28
PLASTIC & PETROCHEMICALS 3-4 February 2018, Guwahati

PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

PLASTIC & PETROCHEMICALS

3-4 February 2018, Guwahati

Page 2: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Introduction

Brahmaputra Cracker and Polymer Limited (BCPL), the first ever petrochemical plant of Northeast India, is geared up to promote plastic industry in the region. Promoted by GAIL (India) Limited as a Joint Venture Company, BCPL looks forward to create sustainable development for the people residing in this region.

With the setting-up of this project, it is expected to give rise to the consumption of polymer in this part of the country. The availability of raw material will facilitate the development of numerous downstream polymer industries in the region. One such plastic park has been conceptualized by Govt. of Assam at Tinsukia to facilitate entrepreneurs in setting-up of new polymer processing industries. BCPL envisions a constructive presence in the north eastern region of India with ‘Polymers for life’ approach.

BCPL relentlessly strives to exceed expectations of its stakeholders in delivering quality polymer products. BCPL has achieved new heights in terms of sales of Polymers, Liquid Hydrocarbon and Liquid Nitrogen products and has been able to achieve a total turnover of approx. 1300 crore during the current FY. The company has 60% market share in north east region and working relentlessly for further improvement in the scenario.

The company is on the threshold of creating a niche for itself not only in the industrial scenario of North East but also in entire India.

Brahmaputra Cracker and Polymer Limited, Dibrugarh, ASSAM

Page 3: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

About BCPL

BCPL Project Configuration

The project configuration includes the separation of C2+ liquid from the available gas at GAIL’s LPG Plant at Lakwa, which will then be transferred via pipeline to Gas Cracker Complex at Lepetkata. The rich gas from Oil India Limited shall be transferred by pipeline to Gas Cracker plant where C2+ liquids shall be recovered and used as a feed for the Gas Cracker. The combined C2+ liquid and naphtha will be fed to the Gas Cracker to produce Ethylene and Propylene for production of LLDPE, HDPE and Polypropylene.

Brahmaputra Cracker and Polymer Limited is a Joint Venture Company of GAIL, OIL, NRL and Govt. of Assam where GAIL has a major stake of 70% and OIL, NRL and Govt. of Assam has a stake of 10% each. The Petrochemical Complex mainly comprises of 2, 80,000 TPA Cracker Unit (based on gas and naphtha feed) along with downstream Polymer units to produce 2, 20,000TPA of Polyethylene (LLDPE & HDPE) and 60,000TPA of Polypropylene.

GAIL (India) Limited will exclusively handle the distribution and marketing of BCPL polymer grades which will be manufactured using gas phase process technology.

Plant ConfigurationFROM OIL

Lean Gas4.62

MMSCMD

RICH GAS6.0

MMSCMD

GASCOMPRESSION/DEHYDRATION,

DULIAJAN

GAIL, LAKWAC2/C3 PLANT

Rich Gas1.00

MMSCMD

ONGC, LAKWA

NRLNAPHTHA

1,60,000 TPA throughRailway Wagons TOTAL POLYMER PRODUCTION

280,000 TPA

CRACKER COMPLEX,LEPETKATA

GSU-6.0 MMSCMD

ETHYLENE-220,000 TPA

PROPYLENE-60,000 TPAFUEL OIL9,728 TPA

PYRO GASOLINE43,024 TPA

POLYPROPHYLENE60,000 TPA

LLDPE/HDPE220,000 TPA

BUTENE - 18,900 TPA

IOPs53 Mw Captive

Power Plant

26,715 TPA4” C2+ Liquid Pipeline

47 KmsLEAN GAS

0.77MMSCMD

18” Rich Gas Pipeline47 Kms

18” Lean Gas Pipeline47 Kms

Page 4: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Technologies in BCPL

BCPL Products

Units Technology Capacity

Cracker Unit Licensed by Lummus, USA 2, 80,000 TPA

2, 20,000 TPA of Polyethylene (LLDPE & HDPE)

60,000 TPA of Polymer grade Propylene

Licensed by INEOS Technology, U.K.

Novolen Gas Phase technology of Lummus Novo Len Technology GmbH (NTH), Germany

LLDPE/HDPE swing plant

Polypropylene plant

Grade MFI Density Applica�on Low Density Polyethylene

F20S010I 0.6-1.3 0.916-0.924 General purpose Blown Film, Special lamina�on, Sacks, Agricultural Film, Carrier bags, Produce bags, Cover, Tunnel Mulch, Blending partner with LD, Rice bags, Shipping sacks, Industrial liners.

F20A010I 0.6-1.3 0.916-0.924 General purpose Blown Film, Lamina�on film, Stretch film, Liner bags.

F22A025I 1.4-3.3 0.916-0.924 Cast Stretch Film, Blown Film, Medium Duty Packaging, Blending partner with LD, Cast hand stretch wrapping, Thin film, Garment bags, industrial and consumer packaging, liners.

E30A060I 4.5-9.5 0.917-0.927 Cast Display film.

Page 5: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

High Density Polyethylene

R38U040I 2-7 0.930-0.942

Agricultural, tanks, playground, recycling banks, manhole inspec�on, Carboys, drums, vats Transportable containers, Chairs and armchairs Tables, Playground, Furniture Storage tanks and cisterns (up to 25 000 liters) UV Stabilized.

R38A040I 2-7 0.930-0.942 High s�ffness, agricultural tanks, playground, recycling banks, manhole inspec�on.

I58A0801 5.5-11.8 0.956-0.964 General purpose Injec�on-Indoor applica�on -Non UV stabilized.

I58U0801 5.5-11.8 0.956-0.964 General purpose Injec�on, Crates, recycle bins, hardhats, Packaging pails, Heavy duty handling. UV Stabilized.

I52A1801 13-26 0.948-.0956 Caps, Toys, House wares, pails, food container, buckets, Packaging pails.

W5410AA 0.6-1.3 0.950-0.958 Extrusion of monofilaments/tape/raffia, nets (e.g. fishing & mosquito nets), ropes, tarpaulins.

Poly Propylene

WH034N 3-4 0.910 Woven sack, fabric, solid phase thermoforming, FIBC (big bags)

IH120N 10-14 0.910 Transparent film for packing, tex�le overwraps, Garment bags, Snack food processing

FH1120N 9-12 0.910 Rigid packaging, Furniture, House wares, Caps and Closures

Downstream plastic manufacturing industries such as poly bags, plastic containers, packaging, house wares, etc. can be developed in the NER using products produced at BCPL as a feedstock.

Page 6: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

About Brahma-Lene

Brahma-Lene is the brand name of HDPE/LLDPE resins produced by BCPL and marketed by GAIL (India) Ltd. The resin grades are manufactured using gas phase process technology (HDPE/LLDPE) and will primarily cater to the Film, Injection Molding, and Rotational Moulding, and Raffia Monofilament sectors etc.

F2050101 is recommended for general purpose co-extruded laminated/non-laminated film for various film applications.

Properties: adequate level of slip and antiblockage agent for good operability and slip characteristics of the film. Film made from this grade has excellent sealing, puncture resistance, great drawdown capability and high tensile strength.

Uses: manufacturing heavy duty sacks, agriculture films, liners, milk packaging film etc.

F20A0101 has excellent process ability with optimum balance of mechanical and optical properties.

Properties: without slip and antiblockage agent additive.

Uses: It is widely used for lamination and stretch film applications.

Brahma-Lene LLDPE Resin Grades

Film Grades

Page 7: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

R38A0401

Properties: has excellent process ability with good mechanical properties and high Environmental Stress Cracking Resistance.

Uses: in chemical tanks, water storage tanks, loft tanks, pallets etc.

R38U0401

Properties: UV stabilized, virgin, medium density, Polyethylene grade exhibiting excellent process ability, good impact strength, and high stiffness, excellent internal and external surface finish.

Uses: rotational molded items like tanks, containers, waste bins, road dividers etc

F22A0251 Uses: blown film for light duty applications and for the production of stretch film by cast process.

Rotomoulding Grades

Page 8: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Brahma-Lene HDPE Resin Grades

HDPE Injection Moulding Grades

E30A0601

Uses: used in blend with LDPE for extrusion coating on HDPE woven fabric for various packaging applications.

Extrusion Coating Grade

Page 9: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Raffia & Monofilament Grade

158A0801

Properties: has excellent process ability with optimum balance of mechanical properties, dimensional stability and gloss.

Uses: general purpose and multipurpose crates, caps & closures etc.

158U0801

Properties: is UV stabilized for long service life under outdoor exposure. It is characterized by easy processing, high rigidity, good impact strength and high warpage resistance.

Uses: manufacturing crates, boxes, pallets, helmets etc.

W54A0091

Properties: Polyethylene grade suitable for tape and monofilament applications. It is characterized by excellent process ability and exceptional tenacity. Uses: tarpaulins &woven sacks (raffia bags) for fertilizers, food grain, sugar packaging etc. It is also suitable for making ropes and low denier monofilament applications like fishing and mosquito net.

Page 10: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

About Brahma-Pol

Brahma-Pol is the brand name of Polypropylene resin produced by BCPl and marketed by GAil (India) Ltd. The resin grades are manufactured using gas phase process technology and will primarily cater to the TQ film, Injection Moulding. and Raffia sector.

Brahma-Pol PP Resin Grades

FH110N is a Propylene homopolymer for Tubular water quenched film appl ications. Film manufactured from this grade have excellent stiffness and clarity. The applications are primarily transparent films for packaging. textile overwraps, garment bags, snack food packaging.

Raffia & Monofilament Grade

WH034N is a Propylene homopolymer for stretched tape and yarn applications. It combines low water carryover with good processability & excellent mechanical property. It is used for manufacturing woven sacks (raffia bags) for cement, fertilizer, food grain, sugar packaging etc., leno bags, ropes and monofilament. It is a lso recommended for thermoformingapplications.

TQFilm Grade

Injection Moulding Grade

IH120N a Propylene homopolymer for general purpose injection moulding appl ications, rigid packaging. furniture, house-wares & closures etc.

Page 11: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Brahmaputra Cracker and Polymer Limited will produce 55,750 TPA Pyro-Gasoline and 12,500 TPA Fuel Oil. PYROLYSIS GASOLINE HYDROGENATION UNIT of the Ethylene Cracker Unit (ECU) will process raw Pyrolysis gasoline from ethylene cracker in a single stage hydro treating unit to produce Pyrolysis gasoline suitable for storage / transportation. Pyrolysis fuel oil is also a byproduct from the Ethylene Cracker Unit.

BCPL/GAIL LLDPE/HDPE market share in NE

BCPL PP sales in NE contributes to 35-40% of its total PP sales

BCPL PP market share in NE

Typical Polypropylene Property Chart

Market Share of BCPL

Pyro-gasolene and Fuel oil

LL grades (C4)Others 50%

BCPL 50%

Equivalent HDPE gradesOthers

69%

GAIL/BCPL 31%

HPP PP grades (IM, TQ and Raffia)

Others 33%

BCPL 67%

All PP gradesOthers

43%BCPL 57%

Page 12: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

North East Polymer Scenario

• Assam accounts for more than 85% of PE/PP industry in NE

• In Assam there has been growth of 25% in the number of processors in the last two years due to industrial development and rise in consumerism

• The above figure includes processors of PP thermoforming sheet and rotomoulding powder

• The above figure does not include PET or PVC processors

• Besides above there are two CIPET centers in NE who also buy and process the material

• Market demand of PE/PP resin in NE 48-50,000/MT

• Growth rate in this year 25%

• The end use industry-woven bags for cement and food, film packaging, household, furniture, liners, lamitubes etc

Per capita consumption of polymer

North East Scenairo

World: ~ 28 Kg India: ~ 11 Kg NE: ~ 4 Kg

State wise details of Plastic Processng Units

S.No Name of the state No. of processors

1 Assam 124

2 Meghalaya 07

3 Tripura 08

4 Manipur 06

5 Nagaland 05

6 Sikkim 02

7 Mizoram 03

8 Arunachal Pradesh -

Total 155

Page 13: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Unlocking Investment Opportunities in NE-Region

Page 14: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Doing business in Assam

Raw material for Plastic Units are available at DOORSTEP:

Plastic park, 45 Kms from Dibrugarh, Excellent road link with entire North Eastern states and rest of the country, Facilities for Warehouse, Central facility center, Guard room, Security Building, Service apartment, Truck parking, OHT and Water treatment plant, rain water harvesting and firefighting tank, sewage treatment plant, ETP, Internal road with foot path, drainage, 20 MVA power station etc.

Regulatory framework and incentives: Ease of doing business, B2B portal, Hydrocarbon vision NE 2030, Start-up policy, MSME, Act East Policy.

Ease of doing business in Assam:

Aims to create a platform for providing best support towards the prospective and existing business community in the state and drives forward the state’s vision of prosperity for all - by employing technology, innovation, inclusivity and sustainability as key factors for development. It provides objective measures of business regulations.

Ease of Doing Business in Assam encourages economies to compete towards more efficient regulation; it looks at domestic small and medium-size companies and measures the regulations applying to them through their life cycle. Government of Assam is there to guide and help you set up your Industry in the State of Assam.

In pursuance of the provisions under Section 5 read with Section 4 of the Assam Ease of Doing Business Act, 2016, the Assam Bureau of Investment Promotion (ABIP) has been constituted for the purpose of overall supervision and administration of the speedy processing of applications and issue of various clearances for setting up industrial or service undertakings in Assam.

The Board of governors, chaired by Hon’ble Chief Minister, has nominated representation of industries and trade associations.

A Single Window Agency is a trade facilitator established in coordination with various relevant government departments, with an objective to increase the efficiency of the country’s economy through time and cost saving.

Scheme Approved for Setting up of Plastic Parks (Ministry of Chemicals and Fertilizers, GoI)

Under the scheme, Government of India provides grant funding up to 50% of the project cost, subject to a ceiling of Rs.40 crore per project. Proposals for setting up of Plastic Parks in Assam (Tinsukia district), have received final approval.

FDI Policy

100% Foreign Direct Investment (FDI) is allowed under the automatic route in the chemicals sector subject to all the applicable regulations and laws.

Page 15: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Hydrocarbon Vision 2030 for North-East:

The Union Minister for Petroleum and Natural Gas Shri Dharmendra Pradhan on 9th February, 2016 released the Hydrocarbon Vision 2030 for north-east India, outlining steps to leverage the hydrocarbon sector for development of the region in Guwahati. Ministry of Petroleum and Natural gas (MoPNG) has consciously and constantly focused efforts towards making hydrocarbons a tool to enable social and economic development. One such initiative has been the Hydrocarbon Vision 2030 for North East Region.

The objectives of the plan are to leverage the region’s hydrocarbon potential, enhance access to clean fuels, improve availability of petroleum products, and facilitate economic development and to link common people to the economic activities in this sector. The states covered include Arunachal Pradesh, Assam, Manipur, Meghalaya, Mizoram, Nagaland, Sikkim and Tripura.

Location advantage:

The Govt. is going to develop the first express highway of the northeast in Assam along the banks of the Brahmaputra. This 1,300 km-long express highway is likely to incur an investment of Rs 40,000 crore. The Brahmaputra National Waterway-II will have direct access to Chittagong port of Bangladesh, Haldia port of West Bengal and consequently will boost trade with Southeast Asian nations.

Page 16: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Skill development/R&D facilities/Intellectual talent/Skilled manpower: CIPET, IIT Guwahati, educational institutes:

Chemical/Plastic Engineering Departments in Universities/Institutes like CIPETalso provide ample oppportunities for research,acamedic courses in wide range of subjects including Plastic Engineering,Polymer Technology,Plastics Mould technology etc.

GAIL in association with CIPET has also conducted a training programme for youth on Plastic Product Manufacturing and plastic industry related trades in Guwahati.

Market opportunities: In NE India, consumption of plastic products is still one of the lowest in the world; hence there is a huge untapped potential in this sector.

Skilled Manpower Projection by CIPET

1

Target 2017-18 - 80000

Page 17: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

1. Assam Petro-Chemicals Ltd. was incorporated in the year 1971 and commercial operations commenced in 1976 with facilities for production of 21 TPD Methanol and 37 TPD Formaldehyde. After establishing itself as a successful organization in the petrochemical sector, the company expanded its business by setting up a new Methanol plant of 100 TPD capacity in the year 1989 and then a Formaldehyde plant of 100 TPD capacity in the year 1996.

2. The company, keeping in view the ever increasing demand of Methanol in the country and envisaging the bright market prospect for Formaldehyde in Western India, coupled with the available expertise with the company in petrochemical sector, the company embarked upon an ambitious scheme for an expansion project by setting up a 500 TPD Methanol plant at the existing premises at Namrup and a 200 TPD Formaldehyde plant at Boitamari (Bongaigaon) in Western Assam. The expansion project is being implemented with equity participation of M/s Oil India Ltd. (OIL) to the extent of 49% while the company will remain a PSU of Govt. of Assam (GoA) with 51% equity capital. The agreement for supply of 0.5 MMSCMD NG for the expansion project has been signed with Oil India Ltd.(OIL). NG will be transported from the NG supply terminal point of M/s OIL at Duliajan to APL factory premises at Namrup by Assam Gas Company Ltd. (AGCL).

3. The schedule commissioning of the Methanol and Formaldehyde plants are September, 2019 & March, 2020 respectively and with this the total production capacities of APL will be 600 TPD Methanol and 325TPD Formaldehyde.

4. The project is proposed to be financed at a Debt: Equity mix of 2:1. The proposed components of financing under both the phases as well as total project combined are given as under:

Particulars Amount (Rs. Crore)

Equity 447.00

Term Loan from Banks/Financial Institutions 890.00

Total Project Cost 1337.00

Assam Petro-Chemicals Limited

5. The equity requirement of the project amounting to Rs. 447 Crore would be contributed by the Govt. of Assam and the balance is proposed to be invested by Assam Gas Company Limited (AGCL) and Oil India Ltd. (OIL). Govt. of Assam together with AIDC and AGCL shall hold 51% in the project while OIL will be holding a stake of 49% in the project.

The proposed investment by the abovementioned entities towards equity for the project is given below:

Particulars Proposed Equity Amount (Rs. in Crores)

Govt. of Assam 177.00

Oil India Limited 242.00

Assam Gas Company Ltd. 28.00

Total Equity Contribution 447.00

Page 18: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

6. Capital restructuring of the Company:

APL – Creating opportunity

Product Quality and Technical specifications

Methanol – US Federal Grade AA

Percentage of Methanol :99.9%Acetone & Aldehyde :0.003% Max.Ethanol :0.001% Max.Acidity :0.003% Max.Odour :Characteristics Water Content :0.1% Max.Specific Gravity (at 20°C/20°C) :0.7928 Kg/M3Max

Formalin-Best quality since 1976

Formaldehyde content (Wt.) : 37%±0.5%Free Acid (as formic acid) :200 ppm MaxMethanol (Wt.) : 3% Max. ± 0.5%Specific gravity :1.10 (Water=1)Odour : Pungent

The Principal products are

1. Methanol – 100 TPD

2. Formalin – 125 TPD

Capacity Enhancement (Expected by 2019)

1. Methanol – 500 TPD

2. Formalin – 200 TPD

Equity Participants Total Equity of APL (Rs. in Crs.) % of Equity Holding

Govt. of Assam 177

Assam Gas Company Ltd. 28 51%

Assam Industrial Development Co. Ltd. 50

Oil India Ltd. 242 49%

Total 497 100%

Page 19: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

List of some of the Methanol based value added downstream products along with tentative cost & plant size are listed below:

List of some of the Methanol based value added downstream products along with tentative cost & plant size are listed below:

Sl No. Project Plant Capacity (TPA) Investment (Indicative)

1 ACETIC ACID 66000 Within Rs. 400 Crores

2 DME 33000 Within Rs. 100 Crores

3 METHYL CHLORIDE 1500 Within Rs. 10 Crores

4 BIODIESEL 5000 Within Rs. 10 Crores

Sl. No. Project Investment (Indicative)

1 • RESINS: UREA, MELAMINE AND PHENOL Less than Rs. 10 crores AND MOULDING POWDERS • HEXAMINE • PARAFORMALDEHYDE–FLAKES GRADES • PENTAERYTHRITOL – SMALL SCALE • SULPHONATED NAPTHALENE FORMALDEHYDE

2 • PARAFORMALDEHYDE–GRANULAR Between Rs. 10 to 50 crores AND PRILLED GRADES • PENTAERYTHRITOL–MEDIUM AND LARGE SCALE

3 • TMP–TRIMETHYOLPROPANE Between Rs. 50 to 100 crores • NPG–NEOPENTYL GLYCOL

4 • POLYACETAL Above Rs. 100 crores • METHYL DIPHENYLDIISOCYANATE-MDI • 1,4 BUTANEDIOL

Page 20: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Introduction:

The plastic industry in the region, at present, is witnessing a dramatic transformation from a low profile production base accounted for by the local entrepreneurs, to a scenario in which the major players in the field in the country are focusing on investments opportunities in the region. The major petrochemical players in the region are committed to establish significant presence in the north-east region in petrochemical sector by way of production or sourcing and marketing of quality products, deploying efficient distribution and marketing channels to cater to the needs of target customers. Opportunity of exporting desired PE/PP grades in the adjoining countries is also being explored for expanding market footprints of the Plastic Industry in next few years.

Coupled with local availability of raw material, campaigns like “Startup India” launched by the Government of India are expected to give a further boost to setting up of plastic processing units in the region.

Nodal agency Assam Industrial Development Corporation Ltd. (AIDC)

SoP: Plastics and Petrochemicals

Plastic Park at Gelapukuri, Tinsukia

Name of Project Assam Plastic Park

Area of the project 173 Acres

Approx. Project cost INR 250 crores

(~USD 38.46mn)

Focus sector Plastics

Employment Direct Employment: Approx. 1000 no’s

• Status of approvals - Approved by State Government.

• Project contours - The Park is situated approx. 50 km away from Brahmaputra Crackers and Polymers Ltd. (BCPL), the source of Raw Material (HDPE/LLDPE-220000 MT and Polypropylene-60000 MT).It is expected to provide integrated infrastructure for making value added products like woven sacks, plastic, Pipes, injection molded components, films, pouches, packaging products and other consumer plastic Products. The project site will also include supporting infrastructures such as training institutes, research Facilities and testing centers.

• Investment Opportunities.

• Opportunities include investment in injection molding, blow & roto molding and extrusion molding Facilities.

Page 21: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Chemical Hub, ChandrapurName of Project Chemical Hub

• Area of the project 51 acres.

• Approx. Project cost INR 72.67 crores (~USD 11.18mn).

• Focus sector downstream and Specialty Chemicals.

• Status of approvals Pre-feasibility for the hub has already been prepared and approved by competent authority.

• Project contours there exists significant potential to add value by promoting end user petrochemical industries in Assam.

• There already exist petrochemical industries based on PVC, HDPE, LLDPE & Polypropylene products which have experienced impressive growth trends in the past Assam has four refineries and together they produced 146 TMT and 259 TMT of LPG and Naphtha respectively in 2012-13.

• Investment Opportunities.

• There is a demand for organic chemicals in the Indian domestic market. Strong demand for cosmetics in India and Demand for chemicals from neighboring countries such as Bhutan and Bangladesh.

• Downstream units of petro chemicals using the feedstock available locally.

Manufacturing of Disposable SyringesName of Project Facility for Manufacturing of Disposable Syringes

• Area Requirement 10,000-12,000 sq. ft.

• Approx. Project cost Total cost for Machinery & Mold: INR 133-172 lakh.

Manufacturing of Plastic CratesName of Project Facility for Manufacturing of Plastic Crates

• Area Requirement 15,000-20,000 sq. ft. (Bakery and Dairy Crate).

• 20,000- 25,000 sq. ft. (Fishery Crate).

• Approx. Project cost Total cost:

• Machinery and Mold cost for Bakery Crate (20 L) and Dairy Crate (10-12L): INR 106-125 lakh.

• Machinery and Mold cost for Fishery Crate (80L): INR 126-157 lakh.

Manufacturing of Armed Chair and Armless ChairName of Project Facility for Manufacturing of Armed Chair and Armless Chair

• Area Requirement Armed Chair: 25,000-30,000 sq. ft.

• Armless Chair: 20,000-25000 sq. ft.

• Approx. Project cost Armed Chair: INR 177-214 lakh

• Armless Chair: INR 141-178 lakh

Page 22: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Manufacturing of Rocking ChairsName of Project Facility for Manufacturing of Rocking Chairs

• Area Requirement 10,000-15,000 sq. ft.

• Approx. Project cost INR 112-170 lakh.

• Project Scale Production Capacity per day: @120 sec for single cavity for 22 hours: 660 pieces.

Manufacturing of Tooth BrushesName of Project Facility for Manufacturing of Tooth Brushes

• Area Requirement 8,000-10,000 sq. ft.

• Approx. Project cost INR 91-115 lakh.

Manufacturing of Lunch BoxesName of Project Facility for Manufacturing Lunch Boxes

• Area Requirement 8000 -10,000 sq. ft.

• Approx. Project cost INR 62-82 lakh.

Manufacturing of BucketsName of Project Facility for Manufacturing of Buckets

• Area Requirement 12,000-15,000 sq. ft.

• Approx. Project cost for 5L Bucket: (Machinery &Mould): ~INR 49-59 Lakhs.

• For 10 L Bucket (Machinery & Mould): ~INR 49-61 Lakh.

• For 5L & 10 L Bucket (Machinery & Mould): ~INR 51-65 lakh.

Manufacturing of Caps & ClosuresName of Project Facility for Manufacturing of Caps & Closures

• Area Requirement 5,000-8,000 sq. ft.

• Approx. Project cost INR 78-97 lakh.

Manufacturing of CombsName of Project Facility for Manufacturing of Combs

• Area Requirement 6,000-8,000 sq. ft.

• Approx. Project cost INR 58-72 Lakhs.

Page 23: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Manufacturing of Woven SackName of Project Facility for Manufacturing of Woven Sack

• Area Requirement 60,000-70, 00 sq. ft.

• Approx. Project cost INR 144 lakh.

Manufacturing of Blown Film (BOPP)Name of Project Facility for Manufacturing of Blown Film (BOPP)

• Area Requirement 15,000- 20,000 sq. ft.

• Approx. Project cost Extruder: 40mm: INR 25-30 lakh.

• 65mm: INR 45-50 lakh.

Manufacturing of Box StrapName of Project Facility for Manufacturing of Box Strap

• Area Requirement 5000 to 8000 Sq.ft.

• Approx. Project cost INR 30-40 lakh.

Manufacturing of RopesName of Project Facility for Manufacturing of Ropes

• Area Requirement 50,000 to 60,000 sq. ft.

• Approx. Project cost INR 290-310 lakh.

Manufacturing of Disposable CapsName of Project Facility for Manufacturing of Disposable Caps

• Area Requirement 15,000- 20,000 Sq.ft.

• Approx. Project cost (Machinery and Mould): ~INR 117-149 lakh

Page 24: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Academic Programme

All Over Indiapresence of CIPET

Vocational Skill Development Programmes

www.cipet.gov.in

Vocational Skill Development Training Programme supported by Ministry of Social Justice & Empowerment, Tribal Welfare, Minority, MDONER, DGE&T etc., are being

conducted for unemployed youth for creating job opportunities.

Also, CIPET conducts tailor – made/modular training programmes for the industry personnel, unemployed & underemployed youths of India in the area of

Polymer Science & Technology.

Amritsar

Murthal

Gurgoan

Jaipur

Ahmedabad Bhopal

Lucknow

APPTC,Balasore

HaldiaImphal

Guwahati

PWMC, Guwahati

LARPN

BhubaneswarAurangabad

Hyderabad

Mysore

Kochi

Chennai

ARSTPS

ATPDC, Madurai

Hajipur

• Phd. Programmes in Polymer

• M.E/M.Tech. in Plastics Engg./Technology Nano – Technology/CAD/CAM – 2 years

• Integrated M.Sc. Tech. in Material Science & Engineering – 5 Years M.Sc in Bio Polymer Science – 2 Years

• B.E/B.Tech. in Plastics Engg./Technology/ Manufacturing Engg. – 4 Years

• Diploma in Plastics Technology/Plastics Mould Technology (DPT/DPMT) – 3 Years

• Post Diploma in Plastics Mould Design with CAD/CAM – (PD/PMD with CAD/CAM) 1.5 Years

• Post Graduate Diploma in Plastics Processing & Testing (PGD - PPT) – 1.5 Years

Plastics Mould Manufacturing Technology

CNC Technology for Mould Development

Plastics Recycling & Waste Management

Trouble Shooting In Plastics Processing Techni�ues�

Machine Operator – Maintenance

Plastics Mould Design

Machine Operator – Injection Moulding

Page 25: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production
Page 26: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

BCPL’s Product Marketed by GAIL’s Marketing Network

Petrochemical Marketing GroupGAIL (India) Ltd, Jubilee Tower B-35 & 36, Sector-1Noida (U.P) -201301Ph.: 0120-2446400, 4862400 E-mail: [email protected]

GAIL Polymer Technology Center:GAIL (India) Ltd., Info hub Building B-35&36, Sector-1Noida (U.P) - 201301Ph.: 0120-2549210, 2549155 E-mail:[email protected]

BCPL Pr. Ct Site Office:Brahmaputra Cracker &Polymer LimitedAdmin Building, Lepetkata, Dibrugarh, Assam -786006 Ph.: 0373-2914606

Marketing Office in GuwahatiGAIL (India) Ltd.Hotel Mayflower, Room no 408/410, MLN RoadGuwahati, Assam-781001 Ph.: 03612970888

PRIME CUSTOMERS OF APL

Page 27: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

PRIME CUSTOMERS OF BCPL

Prime Customers In NE-Region

Prime Customers

In India

SHIVALIK ENTERPRIS

ES KAILASHPATI POLYPLAST PVT. LTD.

CHARU OVERSEAS

PVT LTD

RUKMANI POLYMERS

PVT LTD

CHAKRAPANI VYAPAR PVT.

LTD. INTIME VINCOM PRIVATE

LTD.

SHRI BANKEY BIHARI

PLASTICS

AVNI POLYMERS

PVT LTD

HANUMAN POLYMERS

PETROPLAST INDUSTRIES

LTD.

Page 28: PLASTIC & PETROCHEMICALS - iConex · 2018. 1. 28. · gail, lakwa c2/c3 plant rich gas 1.00 mmscmd ongc, lakwa nrl naphtha 1,60,000 tpa through railway wagons total polymer production

Brahmaputra Cracker and Polymer Limited (BCPL) Lepetkata, Dibrugarh, Assam 786006

Web: www.bcplonline.co.in

Think Plastic. Think Assam.

Brahmaputra Cracker and Polymer LimitedA Government of India Enterprise