Plumbing Systems - Hunter Plastics - Official · PDF filePlumbing Systems. Hunter offer a complete range of plastic plumbing products for gravity soil and waste ... accordance with

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Incorporating Fire Protection and Grease Management

Plumbing Systems

Hunter offer a complete range of plastic plumbing products for gravity soil and waste installations. With a choice of Solvent Weld or Push-Fit jointing systems, our systems match almost all installation requirements.

As construction trends move towards high density housing and off site construction, our plumbing range has evolved to include innovative fire protection and Grease Management.

This guide has been compiled to assist you to select your system of choice by jointing method, through to size, colour or application.

Soil Systems Solvent 7

Features & Benefits 9

Products 13

Push-Fit and Solvent 17


Products 21

Jointing Procedure 31

WC Connectors Introduction 35


Products 39

Fire Protection Introduction 41


Products 46

Waste System Introduction 55

Products 57

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Solvent Weld Introduction 59

Products 61

Overflow Introduction 63

Products 65

Pipe Carrier Introduction 67


Products 69

Grease Introduction 71

Management Features & Benefits 73

Products 79

Compatability Chart 89

Contact Details 91

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PlumbingContents

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Soil Systems

Whether your preference is solvent weld or push-fit assembly, Hunter Plastic’s Soil Systems offer a comprehensive above ground plastic drainage system; suitable for carrying sanitary waste from domestic, commercial and industrial installations.

The installer has the flexibility to select either Hunter’s Push-Fit or Solvent systems.

Soil and Waste Benefits

Durable and impact resistant•

Colour co-ordination of soil and waste with rainwater • systems

Easily matched and fixed to existing materials and systems•

A variety of bends, branches, boss fittings and adaptors for • maximum versatility and installation efficiency

PVCu does not support combustion•

Features & Benefits of Solvent Jointing

The choice of the professional, Solvent Soil systems are extremely durable, designed to provide secure solvent weld joints.

All components specifically designed for jointing with Hunter solvent cement.

Hunter’s high performance MuPVC Solvent Weld waste system manufactured to BS EN1566 and is ideally suited for high temperature discharge applications and has excellent heat, UV stability and chemical resistance qualities.

System Benefits

Needs no protection from ultra violet light when used externally•

Smoother cleaner lines •

Broader colour range of wastes•

Solvent systems cannot be ‘disturbed’ by ‘other trades’ after • installation

Soil Systems - Solvent

It is essential in any solvent weld soil system to allow for the expansion and contraction that occurs within the installation. A ring seal expansion adaptor should be fitted where a change in direction occurs and/or at a fixed point eg. a branch that is held in position with a socket bracket.

Tips & Hints

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SolVENt SoIl StACKtyPICAl INStAllAtIoN

A S355 VENt CoWlB S271 oFFSEt BENDC S271 oFFSEt BENDD S210 DOUBLE SOCKETE S220 SoCKEt BRACKEtF S215 SHoRt BoSS PIPEG S280 ACCESS BRANCHH S293 DOUBLE SKT. BENDJ S217 PIPE BRACKEtK S310 ACCESS PIPE

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Double Solvent Short Boss Pipe

Provides direct connection • method for 32mm, 40mm and 50mm

Maximum of 4 connections of • 32mm, 40mm or 50mm utilising boss adaptors as featured on page 23

Small fitting for tight • installations

Compact and aesthetically • pleasing

Soil Systems - Solvent

It is essential to clean the pipe prior to applying the solvent cement, we recommend that you clean the surface of pipe and fittings with Hunter Solvent Cleaner to remove all traces of dirt and grease to ensure the connection is a secure watertight connection.

Tips & Hints

Strap-On Boss

Allows a retro-fit soil stack waste connection that can be adapted to 32mm, 40mm and 50mm, simply make a hole in the pipe using a 54mm hole cutter. Remove swarf and apply Hunter Solvent Cleaner to back of boss flange and pipe, then simply cement in place. the Strap Boss is uniquely designed to be fixed without the need of a nut and bolt through a simple ratchet action. Provision is made, however, if a nut and bolt fixing is required.

Expansion above highest fixed point taken up through roof.

Fixed point due to Socket Bracket.

Expansion between fixed point and drain connection taken up within drain socket.

If a solvent welded fitting is provided on the ground floor it should be fitted with an Expansion Socket.

Double Branches enable • connections of back to back WC’s and WC floats from opposite directions

Corner Branches, saves • space by enabling direct connection of two WC pans or floats from two directions at 90°

Corner and Double Branch

Hunter Corner and Double Branches have been designed to meet the needs of large commercial installations and houses with multiple bathrooms. With their reinforced construction integrity is ensured. All have a built in internal fall of 2.5° for improved flow characteristics that promote self cleaning, this makes the corner and double branches the ideal solution in many instances.

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Expansion Joint

Regulations state that after every 6m of solvent weld plumbing you must incorporate an expansion joint. Simply solvent weld the adaptor onto any solvent weld socket to convert for expansion.

Soil SystemsSolvent and Ventilation

Pipe – Plain Ended

1m length S204

3m length S505

4m length S506

Double Socket

S210

Bracket

Pipe 1 screw S217

Pipe 2 screws S219

Socket S220

Pipe/Socket S570

Bend

921⁄2° Double Solvent Socket S293

135° Double Solvent Socket S294

135° Spigot tail - Single Socket S332

921⁄2° long Spigot tail - Solvent Socket S299

110mm

Product Code

offset Bend

1121⁄2° Spigot tail S271

Access Bend


921⁄2° Double Solvent Socket S330

Branch

921⁄2° triple Solvent Socket S292 5 Closed Bosses

921⁄2° Double Solvent S302 Socket Spigot tail – 5 Closed Bosses

921⁄2° Double Solvent Socket S297 Spigot tail – No Bosses

Double Branch

triple Solvent Socket S300 (Fabricated)

Corner Branch

triple Solvent Socket S301 (Fabricated)

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110mm

Product Code

Access Branch

921⁄2° Access S280 Spigot tail No Bosses

Access Pipe

Double Solvent Socket S310

Access Saddle

(Direct Fix to Pipework) S337

Access Cap

Solvent Socket tail S667

Spigot tail S246

Short Boss Pipe

32mm Expansion Socket S216

40mm Expansion Socket S215

50mm Solvent Socket S218

for 32/40mm solvent weld use W104 or W106 adaptors


110mm

Product Code

Strap-on Boss

Snap-Fit. No bolt Supplied S343 54mm Hole Cutter Accepts 32mm, 40mm and 50mm Boss Adaptors (See Page 24 For Boss Adaptors)

Reducer

Spigot Tail 110mm x 82mm S636

Spigot Tail 160mm x 110mm S420

Expansion Adaptor

Ring Seal Adaptor S201 For any Solvent Socket

Vent Cowl

S355

Weathering Collar

S358

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110mm

Product Code

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KINtERNAl StACK

A S355 VENt CoWlB S594/S596 WEAtHERING SlAtEC S217 1 SCREW PIPE BRACKEtD S334 BRANCHE S221 WC CoNNECtoRF S200 WAStE MANIFolDG S508 PIPE-SoCKEtEDH S220 BRACKEt SoCKEt J S244 BoSS PIPE (SPIGot tAIl) K S208 SINGlE SoCKEtl S309 ACCESS PIPE

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Soil Systems Push-Fit & SolventA complete system manufactured to BS4514/BS EN1329 which is highly adaptable, available in 82mm, 110mm and 160mm sizes. Manufactured in PVC-U, and compatible with other above ground drainage systems. Dependable synthetic rubber seals to BS EN681, retained by snap caps, gives the convenience of Push-Fit installa-tion for all soil and ventilation pipework systems.

Features & Benefits of Push-Fit

Resistant to most acids, alkalis, bleaches and detergents • • Dependable rubber seals, retained by snap caps, gives the convenience of push-fit installation • Can be dismantled for adjustment • Accommodates thermal movement • Can be installed in wet conditions

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Soil Systems - Push-Fit

Waste Manifold S200

Unique square design, it fits neatly against a • wall or into a corner of the room

Allows standard pipe or socket bracket to be • used to support pipework

Integral baffles to prevent cross flow •

Up to four 50mm connection ports available, • each can be adapted with a boss connector to both 32mm & 40mm

One port is open and ready to use, to open the other • three simply cut open the required connection ports using a fine tooth saw

Simple Push-Fit connections for waste and soil •

the boss inlets may also be used for rodding purposes • (If required)

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Hunter’s Waste Manifold is Designed to Prevent Cross Flow:

Waste pipes may be connected to the S200 above floor level using • any one of the four inlets to suit site conditions

The four waste inlets will allow connection of extra pipework at a later • date. the S200 will accept waste pipes to BS EN1451 and BS EN1566:2000

How to install a WC, Basin and Bath

To bath

To basinTo WC

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A B BAth70MM 240MM 1700MM

60MM 320MM 1790MM

50MM 545MM 2340MM

40MM 770MM 2870MM

30MM 1000MM 3270MM

20MM 1200MM 3760MM

10MM 1365MM 4800MM

F/l 1620MM 5300MM

Note: If the distance to the bath exceeds 3000mm Building Regulations state a 50mm Pipe must be used.

For use in above ground drainage systems designed in accordance with BS EN 12056. Installed in domestic and non domestic buildings to prevent release of foul air and to admit air under conditions of reduced pressure arising from water flow in the discharge pipes and stack. No need to penetrate the roof structure and no need for additional venting pipes.

How To Install

the valve must be solvent welded in a vertical position to the top of the internal stack above flood level of the highest appliance allowing the soil stack to be terminated internally, however when terminating the stack in loft space, a polystyrene insulating cap (S451) must be used. the valve incorporates a socket for solvent welding to 110mm UPVC pipe to BS 4514.

Using an adaptor, the valve may be connected to cast iron.

Please Note - Care must be taken to prevent contamination of moving parts.

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Soil Systems - Push-Fit

Air Admittance Valve - For use in above ground drainage systems

Tips & Hints

The valve is suitable for use on soil stacks serving up to five storeys. the cap and internal components can be easily removed to provide simple rodding access.


1m length S204

3m length S599 S505 S534

4m length S506 S535

Pipe – Socketed

2m length S507



6m length S549 S530

Single Socket

S604 S208 S406

Slip Coupling

S605 S211 S410

Bracket

Pipe, 1 screw S217 S412

Pipe, 2 screws S612 S219

Socket S607 S220

Pipe/Socket S570 S571

Push-Fit and SolventProduct Code

82mm 110mm

Product Code

160mm

Product Code

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Boss Pipe – Spigot tail

50mm open Boss S608 S244

(82mm one Boss only)

Boss Pipe – Solvent Socket tail

50mm open Boss S247

Short Boss Pipe

32mm Expansion Socket* S216

40mm Expansion Socket* S215

50mm Solvent Socket S218

*Accepts Push-Fit and Solvent Pipes For 32/40mm solvent weld use S218 & W104 or W106 adaptors

Strap-on Boss

50mm Spigot S610 S343 S437 (Bolt not supplied)

Waste Manifold

For 32mm use with W58 S200 For 40mm use with W59 For 50mm use with W725

Product Code

82mm 110mm

Product Code

160mm

Product Code

Push-Fit and Solvent

Access Pipe

Spigot tail S616 S309 S472

Access Saddle

(Direct Fix to Pipework) S337

Socket Plug

Also for on-site S214 S411 socket protection

Access Cap

Spigot tail S618 S246


Air Admittance Valve


(For more information see page 19)

Polystyrene Insulator S451 (for S450)


82mm 110mm

Product Code

160mm

Product Code

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Creates Solvent Connection to Boss

For Solvent Pipe only

Straight W104 W106 S750

90° Use W104 Use W106 W725 + W111 + W112

Creates Push-Fit Connection to Boss

For Push-Fit and W58 W59 Solvent Pipe

For Push-Fit Pipe only S751

Product Code

32mm 40mm

Product Code

50mm

Product Code

Soil SystemsBoss Adaptors

W58 W59 S751

W58 W59

W104 W106 S750

CreatesPush-Fit Connection -- Push-Fit Pipeworkto BSEN1451

CreatesPush-Fit Connection -- Solvent Weld Pipeworkto BS5255

CreatesSolvent Weld Connection -- Solvent Weld Pipeworkto BS5255

32mm

Rubber Adaptors suit Push-Fit or • Solvent Waste Pipes

Open and Unopened Bosses - • All the same size

40mm 50mm

32mm 40mm

32mm 40mm 50mm

A guide to Boss Connections

Access Branch

921⁄2° – No Bosses S615 S281

Branch - Single Equal

Expansion Socket/Spigot Tail – Closed Bosses

921⁄2° S611 S269

104° S272

Expansion Socket/Spigot Tail – No Bosses

921⁄2° S334 S427

1121⁄2° S336

135° S614 S278

Expansion Socket/Solvent Socket tail – 5 Closed Bosses

921⁄2° S312

Solvent Socket top and Bottom – 3 Closed Bosses

921⁄2° S340

Adaptor Branch - Double Equal

Adaptable from 921⁄2° – 1121⁄2° S308 For 921⁄2° use 2 x S323 For 104° use 2 x S324 For 1121⁄2° use 2 x S208


82mm 110mm

Product Code

160mm

Product Code

Adaptor Branch - Single Unequal

160mm x 110mm S443

Double Branch

triple Expansion Socket S295 (Fabricated)

Corner Branch

Triple Expansion Socket S296 (Fabricated)

Branch (Single Unequal)

160mm x 110mm S471 Expansion Socket Spigot Tail

135°– No Bosses

Multiflex Branch

110mm x 110mm (grey) MFyDG Expansion Socket Spigot Tail Adjustable 45°– 90°– No Bosses

110mm x 110mm (grey) MFYDB Expansion Socket Spigot Tail Adjustable 45°– 90°– No Bosses

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Product Code

82mm 110mm

Product Code

160mm

Product Code


Adaptor Bend

160° to form 921⁄2° S323

170° to form 104° S324

Access Bend

921⁄2° S620 S326

Bend

921⁄2° Spigot tail S619 S322 S403

921⁄2° Solvent Socket tail S626 S319

921⁄2° Expansion Socket Tail S671

104° Spigot tail S325


135° Spigot tail S621 S331 S404

921⁄2° long Spigot tail S299 Solvent Socket

Adjustable Bends

“Multiflex” Adjustable Bend 0°– 90° MFBSG

“Multiflex” Adjustable Bend 0°– 90° MFBSB

Adjustable Bend 5°– 30° S329


82mm 110mm

Product Code

160mm

Product Code

offset Bend

top 1121⁄2° Solvent S630 S270 S424 Socket tail

Bottom 1121⁄2° Spigot tail S631 S271 S425

1121⁄2° Spigot tail S700 S263 S436

135° Double Socket S676

Connector to other Materials

Finned tail for S121 Universal Connection

PVC to CI BS416 Socket DS349

Finned tail for MKEP110 Universal Connection Spigot Version

“Eazisleeve” complete with S/steel Clips

Drain Adaptor Coupling DS26 DS27

PVC-PVC Adaptor DS28

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Product Code

82mm 110mm

Product Code

160mm

Product Code


Reducer - level Invert

82mm x 50mm S668 Accepts 50mm Solvent Pipe

110mm x 50mm S264 Spigot accepts Push-Fit or

Solvent Boss Adaptor

(order separately)

110mm x 82mm (expansion socket) S633

160mm x 110mm S420

110mm x 32/40mm DS25 (Flexible)

110mm x 32/40/50mm MKUAG Grey (Flexible) MKUAB Black MKUAW White

Vent Cowl

Solvent Socket tail S634 S355 S422

Weathering Collar

S635 S358

Push-Fit and Solvent Product Code

82mm 110mm

Product Code

160mm

Product Code

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Extract Cover

For Extract RV591 RV592 Ventilation Pipe RVB592*

Weathering Slate (Aluminium)

Angled 457mm x 457mm S594 S594

Angled 610mm x 610mm S596 S596

Flat 406mm x 406mm S590 S590

Ancillaries

30ml lubricant SC960

250ml lubricant SC966

300ml Silicone spray SC967

125ml Solvent cleaner SC950

125ml Solvent cement BS6209 for PVC SC953

250ml Solvent cement BS6209 for PVC SC954

Product Code

82mm 110mm

Product Code

160mm

Product Code


To achieve a secure watertight joint it is important that you prevent the seals from being forced from their housing in the fitting. Therefore it is essential that the pipe is chamfered, free from swarf and suitably lubricated (use only recommended Silicone Lubricant, as other lubricating matter could degrade the quality of the seal).

Tips & Hints* Only available in Black

Jointing Procedures: Soil Push-Fit

Cut pipe square, using a fine tooth saw. Use a pipe cutting template or wrap paper around pipe as guide line.

Remove dirt, dust and file swarf from end of pipe.

Chamfer end of pipe, using medium file or rasp. Standard lengths of pipe are already chamfered.

Lubricate end of pipe. Check that the ring seal is in position within its housing.

Push pipe fully home and mark lightly with pencil.

Spigot fittings will have mark already shown.

Withdraw pipe (10mm). This will allow for expansion. All fittings must be supported by a bracket.

(Direct Fix to Pipework)(Direct Fix to Pipework)


(Direct Fix to Pipework)



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Jointing Procedures: Soil Solvent

Cut pipe square, using a fine tooth saw. Use a pipe cutting template or wrap paper around pipe as guide line.

Remove dirt, dust and file swarf from end of pipe.

Clean surface of pipe and fittings with Hunter Solvent Cleaner.

Apply a liberal coat of Hunter Solvent Cement to both surfaces.

Immediately insert pipe into fitting with a twisting motion, pushing fully home.

Using a clean rag, clean off any surplus cement.






Soil Systems

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To avoid dislodging or damaging rubber seals, always ensure pipe ends are chamfered and lubricated.

Tips & Hints

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WC ConnectorsHunter WC Connectors are manufactured in accordance with BS5627 for water and air-tightness - that means no call backs!

Key Benefits

the WC connectors range are compatible with a variety of • pipework materials including clay, cast iron and PVC-u

Manufactured in Polypropylene and PVC-u•

Hunter pan connectors incorporate all-purpose tails allowing • simple, watertight installation

Fixed and flexible options•

A Margin For Error

If pipework is misaligned by more than a few millimetres, using a standard connector could lead to leaks. the offset connector allows up to 22 mm difference between centres.

A Simple Adjustment

The adjustable WC Connectors are designed to connect up to five separate pans, using a single common pipe. They suit BS5503 horizontal outlet pans and can accommodate up to +/-2 degrees movement on the joint between the branch and WC connector.

WC ConnectorsA Simple Connection

WC Connectors have all-purpose tails, for easy speedy connection.

there is a Hunter WC Connector for most installations. From a straightforward job to multiple connections and misaligned pans, Hunter WC Connectors take the hard work out of the job.

WCs can be connected directly to a drain using Hunter WC connectors without individual venting, provided that the vertical distance from the crown of the trap to the invert of the drain is no more than 1.5m in accordance with current Building Regulations.

Compatible with the following:

110mm PVC-u to BS4514: 2001•

110mm PVC-u to BS EN1329: 2000•

110mm PVC-u to BS EN1401: 1998•

102mm Cast Iron to BS416: 1990•

100mm Clay to BS EN295: 1991 •

Manufactured in accordance with BS5627

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Space Saver

Can save up to 55mm in installations. It is ideal where a traditional seperate WC pan and cistern is being replaced by a close-coupled suite.

Space Saver with Water Boss 90°

Compression waste boss allows direct connection of waste pipe from a wash hand basin and reduces the need for taking extra pipework through the wall.

Adjustable 5°- 30°

This connector is ideal fitting for when you are connecting up to five pans in a row, using one common pipe as the adjustment allows the pan to connect to the gradient of the float system.

WC Connectors

The minimum gradient on the horizontal float should be 1/2° or 9mm/m. The S750 boss adaptor can be solvent-welded onto a side boss of the branch to allow for a 50mm (2”) traditional ventilation pipe if this is necessary.

Hunters adjustable connector allows connection of up to five BS5503 WC pans.

Tips & HintsS253 5° to 30°

Branch connection

All Purpose tail

90° S221

Space Saver S234

Incorporates Waste Boss 90° S228

14° S222

Straight Connector S224 (Reducible length)

Straight Connector S227

22mm offset Connector S225

Extension Piece S226 (Reducible length)

WC Connectors

110mm

Product Code

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For BS5503 Pans

90° Spigot tail to BS5627/BS4514 S251

14° Spigot tail to BS5627/BS4514 S252

Adjustable 5°- 30° S253

For BS1213 Pans order Gasket separately

Straight Connector Solvent Socket tail S231


1m length S204

Gasket

For Use With BS1213 Pans S248 Fits S231 102 - 120mm Spigots

For use with BS5503 Pans Fits S253 and all 110mm Expansion Sockets S298

Fits S251 and S252 S291

110mm

Product Code

WC Connectors

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Fire Protection

Hunter Plastics offer a comprehensive fire protection range, incorporating the innovative Quickstop Intumescent Coupling Unicollar and traditional Compact Fire Collar providing flexible and effective, fire protection solutions for the specifier and end user alike.

When specifying or installing Hunter Fire Protection products, you can be confident that the range has been fully tested to ensure it’s suitability for not only with PVC pipework systems, but a variety of alternative plastic construction products.

For full detailed performance data and/or installation procedures, please refer to the relevant technical data sheet.

Quick Stoppage 40

Compact Collarpage 52

Uni-Collarpage 49

Quickstop

How Quickstop Works

Like all intumescent products Quickstop is activated when exposed to the heat of a fire, the exfoliated graphite material, (which uniquely with QUICKSTOP is part of the formulation used to mould the product), expands to crush the pipe and fill the wall or floor penetration. In doing so smoke and flames are prevented from passing for a period of time, known as the ‘fire rating’.

Typical Specification

Supply Hunter Quickstop (BBA Approved) Intumescent Coupling(s) to provide up to 2 HOURS fire resistance and suit-able for PVCu pipe of 110mm diameter. to be installed in accordance with manufactur-ers guidelines, British Standard codes of practice and local Building Regulations.

Features & Benefits of Quickstop

Aimed at the specification and new build markets the QUICKSTOP coupling is a Fire Protection innovation, being the first product in the UK to provide protection as an integral part of a PVCu pipework system.

The QUICKSTOP coupling concept is based on the principle ‘keep-it-simple’. It is not only a highly effective fire protection solution, but it is the first integrated fire protection product for plastic pipework systems to be approved by BBA.

Engineered and manufactured specifically for PVCu•

No mechanical fixings saves time and money•

Installed using standard solvent jointing methods•

Suitable for wall and floor installations•

‘Fit and Forget’ - No maintenance, No deterioration•

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The QUICKSTOP Intumescent Coupling is the first product of its kind in the UK to receive BBA approval.

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Installing Quickstop

Clean pipe and socket with Hunter Solvent Cleaner. Apply Solvent Cement liberally to both pipe and coupling socket.

Join the pipe and coupling together using a twisting action where possible to ensure an even spread of Solvent Cement in the joint.

Ensure that the ends of the QUICKSTOP remains visible in-situ to allow activation in the event of fire. Make good with intumescent mastic.

Design

As the Quickstop coupling becomes an integral part of the drainage system and therefore a fixed point within that system, adequate allowance for thermal expansion/contraction must be made. To prevent stress cracks occurring in pipework it is essential that within 1metre of the penetration (wall or floor) a ring seal/expansion fitting is installed to accommodate such movement.

Pipe should be cut square, chamfered and lubricated before insertion into the ring seal socket. To create an expansion gap, each spigot end must be fully inserted into the socket of the fitting and then withdrawn 10mm. At this point the fitting must be fixed to prevent it moving out of position.

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Acoustic Performance Quickstop Intumescent

Couplings have been tested in conjunction with Acoustic Intumes-cent Sealant in diamond drilled holes and provided up to a 58db Weighted Sound Reduction Index (Rw).

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Quickstop Intumescent Coupling

the Quickstop Intumescent Coupling is a fire-stopping innovation, providing up to 2 hours fire protection as an integral part of the PVC pipework system

50mm QS050

82mm QS082

110mm QS110

Product Code

A B C Pipe Height Core Nom ø Cut ø

110mm 172mm 150mm

82mm 148mm 125mm

50mm 95mm 85mmC

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Fire Protection

Fire Protection

Saves time and money, only one Quickstop has to be fitted compared with the mandatory two Intumescent Pipe Collars or Pipe Wraps.

Tips & Hints

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The complete fire protection solution... in a box

UniCollar is unique using a ‘one size fits all’ concept yet still provides the highest level of protection from the passage of smoke and flames through fire rated walls and floors, in the event of a fire.

Providing up to 4 hours fire protection on a wide variety of pipe materials (dependent on application/construction) UniCollar offers significant savings over traditional compact collars, as it can be cut to suit a range of pipe sizes.

Up to 4 hours fire rating • dependent on application

Convenient dispensing carton•

Complete installation • flexibility cut length to suit

lightweight and easy to install•

Box contains sufficient length • for 5 x 110mm pipe collars (8 x 50mm, 6 x 82mm, 3 x 160mm)

Independently tested with a • wide range of plastic materials

Approved to BS476 Part 20:1987 & prEN1366:Part 3•

UniCollar

Normal Pipe Size Length Required Numbers of Segments

50mm 270mm 18 segments




Total number of segments per box is 146, each segment measuring 15mm wide.

UniCollar – Universal Fire Collar

Suitable for 55mm to 160mm pipework (cut length to suit application). Up to 4 hour fire rating (BS476) Can make up to 5 x 110mm collars. CC001

Product Code

UniCollar is a unique method of protecting plastic pipes which pass through fire rated walls and floors. The system is supplied in continuous strip form which is cut to length and secured around to the pipework using ready-made clips. These clips fit into the pre-punched slots on the strip and are then fixed to the wall/floor using the fixings supplied. The intumescent (exfoliated graphite) activating layer is already attached to the metal band and requires no additional fixing.

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nAcrylic, intumescent or silicone sealant may be applied around the pipe on the topside of the floor slab if a water seal is required. If there is a possibility of pipe movement occurring that will cause cracks in the seal between the pipe and mortar mix (if used), it may be advisable to seal the pipe with acrylic, intumescent or silicone sealant to prevent cold smoke egress. this however is not required for the fire rating to be achieved. If the gap between the pipe and slab is less than 8mm, apply a bead of acrylic, intumescent or silicone sealant approx. 8mm deep in to the gap at the soffit.

Tips & Hints

For further information, please speak to the Hunter technical team.

UniCollar

Fire Protection

Any intumescent fire protection product, regardless of manufacturer, will only perform relative to the quality of installation, based on correct specification for the in-tended application. All installations are subject to British Standard Codes of Practice and local Building Regulations.

Tips & Hints

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Features & Benefits of Compact Fire Collar

Ideally suited to maintenance and retro-fit applications the Hunter Compact Fire Collar is suitable for applications where up to 2 hours fire protection is required.

the durable steel shell as well as supporting the intumescent material acts as a fixed surface, directing the crushing force of the fire activated collar inward, ensuring the effective sealing of fire rated compartment walls and floors.

• Designed for use with the most common UK pipework size 110mm

• Fire tested up to 2 hours (dependent on application)

• Independently tested and approved to BS476 Part 20:1987 & prEN 1366:Part 3

Compact Collar

Compact – Fire Collar

traditional Compact Design – ideal for retro-fit CC110

Product Code

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timber Floor Construction

Typical tested configuration for one hour fire resistance to BS476:Part 20: 1987.

• 19mm flooring grade chipboard.

• 150mm x 50mm timber joists at 400mm centres.

• 25mm thick insulation between joists.

• 2 layers of 12.5mm Gypsum board.

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Waste Systems

Hunter Push-Fit waste systems

Hunter Push-Fit waste systems are manufactured from durable polypropylene material which can withstand domestic hot water discharge and cope with the majority of chemicals and detergents.

the 32mm and 40mm ranges are fully colour co-ordinated whilst the 50mm size is ideal for high discharge appliances and longer pipe runs. All products are manufactured to BS EN1451.

Hunter Solvent waste systems

Hunter’s high performance MuPVC Solvent Weld waste system manufactured to BS EN1566 is ideally suited for high temperature discharge applications and has excellent heat, UV stability and chemical resistance qualities. A comprehensive range is available in 32mm, 40mm and 50mm diameters.


3m length P125 P150 P250

Bend

Swept 921⁄2° P010 P020 P200

Swept 135° P011 P021 P201

Knuckle 90° P017 P027 P207

Spigot 90° P019 P029 P209

Spigot Bend 135° P061 P071

Coupling

P012 P022 P202

tee

P013 P023 P203

Socket Plug

P014 P024 P204

Waste Systems Push-Fit Product

Code

32mm 40mm

Product Code

50mm

Product Code

57W

aste

Sys

tem

s -

Push

-Fit

Reducer

Concentric 40mm x 32mm P025

50mm x 32mm P208

50mm x 40mm P205

Bracket

W118 W119 P210

Boss Adaptor

Flexible W58 W59

S751

Universal Tank Connector

Accepts Push-Fit W98 W99 and Solvent Pipes

Product Code

32mm 40mm

Product Code

50mm

Product Code

Waste Systems Push-Fit

59

Solvent Waste

Solv

ent

Wel

d

Manufactured, where applicable to BSEN1566. Hunter Solvent waste is the system of choice for the pro plumbing installer, once welded the waste cannot be pulled apart, the rigid joints provide a permanent watertight connection and the Solvent Weld Waste system can be used externally, no need to paint as it will not degrade in UV light.

Hunter PVCuM waste system is manufactured to BS EN 1566 (or in thick wall PVCu as applicable). the system is designed for waste water discharge and should not be used as a high temperature gas boiler exhaust system (commonly referred to as a flue). For this type of installation, please refer to the Boiler manufacturers installation instructions and install a exhaust system as recommended.

Boiler Flue Warning:


4m length W541 W542 W710

3m length W538 W539 W709

Coupling

Socket tail Straight W60 W61 W711

Socket Tail Expansion Use P114 W64

Bracket

Saddle W118 W119 W716

open W120 W121 W122

Bend

Spigot 90° W111 W112

Knuckle 90° W116 W117

long tail Spigot 921⁄2° W113 W114

Swept 921⁄2° W78 W79 W712

Swept 135° W82 W81 W713

Spigot 135° W108 W109

tee

921⁄2° W84 W85 W714

135° W88 W715

Solvent WeldProduct Code

32mm 40mm

Product Code

50mm

Product Code

Cross

921⁄2° W574 W722

Connector

BSPt Adaptor W125 W126 W723

Access Cap

Spigot tail W90 W91 W724

Reducer Spigot/Socket

50mm x 40mm W718

50mm x 32mm W717

40mm x 32mm W57

32mm x 22mm W55

Adaptors

Waste Manifold Adaptor Bend W725

Boss Adaptor W104 W106 S750

Vent Cowl

Balloon Grating S353

Universal Tank Connector

Accepts Push-Fit W98 W99 and Solvent Pipes

Product Code

32mm 40mm

Product Code

50mm

Product Code

61So

lven

t W

eld

Was

te

Solvent Weld

63O

verfl

ow

Overflow

Hunter Overflow pipes are manufactured in 22mm Polypropylene material for Push-Fit assembly, or PVCu for Solvent Weld assembly. The range of fittings, comprising couplers, elbows, tees and connectors are all manufactured in high temperature MuPVC material and may be used with Push-Fit or Solvent pipework systems.

22mm full bore discharge for efficient overflow removal •

Dual purpose fittings offer Push-Fit and Solvent Weld • assembly

Suitable for hot or cold water overflow installations•

Hunter’s 22mm pipe can be connected to other manufacturer’s pipe by using the universal adaptor o220.

Tips & Hints


3m length

PP (Push-Fit) o247

PVCu (Solvent Weld) o232

Universal Adaptor

Connect to other Push-Fit and o220 Solvent Weld Systems

Coupling

Straight o221

Bend

90° o222

135° o223

Product Code

22mm

Overflow

tee

90° o224

tank Connector

Straight o225

90° o226

Clip

o245

Reducing Bush

Push-Fit 32mm x 22mm O233

Solvent 32mm x 22mm W55

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Product Code

22mm

Overflow

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Pipe Carrier

Supplied with brackets for simple • immediate connection to your vehicle.

Reinforced caps to ensure heavy items • such as copper pipe do not pierce the screwed caps.

For additional safety and security a • hasp & clasp is provided to allow padlocking.

Integrated chain to assist with loading• unloading the Pipe Carrier.

the Pipe Carrier has been designed to optimise capacity of a van. It enables plumbers and professionals of similar trades to transport up to a 3m length of 82mm pipe.

Pipe Carrier

110mm Pipe Carrier

3m length S795

Bracket Set S796 (Padlock not supplied)

other lengths available on request

Product Code

• Carries up to a 3m length of 82mm diametre pipe.

• Supplied with brackets for simple immediate connection to your vehicle.

• Reinforced caps to ensure heavy items such as copper pipe do not pierce the front end.

• For additional safety and security a hasp and clasp is provided to allow padlocking.

• Integrated chain to assist when loading/unloading the Pipe Carrier.

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Grease ManagementIt is estimated that 30% of all foul water blockages that result in property flooding are actually caused by grease.

Grease interceptors are specially designed traps which are placed in the drainage system close to the sink to intercept and separate the fat, oil and grease (F.O.G) from the rest of the wastewater. Grease interceptors can be highly effective if they are correctly installed, serviced and maintained.

the grease is retained in the trap to be collected for disposal or recycling (typically for Bio Fuels) waste contractors who are able to deal with commercial F.O.G’s are licensed, and must provide a waste transfer note (under the environmental health act 1990, you have a responsibility to keep these notes for up to two years) to meet the requirements of your local environmental health officer.

We recommend that one person is held responsible for the cleaning and maintenance of the interceptor and that they keep a written record of service and maintenance on the system, alternatively there are national companies that will manage the cleaning and maintenance of your interceptor.

Tips & Hints

Not for foul water applications

Why Use a Grease Interceptor?

Grease and oil from commercial • kitchens, etc poses a significant problem to sewage systems and treatment facilities.

Congealed grease can clog sewer • pipes, leading to expensive maintenance or even replacement.

local Water Authorities are increasingly • recognising the need to protect their sewerage systems from grease and are requiring installation of Grease Interceptors (now being backed by building regulations).

Influent Control Device (ICD)

Introduces air to the influent, necessary for separation.•

Controls influent flow to ensure maximum efficiency of • Grease Interceptor.

Direct connection to 50mm ID BS EN1566/5255 • waste pipe.

Fully accessible for cleaning.•

Incorporates a mini-food particle trap.•

Using the ICD increases separation efficiency by over 40%.•

The addition of air to the influent conjunction with the physical regulation of the flow (1.6 only) is vital to the effective operation of any grease interceptor, increasing efficiency by approximately 40%.

Endura

It is recommended in addition to its regular servicing schedule, the interceptor should be fully dismantled and cleaned thoroughly on a six monthly basis.

Tips & Hints

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Endura Case Study

McDonalds, Newcastle-under-Lyme

A McDonalds restaurant in Newcastle-under-lyme updated its grease management system and installed an Endura that has proved ideal for even this demanding environment.One of the features of the Endura, which made it so attractive to the team at McDonalds, was its ease of installation and simplicity of operation. It can be installed underground, semi-recessed or, as in this case, above ground. It is considerably lighter and less bulky than alternative systems, so installation causes minimum disruption to the running of the kitchen since it is so quick and simple for one man to in-stall and requires minimal remedial works. (the management team has set up a service programme to ensure that the interceptor continues to operate efficiently with a general service every week and a planned quarterly overhaul by a visiting engineer.)McDonalds Franchisee Eddie Leligdowicz is enthusiastic about the Endura’s qualities. “What appealed to me initially was that the Endura is a doddle to fit and maintain. I had looked around the market at various options but the Endura stood out to me because it really is so simple yet effective,” he comments. “The unit has been running very effectively for months now and I have every confidence that it will continue to operate well for a long time to come. Last, but not least, the Endura represents excellent value for money and I will be recommending it to other McDonalds franchisees in the future.”

Why Choose Endura?

the Endura Grease Interceptor is the only moulded product available in the UK, holding significant advantages over competitor systems. External reinforcing ribs on the single piece moulded tank provide strength and rigidity and provides a high quality, cost-effective solution to grease separation offering efficient protection for drainage systems in domestic and commercial hot food premises.

the Endura Grease Interceptor is one of the most cost effective solutions to grease management. The patent pending baffle design of the interceptor has been designed to maximise grease retention. Regular cleaning is required for efficient running of the system.

the cover is moulded in nylon reinforced polypropylene increasing both load bearing capabilities and impact resistance. With a design load of 200kg the cover is suitable for use in normal pedestrian areas, supplied as standard with a non-skid surface.

Engineered with a 1.6L/sec or 3.2L/sec flow rate with removable baffles for ease of maintenance, this highly efficient solution is suitable for most small to medium applications. Full sizing details available on request.

Sold as seperate items.

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Endura Technical Specification

Description DSG16 DSG32

Flow rate l/Sec 1.6 3.2

Grease capacity 23kg 46kg

Operating temp. capabilities 104˚C 104˚C

Cover load capacity 200kg 200kg

Despatch weight 15.31kg 18.81kg

Connection size (Mechanical) Inlet 50mm 50mm outlet 110mm 110mm

Diagram Elements

Nylon Reinforced 1. polypropylene cover with easy lift latch

o–Ring seal for air and 2. water tightness

Removable outlet baffle3.

Removable inlet baffle4.

Moulded one piece tank – 5. No leaks!

1

2

3

5

4

How it Works

ICDAIR eNTRy

INFLUeNT

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RAMP FOR IMPROveD SePARATION

GReASe ReTAINeD HeRe

Endura Grease Interceptor

Supplied complete with full installation instructions, ICD and flexible inlet/outlet connectors

1.6l/sec DSG16

3.2l/sec DSG32

Endura BioPak

Supplied complete with Stainless Steel DSG10 enclosure, 5L Bio-G, Programmable dosing pump and all fittings required to install

Endura Inlet Reducer

110mm x 50mm Flexible Rubber – DSG07 will accommodate pipework up to 56mm diameter

Product Code

Grease Management

BUILDING

REGULATIONS CO

MPL

IA

NT •

HPAR T

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110mm Adaptor - Flexible

DS28

Influent Control Device

For use with DSG16 DSG16CD

For use with DSG32 DSG32CD

Bio-G 12.5L - BioPak Refill

liquid Grease Digester – BioPak use only DSG12

Endura Bio+ 4 x 1kg

Granular Grease Digester - Non automated DSG11

Product Code

Grease Management

to save on space Endura can be installed below ground with the lid flush to the finished floor level.

Tips & Hints

the Hunter Endura Grease Interceptor should be installed as close as is practical to the fixture(s) being served and can be set on, partially recessed or fully recessed into the floor. Note that the Endura Grease Interceptor is NOT recommended for above ground, external installation unless adequate protection from freezing is made.

Sufficient clearance around the cover area should be anticipated to allow for routine maintenance, including the removal of accumulated grease. It is preferable that the Endura be located as close as possible to the appliances being served, up to a maximum of 8 metres from the last appliance. this precaution will prevent the waste pipes becoming clogged with congealed grease that could begin to solidify before reaching the Grease Interceptor.

Endura Installation

Do Not Install Endura in the waste line from appliances such as waste disposal units. this type of unit must bypass the interceptor as rapid accumulation of solid matter will greatly reduce the interceptor’s efficiency preventing operation in compliance with the rated capacity.

FG

JK

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F

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Inst

alla

tion

TyPICAL IN FLOOR INSTALLATIONA APPlIANCEB AIR INtAKEC ICDD RoDDING PoINtE GREASE INtERCEPtoR

A

B

C

E

D

tyPICAl oN FlooR INStAllAtIoNF APPlIANCESG SoIl StACKH AIR INtAKEJ ICDK GREASE INtERCEPtoR

All Grease Interceptors are sized according to their maximum flow rate - this is measured in litres per second. (l/sec) the Endura Grease Interceptor is available in two sizes. 1.6L/sec and 3.2L/sec.

How do you know which size to install?

BS EN 1825 - 2:2002 offers several methods of sizing, but for ease we recommend you use the measurement or calculation method.

Measurement Method

A) Measure the sink left to right (cm)

B) Measure the sink front to back (cm)

C) Measure the depth of water (cm)

to work out total number of litres in the sink multiply the answers as shown below:-

Answer A x Answer B x Answer C = D Divide Answer D by 1000 = Sink Capacity in litres

Now you need to to time how long the sink takes to empty (in seconds):-

Divide the Sink Capacity in litres by the time sink took to empty = Flow rate required.

If the flow rate is under 1.6L/sec, then a DSG16 is suitable. If the flow rate is between 1.6 - 3.2 L/sec then a DSG32 is suitable.

Interceptor Sizing

Additional Note For two or more sinks, add the capacity figures together. When timing their discharge, ensure you pull the plugs at exactly the same time, to ensure accurate flow measurement. Dishwashers flow rate should be identified, however as a general rule of thumb, you can assume it will be equal to an additional sink.

A

B

C

Calculation Method

The maximum flow rate can be calculated by the following equation.

Q = The maximum flow (l/sec)

M = No. meals produced in a day

VF = A scaling factor (See table)

t = Daily Kitchen operational duration (Hours)

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Kitchen Type VF

Hotel 500Restaurant 425Hospital 26024hr Kitchen 220Canteen 100

M x VF2770 x tQ =

the legal requirements relating to Grease Management

UK Building Regulations – Part H – 2002 states: “Drainage serving kitchens in commercial hot food premises should be fitted a grease separator complying with BS EN 1825-1:2004 and designed in accordance with BS EN 1825-2:2002 or other effective means of grease removal”.

Under the Food Safety Act 1990. Local authorities are authorised to inspect problems arising from the effect of F.O.G (Fats, Oil and Grease) on drains, resulting in a failure to comply, could result in prosecution or an emergency prohibition order preventing trading from the premises.

there is legislative power in section 111 of the Water Industry Act 1991 to take action against anyone that discharges any matter li-able to cause damage to the sewerage system or to interfere with the free flow of its contents, this can include F.O.G’s.

Endura

MaintenanceAs with all non-mechanical grease separators, the maintenance although essential to their effective operation, is considered an onerous and unpleasant task due to both the frequency of cleaning and removal of accumulate grease.

The use of a system such as the Endura BioPak significantly reduces the frequency of interceptor/separator servicing by the introduction of a grease digesting product (in this case Bio-G) and means that a significant amount of the grease that would normally accumulate is broken down and ‘digested’. Dosing of the interceptor with Bio-G not only reduces the service frequency of the unit, but in addition protects the drainage system as a whole from grease accumulation and the commonly resulting blockage.

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A high quality, cost-effective solution to Grease Interceptor and drain dosing offering an effective packaged solution for the protection for drainage systems in domestic and commercial hot food premises. the Endura BioPak is supplied complete with all the necessary fittings and tubing, etc to complete your installation. the product comprises a mains operated peristaltic programmable dosing pump, 5 litres of Bio-G dual-acting liquid digesting media (sufficient for 4-6 weeks operation), pre-installed liquid delivery tubing and full installation instructions.

All of this is contained in a high quality stainless steel enclosure and backed by one of the UK’s leading specialists in grease separator installation and waste management services.

Endura Bio+

Introduced simply via any sink connected to the • Grease Interceptor • No pump or other equipment required • Easy to handle 4 x 1kg containers • Use daily for effective grease digestion

Endura Biopak & Bio+

Endura

87En

dura

Compatibility Chart

Soil Solvent Weld Waste Push-Fit Waste 32mm 100mm 32mm 40mm 50mm 50mm 32mm 40mm (BS4514/EN1329) (BS5255/EN1566) (BS5254/EN1541)

Brett 4 4 4 4 4 4 4 4 Floplast 4 4 4 4 4 4 4 4

Hepworth 4 4 4 4 4 4 4 4

Marley 4 4 4 4 4 4 4 4

Osma 4 4 4 4 4 4 4 4

Polypipe 4 4 4 4 4 4 4 4

89Co

mpa

tibi

lity

Char

t

Why don’t you have a look at some other great products by Hunter?

Underground

Systems

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Rainwater Systems

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to have a copy of either book sent out to you please contact us today!

Hunter Plastics ltdNathan Waylondon SE28 oAE

Sales Hotline: +44(0)20 8317 1551Tel: +44(0)20 8855 9851Fax: +44(0)20 8317 7764 hunterplastics.co.uk email: [email protected]

Due to a programme of continuous development, Hunter Plastics Ltd. reserve the right to revise or alter any information pertaining to their products without prior notice.

All products are manufactured using a quality management system that has been assessed by BSI as complying with the requirements of BS EN ISo9001:2000 and BS EN 14001.

Hunter holds many kitemark licences. Products conforming to the appropriate standards are kitemarked. Additional ranges are covered by BBA certificates or compatible European standards (EN’s).

All goods are sold according to Hunter Plastics ltd standard conditions of sale, which are available on request.

Hunter Plastics Ltd reserves the right, in view of their continuous programme of development, to revise or alter their range of products and prices without prior notice.

PARTNER FOR SUSTAINABILITY

When you have finished withthis brochure please recycle it.

Uniclass EPIC

CI/SfB

L7313:P71 J344:X71

(52.3) In6

Documents

Plumbing Systems - Hunter Plastics - Official · PDF filePlumbing Systems. Hunter offer a complete range of plastic plumbing products for gravity soil and waste ... accordance with