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PIPELINE MIXING - STATIC MIXERS Advantages of static mixers: can be built into an existing pipeline, thereby significantly reducing the built-up area compared to using traditional apparatus with a rotating agitator no rotating parts (shaft, bearings, seals or drive motor) which reduces investment costs if properly applied, have less energy consumption compared with rotating agitators are silent, do not require electrical power supply, and are thus suitable for working in potentially explosive atmospheres Disadvantages of static mixers: short residence time of mixture in mixer require precise dosing of components in time (precision dosing pumps are usually expensive)

PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

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Page 1: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

PIPELINE MIXING - STATIC MIXERSAdvantages of static mixers:

can be built into an existing pipeline, thereby significantly reducing the built-up area compared to using traditional apparatus with a rotating agitator

no rotating parts (shaft, bearings, seals or drive motor) which reduces investment costs

if properly applied, have less energy consumption compared with rotating agitators

are silent, do not require electrical power supply, and are thus suitable for working in potentially explosive atmospheres

Disadvantages of static mixers: short residence time of mixture in mixer

require precise dosing of components in time (precision dosing pumps are usually expensive)

Page 2: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

Main type of static mixers

Helical static mixer – KENICS

Page 3: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

Lamella static mixer – SULZER SMV

Page 4: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

Latticed static mixer – SULZER SMX

Page 5: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

Static mixer – SULZER SMF

Page 6: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers
Page 7: PIPELINE MIXING - STATIC MIXERS in potentially explosive ...users.fsid.cvut.cz/~jiroutom/huo_soubory/huo8b.pdfMain parameters of static mixers Pressure drop in pipe with static mixers

Main parameters of static mixers

Pressure drop in pipe with static mixers

2

2u

d

le sz

1 – helical static mixer ( 2/ dlE ),

2 – disk static mixer, 3 – lamella sttic mixer

( 1/ dlE ), 4 – free pipe

35,1342

Re

s

Blending in static mixers