PM4200 - 70cut29pg0h8nva21ivrmgum-wpengine.netdna-ssl.com · CLIMAX Portable Machine Tools, Inc. (hereafter referred to as “CLIMAX”) warrants that all new machines are free from

P/N 66757 May 2019 Revision 5

PM4200

PORTABLE MILLING MACHIINE

OPERATING MANUAL

P/N 66757, Rev. 5 Page A

©2019 CLIMAX or its subsidiaries.

All rights reserved.

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,

disseminated, downloaded, or stored in any storage medium, without the express prior written consent of

CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision

hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision

hereto, provided that such electronic or printed copy of this manual or revision must contain the complete

text of this copyright notice and provided further that any unauthorized commercial distribution of this

manual or any revision hereto is prohibited.

At CLIMAX, we value your opinion.

For comments or questions about this manual or other CLIMAX documentation, please e-mail

[email protected].

For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail

[email protected]. For quick and accurate service, please provide your representative with the following:

• Your name

• Shipping address

• Telephone number

• Machine model

• Serial number (if applicable)

• Date of purchase CLIMAX World Headquarters

2712 East 2nd Street Newberg, Oregon 97132 USA

Telephone (worldwide): +1-503-538-2815

Toll-free (North America): 1-800-333-8311

Fax: 503-538-7600

H&S Tool World Headquarters

715 Weber Dr.

Wadsworth, OH 44281 USA

Telephone: +1-330-336-4550

Fax: 1-330-336-9159

hstool.com

CLIMAX | H&S Tool (UK Headquarters)

Unit 7 Castlehill Industrial Estate Bredbury Industrial

Park Horsfield Way

Stockport SK6 2SU, UK Telephone: +44 (0) 161-406-

1720

CLIMAX | H&S Tool (European Headquarters)

Am Langen Graben 8 52353 Düren, Germany

Telephone: +49 24-219-1770

E-mail: [email protected] CLIMAX | H&S Tool (Asia Pacific Head-

quarters)

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Singapore 247978

Telephone: +65 9647-2289

Fax: +65 6801-0699

CLIMAX | H&S Tool (Middle East Headquarters)

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272 Um Sequim Road

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Dubai, UAE

Telephone: +971 04-321-0328

mailto:[email protected]



Page B PM4200 Operating Manual

CLIMAX WORLDWIDE LOCATIONS

P/N 66757, Rev. 5 Page C

LIMITED WARRANTY

CLIMAX Portable Machine Tools, Inc. (hereafter referred to as “CLIMAX”) warrants that all new machines are free

from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one

year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty

period, the original purchaser should contact its factory representative and return the entire machine, shipping

prepaid, to the factory. CLIMAX will, at its option, either repair or replace the defective machine at no charge and

will return the machine with shipping prepaid.

CLIMAX warrants that all parts are free from defects in materials and workmanship, and that all labor has been

performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days

after delivery of the part or repaired machine or 180 days on used machines and components. If the customer

purchasing parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser

should contact its factory representative and return the part or repaired machine, shipping prepaid, to the factory.

CLIMAX will, at its option, either repair or replace the defective part and/ or correct any defect in the labor

performed, both at no charge, and return the part or repaired machine shipping prepaid.

These warranties do not apply to the following:

• Damage after the date of shipment not caused by defects in materials or workmanship

• Damage caused by improper or inadequate machine maintenance

• Damage caused by unauthorized machine modification or repair

• Damage caused by machine abuse

• Damage caused by using the machine beyond its rated capacity

All other warranties, express or implied, including without limitation the warranties of merchantability and fitness

for a particular purpose are disclaimed and excluded.

Terms of sale

Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit

your rights with respect to the goods purchased from CLIMAX.

About this manual

CLIMAX provides the contents of this manual in good faith as a guideline to the operator. CLIMAX cannot guarantee

that the information contained in this manual is correct for applications other than the application described in this

manual. Product specifications are subject to change without notice.

Page D PM4200 Operating Manual

CE DOCUMENTS

P/N 66757, Rev. 5 Page i

TABLE OF CONTENTS

CHAPTER/SECTION PAGE

1 INTRODUCTION ..................................................................................................................... 1

1.1 LIMITED WARRANTY ........................................................................................................................... 1

1.2 HOW TO USE THIS MANUAL ................................................................................................................. 2

1.3 SAFETY PRECAUTIONS ....................................................................................................................... 3

1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS .......................................................................................... 5

1.5 RISK ASSESSMENT AND HAZARD MITIGATION ....................................................................................... 5

1.6 RISK ASSESSMENT CHECKLIST ........................................................................................................... 6

1.7 ITEMS REQUIRED BUT NOT SUPPLIED .................................................................................................. 7

1.8 LABELS IDENTIFICATION ..................................................................................................................... 7

1.9 LABELS PLACEMENT ......................................................................................................................... 10

2 OVERVIEW ........................................................................................................................... 15

2.1 GENERAL DESCRIPTION .................................................................................................................... 15

2.2 APPLICATIONS ................................................................................................................................. 15

2.3 PM4200 FEATURES AND OPTIONS .................................................................................................... 15

2.4 DETAILED DESCRIPTIONS ................................................................................................................. 16

2.4.1 Main bed saddle ....................................................................................................................... 16

2.4.2 Tool attachment methods ......................................................................................................... 16

2.4.3 HSK vertical slide assembly ..................................................................................................... 18

2.4.4 Manual feed assemblies .......................................................................................................... 18

2.4.5 Electric feed with local control .................................................................................................. 18

2.4.6 Hydraulic motor (optional equipment) ...................................................................................... 19

2.4.7 Hydraulic power unit (optional equipment) ............................................................................... 19

2.5 COMPONENTS ................................................................................................................................. 19

2.6 SPECIFICATIONS .............................................................................................................................. 20

2.6.1 Operating temperatures ........................................................................................................... 20

2.6.2 Machine performance ranges .................................................................................................. 20

2.6.3 Tooling recommendations ........................................................................................................ 21

2.6.4 Pneumatic pressure and flow ................................................................................................... 21

2.6.5 Hydraulic pressure ................................................................................................................... 21

2.6.6 Electric voltage ......................................................................................................................... 21

2.7 WEIGHTS AND DIMENSIONS .............................................................................................................. 22

3 MACHINE SETUP AND OPERATION .................................................................................. 27

3.1 RECEIPT AND INSPECTION ................................................................................................................ 27

3.2 PRE-SETUP CHECK .......................................................................................................................... 27

3.3 MACHINE SETUP .............................................................................................................................. 27

3.3.1 Lifting and rigging ..................................................................................................................... 27

3.3.2 Bed installment ......................................................................................................................... 31

3.3.3 Bed leveling .............................................................................................................................. 31

3.3.4 Gib adjustment ......................................................................................................................... 32

TABLE OF CONTENTS (CONTINUED)


Page ii PM4200 Operating Manual

3.3.5 Saddle orientation .................................................................................................................... 33

3.4 CHECKING CUTTER ROTATION (HYDRAULIC SPINDLE VERSION)........................................................... 33

3.5 INSERTING TOOLS IN TOOL HOLDERS ................................................................................................ 34

3.6 REMOVING TOOLING FROM TOOL HOLDERS ....................................................................................... 34

3.7 MOUNTING THE MILLING CUTTER OPTION .......................................................................................... 35

3.7.1 Weldon spindle tool setup ........................................................................................................ 35

3.7.2 Switching and installing tools (HSK spindle) ............................................................................ 36

3.8 TRAMMING THE MILLING SPINDLE (OPTIONAL EQUIPMENT) ................................................................. 37

3.9 POSITIONING THE MILLING HEAD ....................................................................................................... 38

3.10 POWER CONNECTION ....................................................................................................................... 38

3.10.1 Hydraulic power connection ..................................................................................................... 38

3.10.2 Electrical power ........................................................................................................................ 39

3.10.3 Pneumatic power ..................................................................................................................... 40

4 OPERATION ......................................................................................................................... 41

4.1 PRE-START CHECKS ......................................................................................................................... 41

4.2 FEED OPERATION ............................................................................................................................. 42

4.2.1 Main bed hand wheel ............................................................................................................... 42

4.2.2 Ram saddle hand wheel .......................................................................................................... 42

4.2.3 Ram milling head hand wheel .................................................................................................. 42

4.2.4 WeldonTraverse end mill feed ................................................................................................. 43

4.2.5 Weldon vertical end mill feed ................................................................................................... 43

4.2.6 Manual feed – electric feed hand wheel .................................................................................. 43

4.2.7 Electric feed ............................................................................................................................. 44

4.2.8 Pneumatic feed ........................................................................................................................ 44

4.3 ELECTRIC MACHINE OPERATION ....................................................................................................... 45

4.4 PNEUMATIC MACHINE OPERATION ..................................................................................................... 46

4.5 HYDRAULIC MACHINE OPERATION ..................................................................................................... 47

4.6 DISASSEMBLY .................................................................................................................................. 47

5 MAINTENANCE .................................................................................................................... 49

5.1 PART MAINTENANCE ........................................................................................................................ 49

5.1.1 Main bed .................................................................................................................................. 49

5.1.2 Top slide .................................................................................................................................. 50

5.1.3 Gearbox and spindle/quill ........................................................................................................ 50

5.1.4 Vertical adjustment leadscrew ................................................................................................. 50

5.1.5 Saddle ...................................................................................................................................... 50

5.1.6 Electric power .......................................................................................................................... 50

5.1.7 Air power .................................................................................................................................. 51

5.1.8 Hydraulic power ....................................................................................................................... 51

5.1.9 Hydraulic motor ........................................................................................................................ 51

5.1.10 Hydraulic filter and fluid ............................................................................................................ 51

TABLE OF CONTENTS (CONTINUED)


P/N 66757, Rev. 5 Page iii

5.1.11 Electric feed assembly ............................................................................................................. 51

5.1.12 Pneumatic feed assembly ........................................................................................................ 52

5.2 APPROVED LUBRICANTS ................................................................................................................... 52

5.3 TROUBLESHOOTING ......................................................................................................................... 53

5.3.1 The machine isn’t feeding or traveling, or does so slowly ........................................................ 53

5.3.2 The spindle isn’t turning ........................................................................................................... 53

5.3.3 The machine is cutting poorly .................................................................................................. 54

5.3.4 The machine isn’t cutting flat or evenly .................................................................................... 54

5.4 REPAIRS .......................................................................................................................................... 54

5.5 SPECIFICATIONS .............................................................................................................................. 54

5.5.1 Hydraulic specifications ............................................................................................................ 54

5.5.2 Electrical controller specifications ............................................................................................ 55

6 STORAGE ............................................................................................................................. 57

6.1 SHORT-TERM STORAGE .................................................................................................................... 57

6.2 LONG-TERM STORAGE ...................................................................................................................... 57

6.3 SHIPPING ......................................................................................................................................... 57

6.4 DECOMMISIONING ............................................................................................................................ 58

APPENDIX A SPARE PARTS .................................................................................................... 59

APPENDIX B EXPLODED VIEWS ............................................................................................. 61

APPENDIX C MSDS ................................................................................................................. 115

Page iv PM4200 Operating Manual

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P/N 66757, Rev. 5 Page v

LIST OF FIGURES

FIGURE PAGE

FIGURE 1 LABEL LOCATION ON WELDON HSK MOTOR ..................................................................................... 10 FIGURE 2 LABEL LOCATION ON WELDON SPINDLE ............................................................................................ 10 FIGURE 3 ELECTRIC HSK FEED LABEL LOCATIONS .......................................................................................... 10 FIGURE 4 HYDRAULIC MOTOR LABEL LOCATIONS ............................................................................................. 10 FIGURE 5 BLANK POST LABEL LOCATIONS ....................................................................................................... 11 FIGURE 6 PNEUMATIC FEED DRIVE LABEL LOCATIONS ...................................................................................... 11 FIGURE 7 HOIST BAR AND BED LABEL LOCATIONS ............................................................................................ 11 FIGURE 8 FEED DRIVE LABEL LOCATION .......................................................................................................... 11 FIGURE 9 RAM LABEL LOCATIONS ................................................................................................................... 12 FIGURE 10 PNEUMATIC CONNECTION LABEL LOCATIONS .................................................................................. 12 FIGURE 11 PNEUMATIC CONNECTION LABEL LOCATIONS (BACK SIDE) ............................................................... 12 FIGURE 12 WELDON MILL LABEL LOCATIONS ................................................................................................... 12 FIGURE 13 PNEUMATIC SPINDLE MOTOR LABEL LOCATIONS ............................................................................. 13 FIGURE 14 WELDON SPINDLE 230V CONTROLLER SIDE LABEL LOCATIONS ....................................................... 13 FIGURE 15 WELDON SPINDLE 230V CONTROLLER TOP LABEL LOCATIONS ........................................................ 13

FIGURE 16 HSK SPINDLE 120V/230V CONTROLLER RIGHT SIDE LABEL LOCATIONS .......................................... 13 FIGURE 17 120V/230V CONTROLLER LEFT SIDE LABEL LOCATIONS .................................................................. 14 FIGURE 18 ELECTRICAL CORD LABEL LOCATIONS (FRONT) ............................................................................... 14 FIGURE 19 ELECTRICAL CORD LABEL LOCATIONS (BACK) ................................................................................. 14 FIGURE 20 SADDLE ON BED ASSEMBLY ........................................................................................................... 16 FIGURE 21 EXTENDED RAM ............................................................................................................................ 16 FIGURE 22 SLIDE WITH AN INTEGRAL WELDON SPINDLE .................................................................................. 17 FIGURE 23 BLANK TOOL POST ........................................................................................................................ 17 FIGURE 24 HSK VERTICAL SLIDE ASSEMBLY ................................................................................................... 18 FIGURE 25 ELECTRIC FEED DRIVE .................................................................................................................. 18 FIGURE 26 HYDRAULIC MOTOR ....................................................................................................................... 19 FIGURE 27 PM4200 WITH HSK RAM AND ELECTRIC FEED ................................................................................. 19 FIGURE 28 DIMENSIONS FOR HSK SPINDLE (INCHES AND MILLIMETERS) .......................................................... 23 FIGURE 29 DIMENSIONS FOR WELDON SPINDLE (INCHES AND MILLIMETERS) .................................................... 24 FIGURE 30 DIMENSIONS OF BLANK TOOL POST (INCHES AND MILLIMETERS) ...................................................... 25 FIGURE 31 LIFTING POINT LABEL 59039 .......................................................................................................... 28 FIGURE 32 HOIST RING BAR INSTALLMENT ...................................................................................................... 28 FIGURE 33 FLAT-HORIZONTAL LIFTING ............................................................................................................. 29 FIGURE 34 VERTICAL-HORIZONTAL LIFTING ...................................................................................................... 29 FIGURE 35 VERTICAL-VERTICAL LIFTING ......................................................................................................... 30 FIGURE 36 LIFT POINTS ON HOIST RING BAR .................................................................................................... 30 FIGURE 37 MOUNTING SCREW HOLE SPACING ................................................................................................. 31 FIGURE 38 LEVEL BED ON WORKPIECE............................................................................................................ 31 FIGURE 39 LEVELING SCREW ......................................................................................................................... 32 FIGURE 40 GIB SCREWS ................................................................................................................................. 32 FIGURE 41 SADDLE SECURING SCREWS .......................................................................................................... 33 FIGURE 42 GIB SCREWS ATTACHING SADDLE TO BASE ..................................................................................... 33 FIGURE 43 ELECTRIC MOTOR LOCK ................................................................................................................ 34 FIGURE 44. LOWER QUILL CLAMPING SCREW LOCATION ................................................................................... 34

LIST OF FIGURES (CONTINUED)

Page vi PM4200 Operating Manual

FIGURE 45 WELDON QUILL CLAMPING SCREWS ............................................................................................... 36 FIGURE 46 REMOVING TOOLING USING ALLEN WRENCH ................................................................................... 36 FIGURE 47 DEEP NOTCH IN ONE SIDE OF TOOL HEAD ....................................................................................... 37 FIGURE 48 HSK END MILL COLLET INSTALLATION ............................................................................................ 37 FIGURE 49 DIAL INDICATOR ATTACHED TO MILLING HEAD ................................................................................. 37 FIGURE 50 MILLING HEAD LEVELING DATUMS .................................................................................................. 38 FIGURE 51 HANDWHEEL REMOVAL DURING POWER FEED MACHINING OPERATION ............................................. 41 FIGURE 52 MANUAL HAND FEED DIRECTION .................................................................................................... 42 FIGURE 53 TRAVERSE END MILL FEED ............................................................................................................ 43 FIGURE 54 VERTICAL END MILL FEED .............................................................................................................. 43 FIGURE 55 ELECTRIC HAND FEED DIRECTION .................................................................................................. 44 FIGURE 56 PNEUMATIC FEED DRIVE ................................................................................................................ 45 FIGURE 57 CRITICAL FLAT SURFACES ............................................................................................................. 49 FIGURE 58 HYDRAULIC MOTOR SPECIFICATIONS ............................................................................................. 55 FIGURE 59 SHIPPING CONTAINER FOR PM4200 .............................................................................................. 58

P/N 66757, Rev. 5 Page vii

LIST OF TABLES

TABLE PAGE

TABLE 1. RISK ASSESSMENT CHECKLIST BEFORE SET-UP ................................................................................... 6 TABLE 2. RISK ASSESSMENT CHECKLIST AFTER SET-UP ...................................................................................... 6 TABLE 3 WARNING LABELS ............................................................................................................................... 7 TABLE 4 HPU OIL TEMPERATURE RANGES ....................................................................................................... 20 TABLE 5 MACHINE PERFORMANCE RANGES ..................................................................................................... 20 TABLE 6 TOOLING RECOMMENDATIONS FOR HSK 40A .................................................................................... 21 TABLE 7 MAXIMUM FLOWS .............................................................................................................................. 21 TABLE 8 ELECTRIC OPERATING PARAMETERS .................................................................................................. 21 TABLE 9 MACHINE WEIGHTS ........................................................................................................................... 22 TABLE 10 OVERALL DIMENSIONS .................................................................................................................... 22 TABLE 11 MOUNTING SCREW HOLE SPECIFICATIONS ....................................................................................... 31 TABLE 12 MAINTENANCE INTERVALS .............................................................................................................. 49 TABLE 13 APPROVED LUBRICANTS ................................................................................................................. 52 TABLE 14 CONTROLLER PART NUMBERS ......................................................................................................... 55 TABLE 15 ALL PM4200 MODEL OPTIONS SPARE PARTS ................................................................................... 59 TABLE 16 PM4200 MODEL ELECTRIC MOTOR OPTION SPARE PARTS (120V & 230V) ........................................ 59 TABLE 17 PM4200 MODEL PNEUMATIC OPTION SPARE PARTS ......................................................................... 59

Page viii PM4200 Operating Manual


P/N 66757, Rev. 5 Page 1

1 INTRODUCTION

1.1 Limited warranty

Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free from

defects in materials and workmanship. This warranty is available to the original purchaser for a period of one year

after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty period, the

original purchaser should contact its factory representative and return the entire machine, shipping prepaid, to the

factory. Climax will, at its option, either repair or replace the defective machine at no charge and will return the

machine with shipping prepaid.

Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been

performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days

after delivery of the part or repaired machine or 180 days on used machines and components. If the customer

purchasing parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser

should contact its factory representative and return the part or repaired machine, shipping prepaid, to the factory.

Climax will, at its option, either repair or replace the defective part and/ or correct any defect in the labor

performed, both at no charge, and return the part or repaired machine shipping prepaid.

These warranties do not apply to the following:

• Damage after the date of shipment not caused by defects in materials or workmanship

• Damage caused by improper or inadequate machine maintenance

• Damage caused by unauthorized machine modification or repair

• Damage caused by machine abuse

• Damage caused by using the machine beyond its rated capacity

All other warranties, express or implied, including without limitation the warranties of merchantability and fitness

for a particular purpose are disclaimed and excluded.

Terms of sale

Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit

your rights with respect to the goods purchased from Climax.

About this manual

Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guarantee

that the information contained in this manual is correct for applications other than the application described in this

manual. Product specifications are subject to change without notice.

Page 2 PM4200 Operating Manual

1.2 How to use this manual

Alerts

Pay careful attention to the alerts appearing in this manual. Alert types are defined in the following examples.

DANGER

concerns a condition, procedure, or practice that, if not avoided or strictly observed, WILL result in injury or loss of life.

WARNING

concerns a condition, procedure, or practice that, if not avoided or strictly observed, COULD result in injury or loss of life.

CAUTION

concerns a condition, procedure, or practice that, if not avoided or strictly observed, could result in minor or moderate injury.

NOTICE

concerns a condition, procedure, or practice worthy of special attention.

TIP:

A tip provides additional information that can aid in completion of a task.

P/N 66757, Rev. 5 Page 3

1.3 Safety precautions

Climax Portable Machining and Welding Systems leads the way in promoting the safe use of portable machine tools.

Safety is a joint effort. You, the machine operator, must do your part by being aware of your work environment and

closely following the operating procedures and safety precautions contained in this manual, as well as your

employer’s safety guidelines.

Observe the following safety precautions when operating or working around the machine.

Training – Before operating this or any machine tool, you should receive instruction from a qualified trainer.

Contact Climax for machine-specific training information.

Intended use – Use this machine in accordance with the instructions and precautions in this manual. Do not

use this machine for any purpose other than its intended use as described in this manual.

Personal protective equipment (PPE) – Always wear the appropriate personal protective gear when

operating this or any other machine tool. Eye and ear protection are required when operating or working

around the machine. Flame-resistant clothing with long sleeves and legs is recommended when operating the

machine, as hot flying chips from the workpiece may burn or cut bare skin.

Work area – Keep the work area around the machine clear of clutter. Keep all cords and hoses away from the

work area when operating the machine.

Moving parts – Except for operating controls, avoid contact with moving parts by hands or tools during

machine operation. Secure hair, clothing, jewelry, and pocket items to prevent them from becoming entangled

in moving parts.

Obey warning labels – Obey all warning labels. Failure to follow instructions or heed warnings could result

in injury, or even be fatal. Proper care is your responsibility. Contact Climax immediately for replacement

manuals or safety decals.

Intended use – Use this machine according to the instructions in this operating manual. Do not use this

machine for any purpose other than its intended use as described in this manual.

Stay clear of moving parts – Keep clear of the machine during operation. Never lean toward or reach

into the machine to remove chips or to adjust the machine while it is running.

Rotating machinery – Rotating machinery can seriously injure an operator. Lock out all power sources

before you interact with the machine.

Keep your work area clean and tidy – Keep all cords and hoses away from moving parts during

operation. Do not clutter the area around the machine.

Hazardous environments – Do not use the machine in a hazardous environment, such as a potentially

explosive atmosphere, toxic fumes, or a radiation hazard.

Flying chips – Flying metal chips can cut or burn. Do not remove chips until after the machine has been

locked out, all power sources are off and the machine has stopped.

Operating conditions – Do not operate the machine if it is not mounted to the workpiece as described in

this manual.


Tooling – The machine is provided with all the tools for the setup and operation of the machine. Remove all

adjustment tools before starting the machine.

Lifting – Most of the machine components are heavy and must be moved or lifted with approved rigging and

practices. Climax accepts no responsibility for the selection of lifting equipment. Always follow your plant’s

procedures for lifting heavy objects. Do not lift heavy objects by yourself as serious injury can result.

Cutting tools and fluids – There are no cutting or cooling fluids supplied with this machine. Keep cutting

tools sharp and clean. Do not operate machine outside of recommended temperature ranges for fluids.

Temperature ranges of fluids are available on the MSDS sheets for each type.

Controls – The machine controls are designed to withstand the rigors of normal use and external factors. The

on-off switches are clearly visible and identifiable. If hydraulic power supply failure occurs, be sure to turn off

the supply before leaving the machine.

Danger zone – The operator and other persons can be anywhere in the vicinity of the machine. The operator

must ensure there are no other persons in danger from the machine.

Metal fragment hazard – The machine produces metallic fragments during normal operation. You must

wear eye protection at all times when working with the machine. Only remove fragments with a brush after the

machine has stopped completely. Do not reach into the machine during operation.

Radiation hazards – There are no systems or components on this machine that are capable of producing

hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous

materials such as gasses or dust.

Adjustments and maintenance – All adjustments, lubrication and maintenance should be done with the

machine stopped, and locked out from all power sources. The shut-off valves should be locked and tagged out

before performing any maintenance. Do not operate the machine if moving parts are misaligned, binding or

broken. If the machine or parts are damaged, have the machine repaired before use.

Warning labels – Warning labels are already attached to your machine. Contact Climax immediately if

replacements are required.

Maintenance – Be sure the machine components are free of debris and properly lubricated prior to use.

Have your machine serviced by a qualified repair person using only identical replacement parts.

Stored energy – Hydraulic fluids could still be under pressure. Make sure the HPU is shut off and locked out

properly.

P/N 66757, Rev. 5 Page 5

1.4 Machine-specific safety precautions

Sound Level – This machine produces potentially harmful sound levels. Hearing protection is required when

operating this machine or working around it. During testing, the machine produced the following sound levels1:

• Declared Sound Power Level: LWA = 98.3 dBA

• Declared Operator Power Level: LpA = 93.6 dBA

• Declared Bystander Power Level: LpA = 95.2 dBA

1.5 Risk assessment and hazard mitigation

Machine Tools are specifically designed to perform precise material-removal operations.

Stationery Machine Tools include lathes and milling machines and are typically found in a machine shop. They are

mounted in a fixed location during operation and are considered to be a complete, self-contained machine.

Stationery Machine Tools achieve the rigidity needed to accomplish material-removal operations from the structure

that is an integral part of the machine tool.

Portable Machine Tools are designed for on-site machining applications. They typically attach directly to the

workpiece itself, or to an adjacent structure, and achieve their rigidity from the structure to which it is attached. The

design intent is that the Portable Machine Tool and the structure attached to it become one complete machine

during the material-removal process.

To achieve the intended results and to promote safety, the operator must understand and follow the design intent,

set-up, and operation practices that are unique to Portable Machine Tools.

The operator must perform an overall review and on-site risk assessment of the intended application. Due to the

unique nature of portable machining applications, identifying one or more hazards that must be addressed is typical.

When performing the on-site risk assessment, it is important to consider the Portable Machine Tool and the

workpiece as a whole.

1 Machine sound testing was conducted in accordance with European Harmonized Standards EN ISO 3744:2010 and EN

11201:2010


1.6 Risk assessment checklist

Use these checklists as part of your on-site risk assessment and include any additional considerations that may

pertain to your specific application.

TABLE 1. RISK ASSESSMENT CHECKLIST BEFORE SET-UP

Before Set-up

I took note of all the warning labels on the machine.

I removed or mitigated all identified risks (such as tripping, cutting, crushing,

entanglement, shearing, or falling objects).

I considered the need for personnel safety guarding and installed any necessary guards.

I read the Machine Assembly instructions and took inventory of all the items required but not supplied.

I created a lift plan, including identifying the proper rigging, for each of the setup lifts required during the setup of the support structure and machine.

I located the fall paths involved in lifting and rigging operations. I have taken precautions to keep workers away from the identified fall path.

I considered how this machine operates and the best placement for the controls, cabling, and the operator.

I evaluated and mitigated any other potential risks specific to my work area.

TABLE 2. RISK ASSESSMENT CHECKLIST AFTER SET-UP

After Set-up

I checked that the machine is safely installed and the potential fall path is clear. If the

machine is elevated, I checked that the machine is safeguarded against falling.

I identified all possible pinch points, such as those caused by rotating parts, and

informed the affected personnel.

I planned for containment of any chips or swarf produced by the machine.

I followed the Maintenance Intervals with the recommended lubricants.

I checked that all affected personnel have the recommended personal protective

equipment, as well as any equipment required by the site or other regulations.

I checked that all affected personnel understand the danger zone and are clear of it.

I evaluated and mitigated any other potential risks specific to my work area.

P/N 66757, Rev. 5 Page 7

1.7 Items required but not supplied

The following items are required for correct installation and operation of the machine, but are not supplied with the

PM4200 kits:

• Torque wrench

• Level

• Dial indicator

• PPE

• Hoisting equipment

1.8 Labels identification

Table 3 lists the warning labels should be on your machine. If any are defaced or missing, contact Climax

immediately for replacements.

TABLE 3 WARNING LABELS

P/N 25979

Danger pinch point

P/N 27462

Warning sticker

P/N 29152

Mass Plate

P/N 29154

Plate serial year model CE

P/N 30081

Voltage 230V

P/N 32585

Voltage 120V


P/N 34734

Warning power cord

P/N 34736

Warning

P/N 37576

Electrical warning

P/N 41949

Plate serial year model CE electrical ratings

P/N 59037

Warning - wear ear protection

P/N 59039

Lift point

P/N 59042

Warning - hand crush/moving parts

P/N 59044

Warning - consult operator's manual

P/N 66757, Rev. 5 Page 9

P/N 62888

Danger - part lift point only 2 x 3 do not lift machine remove lifting eye

P/N 70226

Climax logo

P/N 75740

Lifting info and serial number

P/N 75766

warning use lifting device provided

P/N 77568

Label protective earth

P/N 78741

Warning crush foot

P/N 78748

Warning - flying debris/loud noise

P/N 78593

Warning - electrical shock/electrocution

P/N 78824

Warning - do not expose to water

P/N 79385

Warning - lift sub assembly only

P/N 79848

Warning - cutting of fingers or hand rotating blade

P/N 81132

Warning - insert safety lock


1.9 Labels placement

The following figures display the location of the labels on the components of the PM4200. For further identification

of location placement refer to the exploded views in Appendix B.

FIGURE 1 LABEL LOCATION ON WELDON HSK MOTOR

LABELS: P/N 59037, 59044, 78748, 78741, 78824

FIGURE 2 LABEL LOCATION ON WELDON SPINDLE

LABELS: P/N 79848

FIGURE 3 ELECTRIC HSK FEED LABEL LOCATIONS

LABELS: P/N 59044, 78824

FIGURE 4 HYDRAULIC MOTOR LABEL LOCATIONS

LABELS: P/N 59044, 78748, 78741

P/N 66757, Rev. 5 Page 11

FIGURE 5 BLANK POST LABEL LOCATIONS

LABELS: P/N 29154, 75740

FIGURE 6 PNEUMATIC FEED DRIVE LABEL LOCATIONS

LABELS: P/N 59037

FIGURE 7 HOIST BAR AND BED LABEL LOCATIONS

LABELS: P/N 29152, 59039, 75740, 75766

FIGURE 8 FEED DRIVE LABEL LOCATION

LABELS: P/N 25979


FIGURE 9 RAM LABEL LOCATIONS

LABELS: P/N 27462, 29152, 29154, 59039, 70226, 79385

FIGURE 10 PNEUMATIC CONNECTION LABEL LOCATIONS

LABELS: P/N 34734, 59037

FIGURE 11 PNEUMATIC CONNECTION LABEL LOCATIONS

(BACK SIDE)

LABELS: P/N 34734

FIGURE 12 WELDON MILL LABEL LOCATIONS

LABELS: P/N 29152, 59037, 59039, 79385, 79848

P/N 66757, Rev. 5 Page 13

FIGURE 13 PNEUMATIC SPINDLE MOTOR LABEL LOCATIONS

LABELS: P/N 59037, 59044, 78741, 78741

FIGURE 14 WELDON SPINDLE 230V CONTROLLER SIDE LABEL

LOCATIONS

LABELS: P/N 41949

FIGURE 15 WELDON SPINDLE 230V CONTROLLER TOP LABEL

LOCATIONS

LABELS: P/N 79385, 78824

FIGURE 16 HSK SPINDLE 120V/230V CONTROLLER RIGHT SIDE LABEL

LOCATIONS

LABELS: P/N 37576


FIGURE 17 120V/230V CONTROLLER LEFT SIDE LABEL

LOCATIONS

LABELS: P/N 30081 OR 32585

FIGURE 18 ELECTRICAL CORD LABEL LOCATIONS (FRONT)

LABELS: P/N 34734

FIGURE 19 ELECTRICAL CORD LABEL LOCATIONS (BACK)

LABELS: P/N 34734

P/N 66757, Rev. 5 Page 15

2 OVERVIEW

2.1 General description

This manual contains the instructions for the setup, operation, and maintenance of the PM4200 portable milling

machine.

This PM4200 3-axis mill provides precise and versatile on-site milling capabilities. It is designed to be attached either

to the work piece or to a fabricated frame. The machine is available in two different spindle types depending on the

application, a more flexible HSK 40A spindle for larger jobs, or the compact Weldon shank spindle for smaller jobs.

The machine is especially useful for milling large cumbersome parts.

The PM4200 is a highly configurable machine with many options and accessories. The use and operation of all those

options are covered in this manual. The machine configuration purchased by a customer may not contain all of the

options and accessories detailed herein. If a specific machine application requires additional options or accessories

please contact a Climax sales representative for assistance in obtaining the needed components.

2.2 Applications

Many customers use the PM4200 when welding up and re-machining worn parts on production machinery such as

stamping presses. Long motor mount slots are easily machined, often without dismantling since the mill can be

mounted right on the part. Aluminum smelter plants have used portable mills with fly cutters to quickly face off the

pitted surface of beams used as bus bars.

2.3 PM4200 features and options

The PM4200 has been designed to handle the most demanding field machining conditions.

Rigid dovetail system – Precision machined dovetail ways and adjustable gibs provide smooth accurate

travel.

Machine base – The base of the machine is a bed and saddle assembly. The flush-mount leadscrew bearings

enable installation in areas as small as the length of the bed (with the feed removed). Various bed lengths are

available.

Flexible design – The saddle may be removed and flipped to provide machining on either side of the bed

without remounting. Additionally an extended ram may be used in conjunction with a larger HSK spindle for

larger jobs.

Feed stops – Adjustable feed stops come standard with the machine.

Milling head options – Two different milling head options are available: the 3/4" Weldon shank spindle

and the HSK system.

Pneumatic feed – The pneumatic option has a 0.31 hp (0.23 kW) air motor that requires 105 ft3/min

(3m3/min) of air at 90 psi (621 kPa). Speed is set by opening or closing the needle valve.


Electric feed – Electric feed option is available in addition to the manual handwheel feed. This feed provides

infinitely variable rates from 0 to 20 IPM with push-button rapid traverse. Forward, neutral and reverse modes

are controlled by a shift lever. A hand wheel is provided for fine adjustment.

Drive system – Hydraulic, pneumatic, and electric motor options are available to provide the required power

for the mill spindle. Systems are displayed in the exploded views section at the back of this manual.

If a specific machine application requires additional options or accessories please contact a Climax sales

representative for assistance in obtaining the needed components. Contact Climax for more information on these

functions and options.

2.4 Detailed descriptions

2.4.1 Main bed saddle

The saddle holds the ram, top slide, or blank tool slide assemblies,

as shown in Figure 20.

The main bed can have one of three types of feed:

• Manual

• Electric

• Pneumatic For more information on feeds, see Sections 2.4.4 and 2.4.5.

2.4.2 Tool attachment methods

There are three tool mount options:

1. An extended ram with mounts on either side for the HSK spindle. This attaches to the saddle in either orientation, see Figure 21.

FIGURE 20 SADDLE ON BED ASSEMBLY

FIGURE 21 EXTENDED RAM

P/N 66757, Rev. 5 Page 17

2. A top slide with an integral Weldon spindle

(Figure 22).

3. A blank tool post (Figure 23).

FIGURE 22 SLIDE WITH AN INTEGRAL WELDON SPINDLE

FIGURE 23 BLANK TOOL POST


2.4.3 HSK vertical slide assembly

The HSK vertical slide mounts to the extended ram (Figure 24).

The vertical slide can be positioned in 90o increments around the

extended ram mount, and on either side of the extended ram.

This enables the portable mill to machine top, bottom, and sides

of the work piece. The slide has a manual feed and has the option

for pneumatic, electric, or hydraulic feed.

2.4.4 Manual feed assemblies

The manual hand wheel mounts to one end of the bed leadscrew.

2.4.5 Electric feed with local control

The 1/8 hp (.09 kW) standard electric feed assembly is available

for the X-axis only (Figure 25). Each assembly includes a feed

unit, mounting hardware, and limit switch assembly. The feed

unit also has a hand wheel for manual feed. The assembly

attaches directly to the end of the leadscrew.

The 115-volt single-phase electric feed assembly provides 2:1

reduction feed and operates on 50 or 60 cycles AC. The feed

assembly has an ON/OFF switch, a feed direction lever, a feed

rate dial, and a rapid- travel push button. Turn the electricity OFF

when the feed is not being used.

The feed direction lever has three settings. The center setting is

NEUTRAL. In NEUTRAL, you can feed the machine manually. The

other two settings feed the mill in the direction the lever is set.

Feed rate is set using the feed rate dial. Because the feed rate is

electronically regulated, the feed rate will remain constant

regardless of the load.

The hand wheel located on the power feed unit can be used to manually feed the mill. Turn the wheel

counterclockwise to feed the milling head toward the feed assembly. The feed assembly includes a limit switch

assembly. See Section 4.2 for more information.

The electric feed includes the following features:

• ON/OFF switch

• Feed direction lever

• Feed rate dial

• Rapid travel button

• Handwheel

FIGURE 24 HSK VERTICAL SLIDE ASSEMBLY

FIGURE 25 ELECTRIC FEED DRIVE

P/N 66757, Rev. 5 Page 19

2.4.6 Hydraulic motor (optional equipment)

The high-torque low-speed hydraulic motor mounts directly to the milling head

gearbox (Figure 26). Motor fittings are included with the hydraulic power unit. Motor

fitting kits can also be purchased separately. Motors with various displacements are

available, see Section 5.5.1 for further hydraulic motor specifications.

2.4.7 Hydraulic power unit (optional equipment)

The hydraulic power unit (HPU) is an electrically driven variable displacement piston

pump type unit.

Features include:

• Relief valve for overpressure protection

• System pressure gage

• Combination fluid level and temperature gage

• Electric motor starter and motor overload heaters The hydraulic power unit connects to the hydraulic drive motor with a pair of hoses and quick disconnects fittings. A

START/STOP pendant switchbox controls the power unit. The hydraulic motor speed control knob is located on the

power unit.

Optional hydraulic power units are available. For power unit information read the operating manual provided with

the HPU.

2.5 Components

FIGURE 27 PM4200 WITH HSK RAM AND ELECTRIC FEED

FIGURE 26 HYDRAULIC MOTOR


Exploded views of the components of the PM4200 are included in Appendix B.

2.6 Specifications

2.6.1 Operating temperatures

The recommended machine operating temperature is -4 °F to 140 °F (-20 °C to 60 °C).

During normal use, the temperature of the machine housing normally increases to about 25 °F (14 °C) above the

ambient temperature. It is good practice to make critical final machining cuts after the machine has been running

continuously for at least 15 minutes.

CAUTION

Machining metal raises the temperature of machine components and can generate hot chips that burn. Use caution when changing inserts and handling or adjusting the cutting tool after use.

The advised temperatures for the recommended HPU oils are listed in Table 4. If using a different oil, consult the

manufacturer’s recommendations.

TABLE 4 HPU OIL TEMPERATURE RANGES

HPU Oil Type Temperature Range

AW 32 27–155 °F (-3–68 °C)

AW 46 39–172 °F (4–78 °C)

2.6.2 Machine performance ranges

TABLE 5 MACHINE PERFORMANCE RANGES

Machine Performance Ranges English Metric

Bed Length 29, 58, and 87 inches (736.6, 1473.2, and 2209.8 mm)

Bed Travel (X Travel) 20, 49, and 78 inches (508.0, 1244.6, and 1981.2 mm)

Saddle Travel 8.0 inches (Weldon) (203.2 mm)

12 inches (HSK) (304.8 mm)

Spindle Reach from edge of bed 8.85 inches (Weldon) (224.8 mm)

12 inches (HSK) (304.8 mm)

Axial Tool Head Travel 4 inches (HSK Spindle) (101.6 mm)

3 inches (Weldon Spindle) (76.2 mm)

Milling Head Gearbox Ratio

2.15:1 (Weldon Spindle)

6.25:1 (Electric HSK Spindle)

1:1 (Hydraulic HSK Spindle)

1:1 (Pneumatic HSK Spindle)

P/N 66757, Rev. 5 Page 21

2.6.3 Tooling recommendations

TABLE 6 TOOLING RECOMMENDATIONS FOR HSK 40A

PN Description

64984 3" (76.2 mm) HSK 40A w/ Inserts

64985 Holder ER-32 Collet HSK 40A Taper (.08-.81) GL 90mm

64986 Collet ER-32 3/4"

47229 Carbide Inserts

2.6.4 Pneumatic pressure and flow

The PM4200 is designed to meet its performance specifications with the pneumatic motor supplied with sufficient

air flow at 90 psi (621 kPa).

While the pneumatic motor can operate with an inlet air pressure in the range of 70 psi (483 kPa) to 120 psi (827

kPa), running the motor with an air pressure above or below 90 psi (621 kPa) will result in either a reduction of

machine performance or increased motor maintenance. Table 7 lists the flows at maximum power for the spindles

and pneumatic feed.

TABLE 7 MAXIMUM FLOWS

Machine part Maximum flow at 90 psi (621 kPa) Flow at maximum power

HSK spindle right-angle drive, Weldon spindle

56 scfm (89.6 m3/hr) 48 scfm (81.6 m3/hr)

HSK spindle direct drive 58 scfm (98.5 m3/hr) 46 scfm (78.2 m3/hr)

Pneumatic feed 20 scfm (40.0 m3/hr) 17.5 scfm (30.0 m3/hr)

2.6.5 Hydraulic pressure

The pressure guidelines for the hydraulic drives are as follows:

• Continuous pressure should not exceed 5.5 gal/min at 1,400 psi (9,653 kPa).

• Intermittent pressure should not exceed 6.5 gal/min at 2,030 psi (13,996 kPa).

2.6.6 Electric voltage

The electric operating parameters are listed in Table 8.

TABLE 8 ELECTRIC OPERATING PARAMETERS

120V 230V

HSK spindle drives 15 full load amperes 7.5 full load amperes

Weldon spindle drives 12.5 full load amperes 7.0 full load amperes

Electric feed 3.0 full load amperes 1.5 full load amperes

Frequency 50–60 Hz 50–60 Hz

Voltage ±10% of nominal ±10% of nominal


2.7 Weights and dimensions

TABLE 9 MACHINE WEIGHTS

Machine part Weight

Beds

29" Weldon 332 lb (151 kg)

29" HSK 40A 381 lb (173 kg)

58" Weldon 544 lb (248 kg)

58" HSK 40A 593 lb (270 kg

87" Weldon 710 lb (323 kg)

87" HSK 40A 759 lb (345 kg)

Subassemblies

68467 HSK Air Motor 21.5 lb (9.75 kg)

64643 HSK Spindle 40.8 lb (18.5 kg)

10380 Conditioning Unit 18.6 lb (8.44 kg)

71970 12" Travel Ram 123 lb (55.9 kg)

64655 120V HSK Spindle 22.0 lb (9.98 kg)

65096 3.00 cu in. Hydraulic Motor 8.76 lb (3.97 kg)

65217 Weldon Shank 120V Topslide 60.0 lb (27.2 kg)

65308 Pneumatic Feed 20.8 lb (9.43 kg)

72327 120V Electric Feed 19.6 lb (8.89 kg)

65298 Manual Feed 8.12 lb (3.68 kg)

38167 Blank Tool Post 31.8 lb (14.4 kg)

64717 Cross Slide (Saddle) 3.33 lb (1.51 kg)

TABLE 10 OVERALL DIMENSIONS

Length Bed Length (Table 5) + 8.8 inches (+223.52 mm)

Width 13.22 - 20.22 inches (335.8-513.6 mm) (Weldon)

28.5 inches (723.9 mm) (HSK)

Height 13.6 – 16.6 inches (345.44 – 421.64 mm) (Weldon)

17.6 – 21.6 inches (447.04 – 548.64 mm) (HSK)

P/N 66757, Rev. 5 Page 23

FIGURE 28 DIMENSIONS FOR HSK SPINDLE (INCHES AND MILLIMETERS)

Electric

Motor Electric Feed

Saddle


FIGURE 29 DIMENSIONS FOR WELDON SPINDLE (INCHES AND MILLIMETERS)

P/N 66757, Rev. 5 Page 25

FIGURE 30 DIMENSIONS OF BLANK TOOL POST (INCHES AND MILLIMETERS)


This page is intentionally left blank

P/N 66757, Rev. 5 Page 27

3 MACHINE SETUP AND OPERATION

3.1 Receipt and inspection

Your Climax product was inspected and tested prior to shipment, and packaged for normal shipment conditions.

Climax does not guarantee the condition of your machine upon delivery. When you receive your Climax product,

perform the following receipt checks.

1. Inspect the shipping container(s) for damage.

2. Check the contents of the shipping container(s) against the included invoice to ensure that all components have been shipped.

3. Inspect all components for damage.

Contact Climax immediately to report damaged or missing components.

3.2 Pre-setup check

The portable mill can be set up and mounted in many ways. Before setting up the mill, check that:

1. The machine assemblies are positioned correctly.

2. There is enough room to position the entire machine on or near the work piece.

3. The surface upon which the machine will be mounted is flat. If it is not, use leveling screws as necessary.

4. All connections are correctly attached.

5. Hoist ring bars are secured to the main bed at the specified torque value.

6. Make sure all components are securely attached to main bed before lifting.

WARNING

Parts can shift and loosen during shipment causing components to fall and drop during rigging causing serious injury or death. Before removing the tool from the shipping container make sure that all tool fasteners / components are secured to the machine.

3.3 Machine setup

3.3.1 Lifting and rigging

DANGER

The fully assembled machine can weigh up to approximately 2,000 lbs (907 kg). To prevent serious injury to yourself and others, always follow the operating procedures outlined in this manual, your own company rules, and local regulations for heavy lifting. Serious injury or fatalities can result from improper lifting method.


Each subassembly of the PM4200 has lifting eyes or hoist rings for the purpose of individually lifting the

subassemblies. The hoist rings on the hoist ring bars are rated for lifting the assembled

machine.

WARNING

Falling or uncontrolled swinging of machinery can cause serious injury or be fatal to the operator and bystanders. Lift the machine or machine components ONLY by the properly designated lifting eyes, identified in Figure 31.

1. If possible, center the ram over the bed before lifting. This will shift the center of gravity toward the center workpiece.

2. Use the 3/8-13 x2" socket head cap screws to attach the hoist ring bars onto the main bed, if they are not already attached. Tighten the bolts to a torque between 12–15 ft-lbs (16–20 Nm)

(Figure 32).

FIGURE 32 HOIST RING BAR INSTALLMENT

FIGURE 31 LIFTING POINT

LABEL 59039

P/N 66757, Rev. 5 Page 29

For horizontal –flat mounting:

Attach hoist shackles to all four of the hoist rings on the bed, as shown in Figure 33.

FIGURE 33 FLAT-HORIZONTAL LIFTING

For vertical-horizontal mounting:

Attach hoist shackles to the two hoist rings on the same side of the bed as shown in Figure 34.

FIGURE 34 VERTICAL-HORIZONTAL LIFTING


For vertical-vertical mounting:

Attach hoist shackles to the two hoist rings on the same end of

the bed as shown in Figure 35.

CAUTION

When lifting vertically, make sure that no components will be crushed or bent.

For all mounting orientations:

1. Lift the PM4200 slowly and carefully using the hoist rings on the hoist ring bar (Figure

36). If it is out of balance, lower the machine to the ground.

2. Make adjustments before attempting to lift and maneuver the machine again.

3. Lift the mill into position.

WARNING

The PM4200 can tip or fall over if not correctly lifted or installed. When lifting, make sure that the machine is balanced and will not tilt to one side. Make sure that all the sub-assemblies are correctly centered on the machine to stabilize the machine.

FIGURE 35 VERTICAL-VERTICAL LIFTING

FIGURE 36 LIFT POINTS ON HOIST RING BAR

P/N 66757, Rev. 5 Page 31

4. Securely bolt the bed to either the work piece or a machining stand. Make sure the bed is flat and not twisted. Use leveling screws, if necessary. See Section 3.3.2 and 3.3.3 for instructions on installing and leveling the bed.

5. After the bed is leveled and securely fastened to the workpiece remove the hoist shackles and the hoist ring bars from the main bed.

3.3.2 Bed installment

Depending on the length of the bed, there will be different

numbers of mounting holes to attach the machining bed to the

workpiece. Figure 37 shows the general spacing of the mounting

screw holes on the bed.

Table 11 shows the number of mounting screw holes for each

length of bed.

TABLE 11 MOUNTING SCREW HOLE SPECIFICATIONS

Model Bed length Mounting holes Spacing

PM4200-20 29” (736.6 mm) 6 10” (254 mm)

PM4200-49 58” (1473.2 mm) 12 10” (254 mm)

PM4200-78 87” (2209.8 mm) 18 10” (254 mm)

3.3.3 Bed leveling

1. Place a level on the bed across the length, and the width. Make sure the bed is flat and level

when mounted to the workpiece (Figure 38).

WARNING

Do not remove the rigging from the PM4200 until it is secured to the workpiece. The machine can tip or fall over if not correctly and completely installed onto the workpiece, potentially causing serious injury or death to personell around the machine.

FIGURE 37 MOUNTING SCREW HOLE SPACING

FIGURE 38 LEVEL BED ON WORKPIECE


2. Use leveling screws and shims to raise low spots as necessary, see Figure 39.

3.3.4 Gib adjustment

The gib screws on the saddle should not need adjusting prior to operation, as they are configured at the factory.

After extended use, the gib screws may need to be adjusted to accommodate for wear. The gib screws are located

along the dove tail slide on the top of the saddle (Figure 40) and along the slide that secures the saddle to the bed.

FIGURE 40 GIB SCREWS

To adjust the tension of the gib screws in the main bed and saddle:

1. Turn the leadscrew to move the saddle along the dovetail way.

2. When the saddle is fully engaged with the bed, tighten the gib screws until there is noticeable drag.

3. Loosen the gib screws slightly, and then tighten them to keep the screws in place. Repeat until all gib screws are adjusted.

CAUTION

To avoid machine damage, do not tighten the gib screws to more than 20 in-lbs (2.26 Nm) of torque. Use recommended lubricants.

FIGURE 39 LEVELING SCREW

P/N 66757, Rev. 5 Page 33

3.3.5 Saddle orientation

To reverse the saddle orientation:

1. Remove the two screws from the leadscrew

nut at the base of the saddle (Figure 41).

NOTICE

When reversing the saddle orientation, make sure that no chips or debris becomes trapped between the saddle and bed.

CAUTION

Be cautious of pinch points.

DANGER

If the machine is at an elevated position when reversing the saddle orientation, use rigging to help secure machine assemblies to prevent them from falling.

2. Loosen the gib screws that hold the saddle to

the base (Figure 42). The saddle should slide freely.

3. Slide the saddle off the end of the bed opposite the feed drive.

4. Reverse the orientation of the saddle.

5. Slide the saddle back onto the bed.

6. Tighten the two screws holding the leadscrew nuts at the base of the saddle.

7. Adjust the gib screws on the side of the saddle, see Section 3.3.4 for instructions.

3.4 Checking cutter rotation (hydraulic spindle version)

1. Make sure the cutter is not touching the work piece.

2. Adjust the speed control knob on the hydraulic power unit (or pendant) down to the lowest speed setting.

3. Start the hydraulic power unit.

4. Adjust the speed control until the cutter just starts to turn.

FIGURE 41 SADDLE SECURING SCREWS

FIGURE 42 GIB SCREWS ATTACHING SADDLE TO BASE


5. If the cutter is turning the wrong way, turn the speed control knob down all the way.

6. Shut off and lock out the power unit.

7. Switch the hoses at the hydraulic motor to reverse the flow direction through the motor.

3.5 Inserting tools in tool holders

The spindles (both HSK and Weldon) may be locked in place using the

electric motor lock at the top of the machine.

Push the lock to keep the spindle from rotating, as shown in Figure 43.

3.6 Removing tooling from tool holders

1. Position the wrench on the tool holder as shown in Section 3.5.

2. Hold the push-lock located on the motor at the top of the machine.

3. Hold the tool firmly.

4. Loosen the retainer.

5. Remove the tool.

CAUTION

To avoid damaging the machine, do not tighten the quill clamping screws if the quill is retracted beyond the location of the lower quill clamping screw. See Figure 44.

FIGURE 43 ELECTRIC MOTOR LOCK

FIGURE 44. LOWER QUILL CLAMPING SCREW LOCATION

P/N 66757, Rev. 5 Page 35

3.7 Mounting the milling cutter option

WARNING

To avoid serious bodily injury, turn off and lock out the power before mounting the milling cutter.

1. Make sure the spindle is completely stopped and the machine power locked out.

2. Clean dirt and chips from the spindle opening.

CAUTION

Chips or dirt in the spindle opening will cause the milling cutter to seat off-center. Clean the spindle opening before inserting the milling cutter to ensure proper tool position.

3. Make sure the cutter is sharp and free of nicks.

4. Insert the cutter into the spindle. Make sure the cutter is engaged with the receptacle.

3.7.1 Weldon spindle tool setup

1. Loosen the end mill socket set screw in the spindle.

2. Insert an end mill into the spindle. Turn the end mill until the flat in the shank is directly under the set screw (it may be necessary to remove the set screw to locate the flat).

3. Tighten the set screw.

NOTICE

Before using collets for small end mills, degrease with solvent and dry thoroughly.

CAUTION

Make sure the set screw directly seats against the flat on the end mill shank.

4. Adjust the tension on the quill clamping screws, shown in Figure 45, to securely hold the quill housing without preventing its travel.


FIGURE 45 WELDON QUILL CLAMPING SCREWS

5. Make sure that the quill is fully engaged by the quill clamping screws.

3.7.2 Switching and installing tools (HSK spindle)

3.7.2.1 Removing tooling

1. Rotate the brass ring to find the access hole to the set screw.

2. Insert the supplied Allen wrench into the hole above the tool in the brass ring and loosen the retaining/locking screw while holding the tool firmly with your other hand, as shown in Figure 46.

3. Loosen slowly until a “pop” sound indicates the tool is released.

4. Remove the tool.

FIGURE 46 REMOVING TOOLING USING ALLEN

WRENCH

P/N 66757, Rev. 5 Page 37

3.7.2.2 Inserting tooling (HSK spindle)

1. Insert the tool with the deeper notch aligned to the set screw.

2. Tighten in place using the Allen wrench

provided (Figure 47).

NOTICE

The depth of the notch at the top of the tool is deeper on one side of the tool.

3.7.2.3 Installing the HSK end mill collet

While pushing the motor lock, insert the tool and tighten the tool

holder using the wrench provided (Figure 48).

3.8 Tramming the milling spindle (optional equipment)

Attach a dial indicator to the milling head (Figure 49) and rotate

the spindle to allow the dial indicator to reach at least three

positions that are as far from the milling head as possible, while

maintaining a clean and rigid reading.

FIGURE 47 DEEP NOTCH IN ONE SIDE OF TOOL HEAD

FIGURE 48 HSK END MILL COLLET INSTALLATION

FIGURE 49 DIAL INDICATOR ATTACHED TO MILLING HEAD


The top of the dove tail slide is a convenient datum surface to

use when tramming the milling spindle (Figure 50).

Adjustment, tramming screws for the milling head are located on

each side of the arm milling head plate, and under the mount by

the milling head.

3.9 Positioning the milling head

The milling head assembly can be positioned in 90 increments around the saddle.

WARNING

Falling or uncontrolled swinging of machinery can cause serious injury or be fatal to the operator and bystanders. Make sure that the machine is balanced and that all the subassemblies are correctly centered on the machine before adjusting the milling head.

3. Position the quill support against the saddle.

4. Tighten the screws.

3.10 Power connection

3.10.1 Hydraulic power connection

The pressure guidelines for the hydraulic drives are in Section 2.6.4.

CAUTION

To avoid damaging the hydraulic power unit, connect the hydraulic motor to the power unit pump before turning on the power unit.

Do the following to connect hydraulic power:

1. Make sure the power unit is shut off and locked out.

1. Check the reservoir level - fill the reservoir to above the red bar (on the sight/temperature gage) with hydraulic oil.

FIGURE 50 MILLING HEAD LEVELING DATUMS

P/N 66757, Rev. 5 Page 39

CAUTION

To avoid machine damage, use only the recommended fluid listed in Table 13 in Section 5.2.

2. Make sure the power unit wiring matches the electric source.

3. Plug the power unit into a grounded outlet.

4. Make sure all hose fittings are clean.

5. Check the hydraulic hoses between the motor and power unit. Repair or replace the hoses, as necessary.

6. Turn the speed control knob (on the power unit or remote pendant) all the way down (clockwise).

7. Press START on the pendant.

8. Remove the inspection plate and check that the hydraulic power unit motor is rotating the same direction as the arrow indicates. If it is not, rewire the electrical connection.

9. Jog the motor to see which direction the milling head is rotating. To reverse rotation:

a. Shut off and lock out the hydraulic power unit.

b. Switch the hoses at the motor end.

3.10.2 Electrical power

Operating parameters are described in Table 8 in Section 2.6.6.

WARNING

Securely mount the portable mill to the work piece before connecting power.

1. Shut off the electric power feed motor.

2. Turn the feed rate knob down all the way.

3. Set the feed direction lever to NEUTRAL.

4. Plug the machine into a properly grounded outlet.

WARNING

The electric motor is not rated for use in a damp or explosive environment.

5. Before connecting power, make sure speed control On/Off switch is set to OFF. Connect spindle power unit to speed controller.

WARNING

To avoid serious bodily injury from moving machinery, turn speed control power switch to OFF before connecting it to the power source.


6. Connect the speed controller to the power source. Set spindle motor on/off switch to ON. Apply power by switching speed controller ON.

CAUTION

Do NOT use on/off switch on spindle motor when speed control is connected. Controller damage may result and void all warranties.

7. Operate the mill as described in the Operations, Section 4.3 and following.

3.10.3 Pneumatic power

The pneumatic pressure guidelines are listed in Section 2.6.4.

CAUTION

If the machine stops moving unexpectedly, lock out the pneumatic safety valve located at the filter lubricator assembly before performing any troubleshooting.

1. Route incoming air through a lubricator and air filter.

CAUTION

To avoid damaging the air motor and voiding your warranty, route incoming air through the air filter and lubricator.

2. Use nonrestrictive air lines and fittings. Check periodically to ensure air pressure is 90 psi (621 kPa).

3. Adjust air motor speed only by resetting the needle valve.

CAUTION

Do not attempt to adjust air motor speed by changing the air pressure from 90 psi (621 kPa).

P/N 66757, Rev. 5 Page 41

4 OPERATION

4.1 Pre-start checks

Do the following before operating the PM4200:

1. Make sure the milling cutter is sharp and free of nicks.

2. Lubricate all gibs (Section 3.3.4).

3. Check that all moving parts move freely.

4. Clean chips away from threaded parts.

WARNING

To avoid serious injury when operating the power feed, remove any handwheels before operating the machine. See Figure 51.

5. Make sure the main bed is level and securely fastened to the work piece.

6. Make sure the milling head is correctly trammed for precise machining.

7. Confirm the spindle will turn in the direction that is required by the type of cutting tool that is installed in the machine.

8. Before powering on the machine, make sure all power switches are in the off position and speed controls are set to the lowest setting.

9. Make sure all units are all units are powered on before performing machining operations.

10. Make sure the hydraulic power unit and electric feed units are plugged into grounded outlets.

11. Visually inspect and review set up area for potentially unsafe conditions such as personnel or objects in the path of rotating parts.

WARNING

Before machining, the operator is to make a visual inspection and review of the setup area, making sure there are no personnel in the danger zone of any rotating parts. Make sure all necessary steps have been taken to prevent accidental blockage of rotating parts.

FIGURE 51 HANDWHEEL REMOVAL DURING POWER FEED

MACHINING OPERATION


4.2 Feed operation

4.2.1 Main bed hand wheel

The main bed manual hand wheel mounts to the end of the main

bed leadscrew. The dial is graduated in .010" increments. Feed is

.200" (5.08 mm) per revolution. The hand wheel attaches to

either end of the bed leadscrew. Turning counterclockwise feeds

the end mill (or tool post slide) away from the wheel; clockwise

feeds the end mill (or tool post slide) toward the wheel (Figure

52). The end mill (or tool post slide) moves .100" (2.54 mm) per

full turn of the hand wheel.

If the leadscrew has an electric feed assembly mounted to it, use

that hand wheel. See the following sections for further

instructions for operating the manual feed.

To manually feed the main bed saddle:

1. Make sure the machine is shut down and locked out.

2. Insert the hand wheel into the end of the leadscrew.

3. Start the machine.

4. After the spindle begins turning, turn the hand wheel to feed the spindle along the work piece.

CAUTION

Clearance below the hand wheel as it reaches the bottom of the bed is limited. Use caution when turning the hand wheel to avoid pinching and crushing hazard.

4.2.2 Ram saddle hand wheel

The saddle manual hand-wheel mounts to either end of the ram and saddle leadscrew. The dial is graduated in .010"

increments. Feed is .200" (5.08 mm) per revolution.

To manually feed the saddle:

1. Make sure the machine is shut down and locked out.

2. Insert the hand wheel into the end of the leadscrew.

3. Start the machine.

4. As the spindle begins turning, turn the hand wheel to feed the spindle across the work piece.

4.2.3 Ram milling head hand wheel

Use the hand wheel on the vertical adjusting screw to manually feed the milling head. The hand wheel dial is

graduated in .001" (.0254 mm) increments. It can turn in either direction. Feed is .100" (2.54 mm) per revolution.

Do the following to feed the milling head:

FIGURE 52 MANUAL HAND FEED DIRECTION

P/N 66757, Rev. 5 Page 43

1. Turn the spindle speed control (on the hydraulic power unit) until the cutter is turning at the desired speed.

2. Turn the hand wheel until the milling head just touches the work piece.

3. Set the graduated dial to zero.

4. Move the milling head clear of the work piece.

5. Using the graduated dial, turn the hand wheel until the cutter is at the desired depth.

CAUTION

Face mills are not to be used for plunge cutting!

4.2.4 WeldonTraverse end mill feed

The top slide conveys the spindle assembly across the bed

(Figure 53). To position the top slide, attach and turn the hand

crank on top of the traverse drive shaft assembly.

Clockwise moves the spindle and end mill toward the base;

counterclockwise moves the spindle and end mill away from the

base. The end mill travels .067" (1.69 mm) per full turn of the

crank.

4.2.5 Weldon vertical end mill feed

To vertically position the end mill, turn the vertical adjustment

leadscrew on the gear box. Counter-clockwise feeds the end mill

up out of the work piece; clockwise feeds the end mill down into

the work piece (Figure 53). One complete turn of the vertical

adjustment screw moves the end mill .100" (2.54 mm).

4.2.6 Manual feed – electric feed hand wheel

Leadscrews with power feed can also be used to manually feed

the machine. The power unit hand wheel is graduated in .001"

increments. Each full turn of the hand wheel moves the milling

head .100" (2.54 mm).

To manually feed the machine:

1. Set the feed direction to NEUTRAL and shut down the power feed unit.

FIGURE 53 TRAVERSE END MILL FEED

FIGURE 54 VERTICAL END MILL FEED


2. Turn the wheel counterclockwise to feed the milling head away from the electric power feed assembly. Turn the wheel clockwise to feed the milling head toward the electric

power feed assembly (Figure 55).

4.2.7 Electric feed

When electric power is switched ON, a red pilot light will come

on. Shut the electric power OFF if the feed is not being used.

WARNING

To avoid serious bodily injury or damage to the feed unit, turn off the feed unit before using the hand wheel.

The feed direction lever has three settings. The mid setting (straight down) is NEUTRAL. This enables the operator to

feed the PM4200 manually.

Longitudinal feed rate is set using the feed rate dial. Feed rate is variable up to 20 inches (508 mm) per minute.

Because the feed is regulated electronically, the rate will remain nearly constant regardless of load. Forward and

reverse, the other two functions, are engaged by turning the handle to point in those directions.

For faster travel during milling head positioning, press and hold the black rubber rapid travel button on the

underside of the feed assembly. The feed rate will temporarily increase to the maximum 20 inches (508 mm) per

minute without altering the feed rate setting.

CAUTION

To avoid damaging the machine or the work piece, do not use fast travel for milling. Fast travel is for positioning purposes only.

4.2.8 Pneumatic feed

CAUTION


FIGURE 55 ELECTRIC HAND FEED DIRECTION

P/N 66757, Rev. 5 Page 45

The pneumatic feed assembly mounts to the end of the bed to

transport the portable milling head automatically or manually

along the bed (Figure 56).

To engage the feed belt:

1. Tighten the engagement hub.

2. Loosen the hub to disengage the belt. A motor mounting slot in the drive box provides for adjustment of the feed belt.

3. Adjust the feed speed by opening or closing the needle valve.

4. Change feed direction by reversing the valve handle.

The hand wheel feeds the mill when the feed belt is disengaged. The feed rate is .100" (2.54 mm) per revolution of

the hand wheel.

4.3 Electric machine operation

The electrical control schematics are found in Figure 60, Figure 63, Figure 64, and Figure 66 in Appendix B.

WARNING

The electric motor is not rated for use in a damp or explosive environment.

1. Shut down the motor.

2. Set the milling speed to stopped, using the speed controller by turning the knob clockwise all the way.

3. Plug the machine into a properly grounded outlet of the correct voltage.

4. Position the end mill at the end of the area to be milled.

5. Set the speed control to the desired spindle rpm.

6. Power on the motor.

7. Lower the end mill by turning the vertical adjustment leadscrew clockwise until the end mill cuts a flat equal to the diameter of the end mill. (Cut to the minimum depth that will produce a full circle.)

8. Set the depth dial to zero. The dial is calibrated in .001” increments. The dial on metric machines is calibrated to 0.1 mm.

9. Plunge the end mill by turning the vertical adjustment leadscrew clockwise until the end mill is at the desired depth.

WARNING

To avoid serious personal injury from flying chips and excessive noise, wear eye and ear protection while operating the machine.

FIGURE 56 PNEUMATIC FEED DRIVE


10. Feed the end mill until it has cut the desired area. See Section 4.2 for feed instructions.

WARNING

To avoid bodily injury from flying chips and moving machinery, do not remove chips until the cutter has stopped moving and rotating.

11. After milling the work piece, turn the vertical adjustment leadscrew counterclockwise to raise the end mill up from the work piece.

4.4 Pneumatic machine operation

The pneumatic control schematic is in Figure 78, in Appendix B.

CAUTION


CAUTION

To avoid damaging the air motor and voiding your warranty, route incoming air through the air filter and lubricator.

Do the following to operate the pneumatic machine:

1. Make sure the incoming air pressure is 90 psi (621 kPa).

2. Push the emergency stop lever down until the word CLOSED and the lockout can be seen from the bottom of the emergency stop. Be sure the lever is pushed all the way.

3. Turn the needle valve clockwise until it is completely closed. You will not be able to see any of the colored bands when the valve is completely closed.

4. Connect the air supply through the filter and lubricator to the air motor.

5. Position the end mill at the end of the area to be milled.

6. Set the speed control to the desired spindle rpm.

7. Lower the end mill by turning the vertical adjustment leadscrew clockwise until the end mill cuts a flat equal to the diameter of the end mill. (Cuts to the minimum depth that will cut a full circle.)

8. Set the depth dial to zero. The dial is calibrated in .001" increments. The dial on metric machines is calibrated to 0.1 mm.



P/N 66757, Rev. 5 Page 47

WARNING


11. After milling, raise the end mill clear of the work piece.

4.5 Hydraulic machine operation

The hydraulic control schematics are found in the HPU manual provided by the manufacturer.

CAUTION

To avoid damaging the hydraulic motor, do not run the hydraulic power unit pump faster than 5 GPM (19 L/min).

Do the following to operate the hydraulic machine:

1. Position the end mill at the start of the area to be milled.

2. Turn the motor ON using the pendant switch. Adjust spindle speed with control knob on the power unit. For more information on hydraulic spindle speeds, refer Section 5.5.1.

3. Lower the end mill by turning the vertical adjustment leadscrew clockwise until the end mill cuts a flat equal to the diameter of the end mill. (Cuts to the minimum depth that will produce a full circle.)

4. Set the depth dial to zero. The dial is calibrated in .001" increments. Metric machines are calibrated to 0.1 mm.



WARNING


7. After milling the work piece, turn the vertical adjustment leadscrew counterclockwise to raise the end mill up from the work piece.

4.6 Disassembly

WARNING

To avoid serious personal injury from flying chips and excessive noise, wear eye and ear protection while operating the machine.

Moving machinery can seriously injure the operator or bystanders.


Do the following to disassemble the PM4200 from the workpiece:

1. Retract the milling cutter up from the work piece.

2. Turn the spindle speed control (on the hydraulic power unit or pendant) down all the way to stop the motor and spindle.

3. Turn the power feed direction levers to NEUTRAL or BRAKE.

4. Turn off and lock out the hydraulic power unit.

5. Unplug the power unit and feed assemblies from the electrical outlets.

6. Disconnect the hydraulic hoses from the hydraulic motor.

WARNING

Shut down and lock out the machine before disassembling it.

7. Loosen the spindle draw bolt. Remove the milling cutter.

WARNING

Falling machinery can seriously injure you and others. Lift the machine by the main bed lifting eyes, NOT by the ram lifting eyes.

8. Using the hoist rings on the hoist ring bar, securely support the machine, see Section 3.3.1 for correct lifting instructions.

WARNING

Be sure the load is secured and balanced before removing the machine from the workpiece.

9. Loosen all mounting hardware that is holding the machine in place.

10. Remove the machine from the work site.

P/N 66757, Rev. 5 Page 49

5 MAINTENANCE

5.1 Part maintenance

Maintenance intervals and their associated tasks are listed in Table 12.

TABLE 12 MAINTENANCE INTERVALS

Interval Task Section Reference

Before each use Clean dove tail ways 5.1.1

Weekly Lubricate vertical adjustment leadscrew 5.1.4

Lubricate saddle leadscrew 5.1.5

Periodically Inspect motor brushes 5.1.6

Drain the air filter 5.1.7

Perform HPU maintenance according to manufacturer recommendation

5.1.8, 5.1.10

Check feed belt for wear 5.1.12

Every 6 months Repack the gear boxes with grease 5.1.2, 5.1.3

See Table 13 for further maintenance tasks and intervals.

5.1.1 Main bed

Before and after using the machine, clean the dovetail ways and wipe with heavy-medium way oil.

FIGURE 57 CRITICAL FLAT SURFACES

CAUTION

Do not attempt to remove any surface rust on the ground surfaces of the beds using a sander or grinder (Figure 57). These are marked in color above. Sanding and grinding on this surface can destroy the flatness.


CAUTION

To avoid machine damage, use only recommended way oil in the dovetail ways.

5.1.2 Top slide

The top slide gear and worm gear are packed with soft gear grease. Under normal conditions, these parts are

lubricated for the life of the machine.

Lubricate thrust bearings every 6 months or 500 hours with grease.

5.1.3 Gearbox and spindle/quill

The gearbox is packed with grease. Repack the gears every 500 hours. Follow the following procedure to repack the

gears:

1. Turn counterclockwise to remove the knob. On electric machines, lock the spindle while you turn the knob.

2. Remove the crank handle.

3. Remove the snap ring, finger spring washer, thrust washer, and dial.

4. Unscrew six socket-head cap screws.

5. Remove the gearbox lid.

6. Clean and repack the gears with new grease.

7. Reassemble in reverse order of above.

8. Before each job, lubricate the quill housing with anti-seize where it slides in the quill clamp.

9. Ball and roller bearings are sealed and lubricated for life.

5.1.4 Vertical adjustment leadscrew

Lightly oil the vertical adjustment leadscrew.

5.1.5 Saddle

Lubricate the saddle leadscrew with light oil.

5.1.6 Electric power

Repack the gear case every six months or 500 hours of use with 1 ounce (30 mL) of gear grease. Remove the gear

case, being careful not to dislodge the armature. Do not disassemble the gears.

Periodically inspect the brushes:

1. Remove the brush retainer caps on the motor housing.

2. Pull out the retainer springs and brushes.

3. Replace brushes when they have worn down to .25" (6 mm). Always replace brushes in sets. Before operating the machine, check the power cord for damage. Replace or repair any damaged or worn parts. Use only grounded, properly rated electrical outlets.

P/N 66757, Rev. 5 Page 51

5.1.7 Air power

Do the following to sustain the life of the air motor:

1. Fill the lubricator oil cup before each use with tool oil that contains antioxidants and rust inhibitors. The lubricator should deliver oil a rate of 20-30 drops per minute at full throttle.

2. Periodically drain the air filter.

5.1.8 Hydraulic power

Perform maintenance of the HPU every 200 hours of operation by completing the following and any instructions

provided by the HPU manufacturer:

1. Replace the filter cartridge

2. Inspect the heat exchanger.

3. Clean the filler/breather.

5.1.9 Hydraulic motor

Hydraulic motors are maintenance-free. Fluid passing through the motor lubricates the internal moving parts. To

ensure long life and dependable operation, use only high-quality filters and fluid.

5.1.10 Hydraulic filter and fluid

Although the hydraulic power unit requires little maintenance, timely replacement of the filter and fluid is required

for proper operation.

When new, change the filter after the first 72 hours of operation to remove any impurities in the system. From then

on, replace the filter every 200 hours.

Use a high-quality filter. Follow the recommendations from the manufacturer for industrial-grade filters. If the

filtering system has a change-warning gauge, change the filter as often as the gauge indicates. Clean hydraulic fluid

will help keep the power unit and motor running properly.

The hydraulic fluid should be changed in all of the following situations:

• When the oil becomes contaminated

• When the power unit is operated at high temperatures for extended periods

• At least every two years

Fluid level should never drop below the minimum fill mark on the level gauge. Add only clean filtered fluid to the

system. Do not return leaked fluid to the unit.

5.1.11 Electric feed assembly

If the circuit breaker trips, do the following:

1. Set the direction lever to NEUTRAL.

2. Wait a few minutes for the motor to cool.

3. Push the red button on the underside of the feed box.


If the electricity repeatedly overloads, reduce the cutting load.

5.1.12 Pneumatic feed assembly

Periodically check the feed belt for wear.

5.2 Approved lubricants

Climax recommends using the following lubricants at the locations indicated. Failure to use the appropriate

lubricants at the recommended intervals can result in damage and premature machine wear. Table 13 lists the

approved lubricants for maintaining the PM4200.

TABLE 13 APPROVED LUBRICANTS

Application Lubricant Biodegradable

Lubricant Viscosity

(cSt) Quantity Frequency

Cutting Oil CONOCO AW 32 CONOCO Ecoterra 32

32 @ 40C

5.44 @ 100C

As required Continued use while cutting

Gearboxes using oil2

CASTROL Tribol 800-220

CASTROL BioTrans VG220

220 @ 40C Gearboxes using oil

Refill every use. Replace oil every 2 years3.

Rectangular & Dovetail Ways4

CONOCO AW 32 CONOCO Ecoterra 32

32 @ 40C

5.44 @ 100C

Light coating Daily during machine use

Unpainted surfaces

LPS1 or LPS2 N/A 3.8 @ 25C As required Daily during machine use, and before storage

Lead Screws -NOOK E-100 spray lube

-NOOK PAG-1 grease

CASTROL BioTac EP 2

96 @ 40C

11.3 @ 100C

Light coating applied by hand

Weekly during machine use

Ball screws THK ball screws – THK AFG Grease

CASTROL BioTac EP 2

N/A Sizes <35 use 0.16 cc per bearing block

Sizes >=35 use 0.24 cc per bearing block

Once per use or weekly for continued use

NOOK ball screws – NOOK E-900L

CASTROL BioTac EP 2

N/A

Dovetail THK Rail – THK AFA Grease5

N/A 32 @ 40C Sizes <35 use 0.16 cc per

Once per use or weekly for

2 Never assume that oil in drums is clean. Always filter oil before filling gearbox (filter paper or 5 micron filter).

3 Never assume that oil in drums is clean. Always filter oil before filling gearbox (filter paper or 5 micron filter).

4 Use highly anti-corrosive, refined mineral or synthetic oil that forms a strong oil film and is not easily emulsified or washed

away by coolant. Hydraulic oils are typically not suitable for slide way lubrication.

5 Use of other lubricants on THK products will void manufacturer’s warranty.

P/N 66757, Rev. 5 Page 53

Application Lubricant Biodegradable

Lubricant Viscosity

(cSt) Quantity Frequency

CONOCO PolyTac EP 2

CASTROL BioTac EP 2

129 @ 40C

11.6 @ 100C

bearing block

Sizes >=35 use 0.24 cc

continued use

Hydraulic power units

CASTROL Hyspin AWS-46 (summer)

CASTROL BioBar 46 (summer); 32 (winter)

46 @ 40C

6.82 @ 100C

As required to fill reservoir to mid-sight glass level

Refill every use. Replace oil every 2 years6

CASTROL Hyspin AWS-32 (winter)

32 @ 40C

5.44 @ 100C

Gearboxes and mechanisms lubricated with grease7

Mobilith SHC 460 N/A

414 @ 40C 47 @ 100C 2cc Monthly during machine use. Replace grease every 2 years.

Electric motors See vendor literature

N/A N/A See vendor literature

See vendor literature

5.3 Troubleshooting

This section is intended to help you solve basic machine performance problems. For serious maintenance or if you

have questions on the following procedures, contact Climax.

5.3.1 The machine isn’t feeding or traveling, or does so slowly

If the machine isn’t feeding or traveling as it should, check the following:

• The cables and hoses are not damaged or disconnected.

• The machine isn’t in contact with a hard stop or the limit switch.

• The gib is not over-tight (Section 3.3.4).

• The feed is engaged (Section 4.2).

• Speed control is set above 1 (Section 3.10).

5.3.2 The spindle isn’t turning

If the spindle isn’t turning, check the following:

• The main power is on, or the main air supply is functional (Section 3.10).

• The cables and hoses are not damaged or disconnected.

• The spindle is clear of any elements.

6 Always replace hydraulic filters when replacing hydraulic oil. Never assume that oil in drums is clean, always pump oil through

a 5 micron hydraulic filter before/while filling reservoir.

7 While lithium based grease can be used, a calcium based grease allows for greater lubricity while ingesting higher amounts of

water (common in portable machine tools).


5.3.3 The machine is cutting poorly

If the machine is cutting poorly, check the following:

• The face mill is tight.

• The inserts in the face mill are not damaged, dull, or loose.

• The brake is set (if applicable) and the gibs are adjusted correctly (Section 3.3.4).

• The lead nut on the lead screw has minimal backlash (i.e., less than .002).

• The setup is rigid.

5.3.4 The machine isn’t cutting flat or evenly

If the machine isn’t cutting flat, check the following:

• The spindle is trammed (Section 3.8).

• There is tension between the gib on the ram and the bed, so that the gib isn’t loose (Section 3.3.4).

• The machine is properly mounted with precision tools (e.g., Brunson scope, laser tracker, or precision level).

• The bed may be under stress, due to improper adjustment of fastening and jacking screws. Redo setup (Section 3).

5.4 Repairs

If machine performance quality becomes unacceptable as a result of excessive component wear or damaged

components, contact Climax for repairs information.

5.5 Specifications

5.5.1 Hydraulic specifications

Refer to Figure 58 for the maximum speeds, pressures, and flow rates for the various hydraulic motors. Do not

exceed these limits or the limits of the HPU.

WARNING

Exceeding the designated parameters of the hydraulic system can cause the machine to malfunction, leading to damage to the machine or injury to personnel.

P/N 66757, Rev. 5 Page 55

FIGURE 58 HYDRAULIC MOTOR SPECIFICATIONS

The recommended machine operating temperature is -4– 140 °F (-20–60 °C).

During normal use, the temperature of the machine housing normally increases to about 25 °F (14 °C) above the

ambient temperature.

5.5.2 Electrical controller specifications

The HSK and Weldon spindle can be powered electronically. There are 120V or 230V controller options for the 120V

and 230V motors, respectively (see Table 8 in Section 2.6.6 for voltage specifications). The controller part numbers

are provided in Table 14.

TABLE 14 CONTROLLER PART NUMBERS

Motor Part Number

Spindle (Weldon)120V 36549 (Metric and Inch)

Spindle (Weldon) 230V 79218 (Metric)

36685 (Inch)

Spindle (HSK) 230V 66573

Spindle (HSK) 120V 66572



P/N 66757, Rev. 5 Page 57

6 STORAGE

The PM4200 is intended to be stored indoors in a temperature and humidity controlled environment. Proper

storage will extend the machine’s usefulness and prevent undue damage.

Before storing, do the following:

1. Clean the machine with solvent to remove grease, metal chips, and moisture.

2. Drain all liquids from the pneumatic conditioning unit.

Store the PM4200 in its original shipping container. Keep all packing materials for repackaging the machine.

6.1 Short-term storage

Short-term storage is defined as less than or equal to three months. Do the following to prepare for short-term

storage:

1. Retract the mill head from the work piece. 2. Remove the tooling. 3. Remove the hose and cable connections. 4. Remove the machine from the work piece. 5. Clean the machine to remove dirt, grease, metal chips, and moisture. 6. Apply a moisture-preventative material to unpainted surfaces (e.g., WD-40) to prevent

corrosion. 7. Store the machine in its shipping container, as shown in Figure 59.

6.2 Long-term storage

Long-term storage is defined as longer than three months.

For long-term storage, first complete the directions for short-term storage in Section 6.1, then do the following:

1. Spray all unpainted machine surfaces with LPS-3 to prevent corrosion.

1. Package the machine in its shipping container, as shown in Figure 59.

2. Add a desiccant pouch to the shipping container. Replace the pouch according to the manufacturer’s instructions.

3. Store the shipping container out of direct sunlight in an environment where the temperature is between -4–160 °F (-40–70 °C).

6.3 Shipping

The container in which the machine arrived is designed for safe shipment of the machine. Use the crate and packing

components that the machine arrived in for repackaging the machine (Figure 59).


FIGURE 59 SHIPPING CONTAINER FOR PM4200

6.4 Decommisioning

To decommission the PM4200 prior to disposal, remove the gear box, from the electric and pneumatic HSK spindle

option, and dispose of them separately from the other components. For the hydraulic motor option, empty the

hydraulic lines and dispose of the hydraulic oils according to the MSDS sheet provided in this manual. Dispose of the

leadscrew nuts separately from the rest of the machine components.

P/N 66757, Rev. 5 Page 59

APPENDIX A SPARE PARTS

The table below lists items most frequently replaced due to wear, loss, or damage. You are advised to maintain an

inventory of these critical parts.

TABLE 15 ALL PM4200 MODEL OPTIONS SPARE PARTS

P/N Description Qty

39632 SCREW INSERT CARBIDE MS1129 T 15 4

39633 WRENCH TORX TT-15 T-HANDLE 1

10661 HANDLE MODIFIED 4IN DIA 1

36747 HANDLE REVOLVING 16MM DIN98-TP TYPE E 1

47229 CARBIDE INSERT .528IC 10

TABLE 16 PM4200 MODEL ELECTRIC MOTOR OPTION SPARE PARTS (120V & 230V)

P/N Description Qty

10677 GEAR BRONZE 1

10683 GEAR LEXAN SERVO FEED MOTOR 150 SERIES 1

15482 SET BRUSH ASSY CARBON 120V 1

31769 BRUSH CARBON KM3000/87 MOTOR 230V 2

TABLE 17 PM4200 MODEL PNEUMATIC OPTION SPARE PARTS

P/N Description Qty

11875 VANE PACKET SET OF 5 1



P/N 66757, Rev. 5 Page 61

APPENDIX B EXPLODED VIEWS

The following diagrams and parts lists are for your reference purposes only. The machine Limited Warranty is void if

the machine has been tampered with by anyone who has not been authorized in writing by Climax to perform

service on the machine.

DRAWING PAGE

FIGURE 60 120V AND 230V FEED SCHEMATIC 10658 ...................................................................................... 63 FIGURE 61 120V FEED ASSEMBLY W/LEADSCREW 72151 ................................................................................ 64 FIGURE 62 120V FEED ASSEMBLY W/LEADSCREW BOM 72151 ....................................................................... 65 FIGURE 63 120V WELDON SPINDLE SCHEMATIC 36549 .................................................................................... 66 FIGURE 64 230V WELDON SPINDLE SCHEMATIC 36685 .................................................................................... 67 FIGURE 65 SPEED CONTROLLER SCHEMATIC 79218 ........................................................................................ 68 FIGURE 66 120V AND 230V HSK SCHEMATIC 68926 ....................................................................................... 69 FIGURE 67 CONTROLLER ASSEMBLY 79218 ..................................................................................................... 71 FIGURE 68 CONTROLLER ASSEMBLY 2 79218 .................................................................................................. 72 FIGURE 69 CONTROLLER PARTS LIST 79218 .................................................................................................... 73 FIGURE 70 CONTROLLER ASSEMBLED 79218 ................................................................................................... 74 FIGURE 71 FEED ASSEMBLY W/ MANUAL LEADSCREW 75485 ........................................................................... 75 FIGURE 72 FEED ASSEMBLY W/ MANUAL LEADSCREW BOM 65298 .................................................................. 76 FIGURE 73 FEED ASSEMBLY W/ PNEUMATIC LEADSCREW 72803 ...................................................................... 77 FIGURE 74 BEARING BLOCK ASSEMBLY 82576 ................................................................................................ 78 FIGURE 75 BEARING BLOCK ASSEMBLY PARTS LIST 82576 ............................................................................... 79 FIGURE 76 PNEUMATIC FEED ASSEMBLY 65308 ............................................................................................... 80 FIGURE 77 PNEUMATIC FEED ASSEMBLY BOM 65308 ..................................................................................... 81 FIGURE 78 PNEUMATIC CONDITIONING UNIT CONTROL SCHEMATIC 78264 ......................................................... 82 FIGURE 79 RAM ASSEMBLY, 12 INCH, RH LEADSCREW 71970 ......................................................................... 84 FIGURE 80 RAM ASSEMBLY, 12 INCH, RH LEADSCREW BOM 71970 ................................................................ 85 FIGURE 81 WELDON SHANK RAM ASSEMBLY 83541 ......................................................................................... 86 FIGURE 82 TOPSLIDE ASSEMBLY, WELDON SHANK BOM 83541 ....................................................................... 87 FIGURE 83 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC 83526 ............................................................... 88 FIGURE 84 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC BOM 83526 PARTS LIST 1 .................................. 89 FIGURE 85 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC BOM 83526 PARTS LIST 2 .................................. 90 FIGURE 86 TOPSLIDE ASSEMBLY, WELDON SHANK, PNEUMATIC 76245 ............................................................. 92 FIGURE 87 TOPSLIDE ASSEMBLY, WELDON SHANK, PNEUMATIC PARTS LIST 76245 ........................................... 93 FIGURE 88 SLIDE ASSEMBLY, BLANK 38167 .................................................................................................... 94 FIGURE 89 SLIDE ASSEMBLY, BLANK BOM 38167 ........................................................................................... 95 FIGURE 90 MILLING HEAD ASSEMBLY, HSK 40, 120V 64667 ........................................................................... 96 FIGURE 91 MILLING HEAD ASSEMBLY, HSK 40, 230V 66342 ........................................................................... 97 FIGURE 92 MILLING HEAD ASSEMBLY, HSK 40, HYDRAULIC 65262 .................................................................... 98 FIGURE 93 MILLING HEAD ASSEMBLY, HSK 40, PNEUMATIC, RIGHT ANGLE 68455 .............................................. 99 FIGURE 94 MILLING HEAD ASSEMBLY, HSK 40, PNEUMATIC, DIRECT DRIVE 68584 ......................................... 100 FIGURE 95 GEARBOX ASSEMBLY, HSK 40 SPINDLE 64649 ............................................................................ 101 FIGURE 96 SPINDLE ASSEMBLY, HSK 40 64643 ........................................................................................... 102 FIGURE 97 SPINDLE ASSEMBLY, HSK 40BOM 64643 ................................................................................... 103 FIGURE 98 MOTOR ASSEMBLY, HSK SPINDLE, 120V 64655 .......................................................................... 104 FIGURE 99 MOTOR ASSEMBLY, HSK SPINDLE, 230V 66341 .......................................................................... 105 FIGURE 100 HSK AIR MOTOR ASSEMBLY 68467 ............................................................................................ 106 FIGURE 101 HSK AIR MOTOR ASSEMBLY 68467 ............................................................................................ 107


FIGURE 102 MILL FACE ASSEMBLY, HSK 40, 3 INCH 64984 ........................................................................... 108 FIGURE 103 MILL FACE KIT, 2 X 3/4 SHANK 39634 ........................................................................................ 109 FIGURE 104 MILL FACE, 2 X 20MM SHANK 45068 .......................................................................................... 110 FIGURE 105 MOTOR ASSEMBLY, HYDRAULIC 81702 ....................................................................................... 111 FIGURE 106 SWIVEL ASSEMBLY, MILLING HEAD 66217 .................................................................................. 112 FIGURE 107 ASSEMBLY HOISTING ATTACHMENT 75752 ................................................................................. 113 FIGURE 108 ASSEMBLY BED CHART 72150 .................................................................................................... 114

P/N 66757, Rev. 5 Page 63

FIGURE 60 120V AND 230V FEED SCHEMATIC 10658


FIGURE 61 120V FEED ASSEMBLY W/LEADSCREW 72151

P/N 66757, Rev. 5 Page 65

FIGURE 62 120V FEED ASSEMBLY W/LEADSCREW BOM 72151


FIGURE 63 120V WELDON SPINDLE SCHEMATIC 36549

P/N 66757, Rev. 5 Page 67

FIGURE 64 230V WELDON SPINDLE SCHEMATIC 36685


FIGURE 65 SPEED CONTROLLER SCHEMATIC 79218

P/N 66757, Rev. 5 Page 69

FIGURE 66 120V AND 230V HSK SCHEMATIC 68926



P/N 66757, Rev. 5 Page 71

FIGURE 67 CONTROLLER ASSEMBLY 79218


FIGURE 68 CONTROLLER ASSEMBLY 2 79218

P/N 66757, Rev. 5 Page 73

FIGURE 69 CONTROLLER PARTS LIST 79218


FIGURE 70 CONTROLLER ASSEMBLED 79218

P/N 66757, Rev. 5 Page 75

FIGURE 71 FEED ASSEMBLY W/ MANUAL LEADSCREW 75485


FIGURE 72 FEED ASSEMBLY W/ MANUAL LEADSCREW BOM 65298

P/N 66757, Rev. 5 Page 77

FIGURE 73 FEED ASSEMBLY W/ PNEUMATIC LEADSCREW 72803


FIGURE 74 BEARING BLOCK ASSEMBLY 82576

P/N 66757, Rev. 5 Page 79

FIGURE 75 BEARING BLOCK ASSEMBLY PARTS LIST 82576


FIGURE 76 PNEUMATIC FEED ASSEMBLY 65308

P/N 66757, Rev. 5 Page 81

FIGURE 77 PNEUMATIC FEED ASSEMBLY BOM 65308


FIGURE 78 PNEUMATIC CONDITIONING UNIT CONTROL SCHEMATIC 78264

P/N 66757, Rev. 5 Page 83



FIGURE 79 RAM ASSEMBLY, 12 INCH, RH LEADSCREW 71970

P/N 66757, Rev. 5 Page 85

FIGURE 80 RAM ASSEMBLY, 12 INCH, RH LEADSCREW BOM 71970


FIGURE 81 WELDON SHANK RAM ASSEMBLY 83541

P/N 66757, Rev. 5 Page 87

FIGURE 82 TOPSLIDE ASSEMBLY, WELDON SHANK BOM 83541


FIGURE 83 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC 83526

P/N 66757, Rev. 5 Page 89

FIGURE 84 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC BOM 83526 PARTS LIST 1


FIGURE 85 TOPSLIDE ASSEMBLY, WELDON SHANK, ELECTRIC BOM 83526 PARTS LIST 2

P/N 66757, Rev. 5 Page 91



FIGURE 86 TOPSLIDE ASSEMBLY, WELDON SHANK, PNEUMATIC 76245

P/N 66757, Rev. 5 Page 93

FIGURE 87 TOPSLIDE ASSEMBLY, WELDON SHANK, PNEUMATIC PARTS LIST 76245


FIGURE 88 SLIDE ASSEMBLY, BLANK 38167

P/N 66757, Rev. 5 Page 95

FIGURE 89 SLIDE ASSEMBLY, BLANK BOM 38167


FIGURE 90 MILLING HEAD ASSEMBLY, HSK 40, 120V 64667

P/N 66757, Rev. 5 Page 97

FIGURE 91 MILLING HEAD ASSEMBLY, HSK 40, 230V 66342


FIGURE 92 MILLING HEAD ASSEMBLY, HSK 40, HYDRAULIC 65262

P/N 66757, Rev. 5 Page 99

FIGURE 93 MILLING HEAD ASSEMBLY, HSK 40, PNEUMATIC, RIGHT ANGLE 68455


FIGURE 94 MILLING HEAD ASSEMBLY, HSK 40, PNEUMATIC, DIRECT DRIVE 68584

P/N 66757, Rev. 5 Page 101

FIGURE 95 GEARBOX ASSEMBLY, HSK 40 SPINDLE 64649


FIGURE 96 SPINDLE ASSEMBLY, HSK 40 64643

P/N 66757, Rev. 5 Page 103

FIGURE 97 SPINDLE ASSEMBLY, HSK 40BOM 64643


FIGURE 98 MOTOR ASSEMBLY, HSK SPINDLE, 120V 64655

P/N 66757, Rev. 5 Page 105

FIGURE 99 MOTOR ASSEMBLY, HSK SPINDLE, 230V 66341


FIGURE 100 HSK AIR MOTOR ASSEMBLY 68467

P/N 66757, Rev. 5 Page 107

FIGURE 101 HSK AIR MOTOR ASSEMBLY 68467


FIGURE 102 MILL FACE ASSEMBLY, HSK 40, 3 INCH 64984

P/N 66757, Rev. 5 Page 109

FIGURE 103 MILL FACE KIT, 2 X 3/4 SHANK 39634


FIGURE 104 MILL FACE, 2 X 20MM SHANK 45068

P/N 66757, Rev. 5 Page 111

FIGURE 105 MOTOR ASSEMBLY, HYDRAULIC 81702


FIGURE 106 SWIVEL ASSEMBLY, MILLING HEAD 66217

P/N 66757, Rev. 5 Page 113

FIGURE 107 ASSEMBLY HOISTING ATTACHMENT 75752


FIGURE 108 ASSEMBLY BED CHART 72150

P/N 66757, Rev. 5 Page 115

APPENDIX C MSDS

The MSDS of the recommended lubricants are included in the following pages:

MSDS DOCUMENT PAGE

CASTROL HYSPIN AWS-32 ........................................................................................................................... 117

CASTROL TRIBOL 800 222 ............................................................................................................................ 123

CASTROL HYSPIN AWS 46 ........................................................................................................................... 129

CONOCO AW 32 UNAX ................................................................................................................................. 135

CONOCO POLYTAC EP .................................................................................................................................. 142

LPS1 ........................................................................................................................................................... 149

LPS2 ........................................................................................................................................................... 159

MOBOLITH SHC 460 ..................................................................................................................................... 166

NOOK E-100 ACME SCREW LUBRICANT......................................................................................................... 176

NOOK E-900L .............................................................................................................................................. 180

NOOK PAG1 ................................................................................................................................................ 187

THK AFA GREASE ....................................................................................................................................... 195



Material Safety Data Sheet

1. Product and company identification

Product name Hyspin AWS 32

MSDS # 456615

Historic MSDS #: 12079-AW AE

Product use hydraulic oil

Code 456615-US02 US03

Manufacturer Castrol Industrial North America, Inc.150 W. Warrenville RoadNaperville, IL 60563

Supplier Castrol Industrial North America, Inc.150 W. Warrenville RoadNaperville, IL 60563Product Information: 1-800-621-2661

EMERGENCY SPILLINFORMATION:

1 (800) 424-9300 CHEMTREC (USA)

2. Hazards identification

Physical state Liquid.

Color Colorless to light yellow.

Emergency overview CAUTION !

MAY CAUSE RESPIRATORY TRACT, EYE AND SKIN IRRITATION.

Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis. Inaccordance with good industrial hygiene and safety work practices, airborne exposures should becontrolled to the lowest extent practicable. Avoid contact with eyes, skin and clothing. Use onlywith adequate ventilation. Keep container tightly closed and sealed until ready for use. Washthoroughly after handling.

Dermal contact. Eye contact. Inhalation. Ingestion.Routes of entry

Potential health effects

Eyes May cause eye irritation.

Skin May cause skin irritation. Prolonged or repeated contact can defat the skin and lead to irritationand/or dermatitis.

Inhalation May cause respiratory tract irritation.

Ingestion Ingestion may cause gastrointestinal irritation and diarrhea.

See toxicological information (section 11)

3. Composition/information on ingredients

Ingredient name CAS # %

Base oil - highly refined Varies 95 - 100

Date of issue 08/14/2008.

Page: 1/6Hyspin AWS 32

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Product name Product code

Version 4 Format LanguageUS

456615-US02 US03

(US)

P/N 66757, Rev. 5 Page 117

4. First aid measures

Eye contact In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medicalattention if symptoms occur.

Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes.Wash clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention ifsymptoms occur.

Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms occur.

Ingestion Do not induce vomiting unless directed to do so by medical personnel. Never give anything bymouth to an unconscious person. If potentially dangerous quantities of this material have beenswallowed, call a physician immediately. Get medical attention if symptoms occur.

5. Fire-fighting measures

Non-explosive in the presence of the following materials or conditions: open flames, sparks andstatic discharge, heat, shocks and mechanical impacts and oxidizing materials.

Unusual fire/explosionhazards

Promptly isolate the scene by removing all persons from the vicinity of the incident if there is a fire.No action shall be taken involving any personal risk or without suitable training.

Protective clothing (fire) Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus(SCBA) with a full face-piece operated in positive pressure mode.

Fire-fighting procedures

Hazardous combustionproducts

Combustion products may include the following:carbon oxides (CO, CO2) (carbon monoxide, carbon dioxide)

In a fire or if heated, a pressure increase will occur and the container may burst.Fire/explosion hazards

Flash point Open cup: 210°C (410°F) [Cleveland.]

Extinguishing media

Suitable Use an extinguishing agent suitable for the surrounding fire.

Do not use water jet.Not suitable

6. Accidental release measures

No action shall be taken involving any personal risk or without suitable training. Keep unnecessaryand unprotected personnel from entering. Do not touch or walk through spilled material. Inaccordance with good industrial hygiene and safety work practices, airborne exposures should becontrolled to the lowest extent practicable. Provide adequate ventilation. Wear appropriaterespirator when ventilation is inadequate. Put on appropriate personal protective equipment (seesection 8).

Stop leak if without risk. Move containers from spill area. Approach release from upwind. Prevententry into sewers, water courses, basements or confined areas. Wash spillages into an effluenttreatment plant or proceed as follows. Contain and collect spillage with non-combustible,absorbent material e.g. sand, earth, vermiculite or diatomaceous earth and place in container fordisposal according to local regulations (see section 13). Dispose of via a licensed waste disposalcontractor. Contaminated absorbent material may pose the same hazard as the spilled product.Note: see section 1 for emergency contact information and section 13 for waste disposal.

Environmentalprecautions

Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.Inform the relevant authorities if the product has caused environmental pollution (sewers,waterways, soil or air).

Personal precautions

Large spill

Stop leak if without risk. Move containers from spill area. Dilute with water and mop up if water-soluble or absorb with an inert dry material and place in an appropriate waste disposal container.Dispose of via a licensed waste disposal contractor.

Small spill

Methods for cleaning up



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456615-US02 US03

(US)


7. Handling and storage

Handling Put on appropriate personal protective equipment (see section 8). Workers should wash handsand face before eating, drinking and smoking. Do not breathe vapor or mist. Do not ingest. Avoidcontact with eyes, skin and clothing. Use only with adequate ventilation. Wear appropriaterespirator when ventilation is inadequate.

Storage Store in accordance with local regulations. Store away from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10). Keep container tightly closedand sealed until ready for use. Containers that have been opened must be carefully resealed andkept upright to prevent leakage. Do not store in unlabeled containers. Use appropriatecontainment to avoid environmental contamination.

8. Exposure controls/personal protection

Occupational exposure limits

Base oil - highly refined ACGIH (United States).STEL: 10 mg/m³ 15 minute(s). Form: Mineral oil, mist

TWA: 5 mg/m³ 8 hour(s). Form: Mineral oil, mistOSHA (United States).TWA: 5 mg/m³ 8 hour(s). Form: Mineral oil, mist

Ingredient name Occupational exposure limits

Some states may enforce more stringent exposure limits.

While specific OELs for certain components may be shown in this section, other components may be present in any mist, vapor ordust produced. Therefore, the specific OELs may not be applicable to the product as a whole and are provided for guidance only.

Control Measures Use only with adequate ventilation. If user operations generate dust, fumes, gas, vapor or mist,use process enclosures, local exhaust ventilation or other engineering controls to keep workerexposure to airborne contaminants below any recommended or statutory limits.

Hygiene measures Wash hands, forearms and face thoroughly after handling chemical products, before eating,smoking and using the lavatory and at the end of the working period. Appropriate techniquesshould be used to remove potentially contaminated clothing. Wash contaminated clothing beforereusing.

Personal protection

Eyes Avoid contact with eyes. Safety glasses with side shields or chemical goggles.

Skin and body Avoid contact with skin and clothing. Wear suitable protective clothing.

Respiratory Use adequate ventilation. In accordance with good industrial hygiene and safety work practices,airborne exposures should be controlled to the lowest extent practicable.

Hands The correct choice of protective gloves depends upon the chemicals being handled, the conditionsof work and use, and the condition of the gloves (even the best chemically resistant glove willbreak down after repeated chemical exposures). Most gloves provide only a short time ofprotection before they must be discarded and replaced. Because specific work environments andmaterial handling practices vary, safety procedures should be developed for each intendedapplication. Gloves should therefore be chosen in consultation with the supplier/manufacturer andwith a full assessment of the working conditions.

Physical and chemical properties9.



Odor Mild.

880 kg/m3 (0.88 g/cm3) at 15.6°CDensity

Viscosity Kinematic: 32 mm2/s (32 cSt) at 40°C


Solubility Insoluble in water.



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456615-US02 US03

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10. Stability and reactivity

The product is stable.

Reactive or incompatible with the following materials: oxidizing materials and acids.

Under normal conditions of storage and use, hazardous decomposition products should not beproduced.

Avoid all possible sources of ignition (spark or flame).

Stability and reactivity

Conditions to avoid

Incompatibility withvarious substances

Hazardous decompositionproducts

Under normal conditions of storage and use, hazardous polymerization will not occur.Hazardous polymerization

Possibility of hazardousreactions

Under normal conditions of storage and use, hazardous reactions will not occur.

11. Toxicological information

Acute toxicity

Potential chronic health effects

Carcinogenicity No known significant effects or critical hazards.

Other information

Ecological information12.

No testing has been performed by the manufacturer.

13. Disposal considerations

Waste information The generation of waste should be avoided or minimized wherever possible. Empty containers orliners may retain some product residues. This material and its container must be disposed of in asafe way. Dispose of surplus and non-recyclable products via a licensed waste disposalcontractor. Disposal of this product, solutions and any by-products should at all times comply withthe requirements of environmental protection and waste disposal legislation and any regional localauthority requirements. Avoid dispersal of spilled material and runoff and contact with soil,waterways, drains and sewers.

NOTE: The generator of waste has the responsibility for proper waste identification (based on characteristic(s) or listing),transportation and disposal

14. Transport information

Not classified as hazardous for transport (DOT, TDG, IMO/IMDG, IATA/ICAO)

15. Regulatory information

All components are listed or exempted.

U.S. Federal Regulations

TSCA 12(b) annual export notification: lead

TSCA 12(b) one-time export: p-Xylene

United States inventory(TSCA 8b)



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456615-US02 US03

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Page 120

PM4200 Operating Manual

SARA 302/304/311/312 extremely hazardous substances: No products were found.SARA 302/304 emergency planning and notification: No products were found.SARA 302/304/311/312 hazardous chemicals: No products were found.SARA 311/312 MSDS distribution - chemical inventory - hazard identification: Hyspin AWS32: Immediate (acute) health hazard

State regulations

This product does not contain any hazardous ingredients at or above regulated thresholds.


SARA 313

Form R - Reportingrequirements

Supplier notification

CERCLA: Hazardous substances.: Zinc alkyl dithiophosphate; Phenol: 1000 lbs. (454 kg);Benzene: 10 lbs. (4.54 kg); Cadmium: 10 lbs. (4.54 kg); lead: 10 lbs. (4.54 kg); Arsenic: 1 lb.(0.454 kg); Ethyl acrylate: 1000 lbs. (454 kg); Toluene: 1000 lbs. (454 kg); Cumene: 5000 lbs.(2270 kg); p-Xylene: 100 lbs. (45.4 kg);

CERCLA Sections102a/103 HazardousSubstances (40 CFRPart 302.4):

MassachusettsSubstances

The following components are listed: MINERAL OIL, PETROLEUM DISTILLATES,HYDROTREATED LIGHT PARAFFINIC

New Jersey HazardousSubstances

None of the components are listed.

Pennsylvania RTKHazardous Substances


WARNING: This product contains a chemical known to the State of California to cause cancer.Ethyl acrylate; Arsenic

WARNING: This product contains a chemical known to the State of California to cause birthdefects or other reproductive harm.Toluene

WARNING: This product contains a chemical known to the State of California to cause cancer andbirth defects or other reproductive harm.Benzene; Cadmium; lead

California Prop. 65








Canada inventory

Europe inventory

China inventory (IECSC)

Japan inventory (ENCS)

Korea inventory (KECI)

Philippines inventory(PICCS)

Australia inventory (AICS)

Inventories

16. Other information

Label requirements CAUTION !


National FireProtectionAssociation (U.S.A.) Health 0

1

1Fire hazard

InstabilitySpecific hazard

History

Date of issue

HMIS® Rating :

PhysicalHazard

FlammabilityHealth 1

10

BPersonalprotection

08/14/2008.



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456615-US02 US03

(US)

P/N 66757, Rev. 5

Page 121

Date of previous issue

Prepared by Product Stewardship

Notice to reader

All reasonably practicable steps have been taken to ensure this data sheet and the health, safety and environmental informationcontained in it is accurate as of the date specified below. No warranty or representation, express or implied is made as to theaccuracy or completeness of the data and information in this data sheet.

The data and advice given apply when the product is sold for the stated application or applications. You should not use the productother than for the stated application or applications without seeking advice from us.

It is the user’s obligation to evaluate and use this product safely and to comply with all applicable laws and regulations. The BPGroup shall not be responsible for any damage or injury resulting from use, other than the stated product use of the material, fromany failure to adhere to recommendations, or from any hazards inherent in the nature of the material. Purchasers of the product forsupply to a third party for use at work, have a duty to take all necessary steps to ensure that any person handling or using theproduct is provided with the information in this sheet. Employers have a duty to tell employees and others who may be affected ofany hazards described in this sheet and of any precautions that should be taken.

02/15/2007.



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456615-US02 US03

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Page 122


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*URXS�VKDOO�QRW�EH�UHVSRQVLEOH�IRU�DQ\�GDPDJH�RU�LQMXU\�UHVXOWLQJ�IURP�XVH��RWKHU�WKDQ�WKH�VWDWHG�SURGXFW�XVH�RI�WKH�PDWHULDO��IURP�DQ\�IDLOXUH�WR�DGKHUH�WR�UHFRPPHQGDWLRQV��RU�IURP�DQ\�KD]DUGV�LQKHUHQW�LQ�WKH�QDWXUH�RI�WKH�PDWHULDO��3XUFKDVHUV�RI�WKH�SURGXFW�IRU�VXSSO\�WR�D�WKLUG�SDUW\�IRU�XVH�DW�ZRUN��KDYH�D�GXW\�WR�WDNH�DOO�QHFHVVDU\�VWHSV�WR�HQVXUH�WKDW�DQ\�SHUVRQ�KDQGOLQJ�RU�XVLQJ�WKH�SURGXFW�LV�SURYLGHG�ZLWK�WKH�LQIRUPDWLRQ�LQ�WKLV�VKHHW��(PSOR\HUV�KDYH�D�GXW\�WR�WHOO�HPSOR\HHV�DQG�RWKHUV�ZKR�PD\�EH�DIIHFWHG�RI�DQ\�KD]DUGV�GHVFULEHG�LQ�WKLV�VKHHW�DQG�RI�DQ\�SUHFDXWLRQV�WKDW�VKRXOG�EH�WDNHQ��<RX�FDQ�FRQWDFW�WKH�%3�*URXS�WR�HQVXUH�WKDW�WKLV�GRFXPHQW�LV�WKH�PRVW�FXUUHQW�DYDLODEOH��$OWHUDWLRQ�RI�WKLV�GRFXPHQW�LV�VWULFWO\�SURKLELWHG�



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Page 128


Material Safety Data Sheet

1. Product and company identification

Product name Hyspin AWS 46

MSDS # 456617

Historic MSDS #: 12080-AW AE

Product use hydraulic oil

Code 456617-US02 US03

Manufacturer Castrol Industrial North America, Inc.150 W. Warrenville RoadNaperville, IL 60563

Supplier Castrol Industrial North America, Inc.150 W. Warrenville RoadNaperville, IL 60563Product Information: 1-800-621-2661

EMERGENCY SPILLINFORMATION:

1 (800) 424-9300 CHEMTREC (USA)

2. Hazards identification



Emergency overview CAUTION !


Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis. Inaccordance with good industrial hygiene and safety work practices, airborne exposures should becontrolled to the lowest extent practicable. Avoid contact with eyes, skin and clothing. Use onlywith adequate ventilation. Keep container tightly closed and sealed until ready for use. Washthoroughly after handling.

Dermal contact. Eye contact. Inhalation. Ingestion.Routes of entry

Potential health effects

Eyes May cause eye irritation.

Skin May cause skin irritation. Prolonged or repeated contact can defat the skin and lead to irritationand/or dermatitis.

Inhalation May cause respiratory tract irritation.

Ingestion Ingestion may cause gastrointestinal irritation and diarrhea.

See toxicological information (section 11)


Ingredient name CAS # %

Base oil - highly refined Varies 95 - 100



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4. First aid measures

Eye contact In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medicalattention if symptoms occur.

Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes.Wash clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention ifsymptoms occur.

Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms occur.

Ingestion Do not induce vomiting unless directed to do so by medical personnel. Never give anything bymouth to an unconscious person. If potentially dangerous quantities of this material have beenswallowed, call a physician immediately. Get medical attention if symptoms occur.


Non-explosive in the presence of the following materials or conditions: open flames, sparks andstatic discharge, heat, shocks and mechanical impacts and oxidizing materials.

Unusual fire/explosionhazards

Promptly isolate the scene by removing all persons from the vicinity of the incident if there is a fire.No action shall be taken involving any personal risk or without suitable training.

Protective clothing (fire) Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus(SCBA) with a full face-piece operated in positive pressure mode.

Fire-fighting procedures

Hazardous combustionproducts

Combustion products may include the following:carbon oxides (CO, CO2) (carbon monoxide, carbon dioxide)

In a fire or if heated, a pressure increase will occur and the container may burst.Fire/explosion hazards


Extinguishing media

Suitable Use an extinguishing agent suitable for the surrounding fire.

Do not use water jet.Not suitable


No action shall be taken involving any personal risk or without suitable training. Keep unnecessaryand unprotected personnel from entering. Do not touch or walk through spilled material. Inaccordance with good industrial hygiene and safety work practices, airborne exposures should becontrolled to the lowest extent practicable. Provide adequate ventilation. Wear appropriaterespirator when ventilation is inadequate. Put on appropriate personal protective equipment (seesection 8).

Stop leak if without risk. Move containers from spill area. Approach release from upwind. Prevententry into sewers, water courses, basements or confined areas. Wash spillages into an effluenttreatment plant or proceed as follows. Contain and collect spillage with non-combustible,absorbent material e.g. sand, earth, vermiculite or diatomaceous earth and place in container fordisposal according to local regulations (see section 13). Dispose of via a licensed waste disposalcontractor. Contaminated absorbent material may pose the same hazard as the spilled product.Note: see section 1 for emergency contact information and section 13 for waste disposal.

Environmentalprecautions

Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.Inform the relevant authorities if the product has caused environmental pollution (sewers,waterways, soil or air).

Personal precautions

Large spill

Stop leak if without risk. Move containers from spill area. Dilute with water and mop up if water-soluble or absorb with an inert dry material and place in an appropriate waste disposal container.Dispose of via a licensed waste disposal contractor.

Small spill

Methods for cleaning up



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Handling Put on appropriate personal protective equipment (see section 8). Workers should wash handsand face before eating, drinking and smoking. Do not breathe vapor or mist. Do not ingest. Avoidcontact with eyes, skin and clothing. Use only with adequate ventilation. Wear appropriaterespirator when ventilation is inadequate.

Storage Store in accordance with local regulations. Store away from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10). Keep container tightly closedand sealed until ready for use. Containers that have been opened must be carefully resealed andkept upright to prevent leakage. Do not store in unlabeled containers. Use appropriatecontainment to avoid environmental contamination.


Occupational exposure limits

Base oil - highly refined ACGIH (United States).STEL: 10 mg/m³ 15 minute(s). Form: Mineral oil, mist

TWA: 5 mg/m³ 8 hour(s). Form: Mineral oil, mistOSHA (United States).TWA: 5 mg/m³ 8 hour(s). Form: Mineral oil, mist

Ingredient name Occupational exposure limits

Some states may enforce more stringent exposure limits.

While specific OELs for certain components may be shown in this section, other components may be present in any mist, vapor ordust produced. Therefore, the specific OELs may not be applicable to the product as a whole and are provided for guidance only.

Control Measures Use only with adequate ventilation. If user operations generate dust, fumes, gas, vapor or mist,use process enclosures, local exhaust ventilation or other engineering controls to keep workerexposure to airborne contaminants below any recommended or statutory limits.

Hygiene measures Wash hands, forearms and face thoroughly after handling chemical products, before eating,smoking and using the lavatory and at the end of the working period. Appropriate techniquesshould be used to remove potentially contaminated clothing. Wash contaminated clothing beforereusing.

Personal protection

Eyes Avoid contact with eyes. Safety glasses with side shields or chemical goggles.

Skin and body Avoid contact with skin and clothing. Wear suitable protective clothing.

Respiratory Use adequate ventilation. In accordance with good industrial hygiene and safety work practices,airborne exposures should be controlled to the lowest extent practicable.

Hands The correct choice of protective gloves depends upon the chemicals being handled, the conditionsof work and use, and the condition of the gloves (even the best chemically resistant glove willbreak down after repeated chemical exposures). Most gloves provide only a short time ofprotection before they must be discarded and replaced. Because specific work environments andmaterial handling practices vary, safety procedures should be developed for each intendedapplication. Gloves should therefore be chosen in consultation with the supplier/manufacturer andwith a full assessment of the working conditions.

Physical and chemical properties9.



Odor Mild.

880 kg/m3 (0.88 g/cm3) at 15.6°CDensity

Viscosity Kinematic: 46 mm2/s (46 cSt) at 40°C


Solubility Insoluble in water.



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The product is stable.

Reactive or incompatible with the following materials: oxidizing materials and acids.

Under normal conditions of storage and use, hazardous decomposition products should not beproduced.

Avoid all possible sources of ignition (spark or flame).

Stability and reactivity

Conditions to avoid

Incompatibility withvarious substances

Hazardous decompositionproducts

Under normal conditions of storage and use, hazardous polymerization will not occur.Hazardous polymerization

Possibility of hazardousreactions

Under normal conditions of storage and use, hazardous reactions will not occur.


Acute toxicity

Potential chronic health effects

Carcinogenicity No known significant effects or critical hazards.

Other information

Ecological information12.

No testing has been performed by the manufacturer.


Waste information The generation of waste should be avoided or minimized wherever possible. Empty containers orliners may retain some product residues. This material and its container must be disposed of in asafe way. Dispose of surplus and non-recyclable products via a licensed waste disposalcontractor. Disposal of this product, solutions and any by-products should at all times comply withthe requirements of environmental protection and waste disposal legislation and any regional localauthority requirements. Avoid dispersal of spilled material and runoff and contact with soil,waterways, drains and sewers.

NOTE: The generator of waste has the responsibility for proper waste identification (based on characteristic(s) or listing),transportation and disposal


Not classified as hazardous for transport (DOT, TDG, IMO/IMDG, IATA/ICAO)




TSCA 12(b) annual export notification: lead

TSCA 12(b) one-time export: p-Xylene

United States inventory(TSCA 8b)



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SARA 302/304/311/312 extremely hazardous substances: No products were found.SARA 302/304 emergency planning and notification: No products were found.SARA 302/304/311/312 hazardous chemicals: No products were found.SARA 311/312 MSDS distribution - chemical inventory - hazard identification: Hyspin AWS46: Immediate (acute) health hazard

State regulations



SARA 313

Form R - Reportingrequirements

Supplier notification

CERCLA: Hazardous substances.: Zinc alkyl dithiophosphate; Phenol: 1000 lbs. (454 kg);Benzene: 10 lbs. (4.54 kg); Cadmium: 10 lbs. (4.54 kg); lead: 10 lbs. (4.54 kg); Arsenic: 1 lb.(0.454 kg); Ethyl acrylate: 1000 lbs. (454 kg); Toluene: 1000 lbs. (454 kg); Cumene: 5000 lbs.(2270 kg); p-Xylene: 100 lbs. (45.4 kg);

CERCLA Sections102a/103 HazardousSubstances (40 CFRPart 302.4):

MassachusettsSubstances

The following components are listed: MINERAL OIL, PETROLEUM DISTILLATES,HYDROTREATED LIGHT PARAFFINIC

New Jersey HazardousSubstances


Pennsylvania RTKHazardous Substances


WARNING: This product contains a chemical known to the State of California to cause cancer.Ethyl acrylate; Arsenic

WARNING: This product contains a chemical known to the State of California to cause birthdefects or other reproductive harm.Toluene

WARNING: This product contains a chemical known to the State of California to cause cancer andbirth defects or other reproductive harm.Benzene; Cadmium; lead

California Prop. 65








Canada inventory

Europe inventory

China inventory (IECSC)

Japan inventory (ENCS)

Korea inventory (KECI)

Philippines inventory(PICCS)

Australia inventory (AICS)

Inventories

16. Other information

Label requirements CAUTION !


National FireProtectionAssociation (U.S.A.) Health 0

1

1Fire hazard

InstabilitySpecific hazard

History

Date of issue

HMIS® Rating :

PhysicalHazard

FlammabilityHealth 1

10

BPersonalprotection

08/14/2008.



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Date of previous issue

Prepared by Product Stewardship

Notice to reader

All reasonably practicable steps have been taken to ensure this data sheet and the health, safety and environmental informationcontained in it is accurate as of the date specified below. No warranty or representation, express or implied is made as to theaccuracy or completeness of the data and information in this data sheet.

The data and advice given apply when the product is sold for the stated application or applications. You should not use the productother than for the stated application or applications without seeking advice from us.

It is the user’s obligation to evaluate and use this product safely and to comply with all applicable laws and regulations. The BPGroup shall not be responsible for any damage or injury resulting from use, other than the stated product use of the material, fromany failure to adhere to recommendations, or from any hazards inherent in the nature of the material. Purchasers of the product forsupply to a third party for use at work, have a duty to take all necessary steps to ensure that any person handling or using theproduct is provided with the information in this sheet. Employers have a duty to tell employees and others who may be affected ofany hazards described in this sheet and of any precautions that should be taken.

02/15/2007.



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1. PRODUCT AND COMPANY IDENTIFICATION

2. COMPOSITION/INFORMATION ON INGREDIENTS

EMERGENCY OVERVIEW24 Hour Emergency Telephone Numbers:Spill, Leak, Fire or AccidentCall CHEMTRECNorth America: (800)424-9300Others: (703)527-3887 (collect)

Physical Hazards/Precautionary Measures: Keep away from all sources of ignition.

Not Established

Agency Type

Zinc CompoundCAS# Proprietary

<1

% WEIGHTHAZARDOUS COMPONENTS EXPOSURE GUIDELINE

California Poison Control System: (800) 356-3129

Limits

MATERIAL SAFETY DATA SHEET76 Unax AW 32, 46, 68

(MSDS: 722330)

Health Hazards/Precautionary Measures:

NFPA Hazard Class: HMIS Hazard Class

Physical form: LiquidOdor: Mild petroleum

Appearance: Clear and bright

Health: 1 (Slight) Health: 1 (Slight)Flammability:1 (Slight) Flammability: 1 (Slight)Reactivity: 0 (Least) Physical Hazard: 0 (Least)

Product Name: 76 Unax AW 32, 46, 68Product Code: 4641032000, 4642046000, 4643068000

Synonyms: 76 Unax AW 3276 Unax AW 4676 Unax AW 68

Intended Use: Industrial oilChemical Family: Petroleum hydrocarbon

Responsible Party: 76 LubricantsA Division of ConocoPhillips600 N. Dairy AshfordHouston, TX 77079-1175

For Additional MSDSs 800-762-0942

Technical Information: 800-435-7761The intended use of this product is indicated above. If any additional use is known, please contact us at the Technical Information number listed.

Avoid contact with eyes, skin and clothing. Wash thoroughly afterhandling.

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3. HAZARDS IDENTIFICATION

Inhalation (Breathing): No information available. Studies by other exposure routes suggesta low degree of toxicity by inhalation.

Skin: Contact may cause mild skin irritation including redness, and a burning sensation. Prolonged orrepeated contact can worsen irritation by causing drying and cracking of the skin leading to dermatitis(inflammation). No harmful effects from skin absorption are expected.

Eye: Contact may cause mild eye irritation including stinging, watering, and redness.

Ingestion (Swallowing): No harmful effects expected from ingestion.

Signs and Symptoms: Effects of overexposure may include irritation of the nose and throat,irritation of the digestive tract, nausea and diarrhea.

Potential Health Effects:

Inadequate evidence available to evaluate the cancer hazard of this material. See Section11 for carcinogenicity information of individual components, if any.

Cancer:

Target Organs: No data available for this material.

Developmental: No data available for this material.

OTHER COMPONENTS

Limits Agency Type

Lubricant Base Oil (Petroleum)

Additives

>99

<1

(See: Oil Mist, If Generated)

Not Established

The base oil for this product can be a mixture of any of the following highly refined petroleum streams:CAS 64741-88-4; CAS 64741-89-5; CAS 64741-96-4; CAS 64741-97-5; CAS 64742-01-4; CAS 64742-52-5; CAS64742-53-6; CAS 64742-54-7; CAS 64742-55-8; CAS 64742-56-9; CAS 64742-57-0; CAS 64742-62-7; CAS64742-63-8; CAS 64742-65-0; CAS 72623-85-9; CAS 72623-86-0; CAS 72623-87-1

Note: State, local or other agencies or advisory groups may have established more stringent limits.Consult an industrial hygienist or similar professional, or your local agencies, for further information.

1%=10,000 PPM.

All components are listed on the TSCA inventory.

% WEIGHT EXPOSURE GUIDELINE

CAS# Various

CAS# Proprietary

REFERENCE

Limits Agency Type

Oil Mist, If Generated 5 mg/m3 ACGIH TWA 10 mg/m3 ACGIH STEL 5 mg/m3 OSHA TWA 2500 mg/m3 NIOSH IDLH 5 mg/m3 NOHSC TWA

EXPOSURE GUIDELINE

CAS# None

(MSDS: 722330)

___________________________________________________________________________________________

____________________________________________________________________________________________

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Pre-Existing Medical Conditions: Conditions aggravated by exposure may include skindisorders.

4. FIRST AID MEASURES

Eye: If irritation or redness develops, move victim away from exposure and into fresh air. Flush eyeswith clean water. If symptoms persist, seek medical attention.

Skin: Wipe material from skin and remove contaminated shoes and clothing. Cleanse affected area(s)thoroughly by washing with mild soap and water and, if necessary, a waterless skin cleanser. Ifirritation or redness develops and persists, seek medical attention.

Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and intofresh air. If symptoms persist, seek medical attention. If victim is not breathing, clear airway and immediatelybegin artificial respiration. If breathing difficulties develop, oxygen should be administered by qualifiedpersonnel. Seek immediate medical attention.

Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop, seekmedical attention.

Note To Physicians: High-pressure hydrocarbon injection injuries may produce substantialnecrosis of underlying tissue despite an innocuous appearing external wound. Often these injuriesrequire extensive emergency surgical debridement and all injuries should be evaluated by aspecialist in order to assess the extent of injury.

5. FIRE FIGHTING MEASURES

Fire Fighting Instructions: For fires beyond the incipient stage, emergency responders in the immediate hazardarea should wear bunker gear. When the potential chemical hazard is unknown, in enclosed or confined spaces, orwhen explicitly required by DOT, a self contained breathing apparatus should be worn. In addition, wear otherappropriate protective equipment as conditions warrant (see Section 8).

Isolate immediate hazard area, keep unauthorized personnel out. Stop spill/release if it can be done with minimalrisk. Move undamaged containers from immediate hazard area if it can be done with minimal risk.

Water spray may be useful in minimizing or dispersing vapors and to protect personnel. Cool equipment exposed tofire with water, if it can be done with minimal risk. Avoid spreading burning liquid with water used for coolingpurposes.

6. ACCIDENTAL RELEASE MEASURES

This material may burn, but will not ignite readily. Keep all sources of ignition away from spill/release. Stayupwind and away from spill/release. Notify persons down wind of the spill/release, isolate immediate hazard areaand keep unauthorized personnel out. Stop spill/release if it can be done with minimal risk. Wear appropriateprotective equipment including respiratory protection as conditions warrant (see Section 8).

LEL/UEL%: No DataAutoignition Temperature: No Data

Flammable Properties: Flash Point: >384°F/>196°C (COC) Not applicableOSHA Flammability Class:

(MSDS: 722330)

Unusual Fire & Explosion Hazards:

Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or foam maycause frothing of materials heated above 212°F. Carbon dioxide can displace oxygen. Use caution when applyingcarbon dioxide in confined spaces.

This material may burn, but will not ignite readily. If container is not properlycooled, it can rupture in the heat of a fire.

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Prevent spilled material from entering sewers, storm drains, other unauthorized drainage systems, and naturalwaterways. Dike far ahead of spill for later recovery or disposal. Spilled material may be absorbed into anappropriate absorbent material.

Notify fire authorities and appropriate federal, state, and local agencies. Immediate cleanup of any spill isrecommended. If spill of any amount is made into or upon navigable waters, the contiguous zone, or adjoiningshorelines, notify the National Response Center (phone number 800-424-8802).

7. HANDLING AND STORAGE

Handling:

Storage:

Do not enter confined spaces such as tanks or pits without following proper entryprocedures such as ASTM D-4276 and 29CFR 1910.146. The use of appropriate respiratory protection is advisedwhen concentrations exceed any established exposure limits (see Sections 2 and 8).

Do not wear contaminated clothing or shoes. Use good personal hygiene practices.

High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have seriousconsequences even though no symptoms or injury may be apparent. This can happen accidentally when usinghigh pressure equipment such as high pressure grease guns, fuel injection apparatus or from pinhole leaks intubing of high pressure hydraulic oil equipment.

"Empty" containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder, drill,grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may explode andcause injury or death. "Empty" drums should be completely drained, properly bunged, and promptly shipped tothe supplier or a drum reconditioner. All containers should be disposed of in an environmentally safemanner and in accordance with governmental regulations.

Before working on or in tanks which contain or have contained this material, refer to OSHA regulations, ANSIZ49.1 and other references pertaining to cleaning, repairing, welding, or other contemplated operations.

Keep container(s) tightly closed. Use and store this material in cool, dry, well-ventilatedareas away from heat and all sources of ignition. Store only in approved containers. Keep away from anyincompatible material (see Section 10). Protect container(s) against physical damage.

Engineering controls:

Respiratory:

Personal Protective Equipment (PPE):

If current ventilation practices are not adequate to maintain airborne concentrations belowthe established exposure limits (see Section 2), additional engineering controls may be required.

A NIOSH certified air purifying respirator with a Type 95 (R or P) particulatefilter may be used under conditions where airborne concentrations are expected to exceedexposure limits (see Section 2).

Protection provided by air purifying respirators is limited (see manufacturer's respiratorselection guide). Use a NIOSH approved self-contained breathing apparatus (SCBA) orequivalent operated in a pressure demand or other positive pressure mode if there ispotential for an uncontrolled release, exposure levels are not known, or any othercircumstances where air purifying respirators may not provide adequate protection. Arespiratory protection program that meets OSHA's 29 CFR 1910.134 and ANSI Z88.2requirements must be followed whenever workplace conditions warrant a respirator's use.

Skin:

Eye/Face:

The use of gloves impervious to the specific material handled is advised to prevent skincontact and possible irritation (see manufacturers literature for information onpermeability).

Approved eye protection to safeguard against potential eye contact, irritation, orinjury is recommended. Depending on conditions of use, a face shield may be necessary.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

(MSDS: 722330) Page 4 of 7

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Other Protective Equipment: A source of clean water should be available in the workarea for flushing eyes and skin. Impervious clothing should be worn as needed.

Suggestions for the use of specific protective materials are based on readily available publisheddata. Users should check with specific manufacturers to confirm the performance of their products.

9. PHYSICAL AND CHEMICAL PROPERTIES

10. STABILITY AND REACTIVITY

Stability:

Conditions To Avoid:

Hazardous Decomposition Products:

Hazardous Polymerization:

Extended exposure to high temperatures can cause decomposition.

Stable under normal ambient and anticipated storage and handling conditions of temperature andpressure.

Combustion can yield carbon, nitrogen, sulfur,phosphorus, and zinc oxides. Will not occur.

11. TOXICOLOGICAL INFORMATION

Lubricant Base Oil (Petroleum) (CAS# Various)

Carcinogenicity: The petroleum base oils contained in this product have been highly refined bya variety of processes including solvent extraction, hydrotreating, and dewaxing to remove aromatics andimprove performance characteristics. None of the oils used are listed as a carcinogen by NTP, IARC, orOSHA.

Appearance: Clear and brightPhysical State: LiquidOdor: Mild petroleumpH: Not applicable Vapor Pressure (mm Hg): <1Vapor Density (air=1): >1Boiling Point/Range: No DataFreezing/Melting Point: <-27°F / <-33°CSolubility in Water: Negligible Specific Gravity: 0.855-0.871 Percent Volatile: Negligible Evaporation Rate (nBuAc=1): NegligibleViscosity: 22-68 cSt @ 40°C / 4.3-8.7 cSt @ 100°CBulk Density: 7.13-7.26 lb/galFlash Point: >384°F / >196°C (COC)

No DataFlammable/Explosive Limits (%):

Note: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm).

12. ECOLOGICAL INFORMATION

(MSDS: 722330)

Materials to Avoid (Incompatible Materials):

Not evaluated at this time

Avoid contact with strong oxidizingagents.

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13. DISPOSAL CONSIDERATIONS

This material under most intended uses would become used oil due to contamination by physical or chemicalimpurities. RECYCLE ALL USED OIL. While being recycled, used oil is regulated by 40 CFR 279. Use resulting inchemical or physical change or contamination may also subject it to regulation as hazardous waste. Underfederal regulations, used oil is a solid waste managed under 40 CFR 279. However, in California, used oil ismanaged as hazardous waste until tested to show it is not hazardous. Consult state and local regulationsregarding the proper handling of used oil. In the case of used oil, the intent to discard it may cause the usedoil to be regulated as hazardous waste.

Contents should be completely used and containers emptied prior to discard. Rinsate may be considered a RCRAhazardous waste and must be disposed of with care and in compliance with federal, state and local regulations.Large empty containers, such as drums, should be returned to the distributor or a drum reconditioner. To assureproper disposal of small empty containers, consult with state and local regulations and disposal authorities.

14. TRANSPORT INFORMATION

16. OTHER INFORMATION

Issue Date: 02/06/03

Component CAS Number Weight % Zinc Compound Proprietary <1

SARA 313 and 40 CFR 372:This material contains the following chemicals subject to the reporting requirements of SARA 313 and 40CFR 372:

Warning: This material contains the following chemicals which are known to the State of California to cause cancer,birth defects or other reproductive harm, and are subject to the requirements of California Proposition 65 (CA Health& Safety Code Section 25249.5): --None Known--

EPA (CERCLA) Reportable Quantity: --None--

EPA SARA 311/312 (Title III Hazard Categories):

15. REGULATORY INFORMATION

California Proposition 65:

Carcinogen Identification:

Canada - Domestic Substances List:

WHMIS Class:

(MSDS: 722330)

DOT Shipping Description:

This material has not been identified as a carcinogen by NTP, IARC, or OSHA. See Section 11 forcarcinogenicity information of individual components, if any.

Listed

Acute Health: NoChronic Health: No

Fire Hazard: NoPressure Hazard: No

Reactive Hazard: No

Not regulated This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations(CPR) and the MSDS contains all the information required by the CPR.

Not classified as hazardous

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Disclaimer of Expressed and Implied Warranties:

The information presented in this Material Safety Data Sheet is based on data believed to be accurate as of the date this Material Safety DataSheet was prepared. HOWEVER, NO WARRANTY OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR ANY OTHERWARRANTY IS EXPRESSED OR IS TO BE IMPLIED REGARDING THE ACCURACY OR COMPLETENESS OF THE INFORMATIONPROVIDED ABOVE, THE RESULTS TO BE OBTAINED FROM THE USE OF THIS INFORMATION OR THE PRODUCT, THE SAFETY OFTHIS PRODUCT, OR THE HAZARDS RELATED TO ITS USE. No responsibility is assumed for any damage or injury resulting from abnormaluse or from any failure to adhere to recommended practices. The information provided above, and the product, are furnished on the conditionthat the person receiving them shall make their own determination as to the suitability of the product for their particular purpose and on thecondition that they assume the risk of their use. In addition, no authorization is given nor implied to practice any patented invention without alicense.

Previous Issue Date: 01/01/02Product Code: 4641032000, 4642046000, 4643068000Revised Sections: New FormatPrevious Product Code: 4641032000MSDS Number: 722330

(MSDS: 722330)

Status: Final

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Safety Data Sheet

Section 1: Identification of the substance or mixture and of the supplier

Product Name: Polytac® EPSDS Number: 778593

Synonyms/Other Means of Identification: Polytac® EP No. 2

Intended Use: Lubricating Grease

Manufacturer: Phillips 66 CompanyP.O. Box 4428Houston, Texas 77210

Emergency Health and Safety Number: Chemtrec: 800-424-9300 (24 Hours)

Customer Service: U.S.: 1-800-822-6457 or International: +1-83-2486-3363

Technical Information: 1-877-445-9198

SDS Information: Phone: 800-762-0942Email: [email protected]: www.Phillips66.com

Section 2: Hazard(s) Identification

Section 3: Composition / Information on Ingredients

Component CASRN Concentration¹Lubricant Base Oil (Petroleum) VARIOUS >80Calcium Carbonate 471-34-1 <15Additives Proprietary <10¹ All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.

Section 4: First Aid Measures

Eye Contact: If irritation or redness develops from exposure, flush eyes with clean water. If symptoms persist, seek medicalattention.

Skin Contact: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by washing with mild soap andwater or a waterless hand cleaner. If irritation or redness develops and persists, seek medical attention. If product is injected into orunder the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should beevaluated immediately by a physician. (see Note to Physician)

Inhalation (Breathing): First aid is not normally required. If breathing difficulties develop, move victim away from source ofexposure and into fresh air in a position comfortable for breathing. Seek immediate medical attention.

Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop, seek medical attention.

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NFPAThis material is not considered hazardous according to OSHA criteria.

778593 - Polytac® EP Page 1/7Date of Issue: 19-Jul-2012 Status: FINAL

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Notes to Physician: When using high-pressure equipment, injection of product under the skin can occur. In this case, thecasualty should be sent immediately to hospital. Do not wait for symptoms to develop. High-pressure hydrocarbon injection injuriesmay produce substantial necrosis of underlying tissue despite an innocuous appearing external wound. These injuries oftenrequire extensive emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the extentof injury. Early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

Medical Conditions Aggravated by Exposure: Conditions which may be aggravated by exposure include skin disorders.

Section 5: Fire-Fighting Measures

NFPA 704 Hazard Class

Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. If container is not properly cooled, it canrupture in the heat of a fire.

Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or foam may cause frothing ofmaterials heated above 212°F / 100°C. Carbon dioxide can displace oxygen. Use caution when applying carbon dioxide inconfined spaces. Simultaneous use of foam and water on the same surface is to be avoided as water destroys the foam.

Fire Fighting Instructions: For fires beyond the initial stage, emergency responders in the immediate hazard area should wearprotective clothing. When the potential chemical hazard is unknown, in enclosed or confined spaces, a self contained breathingapparatus should be worn. In addition, wear other appropriate protective equipment as conditions warrant (see Section 8).

Isolate immediate hazard area and keep unauthorized personnel out. Stop spill/release if it can be done safely. Move undamagedcontainers from immediate hazard area if it can be done safely. Water spray may be useful in minimizing or dispersing vapors andto protect personnel. Cool equipment exposed to fire with water, if it can be done safely. Avoid spreading burning liquid with waterused for cooling purposes.

Hazardous Combustion Products: Combustion may yield smoke, carbon monoxide, and other products of incompletecombustion. Oxides of sulfur, nitrogen or phosphorus may also be formed.

See Section 9 for Flammable Properties including Flash Point and Flammable (Explosive) Limits

Section 6: Accidental Release Measures

Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition away from spill/release. Stayupwind and away from spill/release. Avoid direct contact with material. For large spillages, notify persons down wind of thespill/release, isolate immediate hazard area and keep unauthorized personnel out. Wear appropriate protective equipment,including respiratory protection, as conditions warrant (see Section 8). See Sections 2 and 7 for additional information on hazardsand precautionary measures.

Environmental Precautions: Stop spill/release if it can be done safely. Prevent spilled material from entering sewers, stormdrains, other unauthorized drainage systems, and natural waterways. Use water sparingly to minimize environmental contaminationand reduce disposal requirements. If spill occurs on water notify appropriate authorities and advise shipping of any hazard. Spillsinto or upon navigable waters, the contiguous zone, or adjoining shorelines that cause a sheen or discoloration on the surface ofthe water, may require notification of the National Response Center (phone number 800-424-8802).

Methods for Containment and Clean-Up: Notify relevant authorities in accordance with all applicable regulations. Immediatecleanup of any spill is recommended. Dike far ahead of spill for later recovery or disposal. Absorb spill with inert material such assand or vermiculite, and place in suitable container for disposal. If spilled on water remove with appropriate methods (e.g.skimming, booms or absorbents). In case of soil contamination, remove contaminated soil for remediation or disposal, inaccordance with local regulations.

Recommended measures are based on the most likely spillage scenarios for this material; however local conditions andregulations may influence or limit the choice of appropriate actions to be taken. See Section 13 for information on appropriatedisposal.

Section 7: Handling and Storage

(0-Minimal, 1-Slight, 2-Moderate, 3-Serious, 4-Severe)Health: 0 Instability: 0Flammability: 1

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Precautions for safe handling: Keep away from flames and hot surfaces. Wash thoroughly after handling. Use good personalhygiene practices and wear appropriate personal protective equipment (see section 8).

High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious consequences even thoughno symptoms or injury may be apparent. This can happen accidentally when using high pressure equipment such as high pressuregrease guns, fuel injection apparatus or from pinhole leaks in tubing of high pressure hydraulic oil equipment.

Spills will produce extremely slippery surfaces. Do not enter confined spaces such as tanks or pits without following proper entryprocedures such as ASTM D-4276 and 29CFR 1910.146. Do not wear contaminated clothing or shoes.

Conditions for safe storage: Keep container(s) tightly closed and properly labeled. Use and store this material in cool, dry,well-ventilated area away from heat and all sources of ignition. Store only in approved containers. Keep away from anyincompatible material (see Section 10). Protect container(s) against physical damage.

"Empty" containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose suchcontainers to heat, flame, sparks, or other sources of ignition. They may explode and cause injury or death. "Empty" drums shouldbe completely drained, properly bunged, and promptly shipped to the supplier or a drum reconditioner. All containers should bedisposed of in an environmentally safe manner and in accordance with governmental regulations. Before working on or in tankswhich contain or have contained this material, refer to OSHA regulations, ANSI Z49.1, and other references pertaining to cleaning,repairing, welding, or other contemplated operations.

Section 8: Exposure Controls / Personal Protection

Component ACGIH OSHA OtherLubricant Base Oil (Petroleum) TWA: 5mg/m3

STEL: 10 mg/m3

as oil mist, if generated

TWA: 5 mg/m3

as Oil Mist, if generated---

Calcium Carbonate TWA: 10 mg/m3 15 mg/m3 (Total) TWA5 mg/m3 (Resp) TWA

---

Note: State, local or other agencies or advisory groups may have established more stringent limits. Consult an industrialhygienist or similar professional, or your local agencies, for further information.

Engineering controls: If current ventilation practices are not adequate to maintain airborne concentrations below the establishedexposure limits, additional engineering controls may be required.

Eye/Face Protection: The use of eye/face protection is not normally required; however, good industrial hygiene practice suggeststhe use of eye protection that meets or exceeds ANSI Z.87.1 whenever working with chemicals.

Skin/Hand Protection: The use of skin protection is not normally required; however, good industrial hygiene practice suggests theuse of gloves or other appropriate skin protection whenever working with chemicals. Suggested protective materials: Nitrile

Respiratory Protection: Respiratory protection is not normally required under intended conditions of use. Emergencies orconditions that could result in significant airborne exposures may require the use of NIOSH approved respiratory protection. Anindustrial hygienist or other appropriate health and safety professional should be consulted for specific guidance under thesesituations.

Suggestions provided in this section for exposure control and specific types of protective equipment are based on readilyavailable information. Users should consult with the specific manufacturer to confirm the performance of their protectiveequipment. Specific situations may require consultation with industrial hygiene, safety, or engineering professionals.

Section 9: Physical and Chemical Properties

Note: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm). Data represent typical values andare not intended to be specifications.

Appearance: GreenPhysical Form: Semi-SolidOdor: PetroleumOdor Threshold: No datapH: Not applicableVapor Density (air=1): > 5Initial Boiling Point/Range: No data

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Melting/Freezing Point: No dataSolubility in Water: InsolublePartition Coefficient (n-octanol/water) (Kow): No dataBulk Density: 8.57 lb/gal @ 60 ºF / 15°C

1.0292 kg/m3

Evaporation Rate (nBuAc=1): <1Flash Point: > 400 °F / > 204 °CTest Method: Cleveland Open Cup (COC), ASTM D92Lower Explosive Limits (vol % in air): No dataUpper Explosive Limits (vol % in air): No dataAuto-ignition Temperature: No data

Section 10: Stability and Reactivity

Stability: Stable under normal ambient and anticipated conditions of use.

Conditions to Avoid: Extended exposure to high temperatures can cause decomposition. Avoid all possible sources of ignition.

Materials to Avoid (Incompatible Materials): Avoid contact with strong oxidizing agents and strong reducing agents.

Hazardous Decomposition Products: Not anticipated under normal conditions of use.

Hazardous Polymerization: Not known to occur.

Section 11: Toxicological Information

Information on Toxicological Effects of Substance/Mixture

Aspiration Hazard: Not expected to be an aspiration hazard.

Skin Corrosion/Irritation: Not expected to be irritating. Repeated exposure may cause skin dryness or cracking.

Serious Eye Damage/Irritation: Not expected to be irritating.

Signs and Symptoms: Inhalation of oil mists or vapors generated at elevated temperatures may cause respiratory irritation.Accidental ingestion can result in minor irritation of the digestive tract, nausea and diarrhea.

Skin Sensitization: No information available on the mixture, however none of the components have been classified for skinsensitization (or are below the concentration threshold for classification).

Respiratory Sensitization: No information available.

Specific Target Organ Toxicity (Single Exposure): No information available on the mixture, however none of thecomponents have been classified for target organ toxicity (or are below the concentration threshold for classification).

Specific Target Organ Toxicity (Repeated Exposure): No information available on the mixture, however none of thecomponents have been classified for target organ toxicity (or are below the concentration threshold for classification).

Carcinogenicity: No information available on the mixture, however none of the components have been classified forcarcinogenicity (or are below the concentration threshold for classification).

Germ Cell Mutagenicity: No information available on the mixture, however none of the components have been classified forgerm cell mutagenicity (or are below the concentration threshold for classification).

Reproductive Toxicity: No information available on the mixture, however none of the components have been classified forreproductive toxicity (or are below the concentration threshold for classification).

Skin Absorption Unlikely to be harmful

LC50/LD50 Data

> 2 g/kg (estimated)

No DataHazard Acute Toxicity

Ingestion (Swallowing) Unlikely to be harmful

Inhalation

> 5 g/kg (estimated)

Additional Information Inhalation is not anticipated

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Information on Toxicological Effects of ComponentsLubricant Base Oil (Petroleum) Carcinogenicity: The petroleum base oils contained in this product have been highly refined by a variety of processesincluding severe hydrocracking/hydroprocessing to reduce aromatics and improve performance characteristics. All of the oilsmeet the IP-346 criteria of less than 3 percent PAH's and are not considered carcinogens by NTP, IARC, or OSHA.

Section 12: Ecological Information

Toxicity: Experimental studies on the base oil component of lubricating greases show that acute aquatic toxicity values aregreater than 1000 mg/L. These values are consistent with the predicted aquatic toxicity of these substances based on theirhydrocarbon compositions. However, there is insufficient information available on the toxicity of the thickening agents used ingreases. They should be regarded as capable of causing long term adverse effects in the aquatic environment. Classification: Noclassified hazards.

Persistence and Degradability: The base oil constituents of greases are expected to be inherently, but not readilybiodegradable. Some of the thickening agents may be readily biodegradable.

Bioaccumulative Potential: Log Kow values measured for the hydrocarbon components of this material range from 4 to greaterthan 6, and therefore are regarded as having the potential to bioaccumulate. In practice, metabolic processes may reducebioconcentration.

Mobility in Soil: Volatilization to air is not expected to be a significant fate process due to the low vapor pressure of this material.Components may behave differently in the aquatic environment with soaps dispersing and dissolving to some extent in water whilethe hydrocarbons will float on the surface due to their low water solubility. The hydrocarbon portion would be expected to show lowmobility in soil and water. The major environmental fate would be expected to be biodegradation.

Other Adverse Effects: None anticipated.

Section 13: Disposal Considerations

The generator of a waste is always responsible for making proper hazardous waste determinations and needs to consider stateand local requirements in addition to federal regulations.

This material, if discarded as produced, would not be a federally regulated RCRA "listed" hazardous waste and is not believed toexhibit characteristics of hazardous waste. See Sections 7 and 8 for information on handling, storage and personal protection andSection 9 for physical/chemical properties. It is possible that the material as produced contains constituents which are not requiredto be listed in the MSDS but could affect the hazardous waste determination. Additionally, use which results in chemical or physicalchange of this material could subject it to regulation as a hazardous waste.

This material under most intended uses would become "Used Oil" due to contamination by physical or chemical impurities.Whenever possible, Recycle used oil in accordance with applicable federal and state or local regulations. Container contentsshould be completely used and containers should be emptied prior to discard.

Section 14: Transport Information

U.S. Department of Transportation (DOT) Shipping Description: Not regulatedNote: If shipped by land in a packaging having a capacity of 3,500 gallons or more, the

provisions of 49 CFR, Part 130 apply. (Contains oil)

International Maritime Dangerous Goods (IMDG) Shipping Description: Not regulatedNote: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 25.

International Civil Aviation Org. / International Air Transport Assoc. (ICAO/IATA) UN/ID #: Not regulatedNote: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 24.

Section 15: Regulatory Information

---Cargo Aircraft Only

Max. Net Qty. Per Package:

LTD. QTY

---Packaging Instruction #:

--- ------

Passenger Aircraft---

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CERCLA/SARA - Section 302 Extremely Hazardous Substances and TPQs (in pounds):This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40 CFR 372.

CERCLA/SARA - Section 311/312 (Title III Hazard Categories) Acute Health: NoChronic Health: NoFire Hazard: NoPressure Hazard: NoReactive Hazard: No

CERCLA/SARA - Section 313 and 40 CFR 372:This material does not contain any chemicals subject to the reporting requirements of SARA 313 and 40 CFR 372.

EPA (CERCLA) Reportable Quantity (in pounds):This material does not contain any chemicals with CERCLA Reportable Quantities.

California Proposition 65:Warning: This material may contain detectable quantities of the following chemicals, known to the State of California to causecancer, birth defects or other reproductive harm, and which may be subject to the warning requirements of California Proposition65 (CA Health & Safety Code Section 25249.5):

Component Type of ToxicitySilica-Crystalline (Quartz) Cancer

International Hazard Classification

GHS ClassificationNone

Canada:This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and theMSDS contains all the information required by the Regulations.

WHMIS Hazard Class:None

National Chemical InventoriesAll components are either listed on the US TSCA Inventory, or are not regulated under TSCAAll components are either on the DSL, or are exempt from DSL listing requirements

U.S. Export Control Classification Number: EAR99

Section 16: Other Information

Date of Issue: 19-Jul-2012Status: FINALPrevious Issue Date: 30-Jul-2009Revised Sections or Basis for Revision: Manufacturer (Section 1)

Format changePhysical Properties (Section 9)Toxicological (Section 11)Regulatory information (Section 15)

SDS Number: 778593

P/N 66757, Rev. 5

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Guide to Abbreviations:ACGIH = American Conference of Governmental Industrial Hygienists; CASRN = Chemical Abstracts Service Registry Number; CEILING = CeilingLimit (15 minutes); CERCLA = The Comprehensive Environmental Response, Compensation, and Liability Act; EPA = Environmental ProtectionAgency; GHS = Globally Harmonized System; IARC = International Agency for Research on Cancer; INSHT = National Institute for Health andSafety at Work; IOPC = International Oil Pollution Compensation; LEL = Lower Explosive Limit; NE = Not Established; NFPA = National FireProtection Association; NTP = National Toxicology Program; OSHA = Occupational Safety and Health Administration; PEL = Permissible ExposureLimit (OSHA); SARA = Superfund Amendments and Reauthorization Act; STEL = Short Term Exposure Limit (15 minutes); TLV = Threshold LimitValue (ACGIH); TWA = Time Weighted Average (8 hours); UEL = Upper Explosive Limit; WHMIS = Worker Hazardous Materials InformationSystem (Canada)

Disclaimer of Expressed and implied Warranties:The information presented in this Material Safety Data Sheet is based on data believed to be accurate as of the date this Material Safety DataSheet was prepared. HOWEVER, NO WARRANTY OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR ANY OTHERWARRANTY IS EXPRESSED OR IS TO BE IMPLIED REGARDING THE ACCURACY OR COMPLETENESS OF THE INFORMATIONPROVIDED ABOVE, THE RESULTS TO BE OBTAINED FROM THE USE OF THIS INFORMATION OR THE PRODUCT, THE SAFETY OF THISPRODUCT, OR THE HAZARDS RELATED TO ITS USE. No responsibility is assumed for any damage or injury resulting from abnormal use orfrom any failure to adhere to recommended practices. The information provided above, and the product, are furnished on the condition that theperson receiving them shall make their own determination as to the suitability of the product for their particular purpose and on the condition thatthey assume the risk of their use. In addition, no authorization is given nor implied to practice any patented invention without a license.

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TEL:

FAX:

Aerosol:

Bulk:

NTP: No No No

Product Use: An industrial lubricant designed to displace moisture from mechanical and electrical equipment, provide light-duty lubrication and short-term rust prevention.

Manufacturer Information: LPS Laboratories, 4647 Hugh Howell Road, Tucker, GA, USA 30084USA & Canada: 1 800 241-8334Outside USA and Canada: +1 770 243-8800

DANGER: Combustible. Keep away from heat and flame. Harmful or fatal if swallowed.

Primary route(s) of entry: Skin and eye contact. Inhalation.

Potential Acute Health Effects:

Eyes: Irritating to eyes.

Website:

Section 1 • Product and Company Identification

Product Name: LPS® 1

Part Number(s):

00116 (aerosol), 00144 (wipe), 00122, 01128, 00105, 00155, C30116 (aerosol), C00144 (wipe), C00122, C01128, C00105, C00155

Chemical Name: Petroleum Distillates

MATERIAL SAFETY DATA SHEETLPS® 1

Revision Date: October 7, 2013 Supersedes: September 19, 2011

http://www.lpslabs.com

Section 2 • Hazards Identification

This material is considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200). This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the MSDS contains all the information required by the Controlled Products Regulations.

Emergency Overview:

DANGER: Flammable. Contents under pressure. Harmful or fatal if swallowed.

USA & Canada: 1 800 543-1563Outside USA and Canada: +1 770 243-8899

Chemtrec: USA & Canada: 1 800 424-9300Outside USA and Canada: +1 703 527-3887

Emergency Telephone Number:

Potential Chronic Health Effects:

Carcinogenic Effects: No IARC: OSHA: ACGIH:

Skin: Repeated exposure may cause skin dryness or cracking.

Inhalation: Excessive inhalation of vapors can cause irritation of the respiratory tract, nausea, dizziness or headache.

Ingestion: Product has a low order of acute oral toxicity, but ingestion of large quantities may cause nausea, vomiting, and gastrointestinal irritation. May cause injury if aspirated into lungs.

Mutagenic Effects: None

Teratogenic Effects: None

Target Organs: None

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Medical conditions aggravated by exposure:

Persons with pre-existing central nervous system (CNS) disease, neurological conditions, skin disorders, chronic respiratory diseases, or impaired liver or kidney function should avoid exposure.

Signs and Symptoms

Stinging in eyes. Repeated or prolonged skin contact can cause redness, irritation, and scaling of the skin (dermatitis). Breathing of high vapor concentrations may cause headaches, stupor, irritation of throat and eyes, and kidney effects.

Section 3 • Composition / Information on Ingredients

Component CASRN Weight Percent

Carbon Dioxide (aerosol only) 124-38-9 1 - 5%

Section 4 • First Aid Measures

Eyes: Check for and remove contact lenses. If irritation or redness develops, flush eyes with cool, clean, low pressure water for at least 15 minutes. Hold eyelids apart to ensure complete irrigation of the eye and eyelid tissue. DO NOT use eye ointment. Seek medical attention immediately.

Distillates (Petroleum), Hydrotreated Light 64742-47-8 70 - 80%

Distillates (Petroleum), Hydrotreated Middle 64742-46-7 20 - 30%

Skin: Remove contaminated shoes and clothing. Clean affected area thoroughly with mild soap and water. DO NOT use ointments. Seek medical attention if irritation persists.

Inhalation: Immediately move victim to fresh air. If victim is not breathing, immediately begin rescue breathing. If heart has stopped, immediately begin cardiopulmonary resuscitation (CPR). If breathing is difficult, seek medical attention immediately.

Ingestion: DO NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If spontaneous vomiting is about to occur, place victim’s head below knees. If victim is drowsy or unconscious, place on the left side with head down. DO NOT leave victim unattended. Seek medical attention immediately.

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Section 5 • Fire Fighting Measures

Products of Combustion: Carbon monoxide and carbon dioxide.

General Fire Hazards: High heat will cause product to boil, evolving vapor that could cause explosive rupture of closed containers. Aerosols may explode upon heating, spread fire and overcome sprinkler systems.

Firefighting media: SMALL FIRE: Use DRY chemical powder.LARGE FIRE: Use CO2, water spray, fog or foam. Cool containing vessels with water jet in order to prevent pressure build-up, auto-ignition or explosions.

Special Remarks on Explosion Hazards:

High heat will cause product to boil, evolving vapor that could cause explosive rupture of closed containers. Aerosols may explode upon heating, spread fire and overcome sprinkler systems.

Section 6 • Accidental Release Measures

Containment Procedures: Small Spill and Leak: Absorb with an inert material and dispose of properly.

Large Spill and Leak: Secure the area and control access. Dike far ahead of a liquid spill to ensure complete collection. Pick up free liquid for disposal using absorbent pads, sand, or other inert non-combustible absorbent materials. Place into appropriate waste containers for later disposal.

Sensitivity to Impact: None Sensitivity to Static Discharge: None

Protection Clothing (Fire): Wear protective clothing and equipment suitable for the surrounding fire, including helmet, face mask, and self-contained breathing apparatus.

Section 7 • Handling and Storage

Handling: DO NOT spray into or around ignition sources. DO NOT allow material to come in contact with eyes or skin. Wear appropriate protective equipment during handling. Keep container closed. Avoid breathing vapors or mists. Use only with adequate ventilation. Wash thoroughly after handling.

Storage: Keep container in a cool, well-ventilated area. Avoid all sources of ignition (spark or flame). Store between 40°F and 120°F (4.4°C and 49°C).

Precautions to be taken in handling and storage:

Clean-Up Procedures: Contain and recover spilled material when possible.

Evacuation Procedures: Ventilate area of leak or spill. Keep unnecessary and unprotected people away.

Special Procedures: Remove all sources of ignition. Ventilate area. Wear personal protective equipment during cleanup.

Store aerosols as Level 3 Aerosol (NFPA 30B). Store all materials in a dry, well-ventilated area. Avoid breathing vapors.

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5000 ppm TLV

30000 ppm STEL

5000 ppm TWA

30000 ppm STEL

64742-46-75 mg/m3 (oil mist)

PEL

5 mg/m3 (oil mist) TLV

10 mg/m3 (oil mist) STEL

5 mg/m3 (oil mist) TWA


5 mg/m3 (oil mist) TLV


5 mg/m3 (oil mist) TWA


None reported

5000 ppm PEL None reported

100 ppm TWA

525 mg/m3 TWA

Carbon Dioxide (aerosol only) 124-38-9

Distillates (Petroleum), Hydrotreated Middle

Section 8 • Exposure Controls / Personal Protection

Exposure Guidelines:

Component CASRN NIOSH Supplier

Distillates (Petroleum), Hydrotreated Light 64742-47-8

OSHA ACGIH

5 mg/m3 (oil mist) PEL

Hand protection: Normally no hand protection is required; however, if product will be sprayed for an extended period, "overspray" onto skin may occur. If so, wear chemical resistant gloves conforming to appropriate regulations. Please observe the instructions regarding permeability and breakthrough time that are provided by the supplier of the gloves.

Respiratory protection: Typical use of this product under normal conditions does not require the use of respiratory protection. If airborne concentrations are above the applicable exposure limits (listed above), use NIOSH approved respiratory protection (i.e. organic vapor cartridge).

General Hygiene

Considerations:

Wash thoroughly after handling. Have eye-wash facilities immediately available.

Engineering Controls: Provide general and/or local exhaust ventilation to keep exposures below the exposure guidelines listed above.

Personal protective equipment

Eye protection: Safety glasses with side shields conforming to appropriate regulations. Eye wash fountain and emergency shower facilities are recommended.

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Aerosol:

Bulk:

Aerosol:Bulk:

Solubility Description: Not soluble in water Flash Point: 79°C (175°F) - dispensed liquid

Boiling Point: 213°C (415°F) Flash Point Method: Tag-Closed Cup

Section 9 • Physical and Chemical Properties

Appearance: Liquid Color: Pale amber

Odor: Characteristic Evaporation Rate: < 0.1 (BuAc = 1)

Vapor Pressure: < 0.05 mm Hg @ 20ºC Flammable limits (estimated): LOWER: 0.6%UPPER: 7.0%

Specific Gravity (H2O=1): 0.79 - 0.81 @ 20°C Decomposition Temperature: Not established

Vapor Density (air = 1): > 1 Auto ignition temperature: > 228°C (442ºF)

Rule 1171 PPc: Not applicable Partition Coefficient

(octanol/water):

< 1

V.O.C. Content: 0.4% per US State & Federal Consumer Product Regulations

Odor Threshold: Not established

0.4% per US State & Federal Consumer Product Regulations

Section 10 • Stability and Reactivity

Melting Point: < -50ºC (-58ºF) Viscosity: < 3.8 cSt @ 25ºC

pH: Not applicable Volatiles: 95 - 96%

Heat of combustion: Not establishedNot established

Hazardous Decomposition: Combustion will generate smoke, possibly thick and choking, resulting in zero visibility and combustion products include carbon monoxide and carbon dioxide.

Hazardous Polymerization: Will not occur.

Chemical Stability: Product is stable under recommended storage conditions.

Conditions to Avoid: Keep away from heat and ignition sources.

Incompatibility: Reactive or incompatible with oxidizing agents.

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B: Component Analysis

If spilled, the 64742-46-7 constituent may kill grasses and small plants by interfering with transpiration. Spilled material may coat gill structures of fish resulting in suffocation if spilled in shallow, running water. This product may be toxic to amphibians by preventing dermal respiration. This product may also cause gastrointestinal distress to birds and mammals through ingestion. Biodegradation of this product is possible within 90 to 120 days in aerobic environments at temperatures above 21°C.

Ecological studies have not been conducted for this product. The following information is available for component(s) of this product.

Ecotoxicity

No data available

Effects on Organisms Component CASRN Test

Section 11 • Toxicological Information

Acute and Chronic Toxicity

Distillates (Petroleum), Hydrotreated Light 64742-47-8 > 6.8 mg/L* > 5 g/kg*

Distillates (Petroleum), Hydrotreated Middle 64742-46-7 Not established Not established

A: General Product Information

An acute toxicity study of this product has not been conducted. Information given in this section relates only to individual constituents contained in this preparation.

Component CASRN LC-50 LD-50

Mobility: Semi-volatile. Readily absorbed into soil. Persistence / Degradability: Only slightly biodegradable

Bioaccumulative potential: No bioaccumulation potential Other adverse effects: None known

Carbon Dioxide (aerosol only) 124-38-9 470000 ppm / rat / 30 minutes Not appropriate

* Supplier Data

Section 12 • Ecological Information

Species Results

64742-47-8 96-hr LC50 Oncorhynchus Mykiss 3,200 μg/L*

* Supplier Data

For the 64742-47-8 component, no toxicity has been observed in water due to extremely low water solubility. However, hydrocarbon and petroleum distillates are potentially toxic to freshwater and saltwater ecosystems. If material is spilled on soil, some potential toxic effects could occur before biodegradation could remove material.

Acute Toxicity on Daphnia

Acute Toxicity on FishesDistillates (Petroleum),

Hydrotreated Light

Bacterial Inhibition

Growth inhibition of algae

Bioaccumulation in fish

6 / 9

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Section 13 • Disposal Considerations

Waste Status: In its purchased form, non-aerosol material does not meet the definition of a RCRA hazardous waste. Aerosol products, if depressurized and emptied to less than 1 inch (2.54 cm) of fluid contents are classified as non-hazardous waste under 40 CFR 261.7 (U.S.). However, if disposed of in its received form, an aerosol carries the waste code D003. (U.S.).

Disposal: Waste must be disposed of in accordance with any and all applicable environmental control rules and/or regulations.

Note: Chemical additions to, processing of, or otherwise altering this material may make this waste management information inaccurate, incomplete, or otherwise inappropriate. Furthermore, state and local waste disposal requirements may be more restrictive than federal laws and regulations.

Subclass: NA Hazard Label: LTD QTY Already on boxPacking Group: NA

Section 14 • Transport Information

D.O.T. Ground

Shipping Name: Aerosols, flammable UN No.: 1950Hazard Class: 2.1 Technical Name: NA

Aerosol

AEROSOLS, flammable Hazard ID No.: NALabeling: 2.1 Technical Name: NA

Road/Rail -

ADR/RID

UN No.: 1950 ADR Class: 2Packing Group: NA Classification Code: 5FName and description:

NA Packing Group: NAPacking Instructions: P003, LP02 EmS: F-D, S-U

IMDG-IMO

UN No.: 1950 Class: 2Shipping Name: Aerosols Subsidiary Risk: 2.1Labeling:

Marine pollutant: No Technical Name: NA

Labeling: Flammable Gas Technical Name: NA

IATA - ICAO:

Non-aerosol versions of this product are not regulated by any mode of transportation.

Aerosols, flammable Subclass: NAPacking Instructions: 203, Y203 (Ltd. Qty.) Packing Group: NA

The preceding information is subject to change and must be verified prior to shipment. It is the responsibility of anyone offering hazardous materials for shipment to ensure compliance with all applicable regulations.

UN No.: 1950 Class: 2.1Shipping Name:

7 / 9

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Aerosol: Distillates (Petroleum), Hydrotreated Light 64742-47-8 ● Distillates (Petroleum), Hydrotreated Middle 64742-46-7 ● Carbon Dioxide 124-38-9 ● Calcium Sulfonate 61789-86-4 ● Sorbitan Trioleate 26266-58-0

Bulk: Distillates (Petroleum), Hydrotreated Light 64742-47-8 ● Distillates (Petroleum), Hydrotreated Middle 64742-46-7 ● Calcium Sulfonate 61789-86-4 ● Sorbitan Trioleate 26266-58-0 ● C18 Unsaturated Dimer Fatty Acids 61788-89-4

International Regulations

Canadian Environmental Protection Act (CEPA):

All of the components of this product are included on the Canadian Domestic Substances list (DSL).

Canadian Workplace Hazardous Materials Information System WHMIS:

This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the MSDS contains all the information required by the Controlled Products Regulations.

WHMIS Classification: WHMIS Classification:

Other Regulations:

Bulk: Class B3, Class D2B

Montreal Protocol listed ingredients: NoneStockholm Convention listed ingredients: NoneRotterdam Convention listed engredients: NoneRoHS Compliant: Yes

This product does not contain chemical(s) known to the State of California to cause cancer, birth defects or other reproductive harm.

California and OTC States: This product conforms to consumer product regulations.

D003 (aerosol only)

Comprehensive Environmental Response, Compensation and Liability Act of 1980 (CERCLA):

None

Toxic Substances Control Act (TSCA):

All components of this product are TSCA inventory listed and/or are exempt.

Section 15 • Regulatory Information


Aerosol: Class A, Class B5, Class D2B

Section 112 Hazardous Air Pollutants (HAPs): None

Superfund Amendments and Reauthorization Act (SARA) Title III SARA Section 311/312 (40 CFR 370) Hazard Categories:

Sudden Release of Pressure (aerosols only), Fire Hazard, Immediate (Acute) Health Hazard, Delayed (Chronic) Health Hazard

This product contains the following toxic chemical(s) subject to reporting requirements of SARA Section 313 (40 CFR 372):

No individual section 313 component is present at or above 1%.

RCRA Hazardous Waste No.:

New Jersey Right to Know:

State Regulations

California:

8 / 9

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10116

4 Health Reactivity220 Special

Elena BadiuzziFlammability: 2

Flammability Aerosol:Compliance Manager Flammability Bulk:Telephone: +1 770 243-8800

Reactivity: 0Physical Hazard Aerosol:

Physical Hazard Bulk:

NFPAMSDS#: FlammabilityMSDS Preparation

Health: 1 Health: [/] 1Responsible Name:

HMIS 1996 HMIS III

Section 16 • Other Information

LPS Laboratories, a division of Illinois Tool Works

Notice to Reader:

To the best of our knowledge, the information contained herein is accurate. However, neither the above named supplier nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.

Elena Badiuzzi, Compliance Manager

9 / 9

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Page 157

TEL:

FAX:


Section 1 • Product and Company Identification

Product Name: LPS® 2 (Bulk)

Part Number(s): 00222, 02128, 00205, 00255, C00222, C02128, C00205, C00255

Chemical Name: Petroleum Distillates

MATERIAL SAFETY DATA SHEETLPS® 2 (Bulk)

Revision Date: May 15, 2012 Supersedes: May 14, 2009

Product Use: An industrial lubricant designed to displace moisture from equipment, provide heavy-duty lubrication and rust prevention.

Manufacturer Information: LPS Laboratories, 4647 Hugh Howell Road, Tucker, GA, USA 30084

Emergency Overview:


Chemtrec: USA & Canada: 1 800 424-9300Outside USA and Canada: +1 703 527-3887

Emergency Telephone Number:

Website: http://www.lpslabs.com

Section 2 • Hazards Identification

This material is considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200). This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the MSDS contains all the information required by the Controlled Products Regulations.

Aerosol:

Bulk:

NTP: No No No

Not applicable

Skin: Repeated exposure may cause skin dryness or cracking.

Inhalation: Excessive inhalation of vapors can cause irritation of the respiratory tract, nausea, dizziness or headache.

Ingestion: Product has a low order of acute oral toxicity, but ingestion of large quantities may cause nausea, vomiting, and gastrointestinal irritation. May cause injury if aspirated into lungs.

DANGER: Combustible. Keep away from heat and flame. Harmful or fatal if swallowed.

Primary route(s) of entry: Skin and eye contact. Inhalation.

Potential Acute Health Effects:

Eyes: Irritating to eyes.

Mutagenic Effects: None

Teratogenic Effects: None

Target Organs: None

Potential Chronic Health Effects:

Carcinogenic Effects: No IARC: OSHA: ACGIH:

1 / 8

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Distillates (Petroleum), Hydrotreated Light 64742-47-8 70 - 80%

Mineral Seal (Petroleum) Oil 64742-47-8 / 64742-52-5 20 - 30%

Medical conditions aggravated by exposure:

Persons with pre-existing central nervous system (CNS) disease, neurological conditions, skin disorders, chronic respiratory diseases, or impaired liver or kidney function should avoid exposure.

Signs and Symptoms

Stinging in eyes. Repeated or prolonged skin contact can cause redness, irritation, and scaling of the skin (dermatitis). Breathing of high vapor concentrations may cause headaches, stupor, irritation of throat and eyes, and kidney effects.

Section 3 • Composition / Information on Ingredients

Component CASRN Weight Percent

Skin: Remove contaminated shoes and clothing. Clean affected area thoroughly with mild soap and water. DO NOT use ointments. Seek medical attention if irritation persists.

Section 4 • First Aid Measures

Eyes: Check for and remove contact lenses. If irritation or redness develops, flush eyes with cool, clean, low pressure water for at least 15 minutes. Hold eyelids apart to ensure complete irrigation of the eye and eyelid tissue. DO NOT use eye ointment. Seek medical attention immediately.

Inhalation: Immediately move victim to fresh air. If victim is not breathing, immediately begin rescue breathing. If heart has stopped, immediately begin cardiopulmonary resuscitation (CPR). If breathing is difficult, seek medical attention immediately.

Ingestion: DO NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If spontaneous vomiting is about to occur, place victim’s head below knees. If victim is drowsy or unconscious, place on the left side with head down. DO NOT leave victim unattended. Seek medical attention immediately.

Notes to

Physician:

This material is an aspiration hazard. Potential danger from aspiration must be weighed against possible oral toxicity (See Section 2 - Ingestion) when deciding whether to induce vomiting. Inhalation of high concentrations of this material, as could occur in enclosed spaces or during deliberate abuse, may be associated with cardiac arrhythmias.

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Firefighting media: SMALL FIRE: Use DRY chemical powder.LARGE FIRE: Use CO2, water spray, fog or foam. Cool containing vessels with water jet in order to prevent pressure build-up, auto-ignition or explosions.

Sensitivity to Impact: None Sensitivity to Static Discharge: None

Section 5 • Fire Fighting Measures

Products of Combustion: Carbon monoxide and carbon dioxide.

General Fire Hazards: High heat will cause product to boil, evolving vapor that could cause explosive rupture of closed containers.

Protection Clothing (Fire): Firefighters must use full bunker gear including NIOSH-approved positive pressure self-contained breathing apparatus to protect against potential hazardous combustion or decomposition products and oxygen deficiencies. Evacuate area and fight the fire from a maximum distance or use unmanned hose holders or monitor nozzles.

Special Remarks on Explosion Hazards:

High heat will cause product to boil, evolving vapor that could cause explosive rupture of closed containers.

Section 6 • Accidental Release Measures

Containment Procedures: Small Spill and Leak: Absorb with an inert material and dispose of properly.

Large Spill and Leak: Secure the area and control access. Dike far ahead of a liquid spill to ensure complete collection. Pick up free liquid for disposal using absorbent pads, sand, or other inert non-combustible absorbent materials. Place into appropriate waste containers for later disposal.

Section 7 • Handling and Storage

Handling: DO NOT spray into or around ignition sources. DO NOT allow material to come in contact with eyes or skin. Wear appropriate protective equipment during handling. Keep container closed. Avoid breathing vapors or mists. Use only with adequate ventilation. Wash thoroughly after handling.

Storage: Keep container in a cool, well-ventilated area. Avoid all sources of ignition (spark or flame). Store between 40°F and 120°F (4.4°C and 49°C).

Precautions to be taken in handling and storage:

Clean-Up Procedures: Contain and recover spilled material when possible.

Evacuation Procedures: Ventilate area of leak or spill. Keep unnecessary and unprotected people away.

Special Procedures: Remove all sources of ignition. Ventilate area. Wear personal protective equipment during cleanup.

Store all materials in a dry, well-ventilated area. Avoid breathing vapors.

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Engineering Controls: Provide general and/or local exhaust ventilation to keep exposures below the exposure guidelines listed above.

Personal protective equipment

Section 8 • Exposure Controls / Personal Protection

Exposure Guidelines:

Component CASRN OSHA ACGIH NIOSH Supplier

Distillates (Petroleum), Hydrotreated Light 64742-47-85 mg/m3 (oil mist)

PEL

5 mg/m3 (oil mist) TLV5 mg/m3 (oil mist)

TWA100 ppm TWA



525 mg/m3 TWA

Mineral Seal (Petroleum) Oil64742-47-8 / 64742-

52-55 mg/m3 PEL

Eye protection: Safety glasses with side shields conforming to appropriate regulations. Eye wash fountain and emergency shower facilities are recommended.

Hand protection: Normally no hand protection is required; however, if product will be sprayed for an extended period, "overspray" onto skin may occur. If so, wear chemical resistant gloves conforming to appropriate regulations. Please observe the instructions regarding permeability and breakthrough time that are provided by the supplier of the gloves.

Respiratory protection: Typical use of this product under normal conditions does not require the use of respiratory protection. If airborne concentrations

5 mg/m3 (oil mist)5 mg/m3 (oil mist)

TWANone reported

10 mg/m3 (oil mist)10 mg/m3 (oil mist)

STEL

General Hygiene

Considerations:

Wash thoroughly after handling. Have eye-wash facilities immediately available.

are above the applicable exposure limits (listed above), use NIOSH approved respiratory protection (i.e. organic vapor cartridge).

4 / 8

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Aerosol:Bulk:

A l

Section 9 • Physical and Chemical Properties

Appearance: Liquid Color: Brown

Boiling Point: 195°C (383°F) Flash Point Method: Tag-Closed Cup

Specific Gravity (H2O=1): 0.82 - 0.86 @ 20°C Decomposition Temperature: Not established

Odor: Petroleum / Cherry Evaporation Rate: < 0.1 (BuAc = 1)

Solubility Description: < 3% in water Flash Point: 79°C (175°F) - dispensed liquid

7.0%

Rule 1171 PPc: Not applicable Partition Coefficient

(octanol/water):

< 1

Vapor Density (air = 1): 4.7 Auto ignition temperature: > 228°C (442ºF)

Vapor Pressure: < 0.05 mm Hg @ 20ºC Flammable limits (estimated): LOWER: 0.6%UPPER:

Melting Point: < -50ºC (-58ºF) Viscosity: < 7 cSt @ 25ºC

pH: Not applicable Volatiles: 92 - 95%

H t f b ti N t li bl

V.O.C. Content: Not applicable Odor Threshold: Not established0% per State & Federal Consumer Product Regulations

Aerosol:Bulk:

Chemical Stability: Product is stable under recommended storage conditions.

Conditions to Avoid: Keep away from heat and ignition sources.

Incompatibility: Reactive or incompatible with oxidizing agents.

Section 10 • Stability and Reactivity

Heat of combustion: Not applicable> 30 kJ/g

Hazardous Decomposition: Combustion will generate smoke, possibly thick and choking, resulting in zero visibility and combustion products include carbon monoxide and carbon dioxide.

Hazardous Polymerization: Will not occur.

5 / 8

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B: Component Analysis

A: General Product Information

An acute toxicity study of this product has not been conducted. Information given in this section relates only to individual constituents contained in this preparation.

Component CASRN LC-50 LD-50

Section 11 • Toxicological Information

Acute and Chronic Toxicity

* Supplier Data

Section 12 • Ecological Information

Distillates (Petroleum), Hydrotreated Light 64742-47-8 > 6.8 mg/L* > 5 g/kg*

Mineral Seal (Petroleum) Oil64742-47-8 / 64742-52-5

Not established Not established

Ecological studies have not been conducted for this product. The following information is available for component(s) of this product.

Ecotoxicity

Mobility: Semi-volatile. Readily absorbed into soil. Persistence / Degradability: Only slightly biodegradable

Bioaccumulative potential: No bioaccumulation potential Other adverse effects: See below

y

Effects on Organisms Component CASRN Test Species Results

Acute Toxicity on Daphnia

No data availableBacterial Inhibition

Growth inhibition of algae

Bioaccumulation in fish

* Supplier Data

Acute Toxicity on FishesDistillates (Petroleum),

Hydrotreated Light64742-47-8 96-hr LC50 Oncorhynchus Mykiss 3,200 μg/L*

For the 64742-47-8 component, no toxicity has been observed in water due to extremely low water solubility. However, hydrocarbon and petroleum distillates are potentially toxic to freshwater and saltwater ecosystems. If material is spilled on soil, some potential toxic effects could occur before biodegradation could remove material.

If spilled, the 64742-46-7 constituent may kill grasses and small plants by interfering with transpiration. Spilled material may coat gill structures of fish resulting in suffocation if spilled in shallow, running water. This product may be toxic to amphibians by preventing dermal respiration. This product may also cause gastrointestinal distress to birds and mammals through ingestion. Biodegradation of this product is possible within 90 to 120 days in aerobic environments at temperatures above 21°C.

6 / 8

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Section 15 • Regulatory Information


Section 14 • Transport Information

In its purchased form, this material does not meet the definition of a RCRA hazardous waste (40 CFR 261).

Disposal: Waste must be disposed of in accordance with any and all applicable environmental control rules and/or regulations.

Note: Chemical additions to, processing of, or otherwise altering this material may make this waste management information inaccurate, incomplete, or otherwise inappropriate. Furthermore, state and local waste disposal requirements may be more restrictive than federal laws and regulations.

Non-aerosol versions of this product are not regulated by any mode of transportation.

The preceding information is subject to change and must be verified prior to shipment. It is the responsibility of anyone offering hazardous materials for shipment to ensure compliance with all applicable regulations.

RCRA Hazardous Waste No.: None

Comprehensive Environmental Response, Compensation and Liability Act of 1980 (CERCLA):

None


Section 13 • Disposal Considerations

Waste Status:

Superfund Amendments and Reauthorization Act (SARA) Title III SARA Section 311/312 (40 CFR 370) Hazard Categories:

Fire Hazard, Immediate (Acute) Health Hazard, Delayed (Chronic) Health Hazard

This product contains the following toxic chemical(s) subject to reporting requirements of SARA Section 313 (40 CFR 372):

No individual section 313 component is present at or above 1%.

Section 112 Hazardous Air Pollutants (HAPs): None


All components of this product are TSCA inventory listed and/or are exempt.

State Regulations

California: This product does not contain chemical(s) known to the State of California to cause cancer, birth defects or other

California and OTC States: This product conforms to consumer product regulations.

New Jersey Right to Know:

Bulk: Distillates (Petroleum), Hydrotreated Light 64742-47-8 ● Mineral Seal (Petroleum) Oil 64742-46-7 / 64742-52-5 ● Proprietary NJ TS RN 800959-5152P ● Proprietary NJ TS RN 800959-5153P ● Alkyd Acid Phosphate 68307-94-8

Aerosol: Not applicable

7 / 8

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10222

Bulk: Class B3, Class D2B

Montreal Protocol listed ingredients: NoneStockholm Convention listed ingredients: None

International Regulations

Canadian Environmental Protection Act (CEPA):

All of the components of this product are included on the Canadian Domestic Substances list (DSL).

Canadian Workplace Hazardous Materials Information System WHMIS:

This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the MSDS contains all the information required by the Controlled Products Regulations.

Section 16 • Other Information

HMIS 1996 HMIS IIINFPA

MSDS#: FlammabilityMSDS Preparation

Health: 1 Health: [/] 1

Other Regulations:

WHMIS Classification:

RoHS Compliant: YesRotterdam Convention listed engredients: None

NA Health Reactivity

2NA0

To the best of our knowledge, the information contained herein is accurate. However, neither the above named supplier nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.

Elena Badiuzzi, Compliance ManagerLPS Laboratories, a division of Illinois Tool Works

Notice to Reader:

Health: 1 Health: [/] 1

Special

Responsible Name:Elena Badiuzzi

Flammability: 2Flammability Aerosol:

Compliance Manager Flammability Bulk:Telephone: +1 770 243-8800

Reactivity: 0Physical Hazard Aerosol:

Physical Hazard Bulk:

8 / 8

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Page 165

Product Name: MOBILITH SHC 460

Revision Date: 30 May 2014 Page 1 of 10 ______________________________________________________________________________________________________________________

SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT

Product Name: MOBILITH SHC 460 Product Description: Synthetic Base Stocks and Additives Product Code: 2015A0204050, 643551-00, 970748 Intended Use: Grease

COMPANY IDENTIFICATION

Supplier: EXXON MOBIL CORPORATION 3225 GALLOWS RD. FAIRFAX, VA. 22037 USA

24 Hour Health Emergency 609-737-4411 Transportation Emergency Phone 800-424-9300 ExxonMobil Transportation No. 281-834-3296 Product Technical Information 800-662-4525, 800-947-9147 MSDS Internet Address http://www.exxon.com, http://www.mobil.com

SECTION 2 HAZARDS IDENTIFICATION This material is not hazardous according to regulatory guidelines (see (M)SDS Section 15). Other hazard information: HAZARD NOT OTHERWISE CLASSIFIED (HNOC): None as defined under 29 CFR 1900.1200. PHYSICAL / CHEMICAL HAZARDS

No significant hazards. HEALTH HAZARDS

High-pressure injection under skin may cause serious damage. Excessive exposure may result in eye, skin, or respiratory irritation.

ENVIRONMENTAL HAZARDS

No significant hazards.

NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0 HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0 NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary

Page 166




from person to person.

SECTION 3 COMPOSITION / INFORMATION ON INGREDIENTS This material is defined as a mixture. Hazardous Substance(s) or Complex Substance(s) required for disclosure

Name CAS# Concentration* GHS Hazard Codes

1H-BENZOTRIAZOLE-1-METHANAMINE, N,N-BIS(2-ETHYLHEXYL)-METHYL-

94270-86-7 0.1 - < 1% H315, H317, H401, H411

BENZENAMINE, N-PHENYL-, REACTION PRODUCTS WITH 2,4,4-TRIMETHYLPENTENE

68411-46-1 1 - < 5% H402, H412

LITHIUM HYDROXIDE MONOHYDRATE 1310-66-3 0.1 - < 1% H302, H314(1B)

LITHIUM SALT OF ALIPHATIC ACID CONFIDENTIAL

1 - < 5% H302

METHYLENE BIS(DIBUTYLDITHIOCARBAMATE) 10254-57-6 1 - < 5% H413

ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5% H315, H318, H401, H411

* All concentrations are percent by weight unless material is a gas. Gas concentrations are in percent by volume. As per paragraph (i) of 29 CFR 1910.1200, formulation is considered a trade secret and specific chemical identity and exact percentage (concentration) of composition may have been withheld. Specific chemical identity and exact percentage composition will be provided to health professionals, employees, or designated representatives in accordance with applicable provisions of paragraph (i).

SECTION 4 FIRST AID MEASURES

INHALATION

Under normal conditions of intended use, this material is not expected to be an inhalation hazard. SKIN CONTACT

Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

EYE CONTACT

Flush thoroughly with water. If irritation occurs, get medical assistance. INGESTION

First aid is normally not required. Seek medical attention if discomfort occurs.

SECTION 5 FIRE FIGHTING MEASURES

EXTINGUISHING MEDIA

P/N 66757, Rev. 5

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Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames. Inappropriate Extinguishing Media: Straight Streams of Water

FIRE FIGHTING

Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to protect personnel. Hazardous Combustion Products: Smoke, Fume, Aldehydes, Sulfur oxides, Incomplete combustion products, Oxides of carbon

FLAMMABILITY PROPERTIES

Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)] Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D Autoignition Temperature: N/D

SECTION 6 ACCIDENTAL RELEASE MEASURES

NOTIFICATION PROCEDURES

In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. US regulations require reporting releases of this material to the environment which exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The National Response Center can be reached at (800)424-8802.

PROTECTIVE MEASURES

Avoid contact with spilled material. See Section 5 for fire fighting information. See the Hazard Identification Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for advice on the minimum requirements for personal protective equipment. Additional protective measures may be necessary, depending on the specific circumstances and/or the expert judgment of the emergency responders.

SPILL MANAGEMENT Land Spill: Stop leak if you can do it without risk. Scrape up spilled material with shovels into a suitable container for recycle or disposal. Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Skim from surface. Water spill and land spill recommendations are based on the most likely spill scenario for this material; however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be consulted. Note: Local regulations may prescribe or limit action to be taken.

ENVIRONMENTAL PRECAUTIONS

Prevent entry into waterways, sewers, basements or confined areas.

Page 168




SECTION 7 HANDLING AND STORAGE

HANDLING

Prevent small spills and leakage to avoid slip hazard. Static Accumulator: This material is not a static accumulator.

STORAGE

Do not store in open or unlabelled containers. Keep away from incompatible materials.

SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION

EXPOSURE LIMIT VALUES Exposure limits/standards (Note: Exposure limits are not additive)

Substance Name Form Limit / Standard NOTE Source

LITHIUM HYDROXIDE MONOHYDRATE

Ceiling 1.8 mg/m3 N/A AIHA WEEL

NOTE: Limits/standards shown for guidance only. Follow applicable regulations. No biological limits allocated. ENGINEERING CONTROLS

The level of protection and types of controls necessary will vary depending upon potential exposure conditions. Control measures to consider:

No special requirements under ordinary conditions of use and with adequate ventilation.

PERSONAL PROTECTION

Personal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage.

Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of respirators to be considered for this material include:

No protection is ordinarily required under normal conditions of use and with adequate ventilation. For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded. Hand Protection: Any specific glove information provided is based on published literature and glove manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions. Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material

P/N 66757, Rev. 5

Page 169



include: No protection is ordinarily required under normal conditions of use.

Eye Protection: If contact is likely, safety glasses with side shields are recommended. Skin and Body Protection: Any specific clothing information provided is based on published literature or manufacturer data. The types of clothing to be considered for this material include:

No skin protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices, precautions should be taken to avoid skin contact.

Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned. Practice good housekeeping.

ENVIRONMENTAL CONTROLS

Comply with applicable environmental regulations limiting discharge to air, water and soil. Protect the environment by applying appropriate control measures to prevent or limit emissions.

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

Note: Physical and chemical properties are provided for safety, health and environmental considerations only and may not fully represent product specifications. Contact the Supplier for additional information. GENERAL INFORMATION

Physical State: Solid Form: Semi-fluid

Color: Red

Odor: Characteristic

Odor Threshold: N/D

IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 °C): 1 Flammability (Solid, Gas): N/D Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)] Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D

Autoignition Temperature: N/D

Boiling Point / Range: > 316°C (600°F) [Estimated] Decomposition Temperature: N/D Vapor Density (Air = 1): N/D

Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 °C [Estimated] Evaporation Rate (n-butyl acetate = 1): N/D

pH: N/A

Log Pow (n-Octanol/Water Partition Coefficient): > 3.5 [Estimated] Solubility in Water: Negligible

Viscosity: 460 cSt (460 mm2/sec) at 40 °C Oxidizing Properties: See Hazards Identification Section.

OTHER INFORMATION

Freezing Point: N/D

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Melting Point: N/D NOTE: Most physical properties above are for the oil component in the material.

SECTION 10 STABILITY AND REACTIVITY

REACTIVITY: See sub-sections below. STABILITY: Material is stable under normal conditions. CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition. MATERIALS TO AVOID: Strong oxidizers

HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures. POSSIBILITY OF HAZARDOUS REACTIONS: Hazardous polymerization will not occur.

SECTION 11 TOXICOLOGICAL INFORMATION

INFORMATION ON TOXICOLOGICAL EFFECTS

Hazard Class Conclusion / Remarks

Inhalation

Acute Toxicity: No end point data for material.

Minimally Toxic. Based on assessment of the components.

Irritation: No end point data for material. Negligible hazard at ambient/normal handling temperatures.

Ingestion



Skin



Skin Corrosion/Irritation: No end point data for material.

Negligible irritation to skin at ambient temperatures. Based on assessment of the components.

Eye

Serious Eye Damage/Irritation: No end point data for material.

May cause mild, short-lasting discomfort to eyes. Based on assessment of the components.

Sensitization

Respiratory Sensitization: No end point data for material.

Not expected to be a respiratory sensitizer.

Skin Sensitization: No end point data for material.

Not expected to be a skin sensitizer. Based on assessment of the components.

Aspiration: Data available. Not expected to be an aspiration hazard. Based on physico-chemical properties of the material.

Germ Cell Mutagenicity: No end point data

for material. Not expected to be a germ cell mutagen. Based on assessment of the components.

Carcinogenicity: No end point data for

material. Not expected to cause cancer. Based on assessment of the components.

Reproductive Toxicity: No end point data

for material. Not expected to be a reproductive toxicant. Based on assessment of the components.

Lactation: No end point data for material. Not expected to cause harm to breast-fed children.

P/N 66757, Rev. 5

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Specific Target Organ Toxicity (STOT)

Single Exposure: No end point data for material.

Not expected to cause organ damage from a single exposure.

Repeated Exposure: No end point data for material.

Not expected to cause organ damage from prolonged or repeated exposure. Based on assessment of the components.

TOXICITY FOR SUBSTANCES

NAME ACUTE TOXICITY

ZINC DITHIOPHOSPHATE Dermal Lethality: LD50 > 2000 mg/kg (Rabbit); Oral Lethality: LD50 > 2000 mg/kg (Rat)

OTHER INFORMATION For the product itself: An ingredient or ingredients that are classified as a skin sensitizer. Contains: Synthetic base oils: Not expected to cause significant health effects under conditions of normal use, based on laboratory studies with the same or similar materials. Not mutagenic or genotoxic. Not sensitizing in test animals and humans.

The following ingredients are cited on the lists below: None.

--REGULATORY LISTS SEARCHED--

1 = NTP CARC 3 = IARC 1 5 = IARC 2B

2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC

SECTION 12 ECOLOGICAL INFORMATION

The information given is based on data available for the material, the components of the material, and similar materials. ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms. MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land.

Expected to partition to sediment and wastewater solids.

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SECTION 13 DISPOSAL CONSIDERATIONS

Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws and regulations, and material characteristics at time of disposal.

DISPOSAL RECOMMENDATIONS

Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products.

REGULATORY DISPOSAL INFORMATION

RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used product may be regulated.

Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION. THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. SECTION 14 TRANSPORT INFORMATION

LAND (DOT): Not Regulated for Land Transport

LAND (TDG): Not Regulated for Land Transport

SEA (IMDG): Not Regulated for Sea Transport according to IMDG-Code

Marine Pollutant: No

AIR (IATA): Not Regulated for Air Transport

SECTION 15 REGULATORY INFORMATION

OSHA HAZARD COMMUNICATION STANDARD: This material is not considered hazardous in accordance with OSHA HazCom 2012, 29 CFR 1910.1200. Complies with the following national/regional chemical inventory requirements: AICS, IECSC, KECI, TSCA Special Cases:

Inventory Status

P/N 66757, Rev. 5

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NDSL Restrictions Apply

EPCRA SECTION 302: This material contains no extremely hazardous substances. SARA (311/312) REPORTABLE HAZARD CATEGORIES: None. SARA (313) TOXIC RELEASE INVENTORY:

Chemical Name CAS Number Typical Value

ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5%

The following ingredients are cited on the lists below:

Chemical Name CAS Number List Citations

NAPHTHENIC ACIDS, ZINC SALTS

12001-85-3 15

ZINC DITHIOPHOSPHATE 68649-42-3 13, 15, 17, 19

ZINC NEODECANOATE 27253-29-8 15

--REGULATORY LISTS SEARCHED-- 1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK 2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK 3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK 4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK 5 = TSCA 4 10 = CA P65 CARC 15 = MI 293 Code key: CARC=Carcinogen; REPRO=Reproductive

SECTION 16 OTHER INFORMATION

N/D = Not determined, N/A = Not applicable KEY TO THE H-CODES CONTAINED IN SECTION 3 OF THIS DOCUMENT (for information only):

H302: Harmful if swallowed; Acute Tox Oral, Cat 4 H314(1B): Causes severe skin burns and eye damage; Skin Corr/Irritation, Cat 1B H315: Causes skin irritation; Skin Corr/Irritation, Cat 2 H317: May cause allergic skin reaction; Skin Sensitization, Cat 1 H318: Causes serious eye damage; Serious Eye Damage/Irr, Cat 1 H401: Toxic to aquatic life; Acute Env Tox, Cat 2 H402: Harmful to aquatic life; Acute Env Tox, Cat 3 H411: Toxic to aquatic life with long lasting effects; Chronic Env Tox, Cat 2 H412: Harmful to aquatic life with long lasting effects; Chronic Env Tox, Cat 3 H413: May cause long lasting harmful effects to aquatic life; Chronic Env Tox, Cat 4

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THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: Updates made in accordance with implementation of GHS requirements. ----------------------------------------------------------------------------------------------------------------------------------------------------- The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current available from ExxonMobil. The information and recommendations are offered for the user's consideration and examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any affiliates in which they directly or indirectly hold any interest. ----------------------------------------------------------------------------------------------------------------------------------------------------- Internal Use Only

MHC: 0B, 0B, 0, 0, 0, 0 PPEC: A

DGN: 2009995XUS (553328) ----------------------------------------------------------------------------------------------------------------------------------------------------- Copyright 2002 Exxon Mobil Corporation, All rights reserved

P/N 66757, Rev. 5

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page 1 of 4

HMIS CodesHealth 2

Flammability 4Reactivity 0

DATE OF PREPARATIONFeb 22, 2010

MATERIAL SAFETY DATA SHEETNLU-100202 00

SECTION 1 — PRODUCT AND COMPANY IDENTIFICATION

PRODUCT NUMBERNLU-1002

PRODUCT NAMEE-100 Acme Screw Lubricant

MANUFACTURER'S NAMENook Industries4950 East 49th StreetCleveland, OH 44125-1018

Telephone Numbers and WebsitesProduct Information (800) 321-7800

Regulatory Information (216) 566-2902Medical Emergency (216) 566-2917

Transportation Emergency* (800) 424-9300for Chemical Emergency ONLY (spill, leak, fire, exposure, or accident)*

SECTION 2 — COMPOSITION/INFORMATION ON INGREDIENTS

% by Weight CAS Number Ingredient Units Vapor Pressure13 74-98-6 Propane

ACGIH TLV 2500 PPM 760 mmOSHA PEL 1000 PPM

12 106-97-8 ButaneACGIH TLV 800 PPM 760 mmOSHA PEL 800 PPM

34 142-82-5 HeptaneACGIH TLV 400 PPM 50 mmACGIH TLV 500 PPM STELOSHA PEL 400 PPMOSHA PEL 500 PPM STEL

17 64742-62-7 Paraffin OilACGIH TLV 5 mg/m3 as MistOSHA PEL 5 mg/m3 as Mist

1 108-88-3 TolueneACGIH TLV 20 PPM 22 mmOSHA PEL 100 PPM (Skin)OSHA PEL 150 PPM (Skin) STEL

SECTION 3 — HAZARDS IDENTIFICATION

ROUTES OF EXPOSUREINHALATION of vapor or spray mist.EYE or SKIN contact with the product, vapor or spray mist.

EFFECTS OF OVEREXPOSUREEYES: Irritation.SKIN: Prolonged or repeated exposure may cause irritation.

INHALATION: Irritation of the upper respiratory system.

May cause nervous system depression. Extreme overexposure may result in unconsciousness and possibly death.Prolonged overexposure to solvent ingredients in Section 2 may cause adverse effects to the liver, urinary, cardiovascular and reproductive

systems.SIGNS AND SYMPTOMS OF OVEREXPOSURE

Headache, dizziness, nausea, and loss of coordination are indications of excessive exposure to vapors or spray mists.Redness and itching or burning sensation may indicate eye or excessive skin exposure.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURENone generally recognized.

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NLU-1002

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UEL9.5

LEL1.0

FLASH POINTPropellant < 0° F

CANCER INFORMATIONFor complete discussion of toxicology data refer to Section 11.

SECTION 4 — FIRST AID MEASURES

EYES: Flush eyes with large amounts of water for 15 minutes. Get medical attention.SKIN: Wash affected area thoroughly with soap and water.

Remove contaminated clothing and launder before re-use.INHALATION: If affected, remove from exposure. Restore breathing. Keep warm and quiet.

INGESTION: Do not induce vomiting. Get medical attention immediately.

SECTION 5 — FIRE FIGHTING MEASURES

EXTINGUISHING MEDIACarbon Dioxide, Dry Chemical, Alcohol Foam

UNUSUAL FIRE AND EXPLOSION HAZARDSClosed containers may explode (due to the build-up of pressure) when exposed to extreme heat.Application to hot surfaces requires special precautions.During emergency conditions overexposure to decomposition products may cause a health hazard. Symptoms may not be immediately

apparent. Obtain medical attention.SPECIAL FIRE FIGHTING PROCEDURES

Full protective equipment including self-contained breathing apparatus should be used.Water spray may be ineffective. If water is used, fog nozzles are preferable. Water may be used to cool closed containers to prevent pressure

build-up and possible autoignition or explosion when exposed to extreme heat.

SECTION 6 — ACCIDENTAL RELEASE MEASURES

STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLEDRemove all sources of ignition. Ventilate the area.Remove with inert absorbent.

SECTION 7 — HANDLING AND STORAGE

STORAGE CATEGORYNot Available

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGEKeep away from heat, sparks, and open flame. Vapors will accumulate readily and may ignite explosively.During use and until all vapors are gone: Keep area ventilated - Do not smoke - Extinguish all flames, pilot lights, and heaters - Turn off

stoves, electric tools and appliances, and any other sources of ignition.Consult NFPA Code. Use approved Bonding and Grounding procedures.Contents under pressure. Do not puncture, incinerate, or expose to temperature above 120F. Heat from sunlight, radiators, stoves, hot water,

and other heat sources could cause container to burst. Do not take internally. Keep out of the reach of children.

SECTION 8 — EXPOSURE CONTROLS/PERSONAL PROTECTION

PRECAUTIONS TO BE TAKEN IN USEUse only with adequate ventilation.Avoid contact with skin and eyes. Avoid breathing vapor and spray mist.Wash hands after using.

VENTILATIONLocal exhaust preferable. General exhaust acceptable if the exposure to materials in Section 2 is maintained below applicable exposure limits.

Refer to OSHA Standards 1910.94, 1910.107, 1910.108.RESPIRATORY PROTECTION

If personal exposure cannot be controlled below applicable limits by ventilation, wear a properly fitted organic vapor/particulate respiratorapproved by NIOSH/MSHA for protection against materials in Section 2.

PROTECTIVE GLOVESNone required for normal application of aerosol products where minimal skin contact is expected. For long or repeated contact, wear chemical

resistant gloves.EYE PROTECTION

Wear safety spectacles with unperforated sideshields.OTHER PRECAUTIONS

Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal.

P/N 66757, Rev. 5

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NLU-1002

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SECTION 9 — PHYSICAL AND CHEMICAL PROPERTIES

PRODUCT WEIGHT 6.11 lb/gal 732 g/lSPECIFIC GRAVITY 0.74

BOILING POINT <0 - 238° F <-18 - 114° CMELTING POINT Not Available

VOLATILE VOLUME 82%EVAPORATION RATE Faster than ether

VAPOR DENSITY Heavier than airSOLUBILITY IN WATER N.A.

VOLATILE ORGANIC COMPOUNDS (VOC Theoretical - As Packaged)Volatile Weight 60.00% Less Water and Federally Exempt Solvents

SECTION 10 — STABILITY AND REACTIVITY

STABILITY — StableCONDITIONS TO AVOID

None known.INCOMPATIBILITY

None known.HAZARDOUS DECOMPOSITION PRODUCTS

By fire: Carbon Dioxide, Carbon MonoxideHAZARDOUS POLYMERIZATION

Will not occur

SECTION 11 — TOXICOLOGICAL INFORMATION

CHRONIC HEALTH HAZARDSNo ingredient in this product is an IARC, NTP or OSHA listed carcinogen.Reports have associated repeated and prolonged overexposure to solvents with permanent brain and nervous system damage.

TOXICOLOGY DATACAS No. Ingredient Name74-98-6 Propane

LC50 RAT 4HR Not AvailableLD50 RAT Not Available

106-97-8 ButaneLC50 RAT 4HR Not AvailableLD50 RAT Not Available

142-82-5 HeptaneLC50 RAT 4HR Not AvailableLD50 RAT Not Available

64742-62-7 Paraffin OilLC50 RAT 4HR Not AvailableLD50 RAT Not Available

108-88-3 TolueneLC50 RAT 4HR 4000 ppmLD50 RAT 5000 mg/kg

SECTION 12 — ECOLOGICAL INFORMATION

ECOTOXICOLOGICAL INFORMATIONNo data available.

SECTION 13 — DISPOSAL CONSIDERATIONS

WASTE DISPOSAL METHODWaste from this product may be hazardous as defined under the Resource Conservation and Recovery Act (RCRA) 40 CFR 261.Waste must be tested for ignitability to determine the applicable EPA hazardous waste numbers.Do not incinerate. Depressurize container. Dispose of in accordance with Federal, State/Provincial, and Local regulations regarding pollution.

SECTION 14 — TRANSPORT INFORMATION

US Ground (DOT)May be classed as Consumer Commodity, ORM-DUN1950, AEROSOLS, 2.1, LIMITED QUANTITY, (ERG#126)

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Canada (TDG)May be classed as Consumer Commodity, ORM-DUN1950, AEROSOLS, CLASS 2.1, LIMITED QUANTITY, (ERG#126)

IMOMay be shipped as Limited QuantityUN1950, AEROSOLS, CLASS 2.1, LIMITED QUANTITY, EmS F-D, S-U

SECTION 15 — REGULATORY INFORMATION

SARA 313 SUPPLIER NOTIFICATION(40 CFR 372.65C)CAS No. CHEMICAL/COMPOUND % by WT % Element108-88-3 Toluene 1CALIFORNIA PROPOSITION 65

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.TSCA CERTIFICATION

All chemicals in this product are listed, or are exempt from listing, on the TSCA Inventory.

SECTION 16 — OTHER INFORMATION

This product has been classified in accordance with the hazard criteria of the Canadian Controlled Products Regulations (CPR) and theMSDS contains all of the information required by the CPR.

The above information pertains to this product as currently formulated, and is based on the information available at this time. Addition of reducers or otheradditives to this product may substantially alter the composition and hazards of the product. Since conditions of use are outside our control, we make nowarranties, express or implied, and assume no liability in connection with any use of this information.

P/N 66757, Rev. 5

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Product Name: Nook Industries E-900L Liquid (Part number NLU-1004)Revision Date: 23 Sept 2013Page 1 of 7

MATERIAL SAFETY DATA SHEETSECTION 1 PRODUCT AND COMPANY IDENTIFICATION

PRODUCTProduct Name: Nook Industries E-900L Ball Screw Lubricant LiquidProduct Description: Synthetic Base Stocks and AdditivesProduct Code: 202050401020, 494237-00, 971870Intended Use: Ball screw lubrication

COMPANY IDENTIFICATIONSupplier: NOOK INDUSTRIES 4950 EAST 49th STREET CLEVELAND, OH 4412524 Hour Health Emergency 800-255-3924MSDS Requests 800-321-7800MSDS Internet Address http://www.nookindustries.com/r/msds

SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS

REPORTAbLE HAzARDOUS SUbSTANCE(S) OR COMPLEx SUbSTANCE(S)

NAME CAS# CONCENTRATION*

1-NAPHTHYLAMINE, N-PHENYL- 90-30-2 1%

* All concentrations are percent by weight unless material is a gas. Gas concentrations are in percent by volume.

SECTION 3 HAzARDS IDENTIFICATION

This material is not considered to be hazardous according to regulatory guidelines (see (MSDS Section 15).

POTENTIAL HEALTH EFFECTSExcessive exposure may result in eye, skin, or respiratory irritation. This product is not expected to produce adverse health effects under normal conditions of use and with appropriate personal hygiene practices. Product may decompose at elevated temperatures or under fire conditions and give off irritating and/or harmful (carbon monoxide) gases/vapors/fumes. Symptoms from acute exposure to these decomposition products in confined spaces may include headache, nausea, eye, nose, and throat irritation. High-pressure injection under skin may cause serious damage.

NFPA HAzARD ID: HEALTH: 1 FLAMMAbILITY: 1 REACTIvITY: 0

HMIS Hazard ID: Health: 1 Flammability: 1 Reactivity: 0

NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person.

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INHALATIONRemove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use mouth-to-mouth resuscitation.

SKIN CONTACTWash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

EYE CONTACTFlush thoroughly with water. If irritation occurs, get medical assistance.

INGESTIONSeek immediate medical attention.

SECTION 5 FIRE FIGHTING MEASURES

ExTINGUISHING MEDIAAppropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.

Inappropriate Extinguishing Media: Straight Streams of Water

FIRE FIGHTINGFire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to protect personnel.

Hazardous Combustion Products: Aldehydes, Smoke, Fume, Oxides of carbon, Sulfur oxides, Incomplete combustion products, Trimethylol propane phosphate

FLAMMAbILITY PROPERTIES Flash Point [Method]: 210C (410F) [ ASTM D-92]Flammable Limits (Approx vol % in air): LEL: N/D UEL: N/DAutoignition Temperature: N/D

P/N 66757, Rev. 5

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NOTIFICATION PROCEDURESIn the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. US regulations require reporting releases of this material to the environment which exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The National Response Center can be reached at (800)424-8802.

SPILL MANAGEMENTLand Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent.

Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist before using dispersants.

Water spill and land spill recommendations are based on the most likely spill scenario for this material; however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be consulted. Note: Local regulations may prescribe or limit action to be taken.

ENvIRONMENTAL PRECAUTIONSLarge Spills: Dike far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways, sewers, basements or confined areas.


HANDLINGIt has been determined that during fires neurotoxic trimethylol propane phosphate may be formed, which when inhaled may impair central nervous system function. In addition, thermally decomposed (and cooled) residues may be neurotoxic. Prevent small spills and leakage to avoid slip hazard.

Static Accumulator: This material is a static accumulator.

STORAGEDo not store in open or unlabelled containers.

SECTION 8 ExPOSURE CONTROLS / PERSONAL PROTECTION

NOTE: Limits/standards shown for guidance only. Follow applicable regulations.

ENGINEERING CONTROLSThe level of protection and types of controls necessary will vary depending upon potential exposure conditions. Control measures to consider:


PERSONAL PROTECTIONPersonal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage.

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Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of respirators to be considered for this material include:


For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.

Hand Protection: Any specific glove information provided is based on published literature and glove manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions. Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include:

No protection is ordinarily required under normal conditions of use.

Eye Protection: If contact is likely, safety glasses with side shields are recommended.

Skin and body Protection: Any specific clothing information provided is based on published literature or manufacturer data. The types of clothing to be considered for this material include:

No skin protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices, precautions should be taken to avoid skin contact.

Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned. Practice good housekeeping.

ENvIRONMENTAL CONTROLSSee Sections 6, 7, 12, 13.


Typical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional data.

GENERAL INFORMATIONPhysical State: Liquid Color: AmberOdor: CharacteristicOdor Threshold: N/D

IMPORTANT HEALTH, SAFETY, AND ENvIRONMENTAL INFORMATIONRelative Density (at 15 C ): 0.96 Flash Point [Method]: 210C (410F) [ ASTM D-92]Flammable Limits (Approx vol % in air): LEL: N/D UEL: N/D Autoignition Temperature: N/D boiling Point / Range: > 316C (600F)vapor Density (Air = 1): N/Dvapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 CEvaporation Rate (n-butyl acetate = 1): N/DpH: N/A

P/N 66757, Rev. 5

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Log Pow (n-Octanol/Water Partition Coefficient): N/ASolubility in Water: Negligibleviscosity: 13.3 cSt (13.3 mm2/sec ) at 40 C | 3 cSt (3 mm2/sec) at 100COxidizing Properties: See Sections 3, 15, 16.

OTHER INFORMATIONFreezing Point: N/DMelting Point: N/APour Point: -62°C (-80°F)

SECTION 10 STAbILITY AND REACTIvITY

Stability: material is stable under normal conditions.Conditions To Avoid: excessive heat. High energy sources of ignition.Materials To Avoid: Strong oxidizersHazardous Decomposition Products: material does not decompose at ambient temperatures.Hazardous Polymerization: will not occur.

SECTION 11 TOxICOLOGICAL INFORMATION

ACUTE TOxICITY

ROUTE OF ExPOSURE CONCLUSION / REMARKS

Inhalation

Toxicity: No end point data. Not determined.

Irritation: No end point data. Negligible hazard at ambient/normal handling temperatures. Based on assessment of the components.

Ingestion

Toxicity: No end point data. Minimally Toxic. Based on assessment of the components.

Skin

Toxicity: No end point data. Minimally Toxic. Based on assessment of the components.

Irritation: No end point data. Negligible irritation to skin at ambient temperatures. Based on assessment of the components.

Eye

Irritation: No end point data. May cause mild, short-lasting discomfort to eyes. Based on assessment of the components.

CHRONIC/OTHER EFFECTSContains:

N-phenyl-1-naphthylamine: A single oral overexposure may lead to signs of cyanosis, including headache, shallow respiration, dizziness, confusion, fall in blood pressure, convulsions, coma, jaundice.

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Anemia may occur later. Repeated exposure in laboratory animals caused liver and kidney damage and depression of bone marrow activity. Hematuria may occur due to bladder and kidney irritation. Genotoxic in vitro.

Phenyl-alpha-naphthylamine (PAN): Undiluted PAN is a skin sensitizer. Human testing with lubricants containing 1.0% PAN caused no reactions indicative of sensitization.

Additional information is available by request.

The following ingredients are cited on the lists below: None.


1 = NTP CARC 3 = IARC 1 5 = IARC 2B

2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC


The information given is based on data available for the material, the components of the material, and similar materials.

ECOTOxICITY Material -- Not expected to be harmful to aquatic organisms.

Material -- Not expected to demonstrate chronic toxicity to aquatic organisms.


Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws and regulations, and material characteristics at time of disposal.

DISPOSAL RECOMMENDATIONSDispose of waste at an appropriate treatment & disposal facility in accordance with applicable laws and regulations, and product characteristics at time of disposal.

REGULATORY DISPOSAL INFORMATIONRCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used product may be regulated.

Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION. THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.

P/N 66757, Rev. 5

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SECTION 14 TRANSPORT INFORMATION

LAND (DOT) : Not Regulated for Land TransportLAND (TDG) : Not Regulated for Land TransportSEA (IMDG) : Not Regulated for Sea Transport according to IMDG-CodeAIR (IATA) : Not Regulated for Air Transport


OSHA HAzARD COMMUNICATION STANDARD: When used for its intended purposes, this material is not classified as hazardous in accordance with OSHA 29 CFR 1910.1200.

NATIONAL CHEMICAL INvENTORY LISTING: PICCS, AICS, KECI, TSCA, EINECS

EPCRA: This material contains no extremely hazardous substances.

SARA (311/312) REPORTAbLE HAzARD CATEGORIES: None.

SARA (313) TOxIC RELEASE INvENTORY: This material contains no chemicals subject to the supplier notification requirements of the SARA 313 Toxic Release Program.

The Following Ingredients are Cited on the Lists below:

CHEMICAL NAME CAS NUMbER LIST CITATIONS

Diphenylamine 122-39-4 5


1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK

2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK

3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK

4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK

5 = TSCA 4 10 = CA P65 CARC 15 = MI 293

Code key: CARC=Carcinogen; REPRO=Reproductive


N/D = Not determined, N/A = Not applicable

###

The information and recommendations contained herein are, to the best of Nook Industries’ knowledge and belief, accurate and reliable as of the date issued. You can contact Nook Industries to insure that this document is the most current available from Nook Industries. The information and recommendations are offered for the user’s consideration and examination. It is the user’s responsibility to satisfy itself that the product is suitable for the intended use. If buyer repackages this product, it is the user’s responsibility to insure proper health, safety and other necessary information is included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted.

Page 186


Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001)Revision Date: 23 Sept 2013Page 1 of 8

MATERIAL SAFETY DATA SHEETSECTION 1 PRODUCT AND COMPANY IDENTIFICATION

PRODUCT Product Name: Omniguard MSDS Number: 778589 Intended Use: Lubricating Grease

COMPANY INDENTIFICATIONSupplier Nook Industries 4950 East 49th Street Cleveland, Oh 44125 24 Health Emergency: Chemtrec: 800-424-9300 (24 Hours) MSDS Requests` 800-321-7800MSDS Internet Address http://www.nookindustries.com/r/msds

SECTION 2 HAZARDS IDENTIFICATION

EMERGENCY OVERVIEWAppearance: Tan Physical Form: Semi-Solid Odor: Petroleum

POTENTIAL HEALTH EFFECTS Eye: Eye irritant. Contact may cause stinging, watering, redness, and swelling. Skin: Contact may cause mild skin irritation including redness and a burning sensation. Repeated exposure may cause skin dryness or cracking. No information available on skin absorption. Inhalation (Breathing): No information available on acute toxicity. Inhalation is not an expected route of exposure. Ingestion (Swallowing): Low degree of toxicity by ingestion. Signs and Symptoms: Inhalation of oil mists or vapors generated at elevated temperatures may cause respiratory irritation. Accidental ingestion can result in minor irritation of the digestive tract, nausea and diarrhea. Pre-Existing Medical Conditions: Conditions which may be aggravated by exposure include eye disorders and skin disorders.

See Section 11 for additional Toxicity Information.

SECITION 3 COMPOSITION / INFORMATION ON INGREDIENTS

COMPONENT CASRN CONCENTRATION¹

Lubricant Base Oil (Petroleum) VARIOUS 50 - 80

Additives PROPRIETARY 15 - 40

Calcium Dodecylbenzenesulfonate 26264-06-2 1 - 3

¹ All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.

P/N 66757, Rev. 5

Page 187



Eye Contact: For direct contact, remove contact lenses if present and easy to do. Immediately hold eyelids apart and flush the affected eye(s) with clean water for at least 15 minutes. Seek immediate medical attention.

Skin Contact: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by washing with mild soap and water or a waterless hand cleaner. If irritation or redness develops and persists, seek medical attention. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician. (see Note to Physician)

Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and into fresh air in a position comfortable for breathing. If symptoms persist, seek medical attention.

Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop, seek medical attention.

Notes to Physician: High-pressure hydrocarbon injection injuries may produce substantial necrosis of underlying tissue despite an innocuous appearing external wound. These injuries often require extensive emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the extent of injury. Early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

SECTION 5 FIRE-FIGHTING MEASURES

NFPA 704 Hazard Class Health: 1Flammability: 1Instability: 0(0-Minimal, 1-Slight, 2-Moderate, 3-Serious, 4-Severe)

Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. If container is not properly cooled, it can rupture in the heat of a fire.

Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or foam may cause frothing of materials heated above 212°F / 100°C. Carbon dioxide can displace oxygen. Use caution when applying carbon dioxide in confined spaces. Simultaneous use of foam and water on the same surface is to be avoided as water destroys the foam.

Fire Fighting Instructions: For fires beyond the initial stage, emergency responders in the immediate hazard area should wear protective clothing. When the potential chemical hazard is unknown, in enclosed or confined spaces, a self contained breathing apparatus should be worn. In addition, wear other appropriate protective equipment as conditions warrant (see Section 8).

Isolate immediate hazard area and keep unauthorized personnel out. Stop spill/release if it can be done safely. Move undamaged containers from immediate hazard area if it can be done safely. Water spray may be useful in minimizing or dispersing vapors and to protect personnel. Cool equipment exposed to fire with water, if it can be done safely. Avoid spreading burning liquid with water used for cooling purposes.

Hazardous Combustion Products: Combustion may yield smoke, carbon monoxide, and other products of incomplete combustion.

Oxides of sulfur, nitrogen or phosphorus may also be formed.

See Section 9 for Flammable Properties including Flash Point and Flammable (Explosive) Limits

Page 188




Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition away from spill/release. Stay upwind and away from spill/release. Avoid direct contact with material. For larges spillages, notify persons down wind of the spill/release, isolate immediate hazard area and keep unauthorized personnel out. Wear appropriate protective equipment, including respiratory protection, as conditions warrant (see Section 8). See Sections 2 and 7 for additional information on hazards and precautionary measures.

Environmental Precautions: If spill/release in excess of EPA reportable quantity (see Section 15) is made into the environment, immediately notify the National Response Center (phone number 800-424-8802). Stop spill/release if it can be done safely. Prevent spilled material from entering sewers, storm drains, other unauthorized drainage systems, and natural waterways. Use water sparingly to minimize environmental contamination and reduce disposal requirements. If spill occurs on water notify appropriate authorities and advise shipping of any hazard. Spills into or upon navigable waters, the contiguous zone, or adjoining shorelines that cause a sheen or discoloration on the surface of the water, may require notification of the National Response Center (phone number 800-424-8802).

Methods for Containment and Clean-Up: Notify relevant authorities in accordance with all applicable regulations. Immediate cleanup of any spill is recommended. Dike far ahead of spill for later recovery or disposal. Absorb spill with inert material such as sand or vermiculite, and place in suitable container for disposal. If spilled on water remove with appropriate methods (e.g. skimming, booms or absorbents). In case of soil contamination, remove contaminated soil for remediation or disposal, in accordance with local regulations.


Precautions for safe handling: Keep away from flames and hot surfaces. Wear eye/face protection. Wash thoroughly after handling.

Use good personal hygiene practices and wear appropriate personal protective equipment.

High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious consequences even though no symptoms or injury may be apparent. This can happen accidentally when using high pressure equipment such as high pressure grease guns, fuel injection apparatus or from pinhole leaks in tubing of high pressure hydraulic oil equipment.

Do not enter confined spaces such as tanks or pits without following proper entry procedures such as ASTM D-4276 and 29CFR 1910.146. Do not wear contaminated clothing or shoes.

Conditions for safe storage: Keep container(s) tightly closed and properly labeled. Use and store this material in cool, dry, well-ventilated area away from heat and all sources of ignition. Store only in approved containers. Keep away from any incompatible material (see Section 10). Protect container(s) against physical damage.

“Empty” containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may explode and cause injury or death. “Empty” drums should be completely drained, properly bunged, and promptly shipped to the supplier or a drum reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations. Before working on or in tanks which contain or have contained this material, refer to OSHA regulations, ANSI Z49.1, and other references pertaining to cleaning, repairing, welding, or other contemplated operations.

P/N 66757, Rev. 5

Page 189


SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION

COMPONENT US-ACGIH OSHA OTHER


TWA: 5mg/m3

STEL: 10 mg/m3

as Oil Mist, if generated

TWA: 5 mg/m3

as Oil Mist, if generated---

NOTE: State, local or other agencies or advisory groups may have established more stringent limits. Consult an industrial hygienist or similar professional, or your local agencies, for further information.

Engineering controls: If current ventilation practices are not adequate to maintain airborne concentrations below the established exposure limits, additional engineering controls may be required.

Eye/Face Protection: The use of eye protection that meets or exceeds ANSI Z.87.1 is recommended to protect against potential eye contact, irritation, or injury. Depending on conditions of use, a face shield may be necessary.

Skin/Hand Protection: The use of gloves impervious to the specific material handled is advised to prevent skin contact. Users should check with manufacturers to confirm the breakthrough performance of their products. Suggested protective materials: Nitrile

Respiratory Protection: Respiratory protection is not normally required under intended conditions of use. Emergencies or conditions that could result in significant airborne exposures may require the use of NIOSH approved respiratory protection. An industrial hygienist or other appropriate health and safety professional should be consulted for specific guidance under these situations.

Other Protective Equipment: Eye wash and quick-drench shower facilities should be available in the work area. Thoroughly clean shoes and wash contaminated clothing before reuse.

Suggestions provided in this section for exposure control and specific types of protective equipment are based on readily available information. Users should consult with the specific manufacturer to confirm the performance of their protective equipment. Specific situations may require consultation with industrial hygiene, safety, or engineering professionals.


NOTE: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm). Data represent typical values and are not intended to be specifications.

Appearance: Tan Physical Form: Semi-Solid Odor: Petroleum Odor Threshold: No data pH: Not applicable Vapor Pressure: <0.1 mm Hg Vapor Density (air=1): > 5 Initial Boiling Point/Range: No data Melting/Freezing Point: No data Solubility in Water: Insoluble Solubility in Other Solvents: Soluble Partition Coefficient (n-octanol/water) (Kow): No data Specific Gravity (water=1): 0.9943 @ 60ºF (15.6ºC) Bulk Density: 8.29 lbs/gal

Page 190



Evaporation Rate (nBuAc=1): <1 Flash Point: 464°F / 240°C Test Method: Cleveland Open Cup (COC), ASTM D92 Lower Explosive Limits (vol % in air): No dataUpper Explosive Limits (vol % in air): No data Auto-ignition Temperature: No data

SECTION 10 STABILITY AND REACTIVITY

Stability: Stable under normal ambient and anticipated conditions of use.

Conditions to Avoid: Extended exposure to high temperatures can cause decomposition. Avoid all possible sources of ignition.

Materials to Avoid (Incompatible Materials): Avoid contact with strong oxidizing agents and strong reducing agents.

Hazardous Decomposition Products: Not anticipated under normal conditions of use.

Hazardous Polymerization: Not known to occur.

SECTION 11 TOXICOLOGICAL INFORMATION

CHRONIC TOXICITY: Lubricant Base Oil (Petroleum)

Carcinogenicity: The petroleum base oils contained in this product have been highly refined by a variety of processes including severe hydrocracking/hydroprocessing to reduce aromatics and improve performance characteristics. All of the oils meet the IP-346 criteria of less than 3 percent PAH’s and are not considered carcinogens by NTP, IARC, or OSHA.

ACUTE TOXICITY:

COMPONENT ORAL LD50 DERMAL LD50 INHALATION LC50


> 5 g/kg > 2 g/kg > 5 mg/L

Calcium Dodecylbenzenesulfonate

1,300 mg/kg No data No data


Ecotoxicity: Experimental studies show that acute aquatic toxicity values are greater than 1000 mg/l. These values are consistent with the predicted aquatic toxicity of these substances based on their hydrocarbon compositions. However, there is insufficient information available on the toxicity of the thickening agents used in greases. Should therefore be regarded as capable of causing long term adverse effects in the aquatic environment.

Mobility: Volatilization to air is not expected to be a significant fate process due to the low vapor pressure of this material.

Components may behave differently in the aquatic environment with soaps dispersing and dissolving to some extent in water while the hydrocarbons will float on the surface due to their low water solubility. The hydrocarbon portion would be expected to show low mobility in soil and water. The major environmental fate would be expected to be biodegradion.

P/N 66757, Rev. 5

Page 191


Persistence and degradability: The base oil constituents of greases are expected to be inherently, but no readily biodegradable.

Some of the thickening agents may be readily biodegradable.

Bioaccumulation Potential: Log Kow values measured for the hydrocarbon components of this material range from 4 to over 6, and therefore regarded as having the potential to bioaccumulate. In practice, metabolic processes may reduce bioconcentration.


The generator of a waste is always responsible for making proper hazardous waste determinations and needs to consider state and local requirements in addition to federal regulations.

This material, if discarded as produced, would not be a federally regulated RCRA “listed” hazardous waste and is not believed to exhibit characteristics of hazardous waste. See Sections 7 and 8 for information on handling, storage and personal protection and Section 9 for physical/chemical properties. It is possible that the material as produced contains constituents which are not required to be listed in the MSDS but could affect the hazardous waste determination. Additionally, use which results in chemical or physical change of this material could subject it to regulation as a hazardous waste.

This material under most intended uses would become “Used Oil” due to contamination by physical or chemical impurities. Whenever possible, Recycle Used Oil in accordance with applicable federal and state or local regulations. Container contents should be completely used and containers should be emptied prior to discard.

SECTION 14 TRANSPORTATION INFORMATION

U.S. DEPARTMENT OF TRANSPORTATION (DOT) Shipping Description: Not regulated

NOTE: If shipped by land in a packaging having a capacity of 3,500 gallons or more, the provisions of 49 CFR, Part 130 apply. (Contains oil)

INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG) Shipping Description: Not regulated

NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 25.

INTERNATIONAL CIVIL AVIATION ORG. INTERNATIONAL AIR TRANSPORT ASSOC. (ICAO/IATA)

UN/ID #: Not regulated

NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 24.

LTD. QTY PASSENGER AIRCRAFT CARGO AIRCRAFT ONLY

Packaging Instruction #: --- --- ---

Max. Net Qty. Per Package: --- --- ---

Packaging Instruction # after 12/31/2010:

Page 192




CERCLA/SARA Section 302 Extremely Hazardous Substances and TPQs (in pounds):

This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40 CFR 372.

CERCLA/SARASection 311/312 (Title III Hazard Categories) Acute Health: Yes Chronic Health: No Fire Hazard: No Pressure Hazard: No Reactive Hazard: No

COMPONENT RQ

Calcium Dodecylbenzenesulfonate 1000 lb

CALIFORNIA PROPOSITION 65WARNING: This material may contain detectable quantities of the following chemicals, known to the State of California to cause cancer, birth defects or other reproductive harm, and which may be subject to the requirements of California Proposition 65 (CA Health & Safety Code Section 25249.5):

COMPONENT TYPE OF TOXICITY

1-Naphthylamine Cancer

2-Naphthylamine Cancer

CANADIAN REGULATIONSThis product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the MSDS contains all the information required by the Regulations.

WHMIS Hazard Class D2B

NATIONAL CHEMICAL INVENTORIES: All components are either listed on the US TSCA Inventory, or are not regulated under TSCA.

All components are either on the DSL, or are exempt from DSL listing requirements.

U.S. Export Control Classification Number: EAR99

P/N 66757, Rev. 5

Page 193



Date of Issue: 06-Aug-2010 Status: FINAL Previous Issue Date: 27-Aug-2007 MSDS Number: 778589

Guide to Abbreviations:

ACGIH = American Conference of Governmental Industrial Hygienists

CASRN = Chemical Abstracts Service Registry Number

CEILING = Ceiling Limit (15 minutes)

CERCLA = The Comprehensive Environmental Response, Compensation, and Liability Act

EPA = Environmental Protection Agency

IARC = International Agency for Research on Cancer

LEL = Lower Explosive Limit

NE = Not Established

NFPA = National Fire Protection Association

NTP = National Toxicology Program

OSHA = Occupational Safety and Health Administration

PEL = Permissible Exposure Limit (OSHA)

SARA = Superfund Amendments and Reauthorization Act

STEL = Short Term Exposure Limit (15 minutes)

TLV = Threshold Limit Value (ACGIH)

TWA = Time Weighted Average (8 hours)

UEL = Upper Explosive Limit

WHMIS = Worker Hazardous Materials Information System (Canada)

Page 194


SAFETY DATA SHEET

1. Identification

Product identifier AFA GREASE

Other means of identification

SDS number 1030-T21995-1

Product code AFA+70, AFA+400

Recommended use Industrial lubricating grease (Package size 70gr and 400gr)

Recommended restrictions None known.

Manufacturer / Importer / Supplier / Distributor information

THK Co.,LTD

HEAD OFFICE: 3-11-6, Nishi-Gotanda, Shinagawa-ku, Tokyo 141-8503 Japan

THK America, Inc.:200 East Commerce Drive, Schaumburg, IL. 60173, USA

Telephone: (847) 310-1111 (THK America) between the hours of 8 am - 5 pm

Emergency telephone: (847) 310-1111 (THK America) between the hours of 8 am- 5 pm

E-mail: [email protected], [email protected]

2. Hazard(s) identification

Not classified.Physical hazards

Category 1Sensitization, skinHealth hazards

Not classified.OSHA defined hazards

Label elements

Signal word Warning

Hazard statement May cause an allergic skin reaction.

Precautionary statement

Prevention Avoid breathing vapor. Contaminated work clothing should not be allowed out of the workplace.Wear protective gloves.

Response If on skin: Wash with plenty of soap and water. If skin irritation or rash occurs: Get medicaladvice/attention. Wash contaminated clothing before reuse.

Storage Store away from incompatible materials.

Disposal Dispose of contents/container in accordance with local/regional/national/international regulations.

Not classified.Hazard(s) not otherwise

classified (HNOC)


Mixtures

Proprietary 1-15Organic compound

CAS number %Chemical name

Proprietary 1-5Benzenamine, N-phenyl-,reaction products with2,4,4-trimethylpente ne

Proprietary 1-2Phosphorodithioic acid,O,O-di-C1-14-alkyl esters, zincsalts

Proprietary 0.1-<1.0Sodium nitrite

Composition comments * All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are inpercent by volume.

AFA GREASE SDS US

915893 Version #: 02 Revision date: 02-October-2013 Issue date: 01-October-2013 1 / 6

P/N 66757, Rev. 5

Page 195

4. First-aid measures

Inhalation Move affected person into fresh air and keep warm. If breathing is difficult, give oxygen. Getmedical attention if any discomfort continues.

Skin contact Immediately flush with plenty of water for at least 15 minutes while removing contaminated clothingand shoes. In case of eczema or other skin disorders: Seek medical attention and take alongthese instructions.

Eye contact Flush thoroughly with water. If irritation occurs, get medical assistance. Make sure to remove anycontact lenses from the eyes before rinsing.

Ingestion Immediately rinse mouth and drink plenty of water. Never give anything by mouth to anunconscious person. Get medical attention if any discomfort continues.

Most important

symptoms/effects, acute and

delayed

May cause an allergic skin reaction.

Indication of immediate

medical attention and special

treatment needed

Treat symptomatically. The effects might be delayed.

General information First aid personnel must be aware of own risk during rescue.


Suitable extinguishing media Extinguish with foam, carbon dioxide or dry powder.

Unsuitable extinguishing

mediaDo not use water or halogenated extinguishing media.

Specific hazards arising from

the chemicalThermal decomposition may produce smoke, oxides of carbon and lower molecular weight organiccompounds whose composition have not been characterized.

Special protective equipment

and precautions for firefightersSelection of respiratory protection for firefighting: follow the general fire precautions indicated inthe workplace. Self-contained breathing apparatus, operated in positive pressure mode and fullprotective clothing must be worn in case of fire.

Fire-fighting

equipment/instructionsUse standard firefighting procedures and consider the hazards of other involved materials.Containers close to fire should be removed or cooled with water.


Personal precautions,

protective equipment and

emergency procedures

Avoid contact with skin and eyes. Avoid contact with skin. Wear suitable protective clothing, glovesand eye/face protection. In case of spills, beware of slippery floors and surfaces.

Methods and materials for

containment and cleaning upAbsorb spillage with non-combustible, absorbent material. Clean contaminated area withoil-removing material.

Environmental precautions Do not contaminate water. Contact local authorities in case of spillage to drain/aquaticenvironment.


Precautions for safe handling Avoid contact with skin and eyes. Avoid contact with skin. Always remove grease with soap andwater or skin cleaning agent, never use organic solvents. Wear appropriate personal protectiveequipment. Be aware of potential for surfaces to become slippery. Observe good industrial hygienepractices.

Conditions for safe storage,

including any incompatibilitiesKeep container in a well-ventilated place. Store away from incompatible materials.


Occupational exposure limits No exposure limits noted for ingredient(s).

Biological limit values No biological exposure limits noted for the ingredient(s).

Exposure guidelines No exposure standards allocated.

Appropriate engineering

controlsProvide adequate ventilation and minimize the risk of inhalation of vapors and oil mist. Provideaccess to washing facilities including soap, skin cleanser and fatty cream.

Individual protection measures, such as personal protective equipment

Eye/face protection Wear approved safety goggles.

Skin protection

Hand protection Wear protective gloves. Nitrile gloves are recommended, but be aware that the liquid maypenetrate the gloves. Frequent change is advisable. Suitable gloves can be recommended by theglove supplier.

Other Wear appropriate clothing to prevent repeated or prolonged skin contact.

AFA GREASE SDS US


Page 196


Respiratory protection In case of inadequate ventilation or risk of inhalation of oil mist, suitable respiratory equipment withparticulate filter and organic vapor cartridges can be used. If engineering controls do not maintainairborne concentrations below recommended exposure limits (where applicable) or to anacceptable level (in countries where exposure limits have not been established), an approvedrespirator must be worn. Use a NIOSH/MSHA approved air purifying respirator as needed tocontrol exposure. Consult with respirator manufacturer to determine respirator selection, use, andlimitations. Use positive pressure, air-supplied respirator for uncontrolled releases or when airpurifying respirator limitations may be exceeded. Follow respirator protection programrequirements (OSHA 1910.134 and ANSI Z88.2) for all respirator use.

Thermal hazards When material is heated, wear gloves to protect against thermal burns.

General hygiene

considerationsAlways observe good personal hygiene measures, such as washing after handling the materialand before eating, drinking, and/or smoking. Routinely wash work clothing and protectiveequipment to remove contaminants.

9. Physical and chemical properties

Appearance Buttery.

Physical state Solid.

Form Buttery.

Color Brown.

Odor Mild.

Odor threshold Not available.

pH Not available.

Melting point/freezing point Not available.

Initial boiling point and boiling

range

Not available.

Flash point 393.8 °F (201.0 °C) Setaflash Closed Cup (ISO 3679)

Evaporation rate Not available.

Flammability (solid, gas) Not available.

Upper/lower flammability or explosive limits

Flammability limit - lower

(%)

Not available.

Flammability limit - upper

(%)

Not available.

Vapor pressure Not available.

Vapor density Not available.

Relative density 0.9

Solubility(ies) Not available.

Partition coefficient

(n-octanol/water)

Not available.

Auto-ignition temperature Not available.

Decomposition temperature Not available.

Viscosity Not available.


Reactivity This product may react with strong oxidizing agents.

Chemical stability Stable at normal conditions.

Possibility of hazardous

reactionsWill not occur.

Conditions to avoid Heat, sparks, flames, elevated temperatures.

Incompatible materials Strong oxidizing agents.

Hazardous decomposition

productsCarbon oxides. Nitrogen oxides (NOx). Sulfur oxides. Sodium oxides. Phosphorus oxides. Calciumoxides. Silicon oxides. Aluminum oxides. Formaldehyde. PAH (polycyclic aromatic hydrocarbons).


Information on likely routes of exposure

Ingestion Ingestion may cause irritation and malaise.

Inhalation Inhalation of oil mist or vapors formed during heating of the product will irritate the respiratorysystem and provoke coughing.

AFA GREASE SDS US


P/N 66757, Rev. 5

Page 197

Skin contact Prolonged or frequent contact may cause redness, itching, irritation, eczema/chaps and oil acne.

Eye contact May cause eye irritation on direct contact.

Symptoms related to the

physical, chemical and

toxicological characteristics

May cause eczema-like skin disorders (dermatitis).

Information on toxicological effects

Acute toxicity

Test ResultsComponents Species

Sodium nitrite (CAS Proprietary)

LC50 Rat

Inhalation

Acute

5.5 mg/l, 4 Hours

LD50 Rat

Oral

158 mg/kg

Skin corrosion/irritation Prolonged skin contact may cause temporary irritation.

Serious eye damage/eye

irritationMay cause eye irritation on direct contact.

Respiratory sensitization None known.

Skin sensitization May cause an allergic skin reaction.

Germ cell mutagenicity None known.

Carcinogenicity None known.

Reproductive toxicity None known.

Specific target organ toxicity -

single exposure

None known.

Specific target organ toxicity -

repeated exposure

None known.

Aspiration hazard None known.

Chronic effects None known.

12. Ecological information

Ecotoxicity The product contains a substance which is very toxic to aquatic organisms.

Components Test ResultsSpecies


Aquatic

EC50Crustacea 16.14 - 26.61 mg/l, 48 hoursGreasyback shrimp (Metapenaeusensis)

LC50Fish 0.15 - 0.25 mg/l, 96 hoursRainbow trout,donaldson trout(Oncorhynchus mykiss)

Persistence and degradability None known.

Bioaccumulative potential None known.

Mobility in soil Not known.

Mobility in general The product contains substances, which are insoluble in water and which may spread on watersurfaces.

Other adverse effects Not available.


Disposal instructions Dispose of in accordance with local regulations.

Hazardous waste code Not regulated.

Waste from residues / unused

productsDispose in accordance with applicable federal, state, and local regulations.

Contaminated packaging Since emptied containers retain product residue, follow label warnings even after container isemptied.


DOT

Not regulated as a hazardous material by DOT.

AFA GREASE SDS US


Page 198


IATA

Not regulated as a dangerous good.

IMDG

Not regulated as a dangerous good.

Transport in bulk according to

Annex II of MARPOL 73/78 and

the IBC Code

This substance/mixture is not intended to be transported in bulk.


US federal regulations

TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)

Sodium nitrite (CAS Proprietary) 1.0 % One-Time Export Notification only.

US. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)

Not listed.

CERCLA Hazardous Substance List (40 CFR 302.4)

Phosphorodithioic acid, O,O-di-C1-14-alkyl esters, zincsalts (CAS Proprietary)

LISTED

Sodium nitrite (CAS Proprietary) LISTED

Superfund Amendments and Reauthorization Act of 1986 (SARA)

Hazard categories Immediate Hazard - YesDelayed Hazard - NoFire Hazard - NoPressure Hazard - NoReactivity Hazard - No

SARA 302 Extremely

hazardous substanceNo

SARA 311/312 Hazardous

chemicalYes

SARA 313 (TRI reporting)

Chemical name CAS number % by wt.

Phosphorodithioic acid, O,O-di-C1-14-alkyl esters, zincsalts

Proprietary 1-2

Other federal regulations

Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List

Not regulated.

Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)

Not regulated.

Safe Drinking Water Act

(SDWA)Not regulated.

Food and Drug

Administration (FDA)Not regulated.

US state regulations

US. Massachusetts RTK - Substance List


US. New Jersey Worker and Community Right-to-Know Act

Phosphorodithioic acid, O,O-di-C1-14-alkyl esters, zincsalts (CAS Proprietary)

500 lbs

Sodium nitrite (CAS Proprietary) 500 lbs

US. Pennsylvania RTK - Hazardous Substances


US. Rhode Island RTK

Phosphorodithioic acid, O,O-di-C1-14-alkyl esters, zinc salts (CAS Proprietary)


US. California Proposition 65

This product does not contain a chemical known to the State of California to cause cancer, birth defects or other reproductiveharm.

US - California Proposition 65 - Carcinogens & Reproductive Toxicity (CRT): Listed substance

Not listed.

AFA GREASE SDS US


P/N 66757, Rev. 5

Page 199

International Inventories

Country(s) or region Inventory name On inventory (yes/no)*

Australian Inventory of Chemical Substances (AICS) NoAustralia

Domestic Substances List (DSL) NoCanada

Non-Domestic Substances List (NDSL) NoCanada

Inventory of Existing Chemical Substances in China (IECSC) NoChina

European Inventory of Existing Commercial ChemicalSubstances (EINECS)

YesEurope

European List of Notified Chemical Substances (ELINCS) YesEurope

Inventory of Existing and New Chemical Substances (ENCS) YesJapan

Existing Chemicals List (ECL) YesKorea

New Zealand Inventory NoNew Zealand

Philippine Inventory of Chemicals and Chemical Substances(PICCS)

NoPhilippines

*A "Yes" indicates this product complies with the inventory requirements administered by the governing country(s).A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governingcountry(s).

Toxic Substances Control Act (TSCA) Inventory YesUnited States & Puerto Rico

16. Other information, including date of preparation or last revision

Issue date 01-October-2013

Revision date 02-October-2013

Version # 02

Further information C - Safety Glasses, Gloves, Apron

NFPA Ratings

0

1

2

Disclaimer This information is provided without warranty. The information is believed to be correct. Thisinformation should be used to make an independent determination of the methods to safeguardworkers and the environment.

Copyright © 2013 THK CO., LTD. All rights reserved.

AFA GREASE SDS US


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PM4200 - 70cut29pg0h8nva21ivrmgum-wpengine.netdna-ssl.com · CLIMAX Portable Machine Tools, Inc. (hereafter referred to as “CLIMAX”) warrants that all new machines are free from