18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab1 O2Optimizer

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2007-2010 KTM 690 SM/SMC/Enduro

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 3

1 Removetheseatandbothairboxsidecovers.

2 IfinstallingonanSMorSMCmodel,removethefueltank.

ThefueltankdoesNOTneedtoberemovedontheEnduromodels.

3 UsingthesuppliedVelcro,attachthePCVmodulerearoftheregulator/rectifierontherightsideofthebike.

UsethesuppliedalcoholswabtocleanthesurfacepriortoapplyingtheVelcro.

4 AttachthePCVgroundwirewiththesmallringlugtothebottommountingboltofthestockignitioncoil(Fig.A).

6 PlugthePCVin-lineofthestockwiringharnessandthefuelinjector(Fig.C).

FIG.A

FIG.C

Ground wire

FIG.B

5 Locateandunplugthestockwiringharnessfromthefuelinjector(Fig.B).

Thisconnectorislocatedatthetopofthethrottlebody.ThispicturewastakenwiththeairboxremovedwhichisNOTnecessaryforthePCVinstallation.

Ground

Unplug

18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 4

9 TracetheCrankPositionSensorwirescomingoutoftheflywheelcoverontheleftsideoftheenginetoapairofWHITE2-pinconnectorsrearofthecylinderhead.UnplugthesestockCPSconnectors(Fig.E).

10 Plugthe2-pinconnectorsofthePCVin-lineofthestockCPSconnectors.

FIG.D

FIG.E

FIG.F

7 LocateandunplugthestockThrottlePositionSensorontherightsideofthethrottlebody(Fig.D).

Thereare2ThrottlePositionSensorsonthismotorcycleandbothhavethesameconnector.ThePCVconnectsin-lineofthesensorontheRIGHTsideofthethrottlebody.Thisconnectionishigherinlocationtotheframethantheotherone.

8 Plugthe3-pinconnectorsofthePCVin-lineofthestockwiringharnessandtheTPS.

11 LocateandunplugthestockO2sensorconnection(Fig.F).

Thisconnectionislocatedontherightsideofthemotorcycleneartheignitioncoil.YoucantracethecablefromtheO2sensorintheexhausttothisconnection.

12 PlugthesuppliedO2OptimizerintothestockwiringharnessinplaceofthestockO2sensor.

ThestockO2sensorwillnolongerbeconnectedtoanything.Itcanberemovedfromtheexhaustifdesiredandifyouhaveawaytoplugthehole.

13 Reinstallthefueltank,bodywork,andtheseat.

Unplug

Unplug

Unplug