1
Foam seal Winged fixing bolt Seal Cistern Pan Captured nut toggle D82 Concealed Bracket Fixing Centre 185 190 280 140 recommended range 60 – 205mm with Uni-Orbital ® supplied (up to 50mm sideways adjustment) Pan outlet Pan foot level Finished Wall Pan foot level 100mm PVC DWV soil pipe “A” Recommended set-out dimension 140mm Set-out range 60mm - 205mm Pan seal Uni-Orbital ® connector can be positioned anywhere in shaded area in a 50mm arc 50 205 60 Waste outlet 10mm bedded position 5mm silicone Level pan when bedding Push pan onto Uni-Orbital ® connector 185 140mm Recommended Range 60mm - 205mm 395 Pan height Push pan onto connector 10 mm bedded position 5mm silicone Level pan when bedding 185 395 Pan height 230 Fig. 8 Bracket Fixing Detail Cap Fixing head Pan foot Silicone bedding Threaded stud D82 Concealed fixing bracket Plastic sleeve Fig. 7 Fixing Hole Cover Detail for Bedding Installations Blanking Cap Pan Foot Fig. 6 Bottom Inlet Cistern Fixing Inlet Valve Flexible hose Flexible hose Cistern 100 Mark centre line of pan on wall. This can be offset by up to 50mm from the soile pipe, as detailed in Fig. 2. Important: Pan foot level 190 Pan outlet PLUMBERS INSTALLATION INSTRUCTIONS For Vitreous China Luna Square Cleanflush Wall Faced Close Coupled Toilet Pan PLEASE READ CAREFULLY BEFORE INSTALLATION Relieve bed around pan connector Finished Wall 185 230 Fixed installation dimension for all set-outs From pan foot level Important Pan foot level Determine cutting height All measurements are subject to accepted manufacturing tolerances. To ensure accuracy please check actual product dimensions before drilling for installation. The manufacturer reserves the right to change specifications at any time without giving prior notification. This product should be installed by a qualified plumber. Local authority, Water Board, and Building Regulations may apply to the installation of this product, and you should consult the appropriate bodies on these requirements. ROUGHING IN: The Luna Square Cleanflush pan is universal for both ‘S’ and ‘P’-Trap installations as detailed. The recommended set-out for ‘S’-Trap installations is 140mm from the finished wall with set-out flexibility for existing soil pipe positions ranging from 60mm to 205mm and 50mm sideways adjustment with the Uni-Orbital ® connector supplied, as detailed in Fig. 2. IMPORTANT - FOR BOTTOM INLET, BEFORE INSTALLING PAN, FEED FLEXIBLE HOSE THROUGH SIDE OF PAN AND UP TO ENABLE EASY CONNECTION TO CISTERN INLET VALVE (REFER TO FIG. 6.) ‘S’- TRAP CONNECTOR FIXING PROCEDURE 1- Mark centre line of the pan on finished wall, as detailed in Fig. 1. This is to be used as a guide when connecting the pan. The centre line can be offset by up to 50mm from the soil pipe, as detailed in Fig. 2. 2- Determine set-out "A" of existing pan connector, as detailed in Fig. 2. Set-out range 60mm - 205mm. Recommended set-out 140mm, as detailed in Fig. 3. For ‘P’ trap installation see Fig. 5. 3- For installation of the Uni-Orbital ® connector, reference must be made to the instructions supplied with the connector. 4- Prepare for pan fixing method (either bedding or bracket installation) as detailed below. PAN FIXING PROCEDURE Pan bedding: 1- Remove an area of tiles which are within the internal area covered by the foot of the pan to expose the sub floor and provide a bondage key for the bedding mixture. 2- Ensure that the bedding area is clean and free of building material. 3- Locate blanking cap (supplied) into pan fixing holes as detailed in Fig. 7. 4- Prepare bedding sand cement mixture 3:1 to depth of 60mm as detailed in Fig. 3. Note: Do not fill the foot of the pan with bedding mix or include lime or fast drying cement into the mix, these may cause cracking in the foot of the pan. 5- Position and push pan into Uni-Orbital ® connector using the marked centre line on the wall as a guide and level pan into bedding mixture, so that the back of the foot of the pan is approximately 10mm above the finished floor as detailed in Fig. 4. It is recommended that wedges are used to support the foot of the pan during the positioning. 6- Locate the cistern on to the pan and check that the cistern is level (side to side) and aligned with the tiling edges. Adjust pan position if necessary. Allow bedding mixture to set for at least 24 hours prior to use. Bracket fixing: 1- Position and push pan into Uni-Orbital ® connector using the marked centre line on the wall as a guide and locate the cistern onto the pan, checking that the cistern aligns with the finished wall. Adjust pan position if necessary. Remove the cistern and pan. 2- Locate the D82 Concealed Fixing brackets into position on centre line of pan 280mm from the finished wall and mark bracket fixing hole centres on finished floor. 3- Drill two holes in the marked positions on the floor. The hole diameter is dependent on the type of fixing system and floor finish. 4- Secure Brackets to finished floor. 5- Ensure that the area around the floor is clean and free from building material. 6- Run a bead of acetic cured silicone sealant at a height of 8mm approximately fully around the foot of the pan which contacts the floor. Use Wedges around the foot base (if required) so that the maximum height of silicone sealant is not greater that 5mm on completion on bedding. 7- Connect pan to connector and locate plastic fixing sleeve into holes in the pan. Fit screw into the bracket and tighten to bed pan to floor while ensuring level, as detailed in Fig. 8. IMPORTANT-DO NOT OVER TIGHTEN, AS THIS MAY CRACK THE PAN FOOT. Snap on plastic cap, as detailed in Fig. 8. 8- Provide support under the pan foot so that it is maintained in the levelled position while the silicone sealant sets. Remove any excess sealant to provide a neat joint between the pan and the floor. Allow at least 24 hours for the bedding sealant to set before use. IMPORTANT TO ACHIEVE A SATISFACTORY 4.5/3L FLUSH PERFORMANCE AND A 4 STAR WATER EFFICIENCY RATING THE CISTERN MUST BE MATCHED WITH A COMPATIBLE CAROMA SMARTFLUSH 4.5/3L TOILET PAN. Fig. 9 Fig. 4 Fig. 5 Preparation For Bedding Fig. 1 Fig. 2 Fig. 3 Pan Connection Pan Uni-Orbital ® Connector Set-Out Dimension 'A' ‘S’ Trap Bedding Installation ‘P’ Trap Bedding Installation 140mm Recommended * * Issue No: 2 Date of Issue: 01/12/17 Fig. 10 D82 Concealed Fixing Brackets Bed height 60mm Cap Plastic Sleeve Concealed Fixing Bracket 1/2” B.S.P. Nipple Finished wall Important 22mm projection from wall 735 Centre of back inlet connection

PLUMBERS INSTALLATION INSTRUCTIONS For Vitreous China Luna …€¦ · The Luna Square Cleanflush pan is universal for both ‘S’ and ‘P’-Trap installations as detailed. The

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Page 1: PLUMBERS INSTALLATION INSTRUCTIONS For Vitreous China Luna …€¦ · The Luna Square Cleanflush pan is universal for both ‘S’ and ‘P’-Trap installations as detailed. The

Foamseal

Wingedfixing bolt

Seal

Cistern

Pan Capturednut toggle

D82 Concealed BracketFixing Centre

185

190

280

140 recommended range 60 – 205mmwith Uni-Orbital® supplied

(up to 50mm sideways adjustment)

Pan outlet

Pan footlevel

Finished Wall

Pan footlevel

100mm PVC DWVsoil pipe

“A” Recommended set-outdimension 140mm

Set-out range60mm - 205mm

Pan seal

Uni-Orbital® connectorcan be positionedanywhere in shaded area in a 50mm arc

50

205

60

Wasteoutlet

10m

m b

edde

d po

sitio

n5m

m s

ilicon

e

Level pan when bedding

Push pan onto Uni-Orbital® connector

185

140m

m R

ecom

men

ded

Ran

ge 6

0mm

- 2

05m

m

395

Pan

hei

ght

Push pan onto connector

10 m

m b

edde

d po

sitio

n5m

m s

ilicon

e

Level pan when bedding

185

395

Pan

hei

ght

230

Fig. 8

Bracket Fixing Detail

Cap

Fixinghead

Pan foot

SiliconebeddingThreaded stud

D82 Concealedfixing bracket

Plastic sleeve

Fig. 7

Fixing Hole Cover Detail for Bedding Installations

BlankingCap

Pan Foot

Fig. 6

Bottom Inlet Cistern Fixing

Inlet Valve

Flexible hose

Flexible hose

Cistern

100

Mark centre line of pan on wall. This can be offset by up to 50mm from the soile pipe, as detailed in Fig. 2.

Important:Pan foot level

190Pan outlet

PLUMBERS INSTALLATION INSTRUCTIONSFor Vitreous China Luna Square Cleanflush

Wall Faced Close Coupled Toilet PanPLEASE READ CAREFULLY BEFORE INSTALLATION

Relieve bed around pan connector

Finished Wall

185

230Fixed installation

dimension for all set-outs

From

pan

foot

leve

l

ImportantPan footlevel

Det

erm

ine

cutti

nghe

ight

All measurements are subject to accepted manufacturing tolerances.To ensure accuracy please check actual product dimensions before drilling for installation.The manufacturer reserves the right to change specifications at any time without giving prior notification.This product should be installed by a qualified plumber. Local authority, Water Board, and Building Regulations may apply to the installation of this product, and you should consult the appropriate bodies on these requirements.

ROUGHING IN:

The Luna Square Cleanflush pan is universal for both ‘S’ and ‘P’-Trap installations as detailed. The recommended set-out for ‘S’-Trap installations is 140mm from the finished wall with set-out flexibility for existing soil pipe positions ranging from 60mm to 205mm and 50mm sideways adjustment with the Uni-Orbital® connector supplied, as detailed in Fig. 2.

IMPORTANT - FOR BOTTOM INLET, BEFORE INSTALLING PAN, FEED FLEXIBLE HOSE THROUGH SIDE OF PAN AND UP TO ENABLE EASY CONNECTION TO CISTERN INLET VALVE (REFER TO FIG. 6.)

‘S’- TRAP CONNECTOR FIXING PROCEDURE

1- Mark centre line of the pan on finished wall, as detailed in Fig. 1. This is to be used as a guide when connecting the pan. The centre line can be offset by up to 50mm from the soil pipe, as detailed in Fig. 2.

2- Determine set-out "A" of existing pan connector, as detailed in Fig. 2. Set-out range 60mm - 205mm. Recommended set-out 140mm, as detailed in Fig. 3. For ‘P’ trap installation see Fig. 5. 3- For installation of the Uni-Orbital® connector, reference must be made to the instructions supplied with the connector.

4- Prepare for pan fixing method (either bedding or bracket installation) as detailed below.

PAN FIXING PROCEDURE

Pan bedding:

1- Remove an area of tiles which are within the internal area covered by the foot of the pan to expose the sub floor and provide a bondage key for the bedding mixture.

2- Ensure that the bedding area is clean and free of building material.

3- Locate blanking cap (supplied) into pan fixing holes as detailed in Fig. 7.

4- Prepare bedding sand cement mixture 3:1 to depth of 60mm as detailed in Fig. 3. Note: Do not fill the foot of the pan with bedding mix or include lime or fast drying cement into the mix, these may cause cracking in the foot of the pan.

5- Position and push pan into Uni-Orbital® connector using the marked centre line on the wall as a guide and level pan into bedding mixture, so that the back of the foot of the pan is approximately 10mm above the finished floor as detailed in Fig. 4. It is recommended that wedges are used to support the foot of the pan during the positioning.

6- Locate the cistern on to the pan and check that the cistern is level (side to side) and aligned with the tiling edges. Adjust pan position if necessary. Allow bedding mixture to set for at least 24 hours prior to use.

Bracket fixing:

1- Position and push pan into Uni-Orbital® connector using the marked centre line on the wall as a guide and locate the cistern onto the pan, checking that the cistern aligns with the finished wall. Adjust pan position if necessary. Remove the cistern and pan.

2- Locate the D82 Concealed Fixing brackets into position on centre line of pan 280mm from the finished wall and mark bracket fixing hole centres on finished floor.

3- Drill two holes in the marked positions on the floor. The hole diameter is dependent on the type of fixing system and floor finish.

4- Secure Brackets to finished floor.

5- Ensure that the area around the floor is clean and free from building material.

6- Run a bead of acetic cured silicone sealant at a height of 8mm approximately fully around the foot of the pan which contacts the floor. Use Wedges around the foot base (if required) so that the maximum height of silicone sealant is not greater that 5mm on completion on bedding.

7- Connect pan to connector and locate plastic fixing sleeve into holes in the pan. Fit screw into the bracket and tighten to bed pan to floor while ensuring level, as detailed in Fig. 8. IMPORTANT-DO NOT OVER TIGHTEN, AS THIS MAY CRACK THE PAN FOOT. Snap on plastic cap, as detailed in Fig. 8.

8- Provide support under the pan foot so that it is maintained in the levelled position while the silicone sealant sets. Remove any excess sealant to provide a neat joint between the pan and the floor. Allow at least 24 hours for the bedding sealant to set before use.

IMPORTANTTO ACHIEVE A SATISFACTORY 4.5/3LFLUSH PERFORMANCE AND A 4 STARWATER EFFICIENCY RATING THE CISTERNMUST BE MATCHED WITH A COMPATIBLECAROMA SMARTFLUSH 4.5/3L TOILET PAN.

Fig. 9

Fig. 4 Fig. 5

Preparation For Bedding

Fig. 1 Fig. 2 Fig. 3

Pan Connection Pan Uni-Orbital® Connector Set-Out Dimension 'A'

‘S’ Trap Bedding Installation ‘P’ Trap Bedding Installation

140mm Recommended*

*

Issue No: 2Date of Issue: 01/12/17Fig. 10

D82 Concealed Fixing Brackets

Bed height60mm

Cap

Plastic Sleeve

ConcealedFixing Bracket

1/2” B.S.P.Nipple

Finishedwall

Important22mm

projection from wall

735

Cen

tre

of b

ack

inle

t con

nect

ion