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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
PLANT-WIDE
Control and Optimization
SCALABLE
and Modular
SECURE
Open and Information-enabled
FLEXIBLE
Delivery and Support
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
PlantPAx Web Seminar series
Session 1
Discover additional benefits with PlantPAx 4.0
Mikael Palm
Global Process Technical Consultant
Jaime Forero
Process Business Development Manager
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Today topics
What’s New
� Define and design the architecture of a PlantPAx
� Updated Design environment
� New component - Studio Architect
� Rockwell Automation Library of Process Objects 3.5
� Demo - PlantPAx Best Practices*� System sizing & Process System Estimator
� Use of Studio Architect
� New control strategies
* Based on real architecture case
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Updated PlantPAx System Estimator
PlantPAx System Estimator wizard allows you to build your system architecture and verify sizing based on system characterization.
• New MCC I/O location type• New sizing calculations for Logix-based Skids
enabling multi-disciplined controller• Includes new advanced sizing spreadsheet,
allowing you to size single controller with high granularity
� Simplify system definition integrated with Motor Control Centers
� Expanded sizing model to assist with design of multi-disciplined control platforms
� Ability to do detailed sizing when needed
OVERVIEW
BENEFITS
PRODUCTIVITY
PSE wizard is part of Integrated Architecture Builder (IAB): download
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Studio 5000 Architect
System Templates New unified system-wide configuration
interface• Includes pre-built system templates
following PlantPAx System guidelines• Includes RA Library of Process Objects
• Provides integrated system view inclusive of Controllers, HMI
� Speeds initial deployment of systems
� Simplifies deployment of RA Library of Process Objects
� Provides single-place to view and manage application configuration of the system
OVERVIEW
BENEFITS
PRODUCTIVITY
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
System Checklist and Verification Tools
OVERVIEW
BENEFITS
Documented checklists and tools to verify design and implementation of a PlantPAx System against characterized limits.• Checklists are built in Microsoft Excel• Includes instructions on use• Includes verification tools that will automatically
verify and document portions of your system design
• Verifies PlantPAx System implementations• Helps ensure proper design before
commissioning• Provides method to identify root cause of system
performance issues
PRODUCTIVITY
Icon Description
Failure – outside recommendations
Warning – requires additional attention
Passed – aligns with system recommendations
Not Applicable – Not completed or does not apply
Information only – Documentation purposes only
Size and Select Implement Verify
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Library of Process Strategies
Pre-configured function block diagrams to perform basic process control• Developed and delivered with the Library
of Process Objects 3.5
• Simple routine import, w/ I/O mapping performed using program parameters
• Template categories include: I/O Processing, Regulatory and Procedural Control, Motors, and Valves
� Ensures characterized performance with known control strategy configurations
� Greatly reduces implementation time
� Promotes consistent applications and user experience
OVERVIEW
BENEFITS
PRODUCTIVITY
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Process Library Localization
Language switching of RA Library of Process Objects 3.5 faceplates:
• Static (Non-controller) text on library faceplates will be language switchable with translations provided
• Uses native FactoryTalk View language switching capability at each OWS
• Includes:• Portuguese• Spanish• French• Simplified Chinese• Korean
� Support global operations and multi-lingual operators with a consistent interface
OVERVIEW
BENEFITS
CONTROL
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
New Library Objects
New objects in RA Library of Process Objects 3.5:
• On-Off Control of Analog PV• Auto and Manual Loop Modes
• Control parallel groups pumps, fans, or motors• First–on / Last–off, or First–on / First–off• Configurable Preference, Priority, “Rotate”
command, alarm if demand cannot be met
• I/O Module Status• Monitors I/O connection with controller• Provides I/O Fault of not “running”
• Full PlantPAx Ownership Mode Model
• Shorten project develop time with pre-built object inclusive of instruction, global object, and faceplate
• Ensure consistent operator experience
OVERVIEW
BENEFITS
CONTROL
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Simplified HART IntegrationEndress+Hauser and other instrumentation
OVERVIEW
BENEFITS
� Streamlines integration efforts
� Common analog input AOI is independent of I/O card and field device.
� Field device configuration updates are automatically processed by the AOI and reflected on the HMI.
� I/O Module specific AOI’s produce array of channel data per configured channel.
� Common P_AInHART AOI per defined I/O channel.
� P_AInHART AOI can automatically receive description and scaling information from the device.
CONTROL
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Expanded E+H Device IntegrationLiquiline CM44x E/IP
CONTROL
OVERVIEW
BENEFITS
� Continues E/IP leadership of Rockwell Automation and Endress+Hauser.
� Add on Profile contains valuable device diagnostics
� Device allows connectivity to 8 probes (pH, ORP, dissolved O2, etc)
� Specific Probe Faceplate for each of the 8 channels
� Reduce time to commission
� Out of the box – diagnostics and health of devices available to Operator, Maintainer, Engineer by role
� No extra HW linking devices needed
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Comprehensive Deployment Guides
USER MANUALS
Infrastructure and Application
Configuration
SIMPLE OVERVIEWS
Flow chart summary
for each chapter
DETAILED STEPS
Click-by-click instructions
for each task
TOOLS INCLUDED
Configurations and templates
attached inside manual
PRODUCTIVITY
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
The Project Summarized
� Redundant Domain Controller
� Data collection
� Two Engineer stations
� Five Operator Stations
� Five Controllers
� High availability network
� I/O Count
� DI 940
� DO 104
� AI 485
� AO 180
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
The Project Summarized
� Controller 1 – Common equipment
� DI 126
� DO 68
� AI 65
� AO 24
� Controller 2 & 3 – Reactors Line 1 and 2
� DI 314 (157)
� DO 176 (88)
� AI 162 (81)
� AO 60 (30)
� Controller 4 & 5 – Storage Line 1 and 2
� DI 500 (250)
� DO 276 (138)
� AI 258 (129)
� AO 96 (48)
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Decrease the time to market required to deploy and maintain systems
•Leverage Studio 5000 enhancements, including Studio 5000 Architect
•Expanded design tools and documentation
•New pre-built Process Control Strategies
Automation Productivity
Infrastructure improvements to deliver a robust and reliable experience
•Standard Network Configurations including new Switches models
•Mobility enhancements to provide access to contextual information whenever and wherever you need it
•Complete portfolio of Virtual Image Templates
Enabling Technology
Enhance the user experience while increasing operational productivity
•PlantPAx MPC in the chassis reduces waste and variability
•Leverage Visualization and Control enhancements:•New Control Objects: Deadband Controller, Pump/Lead/Lag Spare
•Batch Application Toolkit to assist with development of Batch Solutions
Enhanced Control
Application Code Manager
PlantPAx System 4.0Release Summary
MP
C