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Pilot / lab scale study of CO 2 separation with ionic liquid blending Dawei Shang, Xiangping Zhang, Suojiang Zhang Institute of Process Engineering, Chinese Academy of Sciences 12 June-14 June, 2017 1

Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

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Page 1: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Pilot / lab scale study of CO2 separation

with ionic liquid blending

Dawei Shang, Xiangping Zhang, Suojiang Zhang

Institute of Process Engineering, Chinese Academy of Sciences

12 June-14 June, 2017

1

Page 2: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Global warming and CCS

Glaciers Melting www.qiankungold.com

Absorption

Membrane

PSA、TSA

CCS technologies

Chemical absorbents

Amino solutions

Physical absorbents

NHD

Ionic liquids

High gas solubility

Good thermal stability

Low heat capacity

Negligible vapor pressure

2

Page 3: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Molten Salts

NaCl (m.p. 800oC), LiCl-KCl (m.p. 355oC), NaCl-AlCl3 (m.p. 107oC)

Ionic Liquids

Liquid at RT

Nonvolatile

Designable

Medium / Catalyst

N N R

+

PF-

R

1

BF4-

Ionic Liquids: A New Generation of Medium

3

Page 4: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

0.00

0.05

0.10

0.15

0.20

2005

2005

2007

2009

2012

[Bmim][PF6]

[TMG][L] [HEA][A]

[P4443][Gly]

[DAIL][Br]

Chemical absorption

(30O

C,0.1MPa)

(25O

C,0.1MPa)

(35O

C,2.24MPa)

(40O

C,1.56MPa) (40

O

C,1.31MPa)

[E1Py][Tf2N]

2014

(40O

C,1.93MPa)

Physical absorption

So

lub

ilit

y (

gC

O2/g

IL

)

Energy Environ Science, 2012, 5: 6668; J Chem Eng Data, 2010, 55: 3513; Chem Eng J, 2014, 251: 248;

Fluid Phase Equilibr, 2010, 297: 34; Ind Eng Chem Res, 2013, 52: 5835; Fluid Phase Equilibr, 2014; 365:80;

Ind Eng Chem Res, 2014, 53: 16832; RSC Adv, 2015, 5: 2470 ; Applied Energy, 2015, 154:771.

CCS with ionic liquids

4

Page 5: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

E-17

冷却器

净化气分离器

净化气

变换气闪蒸气

闪蒸灌

半贫液泵

贫液泵 冷却器

溶液换热器

煮沸器

蒸汽

气提再生塔

再生冷却器

再生气

再生气分离灌两级解吸塔

新鲜溶剂

补充离子液体

溶剂泵

两段吸收塔

Molecular Unit operation System Cluster

Scale up of CO2 separation with ILs

Scale up for the CCS process of ILs

5

Page 6: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Mass transfer coefficient depends on various factors,

including viscosities and ILs’ structures

Solvents Viscosity (mPa S)

kL×105 m/s

[omim][BF4] 136.0 1.51

[bmim][BF4] 56.4 1.36

[bmim][DCA] 18.2 1.04

[bmim][NO3] 89.9 0.89

H2O 1.0 2.07

2

2 2

0

0ln

1 1

CO

L

CO CO

Pk at

P P

AIChE J, 2014, 60: 2929; Ind Eng Chem Res, 2014, 53: 428

Mass transfer of gases in ILs

6

Page 7: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

ILs Water ILs Water

Bubble behavior in ILs and water

Different bubble behaviors in water and ILs 7

Page 8: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

FCCS

CFD method

Models modifications

Chem Eng Sci, 2015, 135: 76

Chem Eng J, 2012, 209: 607;

Ind Eng Chem Res, 2014, 53: 428

CO2 concentration

Dynamic process of CO2 absorption

[omim][BF4] [bmim][NO3] [bmim][BF4] 95%wt[bmim][BF4]

Models of the bubble behavior

8

Page 9: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Process simulation and cost estimation

Experimental and calculated heat capacities of ILs Effect of αlean on the regeneration thermal energy

requirement of MEA and IL-based processes

Ind. Eng. Chem. Res. 2014, 53: 11805−11817

Modified process flow diagram for CO2 capture with

ILs-amine blending

[Bpy][BF4]- MEA process can save

about 15% regeneration heat duty

compared to the conventional MEA

process.

9

Page 10: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 separation from syngas

10

Page 11: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Continuous apparatus for CO2 capture

11

Page 12: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 N2

Absorption

tower

Rich

solvents

Lean

solvents

CO2 detector

Desorption

tower

Continuous apparatus for CO2 capture

12

Page 13: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Solvent

27% MDEA

3% PZ

(10% Ionic liquid)

Pressure ~ 10 Bar

Gas flow CO2 – 200 L/h

N2 - 300 L/h

Fluid flow 2~5 L/h

Parameters and part results

Component of the absorbent and the operating parameters

Amine solution

Pressure (Bar) 10.3 10.4

Liquid-gas ratio (L/h) 3.5/500 3.5/500

Average removal rate (%) 93.4 94.1

Time (h) 53.38 21.38

Regeneration energy

(GJ/tCO2)

2.728 2.711

Outlet gas CO2 concentration and

removal rate 13

Page 14: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Effect of pressure on the

CO2 removal rate

Compared with amine solution, the regeneration energy of CO2 from IL-amine

blending was about 17.4% lower at the same CO2 removal rate and the same

parameters of the absorption tower.

IL-amine blending for CO2 capture

/℃

Effect of temperature on

the CO2 removal rate

Effect of liquid-gas ratio on

the CO2 removal rate

14

Page 15: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 separation from landfill gas

15

Page 16: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 removal from landfill gas with IL blending

10m3 / h of gas flow

16

Page 17: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 removal from landfill gas with IL blending

17

Page 18: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Solvent 90% NHD

10% Ionic liquid

Pressure ~ 7 Bar

Gas flow ~1000 L/h

(CO2~33%, CH4~40%)

Fluid flow 420 L/h

Component of the absorbent and the operating parameters

The adding of IL slightly decreased

the CO2 solubility but increased the

selectivity of CO2 / CH4.

CO2 removal from landfill gas with IL blending

18

Page 19: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 separation from melamine

industry tail gas

19

Page 20: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 / NH3 separation with water

20

Page 21: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

CO2 / NH3 separation with ILs

21

Page 22: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Types ILs Initial pH* pKa

Conventional IL [Bmim][NTf2] 7.13 -

Protic IL [Bim][NTf2] 5.14 6.79

Brønsted acidic IL [HOOC(CH2)3mim][NTf2] 3.52 4.61

Designing of the ILs

Structures of (a) [Bmim][NTf2], (b) [Bim][NTf2] and (c)

[HOOC(CH2)3mim][NTf2]

* pH and pKa of ILs were measured in water and DMSO solution

22

Page 23: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Vapor-liquid equilibrium measurement apparatus: a, NH3; b1, b3-5, ball valve; b2, regulating valve; c1, c2,

pressure sensor; d, gas reservoir; e, absorption vessel; f, magnetic stirrer; g, vacuum pump; h, water bath

( )

( )( )

RT a Tp

V b V b V b

Measuring apparatus and EOS

Equation of state:

23

Page 24: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Protic IL for NH3 separation

Solubility of NH3 in ILs at 313K

2.69 mol NH3/ mol IL

1.54 mol NH3/ mol IL

0.28 mol NH3/ mol IL

NH3 solubility in protic IL was about 1.7 times than carboxyl-functionalized

IL and 10 times than conventional IL. 24

Page 25: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

In-situ FTIR

NMR

Quantum

chemistry

calculation

Schematic for the possible mechanism

of absorption of NH3 by [Bim][NTf2]

Green Chem. 2017, 19, 937-945

Possible absorption mechanism

25

Page 26: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

NH3 tail gas treatment apparatus

Apparatus for 800M Nm3/a gas treatment 26

Page 27: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

Acknowledgements

These studies were financially supported by the National

Natural Science Fund for Distinguished Young Scholars

(21425625) and the CLIMIT program and the Research

Council of Norway (215732).

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Page 28: Pilot / lab scale study of CO2 separation · 2 – 200 L/h N 2 - 300 L/h Fluid flow 2~5 L/h Parameters and part results Component of the absorbent and the operating parameters Amine

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