Planning & Layout of Progressive Systems 2.0A-50001-A06

8/18/2019 Planning & Layout of Progressive Systems 2.0A-50001-A06

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S u b j e c t t o m o d i f i c a t i o n s

User Manual

Technical Description

2.0A-50001-A06

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Planning and Layout

of Quicklub Progressive Systemswith SSV and SSV D Metering Devices

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User ManualTechnical Description


2.0A-50001-A06


All rights reserved. Any duplication of this User Manual, in its entirety or in part,by whatever means is prohibited without the prior consent inwriting of Lincoln GmbH.Subject to modifications without prior notification.

2006 by

LINCOLN GmbH

Postfach 1263

D-69183 Walldorf

Phone: +49 (6227) 33-0

Fax: +49 (6227) 33-259


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Table of Contents

Page

Quicklub Progressive Systems with SSV Metering De-vices

Planning and Layout .......................................................... 41. Central Lubrication Pumps ....................................... 42. Pump Elements ............................................. .......... 43. Control Units ........................................ .................... 54. Metering Device Monitoring ..................................... 55. SSV Metering Device ............................................... 6- 5a) Determining of lube points.................................... 6- 5b) Combining the lubrication points into groups ....... 6- 5c) Single and multiple lubricant quantities ................ 7- 5d) Allocating a metering devices with the

appropriate number of outlets to each group ....... 7

- 5e) Connecting the metering device to thelubrication points .................................................. 8- 5f) Select the main metering device .......................... 8- 5g) Theoretical lubricant quantity per lube point ........ 9

Run time charts ....... ........................................................ 10Output Tables I ...................................................... .......... 10

Calculation examples for- Systems with 2 to max. 22 lubrication points ................. 11- Systems with 12 to max. 100 lubrication points ............. 12- Basic systems with 24 lubrication points ....................... 14- Systems with 24 lubrication pointsand increase lubricant requirement ............................... 15

- Basic systems with 42 lubrication points(uneven lubricant distribution) ....................................... 16Output adjustment for- Systems with 42 lubrication points(relatively even lubricant distribution) .......................... 17

- Systems with smaller outputs ........................................ 18

Output Tables II ............................................................... 19

Further Information:

Technical Description for SSV and SSV D Metering Devices

Technical Description Quicklub System QLS 401

Technical Description Quicklub Pump 203Technical Description for “ Electronic Control Units” ofPump 203:- Printed-Circuit Board 236-13857-1 - Variant H

1)

- Printed-Circuit Board 236-13891-1 - Variant V10 - V131)

- Printed-Circuit Board 236-13870-2 - Variant M 08 - M 15

1)

- Printed-Circuit Board 236-13870-2 - Variant M 16 - M 231)

Installation Instructions

Parts Catalog

Page

Quicklub Progressive Systems wi th SSV D MeteringDevices

Instructions for Quicklub Progressive Systemswith SSV D ................................................................. ...... 21

1. Selecting the pump ................................................. 212. Determining the number of lubrication points and

their lubricant quantities .......................................... 213. Combining the lubrication points into groups .......... 214. Determining lubricant quantities of the individual

lubrication points .............................................. ...... 225. Additional increase of lubricant quantities with

SSV D metering devices ......................................... 226. Allocating a metering device with the appropriate

number of outlets to each group ............................. 237. Allocation of the required metering quantitiesof the SSV D ........................................................... 23

8. Determining the size of the main metering device .. 249. Connecting the metering device outlets with the

lubrication points .............................................. ...... 2510. Distribution of Lubricant Quantities ....................... 2511. Lubricant output of the pumps 203* and 205** ..... 2612. Adjusting the run time (operating time)

of the pump (not for pumps 203 withmicroprocessor control)..........................................26

… with SSV- and SSV D Metering Devices

Instructions for Quicklub Progressive Systems with SSVand SSV D ....................................................................... 27

13. Using a second pump element ............................. 2714. Using quick coupling ............................................. 2715. Max. line lengths .................................................. 2816. Pressure losses .................................................... 28

Quicklub Progressive Systems

Application examples ........................................... ............ 301. Trucks .................................................. .................. 302. Trailers ............................................................... .... 323. Buses ..................................................................... 334. Wheel loaders ...................................................... .. 335. Hydraulic excavators .............................................. 34

Legends .................................................... .............. 35For personal practice .................................................. 36

- Answers ........... ........................................................ 39


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Quicklub Progressive Systems with SSV Metering Devices

Planning and Layout

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Fig. 1 Hand-operated pump

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Fig. 2 Schematic view of a pump

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Fig. 3 Pump element

1. Centralized Lubrication Pumps

Select the centralized lubrication pump according to itsintended use and lubricant need.

Hand-operated pumps: Hand-operated pumps are easy to handle and favorablein price. They may be applied, for example, for one lubri-cation per day for a small amount of lubrication points.

Electrically operated pumps: The reservoir size results from the system’s lubricant re-quirement and the planned maintenance intervals:QLS 401: ………………………………... 1LPump 203: ..……………………………... 2L, 4L, 8L, 15LPump 205: ….….….….….….….….….… 4L, 5L, 8LPump 215: ………………………….….... 4L, 8L, 10L, 30L

Also observe the power supply of the driving motor:- 12 or 24 DC

- 110 or 230 AC

- 380 - 440 AC … or higher

2. Pump Elements

The possible output of a centralized lubrication pump isdetermined by the mounted pump elements:

Lubricant output of the lubrication s ystem QLS 401

QLS 401 ………………………. 1 Pump element

Pump element K6 ……………. 1 cm³/min; 0.15 cm³/stroke

Lubricant output of the pumps 203 and 205

Full equipment:P203 ……….…………………… 3 Pump elementsP205 ……………………………. 5 Pump elements

- with 100 bar counterpressure

- with 20° C

- with 24 VDC nominal voltage

Pump element K5 …………. 2.0 cm³/min; 0.10 cm³/strokePump element K6 …………. 2.8 cm³/min; 0.15 cm³/strokePump element K7 …………. 4.0 cm³/min; 0.22 cm³/stroke

Lubricant ou tput of the pump 215

Full equipment:P215 ……………………………. 15 Pump elements

- Setting range 25 – 100 % Pump element with piston-Ø 6 mm ……… 0.16 cm³/stroke

Pump element with piston-Ø 7 mm ……… 0.23 cm³/stroke

Select the number and size of the pump elements:

- corresponding to the number of lubrication circuits

- considering the required amount of lubricant per lubrica-tion circuit

Select the required pressure range according to the sizeof your lubrication system:- 200 bar, 270 bar or 350 barSecure each pump element with a suitable pressure reliefvalve.


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Quicklub Progressive Systems with SSV Metering Devices, cont inuation

Planning and Layout, continuation

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Fig. 4 Example: Printed Circuit Board V10-13

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Fig. 5 Visual metering device monitoring SSV K,control pin tube fitting

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Fig. 6 Electrical metering device monitoring SSV N,piston detector

3. Control Units

Without control unit:

Centralized lubrication pumps without integrated controllerrequire an external controller or a PLC (programmablelogic controller). Lubricating and pause times should differonly slightly from the adjustable t ime ranges of integratedcontrollers. This comes true especially for the shortestand the longest ON times of the motor.

With integrated control unit:

The type of controller of a centralized lubrication pumpcan be determined via the field of application of the lubri-cation system:

- Power supply- Possible applications for monitoring of the metering de-

vice and control of pause and lubricating times:V10-13: to set pause time and lubricating timeM08-23: for monitored lubrication systemsH: for trailers and semi-trailersMF00: for monitored lubrication systemsMDF00: MF00 with data logger:

for monitored lubrication systems and fordata readout, e.g. number of faults, low-

level indications, etc.PSG E2: as an external controller outside the pump

4. Metering Device Monitoring

Precondition:The monitored lube point receives lubricant once per ad- justed time interval (24 h, 8 h, 24 min, …) . If this is notthe case, the lubrication system is stopped by the electri-cal/ electronical metering device monitoring (SSV KN,SSV N) or must be switched off manually in case of a vis-ual monitoring of the metering device (SSV K).

Visual monitoring: A preassembled SSV K metering device can be used asmain or secondary metering devices. The indicator pin isto control the proper function of the system and must bemounted visibly for the operation.

Electrical / eletronical monitoring:Preassembled SSV N or SSV KN metering devices canbe used as main or secondary metering devices. Theymust be placed in the lubrication system in such way thatthrough their function the complete lubrication system canbe monitored.SSV N: SSV with two-wire piston detector for connection to external controller or PLCSSV KN: SSV K with proximity switch for connection

to external controller or PLCSSV NE: SSV with two-wire piston detector for connection to integrated controllers

M08-M23, MF00 and MDF00SSV NP: SSV with three-wire piston detector for connection to external controller or PLC


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Quicklub Progressive Systems with SSV Metering Devices, continuation


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Fig. 9 Single and multiple lubricant quantities

Lubricant quantities, left: A - single output: outlet 12 out of 12B - triple output: outlet 10 + 8 + 6 out of 6C - double output: outlet 4 + 2 out of 2

5. SSV Metering Device, continuation5c) Single and multiple lubricant quantities

Depending on their lubricant requirements, the connec-tions of the secondary metering devices can be assignedto two different versions:

- Pos. A: In general, small bearings with or without seal-ing receive the single amount of lubricant from the lubepoint connection of a metering device.

- Pos. B & C: Highly loaded, sealed or larger bearings

(length > 70 mm) can receive the required amount oflubricant by means of several smaller amounts of lubri-cant also from only one lube point connection.By closing of outlets (never close outlet 1 or 2) the

combined amount of lubricant is available at the next

lube point connection located below the closed one:Lubricant amount of connected lube point connection

+ total lubricant amount from the upper closed lubepoint connections

= available amount of lubricant

5d) Allocating a metering devices wi th the appropriate number of outlets to each group

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Fig. 10 Allocating a metering devices with the appropriate number of outlets to each group

When assigning a metering device to a group of lube points, the following must be considered:

With single lubricant quantities (see pos. A, fig. 9):Number of lube point connections of metering device

= Number of lube points A metering device outlet is assigned to each lube point.

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NOTE

For smaller amounts of lubricants startingfrom 0.07 cm³ also metering devices typeSSV M 6 to SSV M 12 can be used.

For lubrication systems with larger linediameters (Ø > 6mm) SSV metering devices

in flanged version are available.

In the case of an odd number of lube points, select thenext bigger metering device.

With multiple lubricant quantities(see pos. B & C, fig. 9):

Number of lube point connections of metering device – number of closed lube point connections= number of lube points It is also possible to assign several metering device out-lets and their outputs to some lube points. Then, however,due to the number of closed metering device outlets, thesize of the metering device must be adapted:Exp. fig. 9: ...................................... from SSV 6 to SSV 12


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5. SSV Metering Device, continuation

5e) Connecting the metering device to t he lubrication point s

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Fig. 11 Connecting the metering device to the lubrication points

5f) Select the main metering device

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Fig. 12 Select the main metering device

For providing each secondary metering device with lubri-

cant, one or more outlets of the main metering device arerequired. The assignment is facilitated by the following cri-teria:

- Identical lube points should receive identical amounts oflubricant

- For the beginning, the planning should be limited to onemain metering device with max. 12 outlets (SSV 12)

- If necessary, individual metering devices with biggeramounts of lubricant should be provided with lubricantvia separate pump element directly from the centralized

lubrication pump (see metering devices of lube points)7a & 7b or 1a , 1b, 3a & 3b in fig. 12)

- Should there arise significant deviations during the firstdivision, the assignment should be started newly.

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NOTE

A bigger metering device SSV 14 to 22should only be chosen if no satisfying as-signment could be reached by this proce-

dure.


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5. SSV Metering Device, continuation

5g) Theoretical lubri cant quantity per lube point

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Fig. 13 Theoretical lubricant quantity per lube point

The lubricant quantities can now be divided in the plancompletely

Each lube point should receive lubricant at least once aday (if not, at the latest on the next day):

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CAUTION!

Poor lubrication:

Insufficient lubricant must be avoided by allmeans as it results in bearing damage.

- Excessive lubrication: For reasons of economy andclean operating environment, too much lubricant at thelube points should be avoided.

The following steps facilitate keeping these rules:

- Adjust the lubricating time to achieve a minimum lubri-cation of each lube point once a day.

- Adjust the pause time to adapt the frequency of the lu-bricant supply to the operating conditions.

- A calculation of the lubricant quantities according toyour lubrication plan (see pages 10 to 20) helps reduceor avoid poor or excessive lubrication.

- Lubricant quantities that are not needed by the mainmetering device can be returned to the centralized lu-brication pump via connected return lines (see pos. R,fig. 13).


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Calculation examples forsystems with 2 to max. 22 lube points

Lubricant requirement / lubricant amount (combine lube points to one metering device)

1. No ind ication of lubricant requirement available

Determine number of lube points, min. 2 to max. 22 (seefig. 7, page 6).

Select and connect corresponding metering device (seefig. 8 to 11, pages 6 to 8).

Example fig. 14 with SSV 12:

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Fig. 14 Example: Lubrication system with SSV 12 for 12 lubricationpoints

2. Odd number of lube points

In the case of an odd number of lube points select thenext bigger metering device.

Unneeded lubricant quantities (idle metering device outlet)are to be returned to the centralized lubrication pump bythe metering device.

Alternatively, also a larger bearing can be provided withlubricant by combining lubricant quantities (see fig 9,page 7).

3. Lube points wi th different lubricant quantities

Determine those lube points that require multiple lubricant

quantities. Lube points with different lubricant quantities can be pro-

vided with lubricant by one metering device by combininglubricant quantities.

To do so, select a metering device with additional lubepoint connections (see fig. 9 and 10, page 7).

4. Amount of l ubricant per operating cycle (meteringdevice)

Calculate the lubricant quantity per operating cycle foryour metering device:

Example fig. 14: 12 x 0.2 cm³ = 2.4 cm³

5. Cycle duration (pump element & control unit V10-V13)

Calculate cycle duration:

- Calculate the cycle duration for the required lubricant bymeans of the indicated lubricant flow of the pump ele-ment (2.4 cm³).Example fig. 14 with pump element K5:(given: output K5 = 2.0 cm³/min)Cycle duration = lubricant requirement / (output/min)

= 2.4 cm³ / (2.0 cm³/60 sec.)= 72 sec.

Determine cycle duration according to previously calcu-lated tables (for controllers V10-V13):

- Search known output (2.4 cm³) in tab. 1 or 4 (page 10)(or approximation to this value).

- Determine pump element (left column of table): K5

- Determine lubricating time (first line of table): 72 sec Search lubricating in tab. 3 (page 10) (or approximation to

this value): rotating switch position 9

If the calculated cycle duration is not found in the table,adjust the next higher value (excessive lubrication). Ifnecessary, compensate superfluous amounts of lubri-cant with longer pause times (see tab. 2, page 10).

If, however, the calculated cycle duration is only slightlyabove the smaller adjusting value, adjust the next lowervalue (slightly poor lubrication). If necessary, compensatelacking amounts of lubricant with shorter pause times (see tab. 2, page 10).


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Calculation examples forsystems with 12 to max. 100 lube points

Lubricant requirement / lubricant amount (comb ine lube points to several metering devices)

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Fig. 15 Selection of all lubricant metering devices with respectiveoutput per metering device cycle

1. Lubricant requirement / lubricant amount

No indications of lubricant quantities available:

Determine lube points (see fig. 7, page 6)

Combine the lubrication points into groups (see fig. 8,page 6).

Determine the number of lube points per group(min. 2 to max. 22).

Select corresponding metering device (see fig. 15) andconnect it (see fig. 11, page 8).

2. Odd number of lube points

In the case of an odd number of lube points, select thenext bigger metering device.

Unneeded lubricant quantities (idle metering device out-lets) are to be returned to the centralized lubrication pumpby the metering device.

Alternatively, also a larger bearing can be provided withlubricant by combining lubricant quantities (see fig. 9,page 7).

3. Lube points wi th different lubricant quantities

Determine those lube points that require multiple lubricantquantities.

Lube points with different lubricant quantities can be pro-vided with lubricant by one metering device by combininglubricant quantities.

To do so, select a metering device with additional lubepoint connections (see fig. 9 and 10, page 7).

4. Amount of l ubricant per operating cycle (meteringdevice)

Calculate the lubricant quantity per operating cycle foreach metering device.Example SSV 12: 12 x 0.2 cm³ = 2.4 cm³

Add up the lubricant quantities of each metering device.Example SSV 6 + SSV 10 + SSV 12 + SSV 8 + SSV 6:1.2 cm³ + 2.0 cm³ + 2.4 cm³ + 1.6 cm³ + 1.2 cm³ = 8.4 cm³


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Calculation examples forsystems with 12 to max. 100 lubri cation points (continuation)

5. Cycle duration (pump element & control unit V10-V13)

Calculate cycle duration:

- Required lubricant quantity: ............................... 8.4 cm³

For approximation of the adjustable outputs (for controlunit V10-V13) to the determined lubricant quantity 8.4 cm³see tab. 4 and 5, page 10:- pump element K5:4 minutes ….…………………………………………. 8 cm³6 minutes .….………………………………………. 12 cm³

- pump element K6:88 seconds (2 x 4,1 cm³) …………….….….….… 8.2 cm³96 seconds (2 x 4,5 cm³) ….….….….….………….. 9 cm³

- pump element K7:

2 minutes ….…………………………………………. 8 cm³64 seconds (2 x 4.3 cm³) ………….….….….…… 8.6 cm³

Maximum possible approximation with pump element K7:- amount of operating cycles K7: 2- rotary switch position: 8- lubricating time: 64 seconds- output quantity: 8.6 cm³- Slightly excessive lubrication: 0.2 cm³

If the calculated cycle duration is not found in the table,adjust the next higher value (excessive lubrication). Ifnecessary, compensate superfluous amounts of lubri-cant with longer pause times (see tab. 2, page 10).

If, however, the calculated cycle duration is only slightlyabove the smaller adjusting value, adjust the next lower

value (slightly poor lubrication). If necessary, compensatelacking amounts of lubricant with shorter pause times (see tab. 2, page 10).

6. Particularities of large lubrication systems

Up to 15 pump elements can be integrated in one pump(P215).

If you want to direct all secondary metering devices to onepump element, you need an upstream main metering de-vice.Each main metering device must then be connected to apump element of the centralized lubrication pump.

The size of the pump element depends on the lubricantrequirement of the connected lube points.

Unneeded lubricant quantities of idle main metering de-vice outlets (without secondary metering device connec-tion) must be returned to the centralized lubrication pump.

The size of each main metering device depends on thenumber of connected secondary metering devices. TheSSV 6 metering device is the smallest.

The total output of the main metering device results fromthe individual outputs of all secondary metering devices:Example SSV 6 + SSV 10 + SSV 12 + SSV 8 + SSV 6:1.2 cm³ + 2.0 cm³ + 2.4 cm³ + 1.6 cm³ + 1.2 cm³ = 8.4 cm³

Under the following conditions, the output of the pumpcorresponds to the required amount of lubricant per oper-ating cycle:

- All main metering devices are connected to the central-ized lubrication pump with one pump element

- All main metering device outlets are occupied by sec-

ondary metering devices If, however, lubricant quantities are returned from the

main metering device to the centralized lubrication pump,the output of the pump is composed as follows:

unneeded amounts of lubricant + lubricant requirement of all lube points = Total output of the pump

7. First s teps towards a lubrication system

Arrange identical lube point numbers to identical secon-dary metering device sizes.

Direct single outputs from main metering device to eachsecondary metering device.

Return unneeded amounts of lubricant from the mainmetering device to the centralized lubrication pump.

See example fig. 16 (page 14).


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Calculation examples forBasic system with 24 lubrication points

All lube points receive an output of 0.2 cm³ per operating cycle

6 lube points are arranged to one secondary metering device (UV) SSV 6 (lubricant requirement per UV = 6 x 0.2 cm³ =1.2 cm³);

Each secondary metering device is connected with one connection to the main metering device (HV).(Total output HV = 4 x 1.2 cm³ = 4.8 cm³);

2 unneeded outlet connections of the main metering device are returned to the centralized lubrication pump (R).

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Fig. 16 Calculation example with SSV 6 metering devices

1. Calculation of total output

determined:

- lubricant requirement per secondary metering device(UV) 1.2 cm³

- lubricant requirement of the lubrication system

(4x UV) 4.8 cm³

calculated:

- Number of required main metering device cyclesLubricant need of a secondary metering device Output per main metering device outlet / cycle

1.2 cm³ / 0.2 cm³ = 6

- Total output of main metering device (HV)(output HV / cycle) x number of cycles

1.2 cm³ x 6 = 7.2 cm³

- Returned quantityTotal output HV – lubricant requirement of lubrication system

7.2 cm³ - 4.8 cm³ = 2.4 cm³

2. Determine run time from table

See tab. 3 and 4, page 10:

Proceeding from the possible outputs, determine the cor-

responding pump element (left table column) and the re-quired run time of the centralized lubrication pump (firstline of table).

3. Calculation of r un timeTotal output HV / output of pump element

Run time with pump element K5 (2.0 cm³/min):7.2 cm³ / (2.0 cm³/min) =

3.6 min = 216 sec = 2 x 108 sec = 4 x 54 sec


2.57 min = 154.2 sec = 2 x 77.1 sec


1.8 min = 108 sec = 2 x 54 sec

Selection of pump element K7 acc. to tab. 1 (page 10)

Compare the calculated run times with the possible ad- justments of the control p.c.b. V10-13 (see tab. 3,page 10):switch position E = (56 sec / cycle) = (112 sec / 2 cycles)

This results in excessive lubrication. Reduce possibleexcessive lubrication by applying longer pause times. (seetab. 2, page 10).

Check whether one or more secondary metering devicesrequire larger amounts of lubricant.


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Calculation examples forsystems with 24 lubri cation points and increase lubricant requirement

6 lube points are to receive the triple amount of lubricant (3 x 0.2 cm³ = 0.6 cm³);

This means, the corresponding secondary metering device also needs the triple output (3 x 1.2 cm³ = 3.6 cm³);

2 yet not needed outlet connections are used to cover the increased lubricant requirement.

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Fig. 17 Calculation example with SSV 6 metering devices

1. Calculation of total output

determined:

- lubricant requirement per secondary metering device(UV) 3 x 1.2 cm³

- lubricant requirement of one secondary metering device3.6 cm³

- lubricant requirement of the lubrication system3 x 1.2 cm³ + 3.6 cm³ = 7.2 cm³

calculated:

- number of required main metering device cyclesLubricant need of a secondary metering device

output per main metering device outlet/ cycle

Secondary metering device type 2

3.6 cm³ / 0.6 cm³ = 6Secondary metering device type 1

1.2 cm³ / 0.2 cm³ = 6Both types of secondary metering devices need the iden-tical number of main metering device cycles. As a conse-quence, no further adaptations are necessary.

- Total output of the main metering device (HV)(output HV / cycle) x number of cycles

1.2 cm³ x 6 = 7.2 cm³

- Return quantityTotal output HV – lubricant requirement of lubrication system

7.2 cm³ - 7.2 cm³ = 0 cm³ For previously calculated outputs with what main metering

devices full secondary metering device cycles can beachieved, see tab. 6 (page 19).

2. Calculation of r un time

The run time can be determined and calculated identically

to the basic lubrication system (page 14), as there are nodeviations to the total output of the main metering device.

All returned lubricant quantities could be used for the in-creased lubricant requirement of a secondary meteringdevice.


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Calculation example forBasic system with 42 lube points (uneven lubricant distribut ion)

The lube points are arranged to a sufficient secondary metering device (UV): Amount of lubrication points UV Lubricant requirement

6 SSV 6 6 x 0.2 cm³ = 1.2 cm³10 SSV 10 10 x 0.2 cm³ = 2.0 cm³

8 SSV 8 8 x 0.2 cm³ = 1.6 cm³12 SSV 12 12 x 0.2 cm³ = 2.4 cm³

6 SSV 6 6 x 0.2 cm³ = 1.2 cm³

Each secondary metering device (UV) is connected to the main metering device (HV) with one outlet:Lubricant consumption UV = 1.2 cm³+2.0 cm³ + 1.6 cm³ + 2.4 cm³ + 1.2 cm³ = 8.4 cm³;

1 unneeded outlet connection of the main metering device is returned to the centralized lubrication pump (R).

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Fig. 18 Calculation example with different metering device sizes in uneven lubricant distribution

Calculation of total output

Outputs of secondary metering devices:- Lubricant need of secondary metering devices (UV) see

above

- Lubricant need of lubrication system 8.4 cm³ For 6 main metering device cycles the following applies:

- Total output HV 6 x 1.2 cm³ = 7.2 cm³

- Lubricant quantity UV 5 x 1.2 cm³ = 6.0 cm³

- Each secondary metering device receives 1.2 cm³

- Return quantityTotal output HV – lubricant quantity UV

7.2 cm³ - 6.0 cm³ = 1.2 cm³

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CAUTION!

Poor lubrication:

During 6 main metering device cycles, eachsecondary metering device receives lubri-cant for 6 lube points, i.e. in the metering

devices SSV 8, SSV 10 and SSV 12 two,four respectively six lube points remainwithout lubricant.

Due to the uneven arrangement of different secondarymetering device sizes, SSV 8, SSV 10 and SSV 12 can-not finish complete cycles.

For lubrication of all lube points the following quantitiesare lacking:SSV 8 ………………………………………………… 0.4 cm³SSV 10 .……………………………………………… 0.8 cm³SSV 12 .……………………………………………… 1.2 cm³Total ………………………. 8.4 cm³ – 6.0 cm³ = 2.4 cm³

Provided this corresponds to the required lubricating in-tervals, the lubrication system can be operated as shown.

If, however, all lube points require about the same lubri-cant quantities, the main metering device must beenlarged (see calculation example, page 17).

6001a02

NOTE

Very often it is better to use an adjustable

main metering device SSV D in order toadapt the lubricant outputs exactly to thelubricant requirement (see page 21 to 29).


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Calculation example for systems with small output quantities

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NOTEIf very small lubricant quantities are required, you should use a big main metering device. The bigger themain metering device, the smaller the available outputs. If you want to further minimize the lubricant quantity,use the pump element with the smallest output. If there is a controller integrated in the lubrication system,the max. pause time can be set in order to reduce the output another time.

A main metering device (SSV 22) is provided with lubricant by the centralized lubrication pump via a pump element (K6).

A secondary metering device (SSV 8) is connected to an outlet connection of the main metering device.

The theoretical lubricant requirement of each lube point is 0.016 cm³.

All further outlet connections of the main metering device are combined in order to return the output to the centralized lubri-cation pump again (R).

6642b06

Fig. 20 System with small lubricant quantities

Determine size of metering device:

- In tables 7 to 16 all outputs of all main and secondarymetering device combinations are listed (see page 19and 20).

- Look for the required output of a lube point.- Then go upwards to determine the secondary metering

device’s size and go to the left to determine the requiredmain metering device and the corresponding pumpelement.

- Tab. 16, page 19: output quantity .………..0.016 cm³

secondary metering device SSV 8main metering device .…... SSV 22pump element ….….….….……. K6

Determine main metering device cycles and lubricantquantities (see tab. 6, page 19):

- For an SSV 8 secondary metering device, the main me-tering device must complete 8 cycles.

- Output for each main metering device cycle ..... 4.4 cm³for 8 main metering device cycles…. 35.2 cm³

Determine pump element and lubricating time:

- In tables 4 y 5 all outputs of the adjustable lubricatingtimes are listed (see page 10).

- In the line of the already determined pump element(K6)

search the required output of the main metering devicerespectively an approximate value.

- Then go upwards to determine the required lubricatingtime.

- Tab. 5, page 10: Approximation to the output 35.2 cm³ ………... 33.6 cm³lubricating time …………………………………….. 12 min

6001a02

NOTE

Shorten the pause and lubricating times.

Shorter operating cycles help to compen-sate minor poor or excessive lubrication ofthe lube points. Small deviations in thelubricant supply can be disregarded.


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Quicklub Progressive Systems with SSV Metering Devices, cont inuation

Output Tables II, continuation

with main metering Secondary metering devicePump elements devi ce SSV 14 SSV 6 SSV 8 SSV 10 SSV 12 SSV 14 SSV 16 SSV 18 SSV 20 SSV 22

K5 in cm³ 0.14 cm³ 0.023 0.018 0.014 0.012 0.01 0.009 0.008 0.007 0.006

K6 in cm³ 0.2 cm³ 0.033 0.025 0.02 0.016 0.014 0.013 0.011 0.01 0.009

K7 in cm³ 0.28 cm³ 0.046 0.035 0.028 0.023 0.02 0.018 0.016 0.014 0.013

Tab. 12 Theoretical outputs (in cm³) per secondary metering device outlet with upstream main metering device (SSV 14)

with main metering Secondary metering device

Pump elements devi ce SSV 16 SSV 6 SSV 8 SSV 10 SSV 12 SSV 14 SSV 16 SSV 18 SSV 20 SSV 22

K5 in cm³ 0.13 cm³ 0.022 0.016 0.013 0.011 0.009 0.008 0.007 0.0065 0.006

K6 in cm³ 0.18 cm³ 0.03 0.023 0.018 0.015 0.013 0.011 0.01 0.009 0.008

K7 in cm³ 0.25 cm³ 0.042 0.031 0.025 0.021 0.018 0.016 0.014 0.013 0.012




K5 in cm³ 0.11 cm³ 0.018 0.014 0.011 0.009 0.008 0.007 0.006 0.005 0.0045

K6 in cm³ 0.15 cm³ 0.025 0.02 0.015 0.013 0.011 0.009 0.008 0.0075 0.007

K7 in cm³ 0.22 cm³ 0.036 0.028 0.022 0.018 0.016 0.014 0.012 0.011 0.01




K5 in cm³ 0.1 cm³ 0.016 0.013 0.01 0.008 0.007 0.006 0.0056 0.005 0.0045

K6 in cm³ 0.14 cm³ 0.023 0.018 0.014 0.012 0.01 0.008 0.007 0.0065 0.006

K7 in cm³ 0.2 cm³ 0.033 0.025 0.02 0.016 0.014 0.013 0.011 0.01 0.009




K5 in cm³ 0.09 cm³ 0.015 0.012 0.009 0.008 0.007 0.006 0.005 0.0045 0.004

K6 in cm³ 0.13 cm³ 0.022 0.016 0.013 0.011 0.009 0.008 0.007 0.0065 0.006

K7 in cm³ 0.18 cm³ 0.03 0.023 0.018 0.015 0.013 0.011 0.01 0.009 0.008



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Quicklub Progressive Systems with SSV D Metering Devices

Instruct ions for SSV D Lubrication Systems

4093a97

Fig. 21 Schematic view of the pump

To achieve the appropriate planning and layout of a system,you should observe the following rules:

1. Selecting the pump

Select the pump in accordance with its application and

lubricant requirement:Pump 203 ...……………………………..… 2L, 4L, 8L, 15LPump 205 ………………………………………. 4L, 5L, 8LPump 215 ………………………………... 4L, 8L, 10L, 30L

Adhere to the supply voltage of the drive motor.

Select the printed circuit board or timer in accordance withthe application. Note the application possibilities for themetering device monitoring.

Protect the pump by means of an adequate pressure reliefvalve; see Parts Catalogs.

2. Determining the number of lubrication point s to be connected

1007b05

Fig. 22 Determining the number of lubrication points and their lubricant quantities

Exception: High-speed rotating parts. Also consider the lubrication points on auxiliary units or other superstructures.

3. Combining the lubrication points into groups

1006a96

Fig. 23 Combining the lubrication points into groups

A group should contain not more than 12 lubrication points, if possible less.

If possible, also combine the lubrication points according to their lubricant requirement. If possible, allocate the lubrication points to standard SSV metering devices, or if necessary to SSV D metering devices.


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Quicklub Progressive Systems with SSV D Metering Devices, continuation

Instructions for SSV D Lubrication Systems, continuation

4. Determining lubricant quantities of the individual lubrication points

6509b05

Fig. 24 Adapting the lubricant quantities

Normally, lubricant quantities are determined and pre-scribed by the manufacturer of the machine according tothe bearing load, the machine life and run time (operatingconditions).

The frequency of lubricant supply also depends on thegrade of contamination and from the friction resistance ofthe bearing.

As soon as lubricant quantity and lubrication frequencyper lube point have been determined, the quantities are tobe distributed to several metering devices with corre-sponding metering possibilities. These may be lubricantmetering devices SSV or adjustable metering devicesSSV D.

5. Additional increase of lubricant quantities wit h SSV D metering devices

6508b05

Fig. 25 Increase of lubricant quantities

Outlet quantities:Outlet 7+ 8 = 0.4 cm³ Outlet 2 = 0.4 cm³Outlet 6 = 0.08 cm³ Outlet 1 = 0.52 cm³

If the lubricant requirement cannot be satisfied by a sim-ple dosage per outlet, the lubricant quantity can be in-creased and adapted additionally by closing of outlets.Thereby the lubricant leaves the metering device throughthe next lower outlet on the same side.Optionally, outlets 1 and 2 can be bored with each other inorder to dispose of the lubricant quantities of both outletsat one outlet. To do so, close outlet 1 or 2. In the case ofmetering devices without bypass bore never close out-let 1 or 2!

For small bearing with or without sealing, we generallyrecommend small lubricant quantities.Larger unsealed bearings (length > 70 mm) or bearingswith a very high load should receive the double or multiplelubricant quantity.


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6. Allocating a metering device with the appropriate number of outlets to each group

1004b05

Fig. 26 Allocating the metering devices

It is recommended that metering devices with 6, 8, 10, 12to 22 outlets be used.

In the case of a monitored system check where the meter-ing device with preassembled piston detector or proximityswitch shall be used (as a main metering device or as asecondary metering device). It is a precondition that eachlube point receives lubricant at least once per day andoperating cycle.

6001a02

NOTE

Generally, the piston detector is to be usedon the secondary metering device that hasthe most outlets.Should the construction sizes of the sec-ondary metering devices differ much fromeach other, the piston detector is to beused with a metering device with a mediumnumber of outlets.

7. Allocation of the required metering quantities of t he SSV D

6514b05

Fig. 27 Allocate metering device outlets to the lube points Allocate equal lubricant quantities to the corresponding

metering screw(s) of the outlet of individual lube points.

The number of all dosages in a group result in the con-struction size of a secondary metering device.

In the case of an odd number of lube points, use a meter-ing device with internal (see bypass metering device UV4,fig. 28, page 25) or external combining of lubricant quanti-ties.

6001a02

NOTE

The smaller the division of metering quanti-ties, the bigger the number of outlets andthe easier the adaptation to the available

lubricant quantities of the main meteringdevice (see point 8 & 10).

The SSV D is able to supply lubricant quantities from0.08 to 1.8 cm³ per outlet and stroke without needing tocombine lubricant quantities from various outlets.

Example of an SSV: If the total lubricant requirement for 8lube points is at 1.6 cm³, a lubricant metering deviceSSV 8 (8 outlets á 0.2 cm³) can be used.

Example of an SSV D (see secondary metering deviceUV5, fig. 29, page 25):If the total lubricant requirement for 8 lube points is be-tween 0.64 cm³ and 14.4 cm³, an adjustable metering de-vice starting from SSV D 8 (8 outlets á 0.08 to 1.8 cm³)can be used.


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8. Determining the size of the main metering device

1003b05

Fig. 28 Example for determining the size of the main metering device

Metering devic e: UV1 UV2 UV3 UV4 UV5 V2

Secondary metering device (UV):

Required lubricant quantity: 6.0 cm³ 2.0 cm³ 3.2 cm³ 2.0 cm³ 2.8 cm³ 4.0 cm³

Division of metering quantity (see fig. 36): 18 lube points 4 lube points 10 lube points 5 lube points 6 lube points 2 lube points

Main metering device (HV):

Preselected lubricant quantity: 3.0 cm³ 1.0 cm³ 1.6 cm³ 1.0 cm³ 1.4 cm³ 2.0 cm³

Combining of lubricant quantities: 1.4 + 1.0 + 0.6 cm³ 0.8 + 0.2 cm³ 1.0 + 0.6 cm³ 0.8 + 0.2 cm³ 1.4 cm³ 2.0 cm³1)

1)

directly from the pump element

First, allocate one outlet of the main metering device toeach secondary metering device (UV).

If possible, supply the same lubricant quantities to similarlubrication points.

Check whether one or several lube points require largerlubricant quantities. As shown in Fig. 36, two lube pointsare provided with lubricant via one metering device V2.Due to the increase lubricant requirement, metering de-vice V2 is connected directly to a pump element (output2 cm³).

If necessary, modify the allocation of the lubricationpoints.

Maximum size of the main metering device (HV):SSV D 22.

Compared to the output of the main metering device, thelubricant requirement of the secondary metering devicesmay be multiple. This requires the divisibility of the total

lubricant requirement UV by the lubricant requirement of

the main metering device during one operating cycle SHV.The result is the required number of complete cycles ofthe main metering device nHV needed to cover the lubri-cant requirement of all its secondary metering devices.

Example:

- Lubricant requirement UV ……………………… 16.0 cm³Lubricant quantity HV ……………….….….…….. 8.0 cm³

2³0.8/³0.16

/

=

=∑

cmcm

nS HV HV UV

- Necessary cycles of the main metering device ….….... 2


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9. Connecting the metering device outlets with the respective lubri cation points

1005b05

Fig. 29 Connecting the metering device to the lubrication points

6001a02

IMPORTANT

With standard metering devices SSV D 6 to SSV D 22 always connect outlets 1 and 2 to a lubrication point(example UV5, fig. 29).In the case of the bypass metering devices SSV D 6/5 to SSV D 22/21 with cross-ported outlets 1 and 2always connect outlet 1 or 2 to a lube point (example UV4, fig. 29).

10. Distribution o f Lubri cant Quantities

1002b05

Fig. 30 Divided lubricant quantity

The lubricant quantities are to be divided according to theabove example.

Each lubrication point should be supplied with lubricant atleast once every day, at the latest on the next day (seestep 12, page 26):

- Avoid too much lubricant per day and per lubricationpoint (excessive lubrication).

- Avoid too little lubricant per day and per lubrication point(poor lubrication).

If it is not possible to fully share the lubricant quantitiesamong the main metering device and its secondary meter-

ing devices, proceed according to the listed order:- Allocation of single lube points to a neighbor lubrication

group (step 6, page 23)

- Division of the lubricant quantities at the secondary me-tering device into smaller metering quantities in order tosimplify the adaptation between main and secondarymetering device (step 7, page 23)

- Return of lubricant quantities that are not needed to thepump into the reservoir (not shown).

- If necessary, small increases or reductions of the lubri-cant quantities on the lube points.

- Adaptation of lube and pause times via the pump con-trol unit in order to achieve even lubricant quantities pertime unit.Set the pause time in such way that the frequency ofthe lubricant supply corresponds to the operating condi-tions of the machine or the vehicle (step 12, page 26)


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Instruct ions for SSV D Lubrication Systems, cont inuation

11. Lubricant output of the pumps 203* and 205** at 100 bar backpressure

at 20°C

at 24 V rated voltage *

Pump element K5, B7 ............2 cm³/min*; 0.10 cm³/stroke ** Pump element K6 ...............2.8 cm³/min*; 0.15 cm³/stroke ** Pump element K7 ..................4 cm³/min*; 0.22 cm³/stroke ** Adjustable pump element..............0.04 – 0.18 cm³/stroke * **

Lubricant ou tput of the pump 215

Max. number of outlets ...................................................15

Lubricant output per piston stroke:

Pump element piston dia. 6 mm ............................... 0.16 cm³ Pump element piston dia. 7 mm ................................ 0.23 cm³ Adjusting range.................... ...............................25% to 100%

1001b05

Fig. 31 Dividing the lubricant quantity

12. Adjust ing the run t ime (operating time) of the pump (not for pumps 203 with microprocessor control)

For the run time of a system select the time for the biggestsecondary metering device, in dependence of the mainmetering device used.

If it is not possible to adjust a time parameter within theprogrammable scale, select the next higher value.

During the lubricating time (pump run time) the used lubri-

cant is renewed or topped up in the bearings. The frequency of renewal/topping up and the quantity that

must be supplied to a single lubrication point depends onseveral factors, e.g.:

- bearing size

- kind of bearing - open or closed bearing, roller bearingor friction bearing

- frictional force

- bearing loads

- adjustable run times of the pump, etc.

The required quantity may be very different as a result ofthe mentioned factors.

6001a02

IMPORTANT

Within a determined operating time ofthe machine or the vehicle, the lubricantat a friction point must have been re-

newed or topped up to that extent thatno damages may occur.

If small, standard or large bearings are connected to sec-ondary metering devices model SSV D, the lube points mustbe fed with the premetered quantity corresponding to themetering screw that is mounted.


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Quicklub Progressive Systemswith SSV and SSV D Metering Devices, (cont inuation)

Instruct ions for SSV and SSV D Lubrication Systems, continuation

15. Max. line lengths

6001a02

IMPORTANT

The lubricant division should be made only via 2 steps of metering devices, i.e. main metering device -secondary metering device - lubrication point.

1023b96

A - main metering device B - secondary metering deviceFig. 34 Maximum line lengthsC - lubrication point

16. Pressure losses

1024b96

Fig. 35 Pressure losses in the metering devices or tube lines

P A - Pressure loss, main line PB - Pressure loss, main metering devicePD- Pressure loss, secondary metering device PE - Pressure loss, pressure plastic tube

PC - Pressure loss, high-pressure plastictube between main metering deviceand secondary metering device


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Quicklub Progressive Systemswith SSV and SSV D Metering Devices, (continuation)

Instruct ions for SSV and SSV D Lubrication Systems, continuation

The following chart serves as a reference when calculating the maximum size of a Quicklub system, under consideration of thetypes of lubricant and ambient temperature:

Maximum pressure loss with tube 6x1.5 mm (NW 3 mm)

Lubricant consistency

Temperature 0° C 15° C 25° C

NLGI 0 5 bar/m 4 bar/m 2,5 bar/m

NLGI 1 8 bar/m 7 bar/m 5 bar/m

NLGI 2 12 bar/m 8 bar/m 6 bar/m

Maximum p ressure loss through each SSV 6 or SSV D 6 to 22

NLGI 0 20 bar 15 bar 10 bar



Tab. 17 Maximum pressure loss

6001a02

NOTE

The data relating to the pressure loss permetering device refer to metering deviceswith 6 to 22 outlets, namely the main andsecondary metering devices.

The sum of all pressures, from PA to PE plus 5 bar for theroller bearings (lubrication point) or plus 15 bar for frictionbearings must not exceed 80% of the recommendedworking pressure of the pump.

All the values mentioned in the table are average values

based on real test results. The NLGI class of the grease only indicates the statistical

density. It does not indicate the dynamic pumpability of

the grease. The flow properties of greases of the sameNLGI class may be very different.


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2.0A-50001-A06


Quicklub Progressive Systems

Appl ication Examples

1. Trucks

6643b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 36 Application example truck 1with P 203 and SSV Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)

6644b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 37 Application example LKW 2with QLS 401 Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)


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Quicklub Progressive Systems, cont inuation

Appl ication examples, continuation

1. Truck, conti nuation

6645a06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 38 Application example truck 3with QLS 401 Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)

6646b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 39 Application example truck 4with P 203 and SSV Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)


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2. Trailer

6647b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 40 Application example, trailer 1 withP 203 and SSV Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)

6648a06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 41 Application example, trailer 2 with

QLS 401 Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)


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3. Bus

6649b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 42 Application example, buswith P 203 and SSV Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)

4. Wheel loader

6650b06

High pressure hose NW 4.1 x 2.3 mm (Fittings see page 34)Fig. 43 Application example, wheelloader with P 203 and SSV Pressure plastic hose ø 6 x 1.5 mm (Legend see page 35)


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5. Hydraulic Excavator

6651b06

Fig. 44 Application example, hydraulic excavatorwith P 203 and SSV

Lubricant quantitymin. max.

Fittings

1 & 2 - shovel bolt 0.6 cm³ 1.0 cm³ - GE6-M 6x1 - Prolong. M 8x1i u 1/4-28SAE3 & 4 - bearing of coupling rod 0.8 cm³ 1.2 cm³ - GE6-M 8x1 - Prolong. M 8x1i M 6x1a5 - shovel cylinder, rod side 0.4 cm³ 0.6 cm³ - GE6-M 10x1 - Prolong. M 8x1i a6 - shovel bolt, shaft 1.2 cm³ 1.6 cm³ - GE6-R 1/8 - Prolong. M 10x1i a7 - oscillating bearing 0.8 cm³ 1.0 cm³ - WE6-M 6x1 - Prolong. M 10x1i R 1/8a8 - shovel cylinder, bottom side 0.4 cm³ 0.6 cm³ - WE6-M 8x1 - Adapter 90° M 8x19 - shaft cylinder, rod side 0.4 cm³ 0.6 cm³ - WE6-M 10x1 - Adapter 90° M 10x1

10 & 11- boom suspension 0.8 cm³ 1.2 cm³ - WE6-R 1/8 - Adapter 45° M 8x112 - shaft cylinder, bottom side 0.4 cm³ 0.6 cm³ - WEDK-M 6x1 - Adapter 45° M 10x113 & 14 hydraulic jack, rod side 0.4 cm³ 0.6 cm³ - WEDK-M 8x115 & 16 lifting-arm suspension 0.7 cm³ 1.0 cm³ - WEDK-M 10x117 & 18 hydraulic jack, bottom side 0.4 cm³ 0.6 cm³ - WEDK-R 1/819 - 21 slewing rim 1.4 cm³ 1.8 cm³

Tab. 18 Legend to fig. 43 Tab. 19 Connecting symbols of lube point fittings(pages 30 to 34)


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Legends

Page 30:

Lubrication points: Lubricant quantitymin. max.

1 - steering knuckle pin, top, blue 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom, orange 0.3 cm³ 0.6 cm³3 - spring-loaded pin 0.2 cm³ 0.4 cm³4 - spring suspension pin 0.2 cm³ 0.4 cm³5 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³6 - slack adjuster 0.2 cm³ 0.4 cm³7 - brake shaft bearing, center 0.2 cm³ 0.4 cm³8 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³16 - trailer coupling 0.2 cm³ 0.4 cm³R - lubricant return

Tab. 20 as to 1. Trucks 1 (fig. 36)


1 - steering knuckle pin, top, blue 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom, orange 0.3 cm³ 0.6 cm³4 - spring suspension pin 0.2 cm³ 0.4 cm³16 - trailer coupling 0.2 cm³ 0.4 cm³R - lubricant return

Tab. 21 as to 1. trucks 2 (fig. 37)

Page 31:


1 - steering knuckle pin, top, blue 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom, orange 0.3 cm³ 0.6 cm³36 - steering (flexible hose line with hose

stud)0.2 cm³ 0.4 cm³

R - lubricant return

Tab. 22 as to 1. Trucks 3 (fig. 38)


1 - steering knuckle pin, top 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom 0.3 cm³ 0.6 cm³3 - spring-loaded pin 0.2 cm³ 0.4 cm³4 - spring suspension pin 0.2 cm³ 0.4 cm³5 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³6 - slack adjuster 0.2 cm³ 0.4 cm³7 - brake shaft bearing, center 0.2 cm³ 0.4 cm³8 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³16 - trailer coupling 0.2 cm³ 0.4 cm³19 - oscillating bearing, rear axle springs 0.6 cm³ 1.0 cm³36 - reversing lever 0.2 cm³ 0.4 cm³72 - fifth wheel

Tab. 23 as to 1. trucks 4 (fig. 39)

Page 32:


1 - steering knuckle pin, top, blue 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom, orange 0.3 cm³ 0.6 cm³5 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³8 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³11 - dumping body suspension 0.2 cm³ 0.3 cm³R - lubricant return

Tab. 24 as to 2. trailer 1 (fig. 40)


1 - steering knuckle pin, top, blue 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom, orange 0.3 cm³ 0.6 cm³R - lubricant return

Tab. 25 as to 2. trailer 2 (fig. 41)

Page 33:Lubrication points: Lubricant quantity

min. max.

1 - steering knuckle pin, top 0.3 cm³ 0.6 cm³2 - steering knuckle pin, bottom 0.3 cm³ 0.6 cm³3 - spring-loaded pin 0.2 cm³ 0.4 cm³4 - spring suspension pin 0.2 cm³ 0.4 cm³5 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³6 - slack adjuster 0.2 cm³ 0.4 cm³7 - brake shaft bearing, center 0.2 cm³ 0.4 cm³8 - brake shaft bearing, wheel side 0.2 cm³ 0.3 cm³R - lubricant return

Tab. 26 as to 3. Bus (fig. 42)


1 - shovel bolt 0.6 cm³ 1.0 cm³2 - lifting arm suspension 0.4 cm³ 0.8 cm³3 - hydraulic jack suspension 0.2 cm³ 0.4 cm³4 - reversing lever for dumping device 0.4 cm³ 0.8 cm³5 - dumping cylinder bearing 0.2 cm³ 0.4 cm³6 - dumping slack 0.2 cm³ 0.4 cm³7 - articulated frame 0.2 cm³ 0.4 cm³8 - oscillating axle 0.2 cm³ 0.4 cm³9 - steering cylinder 0.2 cm³ 0.3 cm³10 - cardan shaft bearing 0.2 cm³ 0.3 cm³

Tab. 27 as to 4. wheel loader (fig. 43)


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Appl ication Examples, continuation

For personal practice

Prepare a corresponding lubrication plan:

Example 1:

Metering device 1 Metering device 2 Metering device 30.05 cm³ 0.05 cm³ 0.2 cm³ 0.2 cm³ 0.4 cm³ 0.4 cm³0.05 cm³ 0.05 cm³ 0.4 cm³ 0.4 cm³ 0.2 cm³ 0.2 cm³0.05 cm³ 0.05 cm³ 0.4 cm³ 0.4 cm³ 0.2 cm³ 0.2 cm³0.05 cm³ 0.05 cm³ 0.4 cm³ 0.4 cm³

What lubrication time do you have to choose in dependence of the size of the pump element?What size does the main metering device have?

(Answers, see page 39)


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For your practice, continuation


Example 2:

Metering device 1 Metering device 2 Metering device 3 Metering device 40.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.4 cm³ 0.4 cm³0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.4 cm³ 0.2 cm³ 0.4 cm³ 0.4 cm³0.4 cm³ 0.4 cm³ 0.4 cm³ 0.4 cm³ 0.4 cm³ 0.2 cm³ 0.4 cm³ 0.4 cm³0.4 cm³ 0.4 cm³ 0.4 cm³ 0.4 cm³ 0.2 cm³0.2 cm³ 0.2 cm³ 0.2 cm³0.2 cm³ 0.2 cm³

What lubrication time do you have to choose in dependence of the size of the pump element?What size does the main metering device have?



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Appl ication Examples, continuation

For personal practice, continuation


Example 3:

Metering device 1 Metering device 2 Metering device 30.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³0.2 cm³ 0.4 cm³ 0.4 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³0.2 cm³ 0.2 cm³ 0.2 cm³ 0.2 cm³

0.2 cm³ 0.2 cm³

Run time: 4 min Pause time: 6 hWhat lubricant quantity has each lube point received after 6 hours?



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Quicklub Progressive Systems, continuation

Answers

Exercise, page 36:

6753b06

Lubricating time: 4.8 cm³ = 2 x 2.4 cm³ 2 x 72 sec. with pump element K5Fig. 45 Answer: Example 1

Main metering device: SSV 12

Exercise, page 37:

6754b06

Lubricating time: 10.0 cm³ ? 4 x 2.6 cm³ 4 x 40 sec. & minor excessive lubrication with pump element K7Fig. 46 Answer: Example 2

Main metering device: SSV 12

Exercise, page 38:

6755b06

Fig. 47 Answer : Example 3 Lubricant quantity: SSV 6→ 0.31 or 0.62 cm³; SSV 8→ 0.23 cm³


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a t i o n s

2.0A-50001-A06

America: Europe/Africa: Asia/Pac if ic :

Lincoln IndustrialOne Lincoln Way

Lincoln GmbHHeinrich-Hertz Straße 2-8

Lincoln Industrial Corporation51 Changi Business Park Central 2

Documents

Planning & Layout of Progressive Systems 2.0A-50001-A06