Pluto Safety IO

7/31/2019 Pluto Safety IO

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I/O Overview - Pluto

)$ #ONNECTIONFORIDENTIlERWHICHHASAUNIQUE)$NUMBERTHATCANBEREADBYTHESYSTEM) 3AFETYINPUTS6$#THATAREINDIVIDUALLYSECURE4HISMEANSTHATCOMPLETESAFETYCANBEACHIEVEDWITH

only one input if Jokab Safety dynamic safety components are used. /THERWISETWOINPUTSAREREQUIREDFOREACHSAFETYFUNCTION)1 )/THATCANBEUSEDFORSAFETYINPUTSORSIGNALOUTPUTSEGTOINDICATEORCONTROLFUNCTIONSTHATARENOT SAFETYRELATED&OR)1ASSAFETYINPUTSREFERTO)11 &AILSAFERELAYOUTPUTSTHATAREINDIVIDUALLYFAILSAFEANDINDIVIDUALLYPROGRAMMABLE11 &AILSAFETRANSISTOROUTPUTS6$#THATAREINDIVIDUALLYFAILSAFEANDINDIVIDUALLYPROGRAMMABLE)NTENDED

for electro-mechanical components such as contactors and valves.11 Failsafe relay outputs that are individually failsafe and individually programmable.

IDFIX

IDFIX


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4YPE"4

A1 X4

24VDC

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Both a lamp and a pushbutton can be connected to the same terminal. This functionISFORRESETTINGSAFETYDEVICESANDTOREDUCETHENUMBEROF)/SUSED 4HE0LUTO!HASACURRENTMONITORINGFUNCTION)1ANDCANMONITORTHATALAMPis intact. The lamp is only considered to be intact if sufficient current is being drawn fromTHEOUTPUT/NEAPPLICATIONISMUTINGLAMPSSAFETYDEVICEBYPASS(OWEVERACCORDING

TO%.THEREISNOLONGERAREQUIREMENTTOMONITORMUTINGLAMPS

Examples of connector expan-sion

Reset button that uses the combined input and output facility

Resetting with a lamp

Input connection

4HESYSTEMOFFERSSOLUTIONSFORBOTHSINGLEANDTWOCHANNELSAFETYDEVICES)NORDERTOMONITORWIRINGshort-circuits it is possible to use up to three different dynamic signals and static voltage (+24 V) tosupply the inputs. The inputs are then programmed to only accept one of the signal types.

)NATWOCHANNELSYSTEMBOTHCHANNELSWILLBEMEASUREDUSINGTWODIFFERENTSIGNALS4HESYSTEMWILLthereby be able to detect a short-circuit between the channels.

)NASINGLECHANNELSYSTEMTHEDYNAMICSIGNALISMODIlEDATEACHSENSOR!SHORTCIRCUITBETWEENTHEINPUTand the output of the sensor will be detected at the Pluto input. Category 4 can thus be achieved by usingonly one channel and one input.

Two-channel system Single channel dynamic system, category 4

)NPUTCONNECTIONALTERNATIVEINACCORDANCEWITHCATEGORY%.%.)3/

Emergencystop with

Tina

Emergencystop with

Tina

Spot lightbeam

Eden sensor

input/output

(Current monitoring)



Technical data - general

-ANUFACTURER */+!"3!&%49!"3WEDEN

#OLOUR Black and beige

/PERATINGVOLTAGE 24V DC 15%

)NSTALLATION MM$).RAIL

%LECTRICALINSULATION #ATEGORY))INACCORDANCEWITH)%#

3AFETYCATEGORY Cat. 4 in accordance withEN 954-13),INACCORDANCEWITHEN 61508/EN 62061

Failsafe inputs I & IQ 4YPE

Current at 24 VMax. overvoltage

6FOR0.0SENSORS)1also configurable as non-failsafeoutputs5.1 mA6CONTINUOUS

Failsafe transistor outputs Q /UTPUTVOLTAGE /UTPUTVOLTAGETOLERANCE -AXCURRENT

24 VDCSupply voltage - 1.5 V at 800 mA800 mA

Failsafe relay outputs QMax. voltageMax current

250 V AC1.5 A

Non-failsafe outputs Q

4YPE

-AXCURRENTOUTPUT

Transistor +24V, PNP "opencollector" also configurable asfailsafe inputs800 mA

Indicationinput/output LED$ISPLAY

PER)/GREENSEGMENTSCHARACTERS

Pluto databusMax number of Pluto units onTHEDATABUS$ATABUSTYPE$ATABUSSPEEDS

$ATABUSCABLELENGTH

CAN100, 125, 200, 250, 400, 500,800, 1000 kb/sUp to 600 m150 m at 400 kb/s

AS-i databus

-ASTERPROlLE.UMBEROFSLAVEUNITS$ATABUSOPERATION

M2MasterSafety monitorSafety monitor & slave

Temperature!MBIENTTEMPERATURE3TORAGEANDTRANSPORT

10C to +50C25C to +55C

Response timesDyn. A or static input to relayOUTPUTDyn. A or static input toTRANSISTOROUTPUTDyn. B or Dyn. C input toRELAYOUTPUTDyn. B or Dyn. C input to

TRANSISTOROUTPUT

Software setting "NoFilt".

!3IDATABUSTORELAYOUTPUT!3IDATABUSTOTRANSISTOROUTPUT



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Pluto S20

20 I/O

Non-Pluto databus

Pluto B46-6

46 I/O

Pluto S46-6

46 I/O

Non-Pluto databus

Pluto AS-i

AS-i databus

)) ))))) ))))) ))

)1)1Max total load 2.5 A

)1)1Max total load 2 A)1)1Max total load 2 A

)1)1Max total load 2 A)1)1Max total load 2 A

)1)1Max total load 2 A

)6 )6 )6 )1)16

11 1111 1111 11

11 11 11 11

s s

s100 mA 150 mA 150 mA 100 mA6 A 10A 10A 6 A

45 x 84 x 118 mm 90 x 84 x 118 mm 90 x 84 x 118 mm 45 x 84 x 118 mm

The terminal blocks are detachable without needing to disconnect the wiring.

The units are assembled with a gap of at least 5 mm.



PLUTO ACCESSORIES

Name Article no. Explanation

Gate-P1Pluto GatewayProfibus

Gate-C1Pluto Gateway

CANopen

Gate-D1Pluto GatewayDeviceNet

Gateway for two-way communication between Pluto databusand Profibus.

Gateway for two-way communication between Pluto databusand CANopen.

Gateway for two-way communication between Pluto databusand DeviceNet.

Gate-E1Pluto GatewayEthernet

Gateway for two-way communication between Pluto databusand Ethernet.

IDFIX-R

IDFIX-RW

IDFIX-DATA

)DENTIlERSnTOGIVE0LUTOANADDRESS2EADONLY

)DENTIlERSnTOGIVE0LUTOANADDRESS0ROGRAMMABLE2EADWRITE

)DENTIlERSnFOR0LUTO!3ISTORAGEOFSAFETYCODES

R-120 Terminating resistor for Pluto databus.

Operator's panel (-)DISPLAYX,#$'RAPHIC5.)/0%XOR

(-)SOFTWARE$ESIGNER

(-)PROGRAMMINGCABLE

Pluto Manager Programming tool for Pluto including function blocks.Can be downloaded from www.jokabsafety.com

Pluto program-ming cable

For loading PLC programs and monitoring.

Databus cable

CAN-Bus cable yellow 2 x 0.50 mm

CAN-Bus cable purple 2 x 0.50 mm halogen-free

Absoluteencoder

!BSOLUTEENCODERMODEL23!SINGLETURN

Absoluteencoder

Absolute encoder model RSA 698 (multi turn)

#ABLEFORABSOLUTEENCODER5NITRONIC,I9#9X

#ONNECTORFORABSOLUTEENCODER23!

Pluto communications cable for operator's panel



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Step by step

Step 1I/O configurationThe inputs and outputs are configured depending on what they are connected to, static or dynamic signals,inputs and/or outputs, etc.

Step 2Defining variables4HEVARIABLESINTHESYSTEMAREINPUTS)OUTPUTS1AUXILIARYMEMORIES-GLOBALAUXILIARYMEMORIESFORdatabus communication (GM) and registers (R). The names of the variables can be changed as requiredinstead of the default variable names used in the PLC program.

Step 3Ladder programmingThe programming language used in Pluto contains function blocks, certified by TV Rheinland, with solutionsfor the most common safety functions. The function blocks can be used in conjunction with standard ladder

instructions. The programming language has a full instruction repertoire, similar to standard PLCs on themarket, including timers, arithmetic functions, sequential programming set, etc.

Pluto Manager

Programming a project

Step 1

Step 2

Step 3



TC1RTI

QIn1

In2

Reset

Test

IndReset

TCfault

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Internet support - Pluto

List of standards and special function blocks for Pluto Manager

Blocks in the standard library (func05):1. Two-channel function with input for start2. Two-channel function with test input4WOCHANNELFUNCTIONWITHTESTANDRESETINPUTSAND

reset indication.

4. Two-channel function with simultaneous requirement.5. Single channel function with input for start.6. Single channel function with start and test inputs. 3INGLECHANNELFUNCTIONWITHRESETANDTESTINPUTS8. Two-channel function with max. time limitation

(equivalent to JSHT2). Time begins to count downwhen both inputs are activated.

9. Two-channel function with max. time limitation(equivalent to JSHT2). Time begins to count downwhen one of the inputs is activated.

10. Single channel pulse function, e.g. for timed reset.11. Two-channel pulse function, e.g. for timed reset.

12. Two single channel bypass connection functions withmax. time limiting. 3INGLECHANNELBYPASSCONNECTIONFUNCTIONWITHMAX

time limiting.14. Two-channel bypass connection function with max.

time limiting and simultaneous requirement.15. Two-channel safety function with max. time

limited bypass connection.16. Two-hand control. #OUNTERWHICHCOUNTSUPTOPRESETVALUE18. Counter which counts down from preset value to 0. /FFDELAY -UTINGLAMP?1

-UTINGLAMP?1 -UTINGLAMP7?17ITHPOSSIBILITYTOSETTHE

power level in Watts. -UTINGLAMP7?17ITHPOSSIBILITYTOSETTHE

power level in Watts.24. Light curtain with single cycle operation.25. Light curtain with single cycle operation and reset

selection.

26. Multiplication. $IVISION

Other function blocks1. Safety absolute encoder.

2. Electronic cam. %XTERNALCOMMUNICATION

Special function blocks:1. Program library with program block for eccentric

shaft presses.2. Custom special blocks can be made available.

/URWEBSITEHASASECTIONDEDICATEDTO0LUTOCUSTOM-ers, offering continuously updated product support. The0LUTOCUSTOMERSITEOFFERS

s%MAILSUPPORTDIRECTLYLINKEDTOOUR0LUTOSPECIALISTSs(ARDWAREMANUALSs4HE3AFETY-ANUALWITHTHEMOSTIMPORTANTSAFETY

requirementss0ROGRAMMINGMANUALs'ATEWAYMANUALs&UNCTIONBLOCKDESCRIPTIONSs#OMMONQUESTIONSANDANSWERS

s0LUTO-ANAGERINSTALLATIONlLEPROGRAMMINGTOOLSs0LUTO/3lLESTOUPDATESYSTEMSOFTWAREs#ONlRMATIONOFCOMPLIANCE

The safety designer has complete freedom to program the safety functions or to use TV-approved pre-defined safetyfunction blocks.

Function block example

TC1RTITwo-channel function with test and reset

inputs, and reset indication.

s)NAND)NARESAFETYINPUTSTOWHICHTHEsafety device outputs are connected.

sTest is a condition that must be true at themoment of switching on, and can be usedfor monitoring external components. Testmust be true before the Reset input closes,i.e. the function block cannot be initiatedby Test.

sReset is a supervised reset input andmust be activated (positive flank) after the other inputs haveactivated for the function output to be activated.

s4HE)ND2ESETOUTPUTISACTIVATEDWHENTHEFUNCTIONBLOCKIS

and flashes when the function block is ready for resetting.sThe TCfault output is activated in the case of a two-channelFAULTIEIFTHEFUNCTIONBLOCKISACTIVATEDANDONLYONEOF)NAND)NOPENSANDCLOSES

DescriptionThe function block acts as a conventional two-channel safetyRELAYWITHDUALANDSUPERVISEDINPUTS)N)N

Documents

Pluto Safety IO