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Tianjian Pluto
PL/j Series
Tianjian Pluto PL/j SeriesSpecifications
International
Tianjian Partner:
HT
2011
0420
-IV
NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 China+86-574-86 177 242+86-574-86 221 [email protected] www.haitian.com
HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong [email protected] www.haitian.com
2 3
定量泵注塑机变量泵注塑机天剑PL/j伺服系列
耗电量/小时
64.2%
48.4%
Main hydraulic index
» response time of pressure rise 50ms» response time of Flow rise 40ms» range of pressure fluctuations ±0.9bar
PL/j servo Index
» the precision of screw speed 0.2rpm» the stability of speed 0.1%» the repeatability precision of injection 1‰
KW.h/Kg: 1st class≤ 0.4 2nd class >0.4-0.55 3rd class> 0.55-0.7 4th class> 0.7-0.85
Case:test product: diskplastic material: PSproduct weight: 100gproduct wall thickness: 2.6mm
number of mold cavity: 1
test condition:power test device record 3 series IMM‘s value during full auto producing when the oil temperature stable at 45℃
The required energy consumption to pro-duce theprocessing ruler by an energy-sav-ing machineis 51.6% less when compared to a traditional hydraulic IMM and 24.7% less then IMM with an optimized variable pump.
The energy-saving machine also requires 80% less energy to produce a thick walled product which needs a longer holding and cooling time or 50% less than using an IMM fitted with optimized variable pump.
160T IMM
servo system
20
3
540
6.1
40260
0.34
51.6
24.7
comparison of IMM
moulding cycle time s
test time h
cycle count mold
power consumption/hour KW/h
power consumption/year KW/h
power consumption/Kg kW.h/kg
effect of servo energy saving %
160T IMM
fixed pump
20
3
540
12.6
83160
0.7
160T IMM
variable pump
20
3
540
8.1
53460
0.45
IMM with fixed-pump
IMM with variable pump
calculation conditions: 20hour/day,330day/year;power cost: 0.8RMB/Kwh
Tianjian PL/j sero energy-saving seriesat a high price-performance ratio
Tianjian Pluto
PL/j Series
Servo energy saving schematic diagramthe servo energy saving plastic moulding machinery configure rotary encoder and pressure sensor, so
it will feedback the flow and pressure in time. it adjusts the flow and pressure by changing the servo
synchronous motor's rotate speed and the torsion to make sure higher repeatability precision, maximum
energy saving and the production efficiency.
cylinder
control valve
gear pump
oil tankinverter
rotary encoder
permanent magnet synchronous servo motor
pressure sensor
Repeatability precision: Special class≤ 0.5 1st class ≥0.5-1 2nd class≥ 1-2
note:
Kw.h
IMM with fixed pumpIMM with variable pumpTianjian PL/j series
4 5
PL860/260j
A B C 32 36 40 22.5 20 18 121 153 188 110 139 172 77 98 121 218 172 140 9.9 12.4 16.8
230
860300
360×3153051257530
16116.2
4.0×1.08×1.92.925170
PL1200/370j
A B C 36 40 45 23.3 21 18.7 173 214 270 157 194 246 89 110 140 210 170 134 10.8 14.6 20.1
190
1200340
405×36538013010040
1613
9.754.39×1.15×1.98
3.6825190
PL1600/540j
A B C 40 45 50 22.5 20 18 253 320 395 230 291 359 110 140 172 214 169 137 14.2 19.5 25.3
195
1600400
455×41043515510040
1615
9.754.62×1.21×2.02
4.425240
3314
18 30
490
200
535
42035028021070
493
420
350
280
210
70
28XM16 L35
Ø45
A
A
200
4-Ø28
70210350420490560612
70210
200
200
350
420
490
572
28XM16 L35
Ø50
A
A4-Ø28
3314
18 30
AA
40XM16 L35
Ø50
140
200
200
280
350
420
490
560
635
140280350420490560681
4-Ø28
3314
18 30
Specification
We reserve the right to make changes as a result of further technical advantages.
Moving platen
Platen dimensions
Machine dimensions
Mounting hole for robot/sprue picker top view from fixed platen
Platen dimensions
INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3
Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L
Tianjian Pluto
PL/j Series
6 7
PL3000/1800j
A B C 60 65 70 21.7 20 18.6 845 992 1151 769 903 1047 238 279 324 213 181 156 45.2 52.9 64.1
190
3000600
660×66066025016062
1630
19.656.6×1.9×2.35
10.650570
4116
22 36
Specification
We reserve the right to make changes as a result of further technical advantages.
Moving platen
Platen dimensions
Machine dimensions
Mounting hole for robot/sprue picker top view from fixed platen
Platen dimensions
INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3
Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L
PL2000/770j
A B C 45 50 55 22.2 20 18.2 366 452 546 333 411 497 141 174 210 210 170 140 18.3 24.5 31.8
170
2000450
505×46548016014062
16
18.514.25
5.2×1.31×2.16.150300
A
A
140
140280420560630769
280
420
560
630
729
32XM16 L35
Ø100
100
200
200400
8-Ø38
3314
18 30
PL2500/1000j
A B C 50 55 60 22 20 18.3 497 601 715 452 547 651 173 210 250 204 169 142 27.0 35.1 44.1
180
2500510
560×50053018014062
1622
16.655.69×1.39×2.15
7.450370
Ø100
140
200
200400
100
280
420
560
700
769
A
A
140280420560700827
40XM20 L40
8-Ø38
4116
22 36
Tianjian Pluto
PL/j Series
8 9
PL4500/2900j
A B D 70 80 90 22.9 20 17.8 1424 1860 2354 1296 1692 2142 366 478 604 203 156 123 54.5 77.2 97.5
170
4500740
780×780780330200110
1645
29.457.8x2.3x3.0
18.5100850
PL5300/4000j
A B C D 80 85 90 100 22 20.7 19.6 17.6 2212 2497 2799 3456 2013 2272 2547 3145 490 553 620 766 180 159 142 115 61.2 70.9 81.6 100.5
140
5300825
830×800845345200158
1655
40.259.45×2.3×2.62
25200960
PL3600/2250j
A B D 65 70 80 21.5 20 17.5 1068 1239 1619 972 1128 1473 279 323 422 208 179 137 52.9 63.1 85.0
180
3600660
710×710710250160110
1637
24.856.9×2.1×2.5
14.650690
4116
22 364116
22 36
12-Ø36
4-Ø55
Ø120
60XM20 L40
200100
AA
400700
100
1242
1120
980
840
700
560
420
280
150
200
400
280420560700840980
11201238
4116
22 36
Specification
We reserve the right to make changes as a result of further technical advantages.
Moving platen
Platen dimensions
Machine dimensions
Mounting hole for robot/sprue picker top view from fixed platen
Platen dimensions
INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3
Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L
Tianjian Pluto
PL/j Series