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Plastics Injection Moulds« Medical expertise »
“45 years of experience designing and manufacturing technical and multi-cavity moulds upto 5 tons”
1970 ���� Creation of MORA " Molds and Equipments Rhône-Alpes”
1978 ���� Construction of a new factory in Chambost Allières
1990 ���� Jean-Pierre LACROIX purchases MORA group
1998 ���� Creation of MORA International Holding Company & construction of the current SOFAMI factory
2014 ���� Industrial investment - robotised 5 Axes UGV Center ROEDERS
2014 ���� Metrology : 3D WENZEL – 4 workstations Top Solid Mold V6&7
2016 ���� Industrial investment - Turning CN MAZAK 3 axes
2017 ���� Industrial investment - New air conditioning molds workshop
2017 ���� Industrial investment - Wire erosion FANUC Robocut
History
Our experience in technical moulds� Multi-cavity moulds (24 / 32 / 48 / 64 cavities)� Bi-floors moulds (96 cavities)� High-speed� Multi-components� Silicone moulds� Foundry moulds
Prototype Moulds
� Co-development plastic parts� Proposal for development of plastic parts� Rheologic studies
� Develop mould imprints via 3D Printing process� Thermoplastics with fusion température ≤ 300℃� Pilot production run between 10-100 parts maximum
� Develop imprint process using existing mould� Pilot production run to validate the concept� Pilot production run to validate the assembly process
Evolution of Turnover / Employee (k€)
Turnover Breakdown
Study and Mould design
� CAD Workstations:2 x CATIA V5 R24
4 x Versions 6 &7
� Rheology Workstation:1 x MPi Version MOLDFLOW
Proposals adapted to your technical and budget objec tives
FAO Study� FAO Workstations:
3 x MISSLER TOP SOLID / TOP CAM / TOP WIRE 1 x DELCAM with MODULE 5 CONTINUOUS AXES2 x DELCAM POWER SHAPE / POWER MILL1 x DELCAM MACHINE SIMULATION1 interface post-processor Machine RODERS with 5 axes
Client
Industrial Machines (1)� UGV 5 axes Milling
1 x center ROEDERS RXP601DSH
• Robot EROWA "DYNAMIC"
� UGV 3 axes Milling
2 x centers ROEDERS RFM 600P & 760/2
� Conventional Milling2 x DECKEL1 x CN MAHO 2 x conventional milling machines
� Turning1 x center MAZAK
Industrial Machines (2)� Wire erosion
2 x FANUC centers3 x CHARMILLE ROBOFORM 1 x CHARMILLE ROBOFIL
� Cylindrical grinding1 x CN JONES & SHIPMAN 1 x LIP RC 250
� Surface grinding2 x CN JONES & SHIPMAN 5 x LIP, BRICAUD,J&S
Metrology Devices
Quality Control
2 x 3D Wenzel & Johansson2 x Profiles projectors PRAZIS P0400D3 x Digimar Measuring columns1 x WOLPERT Hardness testing machine4 x Mitutoyo microscopes
Mould set-up and pre-production testing� 80 tonnes ARBURG press� 150 tonnes ARBURG press
ISO 7 & 8 cleanroom tests
Quality / Project Organisation� Project Management Organisation
� Contract start-up review• Pre-study, schedule and budget
validation� Weekly progress & quality meetings
� Mould Approval Phases� Validation tests� Metrology of moulded product� Analysis & identification of adjustments� Mould set up (SU1 to SU3)� Development of standard industrial pre-
production process runs� Product Quality Check phases:
� CQ / IQ / OQ / PQ
Plungers rods
AREA OF EXPERTISE
Plungers rods
Needle-free injection system
Nutrition : male and female nozzles
Nutrition : Single use sterile nipples
Drop-by-drop tubes and components
Other parts from medicalindustry
Commercial Team
Key Account ManagerBruno GAREL+33(0) 6 31 59 21 [email protected]
Quotations Supervisor Raphaël CHABAUD+33(0) 4 74 03 19 [email protected]
SOFAMIZ.A. Le Charbonnier69 870 LAMURE SUR AZERGUESFRANCE� +33 (0)4 74 03 19 20� +33 (0)4 74 03 19 68� [email protected] www.sofami.com / youtube sofami moules
Contacts :Serge LEON Managing DirectorRoger DUFOUR Technical ManagerDavid PLANUS Production ManagerBruno GAREL Key Account ManagerJean-Luc MICHELLAND Quality Manager
