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Pillars of Ramco Group
The Ramco Cements Limited, Govindapuram Works Page 2
Shri P.R. RamasubrahmaneyaRajha
Chairman & Managing Director
Shri P.R. Venketrama RajaVice Chairman
Shri P.A.C.Ramasamy RajaFounder
Environment Management SystemIMS POLICYIMS POLICY
We, at The Ramco Cements Limited, Ariyalur, arecommitted to achieve customer satisfaction by:-
• Meeting the customer requirements throughconsistent quality.
• Preventing pollution and providing safe andhealthy environment
• People development• Technology upgradation• Continually improve the effectiveness of the IMS.
We shall strive to achieve these by:-1. Manufacturing quality products with suitable
packaging.2. Safe & on-time delivery to our customers.3. Optimizing resources and increasing profitability
to the organization, while providing value to ourstakeholders.
4. Providing safe and healthy environment to ouremployees, associates, visitors, neighbourhoodand customers.
5. Complying with applicable legal and otherrequirements.
6. Conservation of natural resources throughefficient operation; and utilization of alternatefuels, flyash and other industrial waste.
7. Enhancing the socio-economic standards of ourneighbours, through corporate socialresponsibility.
8. Periodic setting and reviewing of IMS objectives.
We shall make this policy available to the public, onrequest.The Ramco Cements Limited, Govindapuram Works Page 3
We, at The Ramco Cements Limited, Ariyalur, arecommitted to achieve customer satisfaction by:-
• Meeting the customer requirements throughconsistent quality.
• Preventing pollution and providing safe andhealthy environment
• People development• Technology upgradation• Continually improve the effectiveness of the IMS.
We shall strive to achieve these by:-1. Manufacturing quality products with suitable
packaging.2. Safe & on-time delivery to our customers.3. Optimizing resources and increasing profitability
to the organization, while providing value to ourstakeholders.
4. Providing safe and healthy environment to ouremployees, associates, visitors, neighbourhoodand customers.
5. Complying with applicable legal and otherrequirements.
6. Conservation of natural resources throughefficient operation; and utilization of alternatefuels, flyash and other industrial waste.
7. Enhancing the socio-economic standards of ourneighbours, through corporate socialresponsibility.
8. Periodic setting and reviewing of IMS objectives.
We shall make this policy available to the public, onrequest.
ISO CertificationsIS/ISO 9001:2008 IS/ISO 14001:2004 IS 18001:2007
The Ramco Cements Limited, Govindapuram Works Page 4
Other Certifications
The Ramco Cements Limited, Govindapuram Works Page 5
Environment Projects 2015-16S.No Projects Cost (Rs. In
Lakhs)
1 Introduced automatic truck loading machine for loading cement bags 400
2 Replaced fibre glass bags with PTFE member bags which efficientlycontrols the dust.
300.71
3 Rainwater outlet channel work at rain water harvest pond andconstruction of additional storm water drain
37.15
4 Installed dry fog system for dust Suppression at the coal conveyors 32.00
The Ramco Cements Limited, Govindapuram Works
4 Installed dry fog system for dust Suppression at the coal conveyors 32.00
5 Erected bag filters at Raw Material Hopper top for both line 1 & 2 30
6 Installed bag filters at coal tunnel 25
7 Erected bag filter for coal transport conveyor 10
8 Erected bag filter for coal transport conveyor near Limestone StackerReclaimer
10
9 Limestone crusher line-2 venting line modification 2.50
10 5S certified unit along with OHC, School and Homes
11 E-approval system for our internal sanctions in order to save theconsumption of paper was implemented
Page 6
Air Pollution Control MeasuresRABHs Closed Conveyors
The Ramco Cements Limited, Govindapuram Works Page 7
CPP - ESPs Covered Shed
Covered Storage Infrastructure
India’s 1st AluminumDome
The Ramco Cements Limited, Govindapuram Works Page 8
Infrastructure FacilitySmall Road SweeperHeavy Duty Road Sweeper
The Ramco Cements Limited, Govindapuram Works Page 9
TPS Vacuum MachineWater Sprinkling Tanker
Housekeeping Visuals
The Ramco Cements Limited, Govindapuram Works Page 10
Afforestation inside the PlantLimestone Unloading Area Cement Silo
AreaPeriphery
Page 11
Conveyors Power Plant Western Side
Afforestation inside the QuarryReddipalayam Mines Reddipalayam Mines Periyanagalur Mines
Page 12
Kattupringium Mines Pudupalayam Mines Pudupalayam Mines
Green Belt Development
Number of Trees :-
Cement Plant – 77620
Reddipalayam Mines – 77500
Periyanagalur Mines – 45100
Kattupringium Mines – 23000
Pudupalayam Mines – 15000
Survival Rate – 90%
Page 13
Number of Trees :-
Cement Plant – 77620
Reddipalayam Mines – 77500
Periyanagalur Mines – 45100
Kattupringium Mines – 23000
Pudupalayam Mines – 15000
Survival Rate – 90%
Environmental Awards
YEAR GROUP PRIZE Category of Prize MINE
Awards and Accolades
The Ramco Cements Limited, Govindapuram Works Page 14
YEAR GROUP PRIZE Category of Prize MINE
2015-16 MINESENVIRONMENT
& MINERALCONSERVATIONWEEK AWARDS
Non -Conventio
nal
1st Waste Dump Management Pudupalyam North Limestone Mine
1st Water Pollution Control Pudupalyam North Limestone Mine
1st Publicity & Propaganda Pudupalyam North Limestone Mine
2nd Reclamation, Rehabilitation & Restoration Pudupalyam North Limestone Mine
2nd Air Pollution Control Reddipalayam Limestone Mine
1st Over All Performance Pudupalyam North Limestone Mine
Conventional
1st Water Pollution Control Periyanagalur Limestone Mine
1st Publicity & Propaganda Periyanagalur Limestone Mine
2nd Management of Sub Grade Mineral Periyanagalur Limestone Mine
2nd Over All Performance Periyanagalur Limestone Mine
YEAR GROUP PRIZE Category of Prize MINE1st Face Working Condition & Face machinary Reddipalayam Limestone Mine
Awards and Accolades
The Ramco Cements Limited, Govindapuram Works Page 15
2015-16 MINESTAMILNADU
SAFETYWEEK AWARDS
Conventional
1st Face Working Condition & Face machinary Reddipalayam Limestone Mine
1st Ore Handling Plants & Workshop Facilities Periyanagalur Limestone Mine
1st Environmental and Pollution Control Periyanagalur Limestone Mine
1st Personnel Protective Equipments Reddipalayam Limestone Mine
1st Standard of Supervision Kattupiringium Limestone Mine
2nd Transport and Workshop Facilities Reddipalayam Limestone Mine
2nd Vocational Training & Training Centre Kattupiringium Limestone Mine
2nd Welfare Amenities & Medical Facilities Kattupiringium Limestone Mine
2nd Workers Participation in SafetyManagement Reddipalayam Limestone Mine
2nd Electrical Installations Periyanagalur Limestone Mine
2nd Over All Performance Reddipalayam Limestone Mine
S. No Details Compliance
SPM
1 Kiln 1 & 2 Complied
2 Coal Mill 1 & 2 Complied
3 Cooler 1 & 2 Complied
Stacks
S. No Details Compliance
1 PM 2.5 & 10 Complied
2 SO2 & NOx Complied
Ambient Monitoring Station
Compliance of stack emissionstandards
The Ramco Cements Limited, Govindapuram Works Page 16
3 Cooler 1 & 2 Complied
4 Cement Mill 1 & 2 Complied
5 Power Plant (2 nos) Complied
SO2 & NOx
1 Kiln Complied
2 Power Plant Complied
S. No Details Compliance
1 pH Complied
2 TSS Complied
3 Temperature Complied
Effluent Monitoring
17
Providing Rain Water Harvesting
Pond -1 Pond -2
Page 18
Pond -3 Pond -4
Water Conservation for VillagesDevelopment of Thurai Lake for the Villagers
Page 19
Cleaning & Desilting of feederchannel to Chetti Lake at Ariyalur
Page 20
Energy Management SystemEnergy Management SystemEnMS POLICYEnMS POLICY
We, at The Ramco Cements Limited, producingcement and generating captive power atGovindapuram Works, are committed to achieveexcellence in energy management practices in all ouractivities.We shall fulfil this commitment through: Close and continuous monitoring of energy
consumption at every point of use. Adoption of energy efficient technologies and
continual improvement in ourmanufacturing and support processes to reduceenergy consumption. Compliance with legal and other requirements
applicable to energy use, consumptionand efficiency. Setting objectives, targets and monitoring most
appropriate energy performanceIndicators and periodically reviewingenergy performance through audits andbenchmarking. Ensuring availability of information and resources
to achieve set objectives and targets. Creating awareness and imparting training at
various levels of management tofacilitate identification and implementation ofsound energy managementmethodologies. Considering energy performance improvements in
design and modification of our facilities,equipment,
systems and processes. Encouraging utilization of renewable energy and
utilising industrial waste whereverfeasible. Recognizing and rewarding innovative energy
conservation ideas & initiatives taken byour employees.
The Ramco Cements Limited, Govindapuram Works Page 21
We, at The Ramco Cements Limited, producingcement and generating captive power atGovindapuram Works, are committed to achieveexcellence in energy management practices in all ouractivities.We shall fulfil this commitment through: Close and continuous monitoring of energy
consumption at every point of use. Adoption of energy efficient technologies and
continual improvement in ourmanufacturing and support processes to reduceenergy consumption. Compliance with legal and other requirements
applicable to energy use, consumptionand efficiency. Setting objectives, targets and monitoring most
appropriate energy performanceIndicators and periodically reviewingenergy performance through audits andbenchmarking. Ensuring availability of information and resources
to achieve set objectives and targets. Creating awareness and imparting training at
various levels of management tofacilitate identification and implementation ofsound energy managementmethodologies. Considering energy performance improvements in
design and modification of our facilities,equipment,
systems and processes. Encouraging utilization of renewable energy and
utilising industrial waste whereverfeasible. Recognizing and rewarding innovative energy
conservation ideas & initiatives taken byour employees.
Road Map To Achieve Benchmark
Page 22
S No Description Units 2014-15 2015-16
1 MTOE reduction MTOE 7690.5 10616.6
2 Kiln Thermal SEC kCal/kg cli 734 688
3 Specific Electrical Energy - clinkering kWh/T of clinker 54.97 52.92
4 Specific Electrical Energy – Grinding kWh/T of cement 31.49 30.41
Energy Performance
Page 23
4 Specific Electrical Energy – Grinding kWh/T of cement 31.49 30.41
5 CPP Heat rate kCal/kWh 3200 3443
6 CPP auxiliary consumption % 9.11 9.88
7 Thermal Substitution Rate % - 2.1
8 Clinker factor % 0.6 0.6
9 Blended cement *%) of total cement % 64.92 48.15
10 Specific CO2 emission Kg CO2/ kg cement 0.795 0.809
Energy Projects 2015-16
Sl.No. Title of Project Year
Estimated AnnualElectrical Savings
(kWh/year)
1 Cement mill-II with Finished Mode Operation 2015-16 1565586
2 Stopping Coal firing blowers by interconnecting coal firingPipeline 2015-16 356400
3 Speed reduction for Cement mill-II Unit Bag filters 2015-16 316800
Page 24
4 SPRS installation for Cement mill-II fan 2015-16 1980000
5 Belt Conveyor idle run hrs reduction by providing interlock 2015-16 99000
6 Airslide Blower Optimization in cement mill-II 2015-16 63360
7 Compressors Optimization by installing VFD to Reduce theUnloading Hrs 2015-16 522720
8 MFR Removed in the last 2 compartments to reduce Sp.Power Consumption of cooler fans 2015-16 175000
Total Savings 5078866
Out of our innovative projects done so far , We are happyto present some of our Projects in detail as listed bellow
Page 25
feed gate(air lock)
mill casing
waterinjection
dam ring
louvre ringnozzle of
material scraper
mill outlet duct
speed reducer withtable bearingand motor
clutch
grinding table
hot gas inlet
hydraulic cylinder
table liner
roller with tyreor segments
roller axlerocker arm
discharge flapseparator
tailings cone
separatorguide vanes
cage rotorseparator
product dischargemill exhaust
Stopping airslide blowers based on air to cloth ratio (1.75- 2.25m3/min m2) & interconnection of headers on trail basis.
Ensured pressure at air chamber around 600 mm wc on product side& 800 mm wc on intermediate side was maintained .
Same practice was followed on various sections & savings achievedby 40 kw – cost savings about Rs. 7.27 lakhs / year.
Project Description:
Benefits Achieved:
1. Airslide Blower Optimization
Page 26
Stopping airslide blowers based on air to cloth ratio (1.75- 2.25m3/min m2) & interconnection of headers on trail basis.
Ensured pressure at air chamber around 600 mm wc on product side& 800 mm wc on intermediate side was maintained .
Same practice was followed on various sections & savings achievedby 40 kw – cost savings about Rs. 7.27 lakhs / year.
Stand By
CLOSEOPENO
N
ON
OFF
OFF
OFF
2. Rocker Arm Seal Modification
The original seal for Rocker arm (Belt Covered) was frequently gettingdamaged, which leads to false air entryThe belt covered seal is replaced with graphite rope sealReduction of false air Across the Mill is reduced by 5% to 7%
Tangible benefit – 50 Kw Savings in Mill Fan Power & Cost Savings9.75 Lacs/AnnumIntangible benefit – Arresting the Leakage in the Running itself &
Ensure it by Observing the Sound.
Project Description:
Benefits Achieved:
Page 27
The original seal for Rocker arm (Belt Covered) was frequently gettingdamaged, which leads to false air entryThe belt covered seal is replaced with graphite rope sealReduction of false air Across the Mill is reduced by 5% to 7%
Tangible benefit – 50 Kw Savings in Mill Fan Power & Cost Savings9.75 Lacs/AnnumIntangible benefit – Arresting the Leakage in the Running itself &
Ensure it by Observing the Sound.
Original Seal with Belt. Modified Graphite Rope Sealwith adjustable bolts.
BEFORE: AFTER:
Tangible benefit – ElectricalSavings Upto 4 kwh/T of Cement– No budgetary cost for grindingmedia.
Intangible benefit – Since the ballmill has been stopped there is nomaintenance required for the ballmill section.
Project Description: We have Roller Press with
Ball mill Combi-GrindingCircuit for Clinker Grindingin original.
We have taken a trial onrunning OPC withFinished mode i.e. we runonly roller press circuitand ball mill not inoperation. In finishedmode, the Sp. Power iscomparatively lower thanthe Combi-mode grindingbut the Output Rate isLess than the Combimode Grinding.
3. Finished Mode Grindingin Cement Mill - II
Page 28
Tangible benefit – ElectricalSavings Upto 4 kwh/T of Cement– No budgetary cost for grindingmedia.
Intangible benefit – Since the ballmill has been stopped there is nomaintenance required for the ballmill section.
We have Roller Press withBall mill Combi-GrindingCircuit for Clinker Grindingin original.
We have taken a trial onrunning OPC withFinished mode i.e. we runonly roller press circuitand ball mill not inoperation. In finishedmode, the Sp. Power iscomparatively lower thanthe Combi-mode grindingbut the Output Rate isLess than the Combimode Grinding.
Thermal Specific Energy Consumption
650
660
670
680
690
700
710
720
2012-13 2013-14 2014-15 2015-16
694
710714
688
Kca
l / K
g C
linke
r
Reduced By 4% compared toprevious year
Page 29
650
660
670
680
690
700
710
720
2012-13 2013-14 2014-15 2015-16
694
710714
688
Kca
l / K
g C
linke
r
Electrical Specific Energy Consumption
72
73
74
75
76
77
78
79
80
81
2012-13 2013-14 2014-15 2015-16
80.6380.74
75.9575.18
Kw
h / M
T o
f C
emen
t
0
25
50
75
100
2014-15 2015-16
3551
OPC SHARE (%)
%
Page 30
72
73
74
75
76
77
78
79
80
81
2012-13 2013-14 2014-15 2015-16
80.6380.74
75.9575.18
Kw
h / M
T o
f C
emen
t
Inspite of increase in OPC production there is reduction in power
Electrical Specific Energy Consumption
96.15 90.66 88.582.44
72.25 76.61 73.88 72.09
0
35
70
2012-13 2013-14 2014-15 2015-16
OPC PPC
Kw
h / M
T o
f Cem
ent
Reduction of 6.8% in OPC Reduction of 2.4% in PPC
Page 31
96.15 90.66 88.582.44
72.25 76.61 73.88 72.09
0
35
70
2012-13 2013-14 2014-15 2015-16
OPC PPC
Kw
h / M
T o
f Cem
ent
Emergency PreparednessFire Hydrant System has been installed in the plant withrings around all blocks to achieve maximum coverage.Following are the details of the system.Water Reservoir- 7.5 lacks m3 for plant and 13 lacksliters for TPPDesign Code-TAC”s Fire Protection Manual.Total no. of Fire Hydrant including landingValves, Watermonitor-158 Nos.Automatic Operation-Jockey pump of 25.1 m3/hrs at88 M head capacity with pressure switches for plant and11800 liters/hr @ 91M head capacity with pressureswitches for TPP.Standby arrangement -Jockey pump of 25.1 m3/hrs at88 M head capacity with pressure switches for plant and11800 liters/hr @ 91M head capacity with pressureswitches for TPP.Standby arrangement-Diesel Generator with AMFcontrol panel for plant and for TPPTwo Electric Driven main pump - 88 M head 200 3/hour-for Plant and One Electric driven main pump -88 M head273000 liters / hr for TPPAuto changeover switch operated DG set Systemensures that the hydrant pump is kept working
OHC
Fire Tender
Page 32
Fire Hydrant System has been installed in the plant withrings around all blocks to achieve maximum coverage.Following are the details of the system.Water Reservoir- 7.5 lacks m3 for plant and 13 lacksliters for TPPDesign Code-TAC”s Fire Protection Manual.Total no. of Fire Hydrant including landingValves, Watermonitor-158 Nos.Automatic Operation-Jockey pump of 25.1 m3/hrs at88 M head capacity with pressure switches for plant and11800 liters/hr @ 91M head capacity with pressureswitches for TPP.Standby arrangement -Jockey pump of 25.1 m3/hrs at88 M head capacity with pressure switches for plant and11800 liters/hr @ 91M head capacity with pressureswitches for TPP.Standby arrangement-Diesel Generator with AMFcontrol panel for plant and for TPPTwo Electric Driven main pump - 88 M head 200 3/hour-for Plant and One Electric driven main pump -88 M head273000 liters / hr for TPPAuto changeover switch operated DG set Systemensures that the hydrant pump is kept working
Ambulance
Safety MeasuresSafety Room
Page 33
Environment Laboratory Safety Mock Drills
Visitors and new employees are trained in this room before entering the plant
Safety ActivitiesS.No
Audits 2014-15 2015-16
1 InternalNo ofObservation
343 366
Compliance % 100% 100%Variance Nil Nil
2 External Nil Cholamandalam MS riskNo ofObservation
Nil 80
Compliance % Nil 81 %Variance Nil 19%
Safety Audits Safety Job Analysis
Standard Operating Procedure
Page 34
Variance Nil 19%Standard Operating ProcedureAccident Investigation Report
Productivity Best Practices
S.No. Parameters UoM Values1 Capacity Utilization % 55.6 %
2
Conservation of Raw Materials & Fuels % Alternative raw material used % Alternative fuel used Amount of Waste Heat recovery power generated
%TPP Coal Ash 0.16 % on
Raw meal
3Approach to the Implementation of Best PracticesIf Yes, Please Specify.
Y/N Y
Page 35
3Approach to the Implementation of Best PracticesIf Yes, Please Specify.
Y/N Y
4DC in PAT CycleIf Yes , Specific Energy Consumption(Target & Achievement)
Y/N
TOE/T ofProduct
Target – 77.08/KWH/TAchieved -
78.09/KWH/T
5
Do you have RPO obligationIf Yes, Specify the obligation and measures taken to fulfill(Certificates procured or renewable energy used bypurchase or by self generation)
Y/N N
6 Blended Cement Produced out of total production % 65 %
7Low grade/sub grade limestone used out of the totallimestone consumption
% 26.82 %
Productivity Best PracticesS.No. Parameters UoM Values
8
% of Synthetic gypsum used out of totalgypsum.% of Flyash used in cement.% of slag used in cement
%Gypsum 4.96 %Fly Ash 24.87 %
9 Spares Consumption Rs/T of ProductSpares Upto Clinker 53/T
And Cement 23 /T
10Man Power Utilization(Permanent & Contract)
T of Product/ManPower
399626 Mandays
Page 36
10Man Power Utilization(Permanent & Contract)
T of Product/ManPower
399626 Mandays
11Compliances with Environmental Norms(Dust, SOx & NOx Emission)
mg/Nm3Dust < 30 mg/Nm3SOx < 100 mg/Nm3NOx < 800 mg/Nm3
12 Industrial Relations Issues, Please Specify -- None
13Management System Implementation, Pleasespecify the name of System (ISO/IS/IMS Systemsetc)
NosIS/ISO 9001:2008
IS/ISO 14001:2004IS 18001: 2007
14Maintenance Practice(Preventive/Proactive/Condition Monitoring)
--We have a maintenance
module system (MMS) forMaintenance practice
Alternate Feeding System
Page 37
Utilization Of Waste As Fuel &Renewable Energy
S.No
Type of WasteFuel used
Waste fuel as% of total
energy1 Pet coke reject 2.092 DNTB Reside 0.39
Alternate Fuel system
was installed at Line-1 for
feeding the Material at
Pre-Calciner.
We have Wind-Mill with
the capacity Of 160 MW
Page 38
2 DNTB Reside 0.393 saw dust 0.184 cashew shell 11.545 fire wood 0.106 coco shell 0.367 coke dust 0.448 Tyre Oil 0.03
Alternate Fuel system
was installed at Line-1 for
feeding the Material at
Pre-Calciner.
We have Wind-Mill with
the capacity Of 160 MW
Green Gas – (Bio Gas)Capacity – 400 kg/day
39
Reduce Environmental Impact duringQuarrying
More than 80% of captive mines operationsare carried out by non-conventional methodof mining (To eliminate the impact of Drillingand Blasting, we use Xcentric Ripper andRipper Dozers).
Over Burden rejects are being dumpedwithin the lease area to avoid the additionalland degradation. After exhausting themineral, over burden dumps are used torefill the mine pits.
Page 40
Where Blasting is practicedonly Bottom hole initiationsystem is being practiced.
Over Burden rejects are being dumpedwithin the lease area to avoid the additionalland degradation. After exhausting themineral, over burden dumps are used torefill the mine pits.
Water collected during mining isstored in settling pond to rechargethe ground. This water is alsopumped to lakes in nearbyvillages.
Pudupalayam North Mines – Only Mines inTamil Nadu with 5 Star Rating awarded by
Ministry of Mines Out 21 awardees
Page 41
A ‘Star Rating’ awarded to the mining leases for their efforts and initiativestaken for implementation of the Sustainable Development Framework (SDF)
Mining Details
S.No Particulars Details
1 Name of the Mining Lease / ML No.Pudupalayam North Limestone Mine,G.O.4 (D) No.1 Industries (MMA2)Department Dated: 02.01.2007.
2 Mine code (for ML) IBM 638/38TMN38010
3IBM Registration Number (under rule 45 ofMCDR, 1988)
IBM/638/2011
4 Mineral(s) Limestone
Page 42
4 Mineral(s) Limestone
5
Total Lease Area (ha)Break up of area:(i) Private Land (ha)(ii) Revenue land (ha) (Govt. Land)
26.07.5 Ha
Pudupalayam – 16.10.5 Ha
Periyanagalur – 9.91.5 Ha
Pudupalayam – 0.05.5 Ha
6 Lease period (valid up to) 20 Years (24.03.2009 to 23.03.2029)
7Resources as on 01.04.2015 (beginning of theyear under report)
12.83 Million Tons
8 Method of Mining(Opencast/ Underground) Opencast
Sustainable Development Unit
S.No Head Person In charge Designation1. Committee head Sri.N.R.Ramanathan Mines Agent/Vice President
(Manufacturing)
A Mine level Team, Comprising heads in Technical, Financial, CSR, HRDand Environment head has been formed for Constitution of SDU(Sustainable Development Unit).
Page 43
1. Committee head Sri.N.R.Ramanathan Mines Agent/Vice President(Manufacturing)
2. Technical Sri. G.R.MageshSri. I. Lakshmi Narayanan
Dy.General Manager(Mines)Manager - Mines
3. Financial Sri. K. Nadimuthu DGM(Accounts)
4. CSR Sri. K. Nagendaran AGM(Mines)
5. HRD Sri. C. Manoharan Officer - HR
6. Environment Sri. L. Bobby Pravin Manager- ManagementServices
Lease Area Utilisation
S.No Type of land use (inha)
As perapproved
Mining plan
Area utilisationat the beginning
of RY
Additional areaoperated during
the year
Cumulativeat the end of
RY
1 Mining 15.81.0 8.96.0 0.84.0 9.80.0
2 OB/waste dump - 3.71.0 0.60.0 4.31.0
Page 44
2 OB/waste dump - 3.71.0 0.60.0 4.31.0
3 Top soil preservation - 0.80.0 - 0.80.0
4 Area reclaimed 6.51.5 5.20.0 0.57.0 5.77.0
5 Others (Greenbelt) 2.50.0 4.49.5 - 4.49.5
Statutory Compliances
S.No Details Status
1Date of Approval ofMining Plan/ Valid upto/valid Quantity
Mining Plan - TN/PBR/MP/ LST -1653-SZ Dt: 07.08.2006, Validity – 01.04.2009 to31.03.2014.Quantity Approved - 0.5 MTPA.
Modified Mining Plan - TN/PBR/MP/LST/1653 – SZ Dt:11.08.2011, Validity –11.08.2011 to 31.03.2014.Quantity Approved- 1.5 MTPA.
TN/ALR/LST/MS – 1048 MDS Dt:09.04.2014, Validity 01.04.2014 to 31.03.2019
Quantity Approved- 0.70 MTPA
SPCB Approvals(i)Consent to Establish(ii)Consent to Operate
4106 (Air) & 4162 (Water) Dated: 02/11/2007 (0.5 MTPA)
T9/ TNPCB/ F.0131ARY/ RM/ ARY/ W/ 2015, dt 29.12.2015
T9/ TNPCB/ F.0131ARY/ RM/ ARY/ A/ 2015, dt 29.12.2015
Validity : 30.09.2016 (Applied for Renewal)
Page 45
2.SPCB Approvals(i)Consent to Establish(ii)Consent to Operate
4106 (Air) & 4162 (Water) Dated: 02/11/2007 (0.5 MTPA)
T9/ TNPCB/ F.0131ARY/ RM/ ARY/ W/ 2015, dt 29.12.2015
T9/ TNPCB/ F.0131ARY/ RM/ ARY/ A/ 2015, dt 29.12.2015
Validity : 30.09.2016 (Applied for Renewal)
3.Forest Clearance, LetterNo. and details
Not Applicable
4 Violations pointed out byIBM
1. We propose to engage a consultant Auroville Botanical Services fromPondicherry for planting fruit bearing trees on the Backfilled Area.
2. We have collected the Overburden samples and forwarded to our RamcoResearch Development Centre, located at Chennai for the study
alternate use of Overburden.
5Violations pointed out byDMG, DGMS, MoEFCC& CPCB/SCPB.
Nil
Thank You
Page 46
