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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0 Plastics processing and mould-making Manufacturing of precision plastic products and precision moulds. We produce plastic injection moulded products in all shapes and colours and in all major engineering thermoplastics, using only the most state-of-the-art machines - quickly, cheaply and to the highest quality. As a producer of injection moulded plastic parts for clients including German automobile manufacturers, the aviation industry and medical technology companies, we have the expertise and the technical equipment to work with the utmost precision and to the highest quality standards. ___________________________________________________________________________ All under one roof Our goal is to manufacture your plastic injection moulded products in the shortest time, for an attractive price and to the quality you expect. In our initial discussions we will examine how best to implement your product ideas according to your quality standards, in order to make a preliminary decision on the project's feasibility and prepare a quote. We have brought our team of experts, our tool-making facility and our modern injection moulding workshop together under one roof.

Plastics processing and mould-making · 2020-03-24 · Plastics processing and mould-making Manufacturing of precision plastic products and precision moulds. We produce plastic injection

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Plastics processing and mould-making

Manufacturing of precision plastic products and precision moulds.

We produce plastic injection moulded products in all shapes and colours and in all major engineering thermoplastics, using only the most state-of-the-art machines - quickly, cheaply and to the highest quality.

As a producer of injection moulded plastic parts for clients including German automobile manufacturers, the aviation industry and medical technology companies, we have the expertise and the technical equipment to work with the utmost precision and to the highest quality standards.

___________________________________________________________________________

All under one roof

Our goal is to manufacture your plastic injection moulded products in the shortest time, for an attractive price and to the quality you expect.

In our initial discussions we will examine how best to implement your product ideas according to your quality standards, in order to make a preliminary decision on the project's feasibility and prepare a quote.

We have brought our team of experts, our tool-making facility and our modern injection moulding workshop together under one roof.

1

[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

CONTENTS

Construction & design

Here your ideas are turned into practical constructions

PAGE 1 - 3

Tooling & mould-making

Manufacturing of moulds for your plastic products

PAGE 4 - 6

Quick-Change System

Save time and money on your injection moulds with our exclusive Quick-Change System.

PAGE 5

Injection moulding workshop

This is where your plastic products are created

PAGE 7

References

A small selection of customers who trust us

PAGE 8 - 9

Obout us & Contact

On the edge of Hamburg, we produce injection moulds and moulded components for companies and industry

PAGE 10

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Construction & design

Our experts use their many years of experience to develop your plastic products according to your requirements and specifications, using modern CAD computer systems.

We consider a variety of options to simplify your project and minimise its cost, and select the most appropriate plastic material for a production-ready design.

So you benefit from our 48 years of design and production expertise.

Our accurate 3D modelling can give you an idea of how your finished plastic products will look during the planning and construction phase.

___________________________________________________________________________

Prototyping before tooling

To confirm a component's suitability for production before tooling, it makes sense to prepare a number of prototypes.

We can produce many plastic injection moulded components as prototypes with our 3D printers, allowing you to see what your finished plastic product will look like, and even incorporate corrections or improvements, before the mould is made.

CAD designs of all formats can of course be recorded in our system.

3

[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Construction & design service

Idea support

Transforming your idea into a workable design for the finished plastic product.

Simulation

We simulate the flow behavior of the plastic in the injection mould using the latest 3D CAD computer systems.

Design consulting

We advise you during the design process and transform your concepts and ideas into 3D representations to ensure that your plastic product optimally fulfills its function and is suitable for production by injection.

Prototypes

Prototyping your desired plastic product.

All file formats

We accept your designs in all major file formats.

A secure FTP server is at your disposal for secure file transfer.

Flow analysis

Using flow calculations and simulations to analyse your plastic product, our engineers work with optimum efficiency by calculating the physical behavior of individual plastic injection components or whole assemblies during the development phase.

This saves you from conducting a series of expensive tests.

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Tooling & mould-making

Here in Hamburg-Oststeinbek we can manufacture tools up to a weight of 5 tonnes. We use CNC-controlled tooling machines from renowned manufacturers, which are operated by our knowledgeable toolmakers.

The following processes are used:

3-axis CNC milling CNC turning Wire cut EDM Grinding Drilling Various conventional processes

The strictest quality control ensures that the production of your plastic injection mould is carried out to the highest standards of precision and quality, so your plastic injection moulded component is finished to perfection and can be reproduced in perfectly identical copies.

___________________________________________________________________________

Measuring projector for perfect dimensional accuracy

In our climate-controlled 1A measuring room, equipped with a Keyence measuring projector and a CNC 900 mm x 600 mm measuring machine, we can consistently check, measure and automatically document our injection moulded plastic products.

We meet the most stringent requirements of the automotive and aerospace industries.

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Hass Plastics Engineering tooling system

Quick-Change System to save time and money

The Quick-Change System (QCS), refined by our experts, based on the machinery of well-known manufacturers such as HASCO, Meusburger and Strack and employed in our workshop, addresses our customers' need for a high level of flexibility in production, without compromising on other benefits like fast delivery times.

Unlike conventional moulds, the QCS consists of a master mould, into which the mould cartridge can be inserted.

You benefit from cost savings on the mother mould, which needs to be purchased only once.

This means that only one mould mount is required for up to 5 cartridges, bringing material savings and a quick turnaround time.

Ideal for pre-production models or as a prototype tool, the tooling system is available in 3 different sizes with clamping forces from 50 - 160 tonnes.

___________________________________________________________________________

Injection moulding tools

The core purpose of our mould-making business is to make high quality and precise injection moulds.

Our tools are built to the highest quality using our team's extensive expertise, developed over many years. We use standard components from Hasco, Meusburger and Strack. On request we can of course us mould supports from other providers.

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Tool variants:

Multi- cavity tools Hot runner tools Slider tools Standard tools etc.

We can carry out larger tooling projects for up to 30 moulds simultaneously with our tested and certified external partners.

In these cases we provide the design for the mould and sign off all tools in our own workshop.

Tool service

We maintain and repair your moulds in our Mould-making facility.

We offer you:

Cost quote Measurement Tool modifications Repairs (laser welding, new parts) Steel analysis Conversion / relocation Sampling

___________________________________________________________________________

Tool storage facility

All customer-specific tools are kept in our special secure tool storage facility. Tools are stored fully maintained and ready for production, so impromptu 'last-minute' production is possible at all times.

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Injection moulding workshop

In our injection moulding workshop you will see the latest generation of machines with clamping forces from 10 - 500 tonnes. We process all thermoplastics such as ABS, PC, PP, PE, PA, TPE, POM, PPS and many others.

We can manufacture moulded plastic components weighing from 1 g to 3,000 g each.

With our ISO 9001-2008 certified quality control and our strict checks during production, we ensure that your injection moulded plastic components are produced in an environmentally friendly way and to the highest standards.

The quality of your components is guaranteed by the following system:

SAP Business One (ERP)

PPAP (Production Part Approval Process)

FMEA (Failure Mode and Effects Analysis)

CP (Control Plan)

PSW (Part Submission Warrant)

Assembly, printing and packaging

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

References

Below you will find a small selection of references and products to allow you to form an impression of the products we manufacture, as well as customers who trust our company.

As we have manufactured many thousands of different plastic products in almost 50 years of activity, a more detailed presentation is beyond the scope of this site.

We will of course be happy to provide more references on request.

___________________________________________________________________________

A small selection of customers who trust us

Automotive industry

Mercedes-Benz BMW Jaguar Ford

We have produced various plastic components for these automobile manufacturers, for use in passenger compartments and through system suppliers for technical applications.

Medical technology

Drägerwerk AG & Co. KGaA 3B Scientific GmbH

RoweMed AG Philips

We have been active in this area for many years, designing and producing various medical devices.

Our anatomical models for training purposes are particularly distinctive products, from face masks to first-aid simulators for CPR training.

Aviation industry

Airbus Fokker

Through accredited suppliers, we produce the tool and a share of the units for the fire extinguisher holder used on the new Airbus A350.

We produced the protective covers for the cabin of the A380.

In the past we also injected the hinges of the oxygen mask containers into the cabin ceiling for Fokker.

9

[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Electrical engineering

Dekectomat / Job-Gruppe D+H Mechatronic AG

Tobias Grau GmbH

In this sector we have been producing supplies for electronics stores for many years, ranging from simple grounding sockets to elaborate designer lamps.

Particularly noteworthy is the fire detector casing we produce for Dekectomat, the market leader in fire detectors.

Food industry

Hareiko-Dölling Friesenkrone Norda-Lysell Salzbrenner

Grüne

Lakomat ®

Hermetically sealable containers made from food-grade polypropylene.

Quick-Change System

University of Hamburg - research & timber industry

Pfannenberg GmbH Actega Altana AG Polycomp GmbH

Romira GmbH ROWA Group

ALBIS

The Quick-Change System refined by our experts is used in the tooling workshops of an increasing number of external companies and institutions.

Industry

Dolmar GmbH Wittenborg

Autoliv Takata u.s.w.

From airbags to coffee machines

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[email protected] | www.hass.com l +49 - 40 / 71 84 88-0

Jürgen Hass Plastics Engineering

The Jürgen Hass Plastics Engineering is a medium-sized company founded by Jürgen Hass in 1968.

We combine development, design, mould-making and plastic injection moulding under one roof.

On the edge of Hamburg, we produce injection moulds and moulded components for companies in the following sectors:

Automotive industry

Aviation industry

Medical technology

Lighting industry

Electrical engineering

Security technology

Food industry

and many others

Contact us now for a quote or a consultation for your plastic injection moulding project.

Jürgen Hass Kunststofftechnik GmbH 22113 Hamburg-Oststeinbek Meessen 1

Dipl.-Ing. Michael Hass

Tel. +49 - 40- 71 48 88-0 Fax: +49 - 40 - 71 48 88-88

[email protected] www.hass.com

Our mission is customer satisfaction!

Dip.-Ing. Michael Hass

Managing Director