PM-565BCold Planer

Cat® 3408E HEUI Diesel EngineGross Power 466 kW 625 hp

Standard Cutting Width 2100 mm 83"Maximum Cutting Depth 305 mm 12"

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Core engine components deliverimproved reliability and durability.

HEUI fuel system provides better fueleconomy, improved low speed engineresponse, improved cold starting,reduced smoke and particulateemissions.

Turbocharger reacts to load demandswhile delivering full rated power up to1500 meters (4921') elevation.

Improved torque and high horsepowergive quick response to varying loads.

Electronic Engine Control (ECM) providesprecise speed governing, optimizedperformance in varied conditions, enginemonitoring, information managementand system diagnostics.

Engine is isolated from the frame withheavy-duty rubber mounts to reducevibration transmitted to the operator.

Hydraulically driven blower-type fanprovides cooling for the remote mountedradiator and hydraulic oil cooler.

Caterpillar® 3408E Turbocharged Diesel EngineDependable Caterpillar power meets demands of tough applications.

Caterpillar wet clutch is the mostefficient and reliable system ofapplying rotor power to the pavement.The rotor clutch system has a separateoil sump, pump, filter, clutch controlvalve and oil cooler to providecontinuous cooling and lubrication.

Upper and lower sheave bearings arecontinuously lubricated with oil fromthe rotor drive clutch sump to providelong life and reduced maintenance.

Caterpillar drum drive gear reducerprovides reliability and long servicelife. An input shear shaft is provided toprotect the rotor and final drive fromoverload conditions.

Molded ten-rib high tensile beltprovides long service life.

Automatic belt tension adjustmentprevents slipping and reducesmaintenance.

Rotor DriveDelivers maximum available horsepower to each ground engaging tool.

1 Upper Sheave2 Tension Cylinder3 Molded Drive Belt4 Lower Sheave5 Input Shear Shaft

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Bolt-on tool holders enables quick andsimple replacement of breakaway toolholders without welding.

Triple-wrap design provides optimumtool spacing for high production.

Segmented flighting is designed to helpprotect base blocks and effectivelymove milled material onto pickupconveyor.

Triple-tree tool placement on rotor endsprovides optimum tool spacing to cleanup loose material and reduces wear ondrum when maneuvering in the cut.

2100 mm (83") wide rotor does full lanemilling in two passes for highefficiency.

Liquid-filled mandrel dissipates surfaceheat and cools internal Caterpillar drumdrive gear reducer.

Pressurized water spray systemcontrols dust and cools cutting tools.Automatically turns off when themachine or rotor is stopped.

Rotor MandrelDesigned for high production and long service life.

Large discharge opening clears out thecutter box fast for increased production.

1020 mm (40") wide collecting conveyordriven by two hydraulic motors loadseasily and clears out the cutter boxeffectively.

915 mm (36") wide discharge conveyorwith hydraulically controlled heightadjustment and two cylinders for a 45degree swing to both sides.

Seamless, 25 mm (1") cleated belts offerlonger life and better control of fineparticles.

Standard water spray lubricates andcools cutting tools while controllingdust on collecting belt.

Variable belt speed controls upper beltloading to match material type andamount.

Conveyor boost casts material farther toload long trucks.

Front Loading ConveyorHigh capacity and versatility adds to productivity.

Triple-tree tool placement.

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Dual operating controls includingsteering wheels, propel levers, conveyorcontrols, machine elevation and rearsteering controls.

Isolated platform with heavy-duty rubbermounts reduce machine vibrationtransmitted to the operator.

Computerized Monitoring System(CMS) constantly monitors systempressures and engine condition with sixmodes of operation. Alerts the operatorif a problem does occur with three levelsof warning.

Clear control and instrumentationlayout designed for ease of use.

Low sound levels help the operator andground crew communicate effectively.

Warning horns and shut-down buttonslocated on the operatorÕs station and atfive ground level control stations.

Operator’s StationDesigned for efficiency, productivity and simple operation from either side of the console.

Reliable Caterpillar technology achievesmaximum productivity and simplifiestroubleshooting.

Electronic Control Module (ECM)receives input signals from sensors inthe engine, propel, steering and rotordrive systems which monitor currentoperating conditions.

Self-diagnostics provides informationfor troubleshooting and alerts theoperator of potential system problems.

Automatic load control adjusts propelspeed so that maximum horsepower isavailable from the engine. Machinealways works at peak efficiency formaximum output.

Steering control provides four steeringmodes: front steer only, crab steer,coordinated steer and rear steer only.

Interlocks prevents normal operation ofthe machine in unsafe practices.

Electronic Control ModuleTechnology that makes operation simple and self-diagnostics simplifies troubleshooting.

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Non-contact sensors on each side areeasy to position and read a variety ofreferences.

Consistent accuracy to ± 3 mm (1/8").

Simple set-up and operation fromground level or at operatorÕs console.

Constant read-out for rotor height andslope at ground level and at operatorÕsstation.

Standard cross-slope sensor adds tosystem versatility.

A foldable wand arm on each side platecan be used as a grade reference thatenables the entire length of the sideplate to become an averaging device.

The controller has built-in diagnosticsto simplify troubleshooting.

Power lift engine hood provides walk-in access to the engine and hydrauliccomponents.

Electronic Control Module (ECM)monitors machine systems and providesself-diagnostics for operator or servicepersonnel.

Swing-open radiator guard allowsaccess to radiator and oil cooler.

Visual indicators allows easy check ofradiator coolant, hydraulic oil tank andfilters and air restriction indicator.

Hydraulic rotor service door facilitatesaccess to the rotor.

A hydraulic pump powered by a directcurrent electric motor provides controlof rear leg elevation, rear steering, parkbrake release and engine hood raise andlower when the engine is inoperable.

Chrome leg cylinders slide through legbarrel equipped with a lip seal and areplaceable nylon sleeve-type bearing.

Non-Contact Grade and Slope ControlAccuracy and reliability produce high-quality results.

ServiceabilityLess time on maintenance means more time on the job.

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Diesel EngineCaterpillar¨ 3408E HEUI diesel engine.

Ratings at RPM kW hpGross power 2100 466 625Net power 2100 450 603

The following ratings apply at 2100RPM when tested under the specifiedstandard conditions.

■ Air conditions of 25¡C (77¡F) and99 kPa (29.32" Hg) dry barometer.

■ 35¡ API gravity fuel having an LHV of42 780 kJ/kg (18,390 Btu/lb) when usedat 30¡C (86¡F) [ref. a fuel density of838.9 g/L (7.001 lb/U.S. gal)].

■ Net power advertised is the poweravailable at the flywheel when theengine is equipped with air cleaner,muffler and alternator.

■ No derating required up to 1500 m(4921') altitude.

Net Power Kw hp PsEEC 80/1269 450 603 ÐISO 9249 450 603 ÐSAE J1349 Jan90 445 596 ÐDIN 70020 Ð Ð 625

DimensionsBore 137 mm 5.4"Stroke 152 mm 6"Displacement 18.01 liters 1099 cu. in.

■ Dual element dry-type air cleanerwith primary and secondary elementshas an automatic dust ejector andservice indicator.

■ 24-volt direct electric starting systemwith 100 amp alternator and twoCaterpillar maintenance-freebatteries.

PM-565B specifications

DimensionsOperatingA Length (conveyor up) 15.1 m 49' 5"B Width 2.79 m 9' 2"C Maximum height 5.04 m 16' 6"D Minimum height 3.22 m 10' 7"E Maximum truck clearance 4.75 m 15' 7"Rotor ground clearance 305 mm 12"Weight (full water tank) 38 595 kg 85,100 lb

On front tracks 20 455 kg 45,100 lbOn rear tracks 18 140 kg 40,000 lb

ConveyorDischarge conveyor swing 45 degrees right or leftConveyor width (collecting) 1020 mm 40"Conveyor width (discharge) 915 mm 36"

ShippingLength

Base machine 8.25 m 27'With conveyor (down) 15.7 m 51' 6"

F Maximum height 2.98 m 9' 9"G Width 2.56 m 8' 5"Weight (empty water tank) 34 330 kg 75,690 lb

On front tracks 17 800 kg 39,250 lbOn rear tracks 16 530 kg 36,440 lb

Hydraulic System■ Pumps for track drive, rotor drive,

conveyor system, auxiliaryhydraulics and fan are installed on the engine mounting pad.

■ Hydraulic oil cooler adjacent toradiator.

■ Three-micron filtration on pressureside of auxiliary flow; three-micronfiltration on return flow.

■ Quick connect fittings for checkingsystem pressures.

Service Refill CapacitiesLiters Gallons

Fuel tank 946 250

Cooling system 151 40

Crankcase 45 12

Rotor clutch sump 35 9.2

Hydraulic system 132 35

Water spray system 3787 1000

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Rotor Assembly■ Triple-wrap flighting provides

optimum tool spacing for highproduction.

■ Bolt-on tool holders enables quick andsimple replacement of breakaway toolholders without welding.

■ Cutting tools are drive-in, knock-outstyle for fast replacement.

■ Rotor mandrel is liquid-filled todissipate surface heat and cool theinternal drum drive gear reducer.

Cutting width 2100 mm 83"

Cutting depth 305 mm 12"

Diameter (to tool tips) 1168 mm 46"

Number of tools 170

Conveyor System■ Raise, lower and swing controlled

from operatorÕs station and at twoground level control stations.

Collecting Conveyor:

Length 3.74 m 12' 3"

Width 1020 mm 40"

Speed 189 mpm 620 fpm

Discharge Conveyor:

Length 8.31 m 27' 3"

Width 915 mm 36"

Max. speed 231 mpm 760 fpm

Speed w/boost 293 mpm 960 fpm

Swing 45¼

Grade Control System■ Electronic over hydraulic grade and

slope system with manual, automaticand calibrate modes.

■ Two sonic grade sensors and an on-board cross slope sensor standard.

■ Grade sensors read any referencebetween 457 mm (18") and 1400 mm(55") from bottom of sensor.

■ Constant display of rotor height andslope at ground level and operatorÕsstations.

■ Controller has built-in diagnostics tosimplify troubleshooting.

PM-565B specifications

BrakesService brake features■ Closed-loop hydrostatic drive provides

dynamic braking during operation.

Parking brake features■ Button-actuated, spring-applied,

hydraulically released multiple disctype brakes on all four tracks.

■ Propel pump is destroked when parkingbrake is engaged. Propel lever must bereturned to neutral after brake isreleased before machine will propel.

Propel System■ Four 2045 mm (80.5") long x 348 mm

(14") wide tracks.■ Hydrostatic drive with hydraulic flow

provided by variable displacementpiston-type pump.

■ Infinitely variable machine speeddetermined by propel lever.

■ Load sensing system matches propelspeed to load on rotor.

Speeds (forward and reverse):

Operating 40 mpm Ð 132 fpm

Travel 6.0 km/hr Ð 3.7 mph

Rotor Drive System■ One ten-rib, high tensile strength drive

belt drives the rotor through a gearreducer inside the mandrel.

■ Heavy-duty Caterpillar wet clutchmounts directly to the engine.

■ Clutch oil is routed through a separatefilter and oil cooler and is used tolubricate upper and lower drive housings.

■ Hydraulically powered automaticdrive belt tensioner.

■ Single caliper with dual disc brakeinstalled on PTO drive shaft.

Water Spray System■ Centrifugal pump supplies water to

spray nozzles for dust control and cool cutting tools.

■ Automatic water spray systemoperates only when the rotor isengaged and machine is movingforward to save water.

■ System includes gauges to monitorwater pressure, a low water levelindicator and water control valves toconserve water usage.

■ Water tank can be filled from the topof the machine or at ground level.

Rotor Housing■ Large discharge opening clears out the

rotor housing fast for increasedproduction and reduced tool wear.

■ Side plates have a wear-resistant skifor reduced wear and longer life.

■ Floating moldboard with adjustabledown pressure standard.

■ A panel on the rear door can beremoved to windrow the milledmaterial directly behind the machine.

■ Height control for rotor and moldboardlocated at operatorÕs station and at twoground level control stations.

Steering■ Hydraulic steering with two steering

wheels on operatorÕs console.■ Double acting hydraulic cylinders on

front and rear tracks.■ Four steering modes with automatic

realignment of rear tracks: front tracksonly, rear tracks only, crab andcoordinated steering.

Turning Radius:

Minimum 4.66 m 15' 4"

Discharge Conveyor Cover helps avoidspillage or blowing of fine material.

Averaging Ski compensates forvariations in road surfaces.

Hydraulically Adjustable Side Platesfacilitates work near curbs.

Auxiliary Rotor Drive easily turns rotorduring tool inspection and replacement.

High Pressure Washdown System usedto clean the machine after working.

Quick Tool Change Air Compressorpower tool circuit with quick connectfitting, flexible hose, knock-out hammer,straight and curved bits.

Rotor with 147 weld-on tool holdersequipped with drive-in, knock-out stylecutting tools.

Hydraulically Operated Front RotorChamber Door provides down pressureahead of the rotor to minimize slabbing.

Optional Equipment

QEHQ9435-02 (6-01)Replaces QEHQ9435-01

Featured machines in photography may include optional equipment.Materials and specifications are subject to change without notice.

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