PISTON ENGINES Part 8 Propeller Control. The difference in direction of travel and aerofoil incline is called ? How Lift is Generated Pressure here is

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  • Slide 1
  • PISTON ENGINES Part 8 Propeller Control
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  • The difference in direction of travel and aerofoil incline is called ? How Lift is Generated Pressure here is constant Pressure here decreases in this direction The result is LIFT Small Pressure Increase here Large Pressure Decrease here in this direction The result is LIFT The Angle of Attack
  • Slide 3
  • The Propeller System Exactly how the blade tip travels produces The Helix Angle As an aircraft pulls forward, the propeller spins at high speed, this can be around 1000 rpm. The path the blade tip cuts through the air is called a Helix or HELICAL. Three things effect this shape: - Forward speed. Propeller rpm. Propeller diameter. On Propellers, LIFT is called THRUST and propeller Blades work the same way as aircraft wings. When a propeller spins and the aircraft moves forward, the tips of the propeller blades move in a corkscrew path This path is called a HELIX
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  • The Helix Angle Line of Rotation Propeller Blade Direction of blade through the air This is the Helix Angle This is the Angle of Attack If the Helix Angle changes, then we need to change the Angle of Attack. The optimum Angle of Attack is required to maintain most efficient thrust generation. The Angle of Attack can be changed by altering the rpm or the forward speed. This is the Blade Angle
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  • The Helix Angle Rotation - Number of Rotations per Minute Forward Speed - Distance Travelled over One Minute This produces a set HELIX ANGLE
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  • The Helix Angle Changes in FORWARD SPEED and/or RPM will change the Helix Angle and the Angle of Attack At a FasterRPM At a Faster Forward Speed The angle narrows The angle widens
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  • Variable Pitch Propellers Blade Angles With fixed pitch propellers, changing the rpm or forward speed changes the Angle of Attack, but unfortunately not at the correct angle. Therefore either increase in drag or a stall results. Variable Pitch propellers were introduced to alleviate this problem, and provide other advantages.
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  • Variable Pitch Propellers Blade Angles Direction of Rotation Direction of Flight Propeller Blade Sliding Piston Actuating Lever Hard Stops Fine Pitch Coarse Pitch All propeller blades are actuated by the same mechanical linkage The variable pitch propeller is a mechanism by which all the blades on a propeller hub can be rotated about the blade centre axis, whilst the propeller is spinning. through to
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  • Variable Pitch Propellers Blade Angles Blade angle is relative to piston travel Direction Of Rotation Piston travels between hard stops Fine pitch At this hard stop the blade is in this position Minimum resistance to rotation Maximum resistance to forward speed Coarse pitch orFeathered At this hard stop the blade is in this position Maximum resistance to rotation Minimum resistance to forward speed The blade angle changes through 90 o with piston travel
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  • Variable Pitch Propellers Blade Angles Importance of set blade angle Direction Of Rotation Minimum resistance to rotation Maximum resistance to forward speed Direction of travel Easier Starting of engine Good for:- Running engine with no/minimal thrust Bad for:- In-flight loss of control High drag braking effect on ground In-flight engine failure loss of control and engine disintegration Fine pitch
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  • Variable Pitch Propellers Blade Angles Importance of set blade angle Direction Of Rotation Direction of travel In-flight loss of control Good for:- Could cause engine burn-out if running Bad for:- Starting of engine Low drag NO braking effect on ground In-flight engine failure control maintained engine stops rotating minimizing damage Coarse pitch orFeathered Maximum resistance to rotation Minimum resistance to forward speed
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  • Variable Pitch Propellers Blade Angles Importance of set blade angle Direction Of Rotation Minimum resistance to rotation Maximum resistance to forward speed Direction of travel High drag high braking effect on ground Used for:- Bad for:- In-flight loss of forward speed, aircraft stalls In-flight engine failure loss of control and reverse rotation increasing engine disintegration REVERSE PITCH Minimal resistance to rotation Air pushed forward giving reverse thrust Usually for military aircraft only Fine pitch
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  • Variable Pitch Propellers Blade Angles Importance of set blade angle Direction Of Rotation Direction of travel Low drag on final approach Used for:- In-flight descent faster forward speed than final approach Flight Fine & Cruise Pitch Both give minimal drag at low power settings Flight Fine pitch Cruise pitch
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  • Blade Twist There is a Twist to all propeller blades Viewed End On ROOT MID-SPAN TIP
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  • Blade Twist Distance travelled by ROOT, MID-SPAN & TIP Typical Blade 3 Blade Prop ROOT MID-SPAN TIP COARSE ANGLE MEDIUM ANGLE FINE ANGLE THICK FOR STRENGTH THINNER FOR STRENGTH & THRUST THIN FOR THRUST The distance the blade travels during rotation is different at various blade sections along its span. All blades have a coarse angle at the root, progressing to a fine angle towards the tip. This blade twist maintains an efficient angle of attack along the full length of the propeller blade.
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  • Variable pitch propeller systems allow the engine to run at a constant speed, irrespective of flight manoeuvres. This has the advantage of protecting the engine from over-speeding, and possible disintegration, during extreme manoeuvres experienced in combat. Variable Pitch Control
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  • Propeller Hub Engine Mounted The rotating hub contains the blade turning mechanism, which is piston driven and hydraulically operated, by a Propeller Control Unit (PCU). The PCU is the link between pilot demand (power setting), the engine speed, and the aircraft attitude. PCUBlade Turning Mechanism Operation Piston Hydraulic Connections Variable Pitch Control
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  • Propeller Hub Engine Mounted A hydraulic valve directs pressure to either side of the piston in the hub. The valve is positioned by rotating centrifugal weights (bob weights), balanced against spring tension. PCUBlade Turning Mechanism Operation Piston Hydraulic Connections Hydraulic Valve Spring Counter Balance Weights Variable Pitch Control
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  • Propeller Hub Engine Mounted When the pilot opens the throttle, increasing power, he also compresses the spring to a higher tension. When the engine accelerates the bob weights spin faster, putting the hydraulic control valve in the balanced position, and steady state rpm is achieved. Throttle Positions: - Take Off PCUBlade Turning Mechanism Operation Piston Hydraulic Connections Hydraulic Valve Spring Counter Balance Weights Engine RPM Signal Hydraulic Pressure Supply Hydraulic Return Pilot Input Signal Cruise Start & Idle Variable Pitch Control
  • Slide 20
  • FMU The PCU is driven by the engine main rotating shaft, so a s soon as the engine starts to rotate, the internal components of the PCU will rotate as well; ensuring the PCU weights spin to engine speed, sensing rpm. The mechanical control linkage has to be adjusted so fuel supply at any throttle position is enough to drive the engine to the selected spring tension (rpm) in the PCU.
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  • Variable Pitch Control Stationary Take Off Straight and Level Dive Straight and Level The Sequence of Events We shall quickly review what happens with the pitch control through a sequence of events from a stationary position, through take-off and level flight, then into a dive, and finally to level flight again.
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  • The Sequence of Events Start & Idle Variable Pitch Control Stage 1 Engine Stationary Throttle idle, the PCU spring extended The hydraulic selector valve to the fine port, open, position.
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  • Start & Idle Stage 2 Start Initiated Rpm starts to increase, Hydraulic pressure also starts to increase. The Sequence of Events Variable Pitch Control
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  • Start & Idle The Sequence of Events Variable Pitch Control Stage 3 Accelerate to Idle When rpm close to idle, weights start to lift the hydraulic valve. At idle rpm, the propeller is locked into the fine position.
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  • Take Off The Sequence of Events Variable Pitch Control Stage 4 Idle to Take Off The PCU loads the spring tension, pushing the hydraulic direction valve down.
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  • Take Off The Sequence of Events Variable Pitch Control Stage 5 Accelerate to Take Off RPM Propeller angle lags behind the actual rpm The hydraulic direction valve is in the fine pitch open position
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  • Take Off The Sequence of Events Variable Pitch Control Stage 6 at Take Off RPM The propeller locks in the take off angle. When brakes release, pitch gradually increases to maintain correct angle of attack.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 7 Aircraft in Straight and Level Flight Pitch is hydraulically locked at the cruise angle. Aircraft is now manoeuvred into a dive attitude, the engine controls are not altered.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 8 Dive is Initiated The aircraft gathers speed, relieving drag on the propeller, and allowing it to be driven faster by the engine.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 9 Dive is Begun As the engine over-speeds slightly the propeller moves to a coarser pitch.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 10 Dive Attitude Pitch coarsened off to maintain the correct angle of attack Blade pitch is hydraulically locked at the cruise angle.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 11 Level Out Initiated Rpm reducing due to the increase drag of the blades at the dive blade angle.
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  • Cruise The Sequence of Events Variable Pitch Control Stage 12 Levelling Out The propeller pitch is fined off to increase the rpm
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  • Cruise The Sequence of Events Variable Pitch Control Stage 13 Aircraft in Straight and Level Flight Pitch is hydraulically locked at the cruise angle. Rpm is restored
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  • Variable Pitch Control The PCU changes propeller pitch and maintains constant engine speeds during the Dive commencement and again at Level Out Straight and Level Dive Straight and Level In all of these manoeuvres, all the pilot is doing is flying (redirecting) the aircraft, the throttle is not touched. The Dive Sequence
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  • Check of Understanding The Helix Angle is the angle between what? The line of rotation and the angle of attack The direction of the blade and the angle of attack The line of rotation and the direction of flight The line of rotation and the direction of the blade
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  • As an aircraft pulls forward, at what rate does the propeller spin? Around 4000 rpm Around 100 rpm Around 2000 rpm Around 1000 rpm Check of Understanding
  • Slide 38
  • The blade angle on a propeller is varied from the root to the tip. What is this called? Adjustable pitch Blade twist Blade transition Variable pitch Check of Understanding
  • Slide 39
  • Which of these statements applies to a propeller that has been feathered? It produces maximum power Its leading edge faced 90 o to the direction of flight Its leading edge faces forward to the direction of flight It operates at maximum speed Check of Understanding
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  • On a variable pitch propeller, what is the largest obtainable pitch angle called? Coarse pitch Cruise pitch Reverse pitch Fine pitch Check of Understanding
  • Slide 41
  • In the diagram, what is angle A known as? The Fine Angle The Blade Angle The Prop Angle The Pitch Angle Check of Understanding Line of Rotation Propeller Blade A
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  • Which pitch of propeller gives the maximum resistance to forward speed? Coarse Pitch Cruise Pitch Fine Pitch Reverse Pitch Check of Understanding
  • Slide 43
  • PISTON ENGINES End of Presentation