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pLAN application program

pLAN1/8 compressor modular

Chiller-HPManual version: 1.6 - 27/09/1999

Program code: EPSTDEMCHA

Rif.: 104EM

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APPLICATIONS AND FUNCTIONS CARRIED OUT BY THE SYSTEM.........................................................................................2ARCHITECTURE OF THE MASTER/SLAVE SYSTEM..............................................................................................................3AIR/WATER UNIT WITH MAX . 8 HERMETIC TANDEM COMPRESSORS..............................................................................4AIR/AIR UNIT WITH MAX . 8 TANDEM HERMETIC COMPRESSORS (MOTOR-DRIVEN CONDENSERS) ...................................6WATER/WATER UNIT WITH MAX . 8 TANDEM HERMETIC COMPRESSORS. .....................................................................7AIR/WATER UNIT WITH MAX . 8 SEMIHERMETIC COMPRESSORS (1 COMPRESSOR CAPACITY CONTROLLER)...................8AIR/AIR UNIT WITH MAX . 8 SEMIHERMETIC COMPRESSORS (1 COMPRESSOR CAPACITY CONTROL) ..............................10WATER/WATER UNIT WITH MAX . 8 SEMIHERMETIC COMPRESSORS (1 COMPRESSOR CAPACITY CONTROL) ...............11AIR/WATER UNIT WITH MAX . 8 SEMIHERMETIC COMPRESSORS (UP TO 3 CAP. CONTROLS PER COMP.) ........................12AIR/AIR UNIT WITH MAX . 4 SEMIHERMETIC COMPRESSORS (UP TO 3 CAP. CONTROLS PER COMP.)................................14WATER / WATER UNIT WITH MAX . 4 SEMIHERMETIC COMPRESSORS (UP TO 3 CAP. CONTROLS PER COMP.) ...............15

REGULATION ...............................................................................................................................................................16

INPUT TEMPERATURE REGULATION................................................................................................................................16OUTPUT TEMPERATURE REGULATION.............................................................................................................................16COMPRESSOR ROTATION................................................................................................................................................17CONDENSATION REGULATION.........................................................................................................................................17

Prevent function:........................................................................................................................................................18DEFROSTING REGULATION FOR WATER/AIR MACHINES...................................................................................................19MOTORCONDENSING UNIT REGULATION........................................................................................................................21

Proportional regulation.............................................................................................................................................21Steps regulation .........................................................................................................................................................21

WATER/WATER REGULATION WITH WATER REVERSAL....................................................................................................22ANTIFREEZE REGULATION..............................................................................................................................................22RECOVERY UNIT REGULATION........................................................................................................................................23FREECOOLING REGULATION UNIT...................................................................................................................................23

Freecooling regulation with inverter fan management .............................................................................................24

PUMP-DOWN.................................................................................................................................................................25

ALARMS .........................................................................................................................................................................26

GENERAL DESCRIPTION..................................................................................................................................................26ALARM RECORDING (HISTORY).......................................................................................................................................26ALARM TABLE ................................................................................................................................................................27

PLAN NETWORK..........................................................................................................................................................28

I/O card address ........................................................................................................................................................28Terminal address .......................................................................................................................................................29

TERMINAL MANAGEMENT ..............................................................................................................................................29Terminal configuration procedure.............................................................................................................................29Display of the terminal connection state....................................................................................................................30

USER INTERFACE........................................................................................................................................................32

TABLE OF PARAMETERS.................................................................................................................................................32SUPERVISOR...................................................................................................................................................................34KEYPAD .........................................................................................................................................................................36LIST OF MASKS...............................................................................................................................................................38

Menu Key ...................................................................................................................................................................38Set Key .......................................................................................................................................................................38Printer Key.................................................................................................................................................................38Clock Key...................................................................................................................................................................38Manufacturer Key ......................................................................................................................................................38Prog Key ....................................................................................................................................................................39Maintenance Key .......................................................................................................................................................39I/O Key.......................................................................................................................................................................39Alarm Key ..................................................................................................................................................................40



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List of masks

0HQX .H\

M_MAINMASK+--------------------+¦00 00 00 00 00¦¦Inlet Water 00.0°C¦¦Outlet Water 00.0°C¦¦U:00 ON ¦+--------------------+

6HW .H\

M_SETPOINT5+--------------------+¦Summer setpoint ¦¦ 00.0°C¦¦Winter setpoint ¦¦ 00.0°C¦+--------------------+

M_SETPOINT10+--------------------+¦Actual setpoint ¦¦ ¦¦ 00.0°C¦¦ ¦+--------------------+

M_SETPOINT15+--------------------+¦Recover ¦¦Priority EVAPO.¦¦Setpoint 00.0°C¦¦Diff. 00.0°C¦+--------------------+

3ULQWHU .H\

M_PRINTER5+--------------------+¦ ¦¦ Printer not ¦¦ available ¦¦ ¦+--------------------+

&ORFN .H\

M_CLOCK5+--------------------+¦ ¦¦ Clock not ¦¦ installed ¦¦ ¦+--------------------+

M_CLOCK10+--------------------+¦Clock config. ¦¦ ¦¦Time 00:00¦¦Date 00/00/00¦+--------------------+

0DQXIDFWXUHU .H\

M_PW_MANUF+--------------------+¦Insert ¦¦manufacturer ¦¦password ¦¦ 0000 ¦+--------------------+

M_MANUF5+--------------------+¦Unit config. 00 ¦¦WATER/AIR ¦¦CHILLER ¦¦SEMIERMETICS COMPS. ¦+--------------------+

M_MANUF07+--------------------+¦Evap., condensator ¦¦flow alarm and ¦¦serious alarm ¦¦Enable N ¦+--------------------+

M_MANUF10+--------------------+¦Probes enable U:0¦¦B1: N B2: N B3: N ¦¦B4: N B5: N B6: N ¦¦B7: N B8: N ¦+--------------------+

M_MANUF12+--------------------+¦Input type ¦¦ ¦¦Analog B5 0-1V¦¦ ¦+--------------------+

M_MANUF15+--------------------+¦Pressure probe conf.¦¦ ¦¦ 4mA 000.0bar¦¦20mA 000.0bar¦+--------------------+

M_MANUF20+--------------------+¦Compressors config. ¦¦Total comp. n. 00 ¦¦Local comp. n. 0 ¦¦Unloads per comp. 0 ¦+--------------------+

M_MANUF25+--------------------+¦Compressors config. ¦¦ ¦¦PW time 000-ms¦¦ N ¦+--------------------+

M_MANUF27+--------------------+¦Clock board 32k ¦¦ ¦¦Enable N ¦¦ ¦+--------------------+

M_MANUF30+--------------------+¦Pump down config. ¦¦ ¦¦Enable N ¦¦Maximum time 000s¦+--------------------+

M_MANUF35+--------------------+¦Unloaders config. ¦¦ ¦¦Delay time 00s¦¦Logic N.C.¦+--------------------+

M_MANUF40+--------------------+¦Minimum compressors ¦¦power-on time 0000s¦¦Minimum compressors ¦¦power-off time 0000s¦+--------------------+

M_MANUF45+--------------------+¦Min time betw. diff.¦¦comp starts 0000s¦¦Min time betw. same ¦¦comp start 0000s¦+--------------------+

M_MANUF50+--------------------+¦Condensation ¦¦ ¦¦Enable NONE ¦¦Type INV. ¦+--------------------+

M_MANUF55+--------------------+¦Condensation ¦¦ ¦¦N.Fans 0 ¦¦Condensator SINGLE¦+--------------------+

M_MANUF60+--------------------+¦Condensation ¦¦ ¦¦Setpoint 000.0---¦¦Diff. 000.0---¦+--------------------+

M_MANUF70+--------------------+¦Inverter ¦¦Max.speed 00.0V¦¦Min.speed 00.0V¦¦Speed up time 000s¦+--------------------+

M_MANUF80+--------------------+¦High ¦¦Enable N¦¦Setpoint -00.0---¦¦Diff. 00.0---¦+--------------------+

M_MANUF82+--------------------+¦High ¦¦Unloads switching on¦¦delay 00s¦¦Exit delay 000s¦+--------------------+

M_MANUF85+--------------------+¦Transducers high ¦¦pressure alarm ¦¦Setpoint 00.0bar¦¦Diff. 00.0bar¦+--------------------+

M_MANUF90+--------------------+¦Low pressure alarm ¦¦ ¦¦Startup delay 000s¦¦Run delay 000s¦+--------------------+

M_MANUF95+--------------------+¦Diff. oil alarm ¦¦ ¦¦Startup delay 000s¦¦Run delay 000s¦+--------------------+

M_MANUF100+--------------------+¦Antifreeze alarm ¦¦ ¦¦Setpoint 00.0°C¦¦Diff. 00.0°C¦+--------------------+

M_MANUF102+--------------------+¦Antifreeze alarm ¦¦ ¦¦Reset type MANUAL¦¦Delay 000min¦+--------------------+

M_MANUF105+--------------------+¦Antifreeze heater ¦¦ ¦¦Setpoint 00.0°C¦¦Diff. 00.0°C¦+--------------------+

M_MANUF110+--------------------+¦Evaporat. flow alarm¦¦ ¦¦Startup delay 000s¦¦Run delay 000s¦+--------------------+

M_MANUF115+--------------------+¦Condens. flow alarm ¦¦ ¦¦Startup delay 000s¦¦Run delay 000s¦+--------------------+

M_MANUF120+--------------------+¦Freecooling config. ¦¦ ¦¦Valve type 0/10V¦¦ ¦+--------------------+

M_MANUF125+--------------------+¦Reversing valve ¦¦logic ¦¦ N.C.¦¦ ¦+--------------------+

M_MANUF130+--------------------+¦Defrost config. ¦¦Probe TEMPERATURE ¦¦Global SIMULTANEOUS¦¦Local SIMULTANEOUS¦+--------------------+

M_MANUF131+--------------------+¦Remote compressors ¦¦control management ¦¦ ¦¦Type STEPS ¦+--------------------+

M_MANUF132+--------------------+¦Supervisory System ¦¦Communication speed:¦¦1200 (RS485/RS422) ¦¦Identificat.No.: 000¦+--------------------+

M_MANUF135+--------------------+¦Reset all parameters¦¦to default values N¦¦ ¦¦ ¦+--------------------+

M_MANUF190+--------------------+¦Insert another ¦¦manufacturer ¦¦password ¦¦ 0000 ¦+--------------------+



3URJ .H\

M_PW_USER+--------------------+¦Insert ¦¦user password ¦¦ ¦¦ 0000 ¦+--------------------+

M_USER0+--------------------+¦Measurement unit for¦¦ ¦¦Pressure bar ¦¦Temperature °C ¦+--------------------+

M_USER5+--------------------+¦Summer temperature ¦¦setpoint limits ¦¦Low 00.0°C¦¦High 00.0°C¦+--------------------+

M_USER15+--------------------+¦Winter temperature ¦¦setpoint limits ¦¦Low 00.0°C¦¦High 00.0°C¦+--------------------+

M_USER17+--------------------+¦Regulat. temperature¦¦ ¦¦Type INLET¦¦ ¦+--------------------+

M_USER20+--------------------+¦Inlet regulation ¦¦ ¦¦Type Prop ¦¦Integration t. 0000s¦+--------------------+

M_USER22+--------------------+¦Outlet regulation ¦¦ ¦¦Time on 0000s¦¦Time off 0000s¦+--------------------+

M_USER23+--------------------+¦Outlet regulation ¦¦force off ¦¦Summer 00.0°C¦¦Winter 00.0°C¦+--------------------+

M_USER24+--------------------+¦External setpoint ¦¦Enable N ¦¦Min. 00.0°C¦¦Max. 00.0°C¦+--------------------+

M_USER25+--------------------+¦Temperature band ¦¦ 00.0°C¦¦ ¦¦ ¦+--------------------+

M_USER30+--------------------+¦Time between main ¦¦pump/fan and comp. ¦¦start ¦¦ 000s¦+--------------------+

M_USER35+--------------------+¦Delay on switching ¦¦the main pump off ¦¦ ¦¦ 000s¦+--------------------+

M_USER40+--------------------+¦Digital input remote¦¦on / off N ¦¦Digital input remote¦¦Summer / Winter N ¦+--------------------+

M_USER42+--------------------+¦Supervisory remote ¦¦on / off N ¦¦Supervisory remote ¦¦Summer / Winter N ¦+--------------------+

M_USER45+--------------------+¦Freecool. parameters¦¦ ¦¦Delta 00.0°C¦¦Diff. 00.0°C¦+--------------------+

M_USER50+--------------------+¦Defrost parameters ¦¦ ¦¦Start 00.0°C ¦¦Stop 00.0°C ¦+--------------------+

M_USER55+--------------------+¦Defrost parameters ¦¦ ¦¦Delay time 00000s¦¦Maximum time 00000s¦+--------------------+

M_USER100+--------------------+¦Defrost parameters ¦¦Switch compressor ¦¦off when defrost ¦¦begins/ends for 000s¦+--------------------+

M_USER60+--------------------+¦Insert another ¦¦user password ¦¦ ¦¦ 0000 ¦+--------------------+

0DLQWHQDQFH .H\

M_MAINT5+--------------------+¦Main pump/fan U:0¦¦hour meter ¦¦ ¦¦Hours 000000¦+--------------------+

M_MAINT10+--------------------+¦Hour meters U:0¦¦ ¦¦Compressor 1 000000¦¦Compressor 2 000000¦+--------------------+

M_MAINT15+--------------------+¦Hour meters U:0¦¦ ¦¦Compressor 3 000000¦¦Compressor 4 000000¦+--------------------+

M_MAINT17+--------------------+¦History alarm 0000 ¦¦AL000 00:00 00/00/00¦¦Set 00.0 Band 00.0¦¦T.In 00.0 T.Out 00.0¦+--------------------+

M_PW_MAINT+--------------------+¦Insert ¦¦maintenance password¦¦ ¦¦ 0000 ¦+--------------------+

M_MAINT20+--------------------+¦Main pump/fan U:0¦¦hour meter ¦¦Threshold 000x1000¦¦Req.reset N 000000¦+--------------------+

M_MAINT25+--------------------+¦Compressor 1 U:0¦¦hour meter ¦¦Threshold 000x1000¦¦Req.reset N 000000¦+--------------------+




M_MAINT45+--------------------+¦Filters config. U:0¦¦Enable N ¦¦Anal.delay time 0s¦¦Dig.delay time 0s¦+--------------------+

M_MAINT50+--------------------+¦Inputs probes U:0¦¦offset ¦¦B1: 0.0 B2: 0.0 ¦¦B3: 0.0 B4: 0.0 ¦+--------------------+

M_MAINT55+--------------------+¦Inputs probes U:0¦¦offset ¦¦B5: 0.0 B6: 0.0 ¦¦B7: 0.0 B8: 0.0 ¦+--------------------+

M_MAINT60+--------------------+¦Compressors enable ¦¦ ¦¦C1:N C2:N C3:N C4:N ¦¦C5:N C6:N C7:N C8:N ¦+--------------------+

M_MAINT75+--------------------+¦Erase historical ¦¦memory board ¦¦ N ¦¦ ¦+--------------------+

M_MAINT100+--------------------+¦Insert another ¦¦maintenance ¦¦password ¦¦ 0000 ¦+--------------------+

,�2 .H\

M_INOUT5+--------------------+¦ CAREL srl ¦¦ Brugine (PD) Italy ¦¦ CODE: EPSTDEMCHA ¦¦Ver.2.612 27/09/99¦+--------------------+

M_INOUT10+--------------------+¦Digital inputs U:0¦¦CCCCCCCCCCCC ¦¦Digital outputs ¦¦OOOOOOOOOOOOO ¦+--------------------+

M_INOUT15+--------------------+¦Analog inputs: U:0¦¦ ¦¦B1: 00.0°C¦¦B2: 00.0°C¦+--------------------+

M_INOUT20+--------------------+¦Analog inputs: U:0¦¦ ¦¦B3: 00.0°C¦¦B4: 00.0°C¦+--------------------+

M_INOUT25+--------------------+¦Analog inputs: U:0¦¦ ¦¦B5: 00000°C¦¦B6: 00.0°C¦+--------------------+

M_INOUT30+--------------------+¦Analog inputs: U:0¦¦ ¦¦B7: 00.0bar¦¦B8: 00.0bar¦+--------------------+

M_INOUT35+--------------------+¦Analog outputs U:0¦¦ ¦¦Y0: 00.0V¦¦Y1: 00.0V¦+--------------------+



$ODUP .H\

M_ALARM0+--------------------+¦ ¦¦ No alarms ¦¦ detected ¦¦ ¦+--------------------+

M_ALARM5+--------------------+¦AL:002 U:0¦¦ Freeze alarm ¦¦ ¦¦ ¦+--------------------+

M_ALARM10+--------------------+¦AL:016 U:0¦¦ Compressor 1 ¦¦ overload ¦¦ ¦+--------------------+




M_ALARM30+--------------------+¦AL:005 U:0¦¦ Evaporator flow ¦¦ alarm ¦¦ ¦+--------------------+

M_ALARM35+--------------------+¦AL:006 U:0¦¦ Condensator flow ¦¦ alarm ¦¦ ¦+--------------------+

M_ALARM40+--------------------+¦AL:012 U:0¦¦ High pressure ¦¦ circuit 1 ¦¦ (pressostat) ¦+--------------------+

M_ALARM45+--------------------+¦AL:013 U:0¦¦ High pressure ¦¦ circuit 2 ¦¦ (pressostat) ¦+--------------------+

M_ALARM50+--------------------+¦AL:014 U:0¦¦ Oil differential ¦¦ alarm circuit 1 ¦¦ ¦+--------------------+

M_ALARM55+--------------------+¦AL:015 U:0¦¦ Oil differential ¦¦ alarm circuit 2 ¦¦ ¦+--------------------+

M_ALARM60+--------------------+¦AL:010 U:0¦¦ Low pressure alarm ¦¦ circuit 1 ¦¦ ¦+--------------------+

M_ALARM65+--------------------+¦AL:011 U:0¦¦ Low pressure alarm ¦¦ circuit 2 ¦¦ ¦+--------------------+

M_ALARM70+--------------------+¦AL:023 U:0¦¦ Transducer 1 high ¦¦ pressure alarm ¦¦ ¦+--------------------+

M_ALARM75+--------------------+¦AL:024 U:0¦¦ Transducer 2 high ¦¦ pressure alarm ¦¦ ¦+--------------------+

M_ALARM80+--------------------+¦AL:001 U:0¦¦ Serious alarm ¦¦ by digital input ¦¦ ¦+--------------------+

M_ALARM85+--------------------+¦AL:020 U:0¦¦ Condensator fan ¦¦ n.1 overload ¦¦ ¦+--------------------+



M_ALARM100+--------------------+¦AL:054 U:0¦¦ Main fan ¦¦ overload ¦¦ ¦+--------------------+

M_ALARM103+--------------------+¦AL:004 U:0¦¦ Condensator pump ¦¦ overload ¦¦ ¦+--------------------+

M_ALARM105+--------------------+¦AL:003 U:0¦¦ Evaporator pump ¦¦ overload ¦¦ ¦+--------------------+

M_ALARM110+--------------------+¦AL:050 U:0¦¦ Unit n.1 ¦¦ is offline ¦¦ ¦+--------------------+




M_ALARM130+--------------------+¦AL:030 U:0¦¦ B1 probe fault ¦¦ or not connected ¦¦ ¦+--------------------+








M_ALARM170+--------------------+¦AL:040 U:0¦¦ Main fan/pump ¦¦ maintenance ¦¦ ¦+--------------------+

M_ALARM175+--------------------+¦AL:041 U:0¦¦ Compressor 1 ¦¦ maintenance ¦¦ ¦+--------------------+




M_ALARM195+--------------------+¦AL:055 U:0¦¦ 32k clock board ¦¦ fault or not ¦¦ connected ¦+--------------------+

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Agency:

Technology & EvolutionCAREL srl Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)Tel. (+39) 0499716611 – Fax (+39) 0499716600http://www.carel.com – e-mail: [email protected]

Documents

pLAN 1/8 compressor modular Chiller-HPgipservice.gr/data/documents/PICO-CONTROLLER.pdf+ljk suhvvxuh suhvvxuhvwdw /rz suhvvxuh suhvvxuhvwdw 'liihuhqwldo rlo suhvvxuhvwdw &rpsuhvvru