4 5 6 FIRING 10
code note code note
35A 0 0 3 5 Burst Firing BF B
45A 0 0 4 5 Delayed Triggering + Burst Firing DT + BF D
75A 0 0 7 5
100A 0 1 0 0 CONTROL MODE 11
125A 0 1 2 5 code Note
150A 0 1 5 0 Open Loop O
225A 0 2 2 5 Voltage Feed Back V U
280A 0 2 8 0 Power Feed Back Vxl W
400A 0 4 0 0 Current Feed Back l I
450A 0 4 5 0
500A 0 5 0 0 OPTION 12
600A 0 6 0 0 code Note
700A 0 7 0 0 4:20mA Retransmission Load Current and Control Mode A 3
850A 0 8 5 0 0:10V Retransmission Load Current and Control Mode V 3
1000A 1 0 0 0
1300A 1 3 0 0 FAN VOLTAGE 13
1600A 1 6 0 0 code Note
1800A 1 8 0 0 Fan Voltage equal to Aux. Voltage 3
2000A 2 0 0 0
2200A 2 2 0 0 APPROVALS 14
2400A 2 4 0 0 2 code Note
CE EMC For European Market O
MAX VOLTAGE 7 cUL For American Market up to 700A L 4
code note
480V 4 MANUAL 15
600V 6 code Note
690V 7 None 0
Italian 1
VOLTAGE SUPPLY AUX. 8 English 2
code note German 3
110V 1 French 4
230V 2
VERSION 16
INPUT 9 code Note
code note Resistive Load/Delta Connection 1
SSR 3:30V dc S Resistive Load/Star Connection 2
0:10V V Transformer Load/Delta Connection 3
4:20 mA A Transformer Load/Star Connection 4
10KPot K RS485 R
description description
description
description
description
description
description
description
description
description
description
MULTIDRIVE2PH
0-10V4-20mA10k PotSSR 485
INPUTZCBFDT+BF
FIRING
VVxI
CONTROL MODEOPTIONS
Config Std Digital Input
Std Alarm
An/Out
Relay Output
Std MODBUSRS485
External feedback
W10W420
SEL
I
see note 5
30 Multidrive
SIZE SR19
Multidrive 2PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, three phase transformer coupled with normal resistance • Inputs: 0-10V, 4-20mA, 10kpot, RS485 communication, SSR • Firing mode: Zero Crossing, Burst Firing, Delayed Triggering + Burst Firing (not with cold resistance) • Operating temperature: 0° to 40°C without derating • Control mode: V Voltage, VxI Power and Current • RS485 RTU port. Modbus Protocol Std. for other Fieldbus see option • Comply with EMC and cUL up to 700A • Data sheet: More details on “Multidrive 2PH” bulletin
OptionNo options, all includedConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, ProfiNet and Modbus TCP
Note (3) In total are available 4 Analog output. One dedicated to control mode and the other 3 for current on phases 1-2-3Note (4) cUL Approval up to 700A included.Note (5) Internal Fixed Fuses.
Note (1) After 16th digit write current and voltage of load inside brackets Ex. (190A-400V). this is to receive the Thyristor unit already tuned from PMA.Note (2) Rating not available at 690V
Note 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE M 3 _ _ _ _ - _ _ _ _ _ _ _ _ _ _MULTIDRIVE 3PH
Pagina 1
CURRENT 3 4 5 6 FIRING 10
code note code note
35A 0 0 3 5 Zero Crossing ZC Z
45A 0 0 4 5 Single Cycles SC C
75A 0 0 7 5 Burst Firing BF B
100A 0 1 0 0 Soft Start + Burst Firing S + BF J
125A 0 1 2 5 Delayed Triggering + Burst Firing DT + BF D
150A 0 1 5 0 Phase Angle PA P
225A 0 2 2 5 Soft Start + Phase Angle S + PA E
300A 0 3 0 0
350A 0 3 5 0 CONTROL MODE 11
400A 0 4 0 0 code Note
450A 0 4 5 0 Open Loop O
500A 0 5 0 0 Voltage Feed Back V U
600A 0 6 0 0 Power Feed Back Vxl W
850A 0 8 5 0 Current Feed Back l I
1000A 1 0 0 0 External Feed Back l E
1300A 1 3 0 0
1600A 1 6 0 0 OPTION 12
1800A 1 8 0 0 code Note
2000A 2 0 0 0 4:20mA Retransmission A 3
2200A 2 2 0 0 0:10V Retransmission V 3
2400A 2 4 0 0 2
FAN VOLTAGE 13
MAX VOLTAGE 7 code Note
code note Fan Voltage equal to Aux. Voltage 3
480V 4
600V 6 APPROVALS 14
690V 7 code Note
CE EMC For European Market E
VOLTAGE SUPPLY AUX. 8 cUL For American Market up to 500A Included L 4
code note
110V 1 MANUAL 15
230V 2 code Note
None 0
INPUT 9 Italian 1
code note English 2
SSR 3:30V dc S German 3
0:10V V French 4
4:20 mA A
10KPot K VERSION 16
RS485 R code Note
Resistive Load/Delta Connection 1
Resistive Load/Star Connection 2
Resistive Load/Star Connection + Neutral 7
Transformer Load/Delta Connection 3
Transformer Load/Star Connection 4
Transformer Load/Star Connection + Neutral 5
Resistive Load/Open Delta 6
description description
description
description
description
description
description
description
description
description
description
MULTIDRIVE3PH
RS485POT 10K0-10V4-20mA
INPUTZCBFS+BFDT+BFPAS+PA
FIRING
V
IVxI
Ex
CONTROL MODEOPTIONS
Config
An/Out
Digital Input
AlarmRelay Output
MODBUSRS485
Current Limit
W10W420
I2
SEL
see note 5
31
SIZE SR20
Multidrive 3PH
Technical Specification • Dimensions: See size and dimensions at page 14-15 • Load type: Normal resistance, Three phase transformer coupled with normal or cold resistance • Inputs: 0-10V, 4-20mA, 10kpot, RS485 communication, SSR • Firing mode: Zero Crossing, Burst Firing, Soft Start + Burst Firing, Phase Angle, Soft Start + Phase Angle and Delayed Triggering • Operating temperature: 0° to 40°C without derating • Control mode: Voltage, Power, Current, Current Square, External Profiling 0:10V • RS485 port. RTU Modbus Protocol Std. for other Fieldbus see option • Comply with EMC and cUL up to 500A • Data sheet: More details on “Multidrive 3PH” bulletin
OptionNo options, all includedConfiguration software code: CCA (cable + converter + configuration software)Profibus DP, ProfiNet and Modbus TCP
Note 1
Note (1) After 16th digit write current and voltage of load inside brackets Ex (190A-400V). This is to receive the Thyristor unit already tuned from PMA.Note (2) Rating not available at 690VNote (3) In total are available 4 Analog output. One dedicated to control mode and the other 3 for current on phases 1-2-3Note (4) cUL approval up to 500A included.Note (5) Internal Fixed Fuses.
3 9 15 21 27 33 39 45 51 57 63 69
300
250
200
150
100
50
0
Relay PC + RS 1PH Relay M 1PH
32
Why to use Relay PC
Relay PC
BENEFITS:
• Reduce the cost of your energy bill.
• Reduce the size of your cable and remove the flikering on lights.
• Improve the power factor close to 1.
• Reduction of harmonics on main supply.
• Reduce the electrodynamic forces between coils of transformer on main supply increasing its life.
Transform a simple solid state relay in advanced thyristor unit adding these features:
• Communication RS485. • Heater break Alarm for partial or total load failure. • Power scaling for each zone. • Power Load Management. • Intelligent unit with communication cost more than Relay PC
+ solid state Relay. In addition you have the Power Load Management free of charge.
Easy for responsible of software to manage the communication. These is because he has to write software from PLC or Multiloop Controller to one device like Relay PC that provide itself to communicate up to 24 solid state Relay.In addiction you save the cost of output module.
33
Relay PCRevolution in power control
Relay PC was designed specifically to manage multizone systems. This powerful unit, with its unique algorithm,will minimize your energy costs by controlling sychronization and power limit. Benefits include:
• Elimination of power overshoot (see graph below). • Power factor close to one due to zero crossing firing. • Relay PC keeps your instantaneous power within the limit of your electricity supply contract. • Prevents increases in energy supply tariffs imposed by your electricity supplier. • Quick return on your investment.
This powerful unit with high performance micro can drive simple thyristor unit like Relay S with zero crossing firing.By using the PC, simple thyristor units can be used reducing the overall financial investment.
• Simultaneous fast full wave control of: - 8-16-24 Relay S 1PH single phase units - 8 Relay S 2PH/3PH for 3 phase loads
• Each loop's process information is managed in independent mode with: - Calculation of instant current and RMS Current - Power calculation of load resistance with Heater Break Alarm - Modbus Master, Modbus slave, Profilbus DP, Modbus/TCP and other fieldbus available
Relay PC
Application with 8, 16 or 24 single phase loads
Application with 8 three phase loads
Without power control optimisation
With power control optimisation
34
Each Relay PC Suitable to drive 1 Phase Loads can have up to 24 Channels RPC08 : Can drive up to 8 Relay S 1PH with Random Firing RPC16 : Can drive up to 16 Relay S 1PH with Random Firing RPC24 : Can drive up to 24 Relay S 1PH with Random Firing The zero crossing is performed inside Relay PC Each Relay PC Suitable to drive 3 Phase Loads controlled on 2 Phases have 16 Channels RPC28 : Can drive up to 16 Relay S 1PH with Zero Crossing Firing We use 2 Off Relay S 1PH for each 3 Phase Load so in total we control 8 three phase loads Each Relay PC Suitable to drive 3 Phase Loads controlled on 3 Phases have 24 Channels RPC38 : Can drive up to 24 Relay S 1PH with Zero Crossing Firing We use 3 Off Relay S 1PH for each 3 Phase Load so in total we control 8 three phase loads For each Relay PC it‘s necessary 1 Off Auxiliary Voltage Transformer Ex. Between L1 and L2 This is necessary to syncronize Relay PC with the loads wired below same voltage For each 8 Channels of one Relay PC it‘s necessary one Current Transformer The Current Transformer must have a primary with current > Totale power connected L1 and L2 /Voltage L1 and L2 For RPC-28 are necessary 3 Off Current Sensor on incoming L1 ; L2 ; L3 The Current Transformer must have a primary with current > Totale power connected on L1 ; L2 and L3 (Voltage Supply x 1,73) For RPC-38 are necessary 3 Off Current Sensor on incoming L1 ; L2 ; L3 The Current Transformer must have a primary with current > Totale power connected on L1 ; L2 and L3 (Voltage Supply x 1,73)
Easy to start Relay PCOnly few parameter are requested to start with Relay PC:
• Set the operative current of the heater zone. • Set the Total Power Limit. • Set the Power of each zone.
The Relay PC strategy is easy to implement. Do the same operation with a competitor’s load management system and the operator must learn up to 15 pages of the manual and understand up to five models of synchronization.
SynchronizationOn all controlled zones, the Live Predictive Synchronization is automatic resultingin superior performance:
• Total current is equal to a sinusoidal wave form. • Power factor > 0,9 • Instantaneous current close to average value. • Cancellation of harmonics. • Power saving by harmonic reduction. • Flickering effect removed.
Synchronization selection is available for normal resistive loads or short infrared.
Smart Power limitation • Smart power limitation works together with synchronization.
If this function is enabled, Relay PC makes a live calculation of power at each period and generates the output values for the next period.
• If the calculated power is below the power limit value, the previous values remain with each channel using full power.
• If the power is above the power limit value, the setpoint of each channel is reduced proportionally to restrict power overshoot. This function significantly reduces disturbances on the main network compared to a full power system, preventing any increase in energy tariffs imposed by the electricity supplier.
• This function can be activated/deactivated and the limit value changed at any time.
Relay PC
General Rules to size a Relay PC System
35
Power Control Coding
Additional Units to be ordered with Relay PC
Model Relay PC Code Channel RCP 8 Channels for 8 Off 1Phase Units max .08 16 Channels for 16 Off 1Phase Units max 16 24 Channels for 24 Off 1 Phase Unit max 24 16 Channels for 8 Off 3 Phase Loads controlled on 2 Phase 28 24 Channels for 8 Off 3 Phase Units controlled on 3 Phase 38 Current Sensor fore Relay PC For current sensor see Tab below „Current Sensor for Relay PC“ 0 Communication N°1 Port Ethernet Modbus TCP Internal Aux Voltage 1 N°1 ModBus Slave Port 2 N°1 ModBus Master Port + N°1 Modbus Slave 3 N°1 Profibus DP Port Aux Voltage 24 v DC 4 N°1 Ethernet Port, ProfiNET Protocol 24 v DC 5 N°2 Ethernet Port, TCP Protocol for Client-Server 6 N°2 Ethernet Port, Multi Protocol Port (Ethernet IP, ETHER CAT, TCP, Profinet) 24 v DC 7 Primary/Secondary Auxiliary Voltage Transformer Transformer 90 :130V / 24 v 2 Transformer 170:265V / 24 v 3 Transformer 230:245V / 24 v 4 Transformer 300:530V / 24 v 5 Transformer 510:690V / 24 v 6 Transformer 600:760V / 24 v 7 Firing Half Cycle at 50% power demand for 1 Phase Loads 1 One Cycle at 50% power demand for 3 Phase Loads 2 Feed Back (Control Mode) No Feed Back 1 Power 2 Approvals CE EMC 1 1 Manual None 0 Italian 1 English 2 German 3 French 4 Version Version 1 1
Note Code Current Sensor fore Relay PC 1-2-3 CS Current 50/0,05 1-2-3 0 Current 100/0,05 1-2-3 1 Current 150/0,05 1-2-3 2 Current 200/0,05 1-2-3 3 Current 250/0,05 1-2-3 4 Current 400/0,05 1-2-3 5 Current 800/0,05 1-2-3 6 Current 1000/0,05 1-2-3 7 Current 1500/0,05 1-2-3 8 Current 2000/0,05 1-2-3 9
Note (1) Use 1 Off Current Sensor for each 8 Channels on Relay PC Example: System with 24 zone 1 phase. To be able to equilibrate the current on phase L1, L2 and L3 it's necessary to connect 8 zone on each phase coupled with one Relay PC synchronized on same voltage supply. In total we need: 3 Off Relay PC 08 + 3 Off Current sensor + 24 Off Relay S 1PH with Random Firing.Note (2) Example System with 6 three phase loads controlled on 2 Phase.1 Off Relay PC 28 + 3 Off Current sensor + 12 Off Relay S 1PH with Zero Crossing Firing. With Relay PC the Relay S 2PH has to be formed by 2 Off Relay S 1PHNote (3) Example System with 6 three phase loads controlled on 3 Phase.1 Off Relay PC 38 + 3 Off Current sensor + 18 Off Relay S 1PH with Zero Crossing Firing. With Relay PC architecture the Relay S 3PH has to be formed by 3 Off Relay S 1PH
For more details see ask for Application Note on Relay PC
Relay PC
36 Custom
37Custom
PM 3000 and Custom Family
This products range has beendesigned with these targets:
• Basic product able to satisfy OEM needs
• Basic Options like Analogue input and Heather Break Alarm
• Easy to be used rugged and very reliable
• Possibility to be customized with OEM logo
• Manuals available in neutral version whithout PMA Brand
• Plastic parts in light and dark grey for covers
• Competive pricing where quantity are available
38 Custom
S10 H 350 x W 116 x D 220 S11 H 440 x W 137 x D 270
S12 H 520 x W 137 x D 270
S3 H 120 x W 52 x D 120
S4 H 120 x W 117 x D 123 S6 H 138 x W 117 x D 123
S0 H 120 x W 30 x D 120 S1 H 120 x W 60 x D 120 S2 H 120 x W 92 x D 120
S7 H 120 x W 117 x D 159
S9 H 316 x W 116 x D 187
S8 H 138 x W 117 x D 159
S14 H 520 x W 262 x D 270S13 H 440 x W 262 x D 270
PM 3000 CE-EMC & cUL ApprovalSee full specification on web
39Custom
S28 H 478 x W 260 x D 274 S29 H 478 x W 520 x D 274 S30 H 478 x W 390 x D 274
S32 H 550 x W 523 x D 320 - 49kg. S33 H 550 x W 717 x D 320 - 72kg.
S34 H 640 x W 329 x D 320 - 32/40kg. S35 H 640 x W 523 x D 320 - 59/75kg. S36 H 640 x W 717 x D 320 - 86/110kg.
S31 H 550 x W 329 x D 320 - 27kg.
Custom CE-EMC ApprovalSee full specification on web
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE C 1 _ _ _ _ - _ _ _ _ _ _ _ _ _ _CUSTOM 1PH
Pagina 1
CURRENT 3 4 5 6 FIRING 10
code note code note
300A 0 3 0 0 Zero Crossing ZC Z 3
550A 0 5 5 0 Burst Firing 4 Cycles on at 50% Power Demand 4 2
800A 0 8 0 0 Burst Firing 8 Cycles on at 50% Power Demand 8 2
1000A 1 0 0 0 Burst Firing 16 Cycles on at 50% Power Demand 6 2
1300A 1 3 0 0
1600A 1 6 0 0 CONTROL MODE 11
1800A 1 8 0 0 code Note
2000A 2 0 0 0 Open Loop 0 2200A 2 2 0 0
2400A 2 4 0 0 4 OPTION & FUSE 12
code Note
MAX VOLTAGE 7 Fix Fuses Standard F
code note Fix Fuses + CT Y
480V 4 Fix Fuses + CT + HB H
600V 6
690V 7 FAN VOLTAGE 13
code Note
VOLTAGE SUPPLY AUX. 8 Fan 110V 1
code note Fan 220V Standard 2
90:130V 1 1
2 1 APPROVALS 14
300:530V 5 1 code Note
510:690V 6 1 CE EMC 0
600:760V 7 1
MANUAL 15
INPUT 9 code Note
code note None 0
SSR S Italian 1
0:10V V English 2
4:20 mA A German 3
French 4
VERSION 16
code Note
Std with Fuse 1
description description
description
description
description
description
description
170:265V
description
description
description
description
40 Custom
SIZE S28 - from 300A to 800A SIZE S31 - from 1000A to 1300A | SIZE S34 - from 1600A to 2400A
Custom 1PH
Technical Specification • Dimensions: See size and dimensions at page 38-39 • Load type: Normal resistance, infrared long and medium waveform • Semiconductor Fuses inside • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing available with analogue input only • Operating temperature: 0° to 40°C without derating • Comply with CE-EMC • Data sheet: More details on “Custom 1PH” bulletin
OptionAnalog InputHB + CT: Current Transformer plus HB Alarm
Note (1) Load voltage must be included in Selected Auxiliary Voltage Range.Note (2) Available with Analog input only.Note (3) With 690V the firing is random.Note (4) Rating not available at 690V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE C 2 _ _ _ _ - _ _ _ _ _ _ _ _ _ _CUSTOM 2PH
Pagina 1
CURRENT 3 4 5 6 FIRING 10
code note code note
150A 0 1 5 0 Zero Crossing ZC Z
210A 0 2 1 0 Burst Firing 4 Cycles on at 50% Power Demand 4 2
300A 0 3 0 0 Burst Firing 8 Cycles on at 50% Power Demand 8 2
450A 0 4 5 0 Burst Firing 16 Cycles on at 50% Power Demand 6 2
550A 0 5 5 0
800A 0 8 0 0 CONTROL MODE 11
1000A 1 0 0 0 code Note
1300A 1 3 0 0 Open Loop 0
1600A 1 6 0 0
1800A 1 8 0 0 OPTION & FUSE 12
2000A 2 0 0 0 code Note
2200A 2 2 0 0 Fix Fuses Standard F
2400A 2 4 0 0 3 Fix Fuses + CT Y
Fix Fuses + CT + HB H
MAX VOLTAGE 7
code note FAN VOLTAGE 13
480V 4 code Note
600V 6 Fan 110V 1
690V 7 Fan 220V Standard 2
VOLTAGE SUPPLY AUX. 8 APPROVALS 14
code note code Note
90:130V 1 1 CE EMC 0
2 1
300:530V 5 1 MANUAL 15
510:690V 6 1 code Note 600:760V 7 1 None 0
Italian 1
INPUT 9 English 2
code note German 3
SSR S French 4
0:10V V
4:20 mA A VERSION 16
code Note
Std with Fuse 1
description description
description
description
description
description
description description
170:265V
description
description
description
41
SIZE S28 - from 150A to 300A SIZE S29 - from 450A to 800A SIZE S32 - from 1000A to 1300A | SIZE S35 - from 1600A to 2400A
Custom 2PH
Technical Specification • Dimensions: See size and dimensions at page 38-39 • Load type: Normal resistance, infrared long and medium waveform • Semiconductor Fuses inside • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing • Heather Break Alarm • Operating temperature: 0 to 40° C without derating • Comply with CE-EMC • Data sheet: More details on “Custom 2PH” bulletin
OptionAnalog InputHB + CT: Current Transformer plus HB Alarm
Note (1) Load voltage must be included in Selected Auxiliary Voltage Range.Note (2) Available with Analog input only.Note (3) Rating not available at 690V
Custom
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CODE C 3 _ _ _ _ - _ _ _ _ _ _ _ _ _ _CUSTOM 3PH
Pagina 1
CURRENT 3 4 5 6 FIRING 10
code note code note
150A 0 1 5 0 Zero Crossing ZC Z
300A 0 3 0 0 Burst Firing 4 Cycles on at 50% Power Demand 4 2
550A 0 5 5 0 Burst Firing 8 Cycles on at 50% Power Demand 8 2
800A 0 8 0 0 Burst Firing 16 Cycles on at 50% Power Demand 6 2
1000A 1 0 0 0
1300A 1 3 0 0 CONTROL MODE 11
1600A 1 6 0 0 code Note
1800A 1 8 0 0 Open Loop 0 2000A 2 0 0 0
2200A 2 2 0 0 OPTION & FUSE 12
2400A 2 4 0 0 3 code Note
Fix Fuses Standard F
MAX VOLTAGE 7 Fix Fuses + CT Y
code note Fix Fuses + CT + HB H
480V 4
600V 6 FAN VOLTAGE 13
690V 7 code Note
No Fan 110V 1
VOLTAGE SUPPLY AUX. 8 Fan 220V Standard 2
code note
90:130V 1 1 APPROVALS 14
2 1 code Note
300:530V 5 1 CE EMC 0
510:690V 6 1
600:760V 7 1 MANUAL 15
code Note
INPUT 9 None 0
code note Italian 1
SSR S English 2
0:10V dc V German 3
4:20 mA A French 4
VERSION 16
code Note
Std with Fuse 1
description description
description
description
description
description
description
170:265V description
description
description
description
42 Custom
SIZE S28 - 150A SIZE S30 - from 300A to 800A SIZE S33 - from 1000A to 1300A | SIZE S36 - from 1600A to 2400A
Custom 3PH
Technical Specification • Dimensions: See size and dimensions at page 38-39 • Load type: Normal resistance, infrared long and medium waveform • Semiconductor Fuses inside • Inputs: SSR Standard, 0:10V, 4:20mA and Heather Break alarm are options • Firing mode: Zero Crossing, Burst Firing • Operating temperature: 0° to 40°C without derating • Comply with CE-EMC • Data sheet: More details on “Custom 3PH” bulletin
OptionAnalog InputHB + CT: Current Transformer plus HB Alarm
Note (1) Load voltage must be included in Selected Auxiliary Voltage Range .Note (2) Available with Analog input only.Note (3) Rating not available at 690V
43
Auxiliary Units
Auxiliary Units
CD-RSCompact and smart communication converter.Input RS232 Output RS485 or 422RS232 connection via a 9 pin connector on front of unit.RS485 or 422 via screw terminals.This converter can be used to interface a computer with PMA communicating Thyristor Units.Code: CD-RS | For more informations see “CD-RS” bulletin
Field Bus ModulesCode: TU-RS485-PDP-BASIC used to convert RS485 Modbus to Profibus DPFor more informations see “TU-RS485-PDP-BASIC” bulletinCode: TU-RS485-ETH used to convert RS485 Modbus to Ethernet Modbus TCPFor more informations see “TU-RS485-ETH” bulletinCode: TU-RS485-PNT used to convert RS485 Modbus to ProfiNetFor more informations see “TU-RS485-PNT” bulletin
CD KP-Operator InterfaceThe CD-KP is designed to be connected with PM 3000E and Multidrive via RS485 communications.The LED display will show Power, Voltage or Current values, all in engineering units. Any one of these variables can be selected and retransmitted via an isolated output (4-20mA or 0-10V). No need to open the cubicle door and stop the process, an RS485 connector on the front of the unit allows direct connection to a portable PC for easy configuration. In addition the display unit allows simple diagnostics of fault conditions.For more informations see “CD-KP” bulletin
Relay-KP2 Graphic Operator Terminals for Thyristor UnitsThis unit is based on a colour touch panel and can be used to be interfaced up to 6 Relay Thyristor units.On front unit is possible to set or to read:
• Load Current in RMS value and Load Voltage • Power delivered to the load and Power demand • Digital input 1&2 Status • SC = Short circuit on Thyristor • HB = Partial or total load failure • Local/Remot, Up/Down • Trend of the selected variable Ex.Current Voltage for Relay M, Relay CL, PM 3000E, Multidrive • Language selection
More details on manual
Configuration SoftwarePMA Configurator Software is free of chargeThe thyristor unit leave the factory alredy configured but if is necessary to verify the configuration or to modify it is necessary to have the configurator plus the Cable Kit.Code: CCA cable + converterThere is one page very friendly named „Test Unit“ from where without instruction is possible to communicate in intuitive mode. Just clicking on what you need.With CD-RS converter (see above) it‘s possible to communicate with the Thyristor unit without cable kit.Code: CD-CONFIGURATOR
Cable KitThe cable kit on left side is for universal use on PMA Thyristor unit including Relay and PM 3000 Familys Type of connector and USB cable as described on the Manual.The components of the Kit are:
• 2 USB cable • 1 USB/TTL converter • 1 adapter with 4 poles • 1 adapter with 9 pin connector
Code: CCA
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