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Physical InventoryMenu 9.20
2007 Database Training 2007 Database Training ConferenceConference
St. Louis, MOSt. Louis, MO
Logistics
BreaksBreaks FoodFood QuestionsQuestions
Agenda
How to prepare for a Physical InventoryHow to prepare for a Physical Inventory Conducting a Physical InventoryConducting a Physical Inventory Handheld S3 MenuHandheld S3 Menu
Physical Inventory
What do you want to learn from this What do you want to learn from this session?session?
Inventory Preparation
Warehouse Preparation Warehouse Preparation (at least 2 weeks prior to the (at least 2 weeks prior to the
scheduled inventory)scheduled inventory)
Decide how you want your warehouse Decide how you want your warehouse locations mapped and then enter them locations mapped and then enter them in Menu 9.20.20.in Menu 9.20.20.
Warehouse Preparation
Print bin location labels from Menu Print bin location labels from Menu 34.8.134.8.1
To speed up the inventory process To speed up the inventory process mark the product, bin box and shelf mark the product, bin box and shelf location with the product bar code.location with the product bar code.
If needed use Menu 34.7 to cross the If needed use Menu 34.7 to cross the manufacture numbers to the Johnstone manufacture numbers to the Johnstone part numbers.part numbers.
Warehouse Preparation
Go through the small part shelves and make Go through the small part shelves and make sure everything is in the correct boxes.sure everything is in the correct boxes.
Pre-count excess fitting and place in a Pre-count excess fitting and place in a baggie. Change the count number on the baggie. Change the count number on the bag when inventory is sold/removed.bag when inventory is sold/removed.
Purchase construction tape or post-it pads.Purchase construction tape or post-it pads. Purchase dots to tag equipment as it gets Purchase dots to tag equipment as it gets
counted.counted.
Hardware Preparation
Borrow handhelds, chargers, and scanners from Borrow handhelds, chargers, and scanners from your other branches.your other branches.
Set the IP address and WAP access code and Set the IP address and WAP access code and company number.company number.
Charge extra batteries.Charge extra batteries. Turn on backlights on handheldsTurn on backlights on handhelds Confirm laptops, Wyse terminals and PC ports that Confirm laptops, Wyse terminals and PC ports that
will be used during the scanning process are set to will be used during the scanning process are set to login into the correct company. (Menu 12.10)login into the correct company. (Menu 12.10)
Wireless network is needed Wireless network is needed
Inventory Preparation (24 Hours before starting)
Create a spreadsheet that lists all Create a spreadsheet that lists all warehouse locations to be counted.warehouse locations to be counted.
Inventory Preparation
Run Negative On-hand Report, Menu Run Negative On-hand Report, Menu 9.20.39.20.3
Password protect Menu 9.20 by using Password protect Menu 9.20 by using Menu 12.1.14.Menu 12.1.14.
Call your customers and have them pick Call your customers and have them pick up their orders.up their orders.
Staff Preparation
Arrange for extra staff (if needed)Arrange for extra staff (if needed) Arrange for food Arrange for food Employee sign/sign-out sheetEmployee sign/sign-out sheet Create a sign and post that the store will be closed Create a sign and post that the store will be closed
for inventoryfor inventory Confirm inventory dates and start timeConfirm inventory dates and start time Assign one person as the “go to” person.Assign one person as the “go to” person.
Does not scan inventory and is removed from day Does not scan inventory and is removed from day to day operations during inventoryto day operations during inventory
Responsible for making all adjustments to the Responsible for making all adjustments to the inventory in Menu 9.20.4inventory in Menu 9.20.4
Inventory Day
Things to RememberThings to Remember Receive in Everything (DO NOT count freight that Receive in Everything (DO NOT count freight that
has not been received)has not been received) Invoice out all handwritesInvoice out all handwrites Count Will Call areas after store closes.Count Will Call areas after store closes. While store is open pre-count the non/slow movers While store is open pre-count the non/slow movers
first. If one of these items is sold, the designated first. If one of these items is sold, the designated “go to” person must be told so an inventory “go to” person must be told so an inventory
adjustment can be made.adjustment can be made.
Physical Inventory Workflow
Run Menu 9.20.3 – Negative On-Hand ReportRun Menu 9.20.3 – Negative On-Hand Report
Physical Inventory Workflow
Menu 9.20.1 – Clear Pre-counts (clears Menu 9.20.1 – Clear Pre-counts (clears warehouse and showroom)warehouse and showroom) No hand counting will be completed after No hand counting will be completed after
pre-counts begin. All items are to be pre-counts begin. All items are to be scanned into inventory. By scanning items, scanned into inventory. By scanning items, an accurate count and location will be an accurate count and location will be recorded.recorded.
Physical Inventory Workflow
Menu 9.20.2 – Clear Warehouse Menu 9.20.2 – Clear Warehouse LocationsLocations Locations are cleared from the Locations are cleared from the
Product Detail file (Menu 12.3.2.3) Product Detail file (Menu 12.3.2.3) and Stock Status.and Stock Status.
Locations will be updated after Menu Locations will be updated after Menu 9.20.12 is run.9.20.12 is run.
Physical Inventory Workflow
Menu 9.20.28 – Display Old LocationsMenu 9.20.28 – Display Old Locations
Physical Inventory Workflow
Entering Pre-countsEntering Pre-counts Store can remain open during the Store can remain open during the
pre-count processpre-count process Scan least likely to move inventory Scan least likely to move inventory
first.first. Clearly mark locations after they have Clearly mark locations after they have
been scanned.been scanned.
Physical Inventory Workflow
Pre-counting with Bar Code ScannersPre-counting with Bar Code Scanners Use Menu 9.20.4Use Menu 9.20.4 Laptop and Bar Code scanner is Laptop and Bar Code scanner is
needed needed 2 person process2 person process Bar codes are good to use when Bar codes are good to use when
counting hard to reach inventory counting hard to reach inventory (belts, (belts,
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
Scan Warehouse Location
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
B10-120Scan the item in that warehouse location
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
___-___B10-120 083S DRYER 1 1
The item will appear and drop down one line
B10-120 083S DRYER 1 1
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
___-___
B10-120 083S DRYER 1 1
One item is counted automatically until a quantity is entered. If no quantity is entered before scanning a different item, there will be one of this item counted.
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
___-___
B10-120 083S DRYER 1 2
Scan the same item again, and a new line will appear and drop down and a count of
one will be added for a total of 2
B10-120 083S DRYER 1 1
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
B10-120 083S DRYER 1 1
To manually type in the quantity, type in the actual
quantity counted here proceeded by a dot (.) Then
press <ENTER>
.100___
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
___-___
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
A New line will appear and drop
down
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
___-___
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
The total quantity counted from anywhere
in the building will display in the Precount
Total Column
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
To reduce the quantity, if an incorrect quantity was
entered, scan the item again – a count of 1 is added for a
total of 101
B10-120 083S DRYER 1 101
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
_.-50
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
Enter a dot, then minus, then the quantity to subtract, less one.
For example if you want to reduce the quantity by 51 (for a
total of 50 counted), type in ‘.-50’ and press <ENTER>
B10-120 083S DRYER 1 101
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
The computer automatically adds the one just scanned to your count and reduces the
count by 51.
B10-120 083S DRYER 1 101
B10-120 083S DRYER -51 50
Menu 9.20.4 – Enter Precounts PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101A01
B10-120 083S DRYER 99 100B10-120 083S DRYER 1 1
Before scanning the next item, scan the warehouse location
here.
S0101B01
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
PHYSICAL INVENTORY PRE-COUNT ENTRY
WHSE: 004 JOHNSTONE - JAX SS WLOC:
PART NBR DESCRIPTION PRECOUNT PRECOUNT TOTAL
=======================================================================
S0101B01
___-___The new location will display in the WLOC: field and you’re ready to scan the next item.
Menu 9.20.4 – Enter Precounts
Physical Inventory Workflow
Pre-counting with Hand-heldsPre-counting with Hand-helds S3 Menu Option #4S3 Menu Option #4 One hand-held per personOne hand-held per person ScanningScanning
Push either of the yellow buttons near the top of the device
to scan.
END (or F1)
Power
Enter
Opens AccuTerm in the S3 Menu
Power
Push any of the three yellow
buttons to scan.
END (or F1)
Enter
Opens Delivery Signature Capture
Program
Opens AccuTerm in the S3 Menu
Handheld S3 Menu 4 - Precounts
Hand Held Menu
1. Scan Locations 2. Stock Status 3. Receiving 4. Precounts 5. Verification 6. Putaway 7. Serial Input
Enter 1-7 ?4
Begin by logging into the S3 Menu on the handheld, you will be prompted for your Operator Code.
OPER CODEOPER CODE
Then select Option #4 - Precounts
WHSE:ENTER WLOC--------------------WHSE:004 WLOC:R0101A01PRODUCT
WHSE:ENTER WLOC--------------------WHSE:004 WLOC:R0101A01PRODUCT
004R0101A01
Handheld S3 Menu 4 - PrecountsYou are first prompted to enter the warehouse for which you are doing inventory.
Next, scan the location that you are counting.
The Warehouse and Warehouse Location will be displayed on the screen and you will be prompted for the product (part number).
WHSE:004ENTER WLOC R0101A01--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-120083S DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
WHSE:004ENTER WLOC R0101A01--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-120083S DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10120
Handheld S3 Menu 4 - PrecountsScan the item at the Product prompt.
The part number, description and quantity of 1 will be displayed on the screen as well as the warehouse, warehouse location and product prompts again.
B10-120083S DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-120083S DRYER 10--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-120083S DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-120083S DRYER 10--------------------WHSE:004 WLOC:R0101A01PRODUCT
.10
Handheld S3 Menu 4 - PrecountsTo manually enter a quantity, type the quantity beginning with a dot (i.e., .10) then press <ENTER>
Now the part number, description and a quantity of 10 is displayed.
B10-120083S DRYER 10--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-120083S DRYER 10--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10121
Handheld S3 Menu 4 - PrecountsTo count another item in the same location, scan the next item.
The new item, description and quantity 1* will be displayed on the screen
*If the item has been scanned in from another location, the quantity counted will be reflected here so it may not be 1.
B10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10121
Handheld S3 Menu 4 - PrecountsTo increase quantity by ones – scan the same item again. Each consecutive scan will increase the quantity by 1.
B10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10121
B10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-121084 DRYER 2--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10121
Handheld S3 Menu 4 - PrecountsTo reduce the quantity, in the event that an incorrect quantity was entered, do the following:
Step 1: Scan the item again
Step 2: Enter the quantity to reduce, less one, with a ‘.-’ in front of it.
For example, if you want to reduce this to a total quantity of 1, you would enter ‘.-3’
B10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 4--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 4--------------------WHSE:004 WLOC:R0101A01PRODUCT
.-3
B10-121084 DRYER 4--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10-121084 DRYER 4--------------------WHSE:004 WLOC:R0101A01PRODUCTB10-121084 DRYER 1--------------------WHSE:004 WLOC:R0101A01PRODUCT
B10121
Handheld S3 Menu 4 - PrecountsWhen moving on to the next location, simply scan the new location at the Product prompt.
The warehouse, NEW warehouse location and product prompt will appear on the screen.
WHSE:004 WLOC:R0101A01PRODUCT B10121B10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT--------------------WHSE:004 WLOC:R0101A02PRODUCT
WHSE:004 WLOC:R0101A01PRODUCT B10121B10-121084 DRYER 3--------------------WHSE:004 WLOC:R0101A01PRODUCT--------------------WHSE:004 WLOC:R0101A02PRODUCT
R0101A02
Physical Inventory Workflow
Run Menu 9.20.3 – Negative On-hand Run Menu 9.20.3 – Negative On-hand report again. Remember that you will report again. Remember that you will not be able to freeze inventory if you not be able to freeze inventory if you have negative on-hand quantities.have negative on-hand quantities.
Physical Inventory Workflow
Menu 9.20.5 – Freeze InventoryMenu 9.20.5 – Freeze Inventory Log all ports to the “Big J”Log all ports to the “Big J” Freezing can take at least one hourFreezing can take at least one hour Note: Once inventory is frozen, Note: Once inventory is frozen,
products not scanned into inventory products not scanned into inventory using Menu 9.20.4 must be scanned using Menu 9.20.4 must be scanned in using Menu 9.20.6.in using Menu 9.20.6.
Physical Inventory Workflow
Menu 9.20.7 – Not Scanned ReportMenu 9.20.7 – Not Scanned Report This reports displays products that This reports displays products that
were not scanned during pre-counts. were not scanned during pre-counts. If a location has been missed then If a location has been missed then
use Menu 9.20.6 to scan in inventory.use Menu 9.20.6 to scan in inventory.
Physical Inventory Workflow
Menu 9.20.6 – Scan InventoryMenu 9.20.6 – Scan Inventory Scan inventory not scanned during Scan inventory not scanned during
the pre-count stage.the pre-count stage. Note: Bar code scanner can only be Note: Bar code scanner can only be
used in Menu 9.20.6. Hand-held used in Menu 9.20.6. Hand-held scanners cannot be used.scanners cannot be used.
Physical Inventory Workflow
Menu 9.20.8 - Update VarianceMenu 9.20.8 - Update Variance This program calculates the This program calculates the
difference between the frozen on-difference between the frozen on-hand quantity and the total inventory hand quantity and the total inventory scanned for each item.scanned for each item.
Physical Inventory Workflow
Menu 9.20.9 – Variance ReportMenu 9.20.9 – Variance Report Use this report to conduct your Use this report to conduct your
recounts.recounts. Keep track of each page (pages are Keep track of each page (pages are
numbered)numbered)
Variance Report
Variance ReportThe variance report prints only the items for which the original on hand quantity is different than the quantity counted at inventory.
It shows the tag # for the item – to be used to enter actual counts, the part number and description, the warehouse location and quantity counted in each location. It also shows the old count (prior to inventory), the total new count, the variance quantity, the dollar value of the counted qty and the difference between the value counted and the original value.
Physical Inventory Recount Options Option #1Option #1
Recount Recount everything that everything that appears on the appears on the Variance Report.Variance Report.
Option #2Option #2 Recount by dollar Recount by dollar
amount, items (+ amount, items (+ or -) $200.00)or -) $200.00)
Then on Then on subsequent subsequent recounts focus on recounts focus on items (+ or -) items (+ or -) $100.00 or $100.00 or $50.00$50.00
Physical Inventory Workflow
Recount ProcessRecount Process Give one page per inventory counter Give one page per inventory counter
at a time.at a time. Keep track of pages when they are Keep track of pages when they are
turned in.turned in. Have one person enter actual counts Have one person enter actual counts
in Menu 9.20.10.in Menu 9.20.10.
Physical Inventory Workflow
CAUTIONCAUTION After Menu 9.20.9 Variance Report is After Menu 9.20.9 Variance Report is
run, Menu’s 9.20.4, 9.20.6 and 9.20.7 run, Menu’s 9.20.4, 9.20.6 and 9.20.7 cannot be run again.cannot be run again.
Physical Inventory Workflow
Menu 9.20.10 – Enter Actual CountsMenu 9.20.10 – Enter Actual Counts Enter in the tag number as noted on Enter in the tag number as noted on
the Variance Report.the Variance Report. Enter the actual count in stock.Enter the actual count in stock. Only use Menu 9.20.10 if the PI.CNT Only use Menu 9.20.10 if the PI.CNT
(pre-count total) is wrong (I.e. (pre-count total) is wrong (I.e. OH.CNT is correct or recounts found OH.CNT is correct or recounts found a totally different number).a totally different number).
Variance ReportThe variance report is used as a tool to try and find errors in counting, or computer input, or items that were missed during inventory. When errors are found, the corrected information is entered in Menu 9.20.10 – Enter Actual Counts.
PHYSICAL INVENTORY COUNT ENTRY
NBR TAGS :
WHSE: NBR PIECES:
TAG # ITEM # DESCRIPTION WHS-LOC COUNT CNTR COST
-------------------------------------------------------------------------------
Variance ReportFirst, enter the warehouse number and press <enter>
Next, Enter the tag number from the variance report and press <enter>
The item for that tag number will display on the screen with the cursor blinking under the warehouse location.
PHYSICAL INVENTORY COUNT ENTRY
NBR TAGS :
WHSE: NBR PIECES:
TAG # ITEM # DESCRIPTION WHS-LOC COUNT CNTR COST
------------------------------------------------------------------------------- ACE-20029 20029 FNC1 GALLON S0301A01 6.799
_
200036
004 JOHNSTONE - JAX SS
Variance ReportTo accept the location that is showing on the screen, simply press <enter>
Then type in the actual quantity that was counted in that location and press <enter>
You will be asked to confirm that the information for this tag entry is correct. If it is correct, simply press <enter>
PHYSICAL INVENTORY COUNT ENTRY
NBR TAGS :
WHSE: NBR PIECES:
TAG # ITEM # DESCRIPTION WHS-LOC COUNT CNTR COST
------------------------------------------------------------------------------- ACE-20029 20029 FNC1 GALLON S0301A01 6.799
S0301A01
ARE ENTRIES FOR TAG # 200386 CORRECT? (CR/N)
200036
1
4004 JOHNSTONE - JAX SS
4
Variance ReportNow you can enter the next tag number
If you need to change the location that the item was counted in, type in the new location and press <enter>
Then type in the actual quantity counted and press <enter>
Finally, confirm that the information is correct by pressing <enter> PHYSICAL INVENTORY COUNT ENTRY
NBR TAGS :
WHSE: NBR PIECES:
TAG # ITEM # DESCRIPTION WHS-LOC COUNT CNTR COST
------------------------------------------------------------------------------- ACE-20029 20029 FNC1 GALLON S0301A01 6.799
S0301A01 4
ALC-033642 EPRV-11 REGULATOR p0802f05 125.150
P0802D05
ARE ENTRIES FOR TAG # 200386 CORRECT? (CR/N)
200036
200386
1
4004 JOHNSTONE - JAX SS
1
Variance ReportAny time you enter information in this screen it should ALWAYS be the actual count per location – even if you have already entered a count.
To make changes to counts for the same item in different locations, just type in the tag number again to change another location.
PHYSICAL INVENTORY COUNT ENTRY
NBR TAGS :
WHSE: NBR PIECES:
TAG # ITEM # DESCRIPTION WHS-LOC COUNT CNTR COST
------------------------------------------------------------------------------- ACE-20029 20029 FNC1 GALLON S0301A01 6.799
S0301A01 4
ALC-033642 EPRV-11 REGULATOR p0802f05 125.150
P0802D05 2
ARE ENTRIES FOR TAG # 200386 CORRECT? (CR/N)
200036
200386
1
4004 JOHNSTONE - JAX SS
End
Physical Inventory Workflow
Menu 9.20.8 and Menu 9.20.9Menu 9.20.8 and Menu 9.20.9 After actual counts are entered in After actual counts are entered in
Menu 9.20.10 rerun Menu 9.20.8 and Menu 9.20.10 rerun Menu 9.20.8 and 9.20.9. 9.20.9.
Conduct further recounts if Conduct further recounts if necessary.necessary.
Note: Menu paths 9.20.8, 9.20.9 and Note: Menu paths 9.20.8, 9.20.9 and 9.20.10 must be run in this order.9.20.10 must be run in this order.
Physical Inventory Workflow
Menu 9.20.12 – Update On-Hand Menu 9.20.12 – Update On-Hand QuantitiesQuantities Only run when the final numbers on Only run when the final numbers on
the Variance Report are correct.the Variance Report are correct. Stock Status on-hand quantities will Stock Status on-hand quantities will
be updated and variance adjustments be updated and variance adjustments will be posted to the inventory history will be posted to the inventory history audit.audit.
Physical Inventory
Optional Inventory ReportsOptional Inventory Reports Menu 9.20.30 – Top 50 Variance Menu 9.20.30 – Top 50 Variance
ReportReportShows the top 50 variances up and Shows the top 50 variances up and
down in a variance report format. down in a variance report format. Can be run anytime after 9.20.8 Can be run anytime after 9.20.8 has been updated.has been updated.
Physical Inventory
Optional ReportsOptional Reports Menu 9.20.11 – Find Tag Number For An Menu 9.20.11 – Find Tag Number For An
ItemItem Menu 9.20.13 – P.I. Value Comparison Menu 9.20.13 – P.I. Value Comparison
ReportReportTotal inventory balance before and after Total inventory balance before and after
the on-hand quantities have been the on-hand quantities have been updated (DOES NOT include NS Items)updated (DOES NOT include NS Items)
Physical Inventory
Menu 9.20.15 – Move Items for Location Menu 9.20.15 – Move Items for Location (changes warehouse locations during the (changes warehouse locations during the inventory process).inventory process).
Menu 9.20.20 – WARE.LOC Maintenance Menu 9.20.20 – WARE.LOC Maintenance (setup warehouse locations). Sequence and (setup warehouse locations). Sequence and Cycle Count fields are for future use. Zone Cycle Count fields are for future use. Zone field is optional.field is optional.
Menu 9.20.21 – WARE.LOC ListingMenu 9.20.21 – WARE.LOC Listing
S3 Hand-Held Menu
Scan Locations
Menu 1 is used to match a location up to a part Menu 1 is used to match a location up to a part number. This is often used when setting up a new number. This is often used when setting up a new location/item or when prepping for inventory.location/item or when prepping for inventory.
To scan new locations, select Menu 1To scan new locations, select Menu 1 Enter the WarehouseEnter the Warehouse Enter the location you are scanning (press <enter> after Enter the location you are scanning (press <enter> after
the location is entered) the location is entered) See figure ASee figure A Enter/scan the part number(s) in this location then press Enter/scan the part number(s) in this location then press
<enter>.<enter>.
Scan Locations
SCAN PRODUCT LOCATIONS ENTER WAREHOUSE 001 ENTER LOCATION 1A1ENTER 1 2 3 OR 4ENTER PRODUCT
SCAN PRODUCT LOCATIONS ENTER WAREHOUSE 001 ENTER LOCATION 1A1ENTER 1 2 3 OR 4ENTER PRODUCT
.
Scan Locations
Select which location you would like to Select which location you would like to replace with the new one; location 1, replace with the new one; location 1, location 2, location 3 or location 4.location 2, location 3 or location 4.
Scan Locations
Then you’ll be prompted to enter ‘L’ to Then you’ll be prompted to enter ‘L’ to print a label or just press <enter>print a label or just press <enter>
SCAN PRODUCT LOCATIONS
ENTER WAREHOUSE 001 ENTER LOCATION 1A1
ENTER 1 2 3 OR 4 1
ENTER PRODUCT B10-120
ENTER L-ABEL PRINT OR <ENTER> C 1A1
SCAN PRODUCT LOCATIONS ENTER WAREHOUSE 001 ENTER LOCATION 1A1
ENTER 1 2 3 OR 4 1
ENTER PRODUCT B10-120
ENTER L-ABEL PRINT OR <ENTER> C 1A1
Scan Locations
Additional Features:Additional Features: <ENTER> = will do the same selection as <ENTER> = will do the same selection as
previous - so if they selected "1" on the last previous - so if they selected "1" on the last product, <ENTER> will also go into location product, <ENTER> will also go into location "1"."1".
9 = will go into the next available open 9 = will go into the next available open location, so if they have locations 1 & 2 location, so if they have locations 1 & 2 filled, then selecting 9 will go into the 3rd filled, then selecting 9 will go into the 3rd locationlocation
Stock Status
This option allows users to see the This option allows users to see the Stock Status screen (Menu 19.6) from Stock Status screen (Menu 19.6) from the hand-held.the hand-held. Enter the Warehouse number.Enter the Warehouse number. If the warehouse that appears is correct If the warehouse that appears is correct
then press <enter>, if the warehouse then press <enter>, if the warehouse number is wrong then enter the 3-digit number is wrong then enter the 3-digit warehouse number.warehouse number.
Scan or Enter the part number. Scan or Enter the part number.
Stock Status
1-W 2-IP/BO 3-POR 4-L1-W 2-IP/BO 3-POR 4-L Selecting 1 - will scroll you through all of your Selecting 1 - will scroll you through all of your
different warehouses.different warehouses. Selecting 2 - will show the In Pick/Backorders and will Selecting 2 - will show the In Pick/Backorders and will
display the customer & qty IP or BO.display the customer & qty IP or BO. Selecting 3 - will show the last 3 purchase order Selecting 3 - will show the last 3 purchase order
receipts, and displays the date & qty of the last 3 receipts, and displays the date & qty of the last 3 receipts. If the last three receipts were longer than receipts. If the last three receipts were longer than 60-days ago, it will only show the last one, no matter 60-days ago, it will only show the last one, no matter how long ago it was.how long ago it was.
Stock Status
Selecting 4 – will print a label * The system Selecting 4 – will print a label * The system label printer default is assigned to Menu 34.9 label printer default is assigned to Menu 34.9 and can be controlled by individual port in and can be controlled by individual port in Menu 12.10 or Hand-Held, option #7 Label Menu 12.10 or Hand-Held, option #7 Label Printer.Printer.
Press <enter> after any of these functions, to Press <enter> after any of these functions, to get back to the stock status screen.get back to the stock status screen.
Stock Status
1-W 2-IP/BO 3-POR 4-L
WHSE-001*************LOC OH PO IP BOB1 142A1 ******************B10-120083S 3/8" DRIER*********************SCAN ITEM
1-W 2-IP/BO 3-POR 4-L
WHSE-001*************LOC OH PO IP BOB1 142A1 ******************B10-120083S 3/8" DRIER*********************SCAN ITEM
Receiving
This Menu allows users to bar code receive This Menu allows users to bar code receive products. It’s the same functionality that is products. It’s the same functionality that is available in Menu 34.1. The only difference is available in Menu 34.1. The only difference is that receiving is done by hand-held vs. the that receiving is done by hand-held vs. the bar code scanner.bar code scanner. To receive items, select menu 3.To receive items, select menu 3. Select an open receiver number by entering the Select an open receiver number by entering the
line number, or press <enter> to begin a new line number, or press <enter> to begin a new receiver just like what is done in Menu 34.1.receiver just like what is done in Menu 34.1.
Receiving
When you select a receiver or create a new receiver, When you select a receiver or create a new receiver, it will say processing… at the bottom of the screen, it will say processing… at the bottom of the screen, then it will show the PO number of the receiver you then it will show the PO number of the receiver you selected and tell you to press <enter> above. selected and tell you to press <enter> above.
BAR CODE RECEIVING Company#: 01 01176412Press <enter>-- ----- ---1 213949 011764122 213995 01175654 Ln# or <enter> 1 Processing...
BAR CODE RECEIVING Company#: 01 01176412Press <enter>-- ----- ---1 213949 011764122 213995 01175654 Ln# or <enter> 1 Processing...
Receiving
How can multiple devices (Hand-Helds, laptops, How can multiple devices (Hand-Helds, laptops, PCs, dumb terminals) be used to receive in a PCs, dumb terminals) be used to receive in a large order at the same time?large order at the same time?
Immediately AFTER creating your receiver in menu-Immediately AFTER creating your receiver in menu-34.1 or 34.20 and BEFORE34.1 or 34.20 and BEFORE scanning items into that scanning items into that receiver, use Menu 34.21 to Create a 2nd Copy ofreceiver, use Menu 34.21 to Create a 2nd Copy of the Receiver. After the 2nd copy is created, which the Receiver. After the 2nd copy is created, which will be a differentwill be a different receiver number, one person can receiver number, one person can receive using a bar code scanner in Menureceive using a bar code scanner in Menu 34.1 and 34.1 and another person can receive in inventory using the another person can receive in inventory using the Hand-held S3Hand-held S3 Menu, or both people can enter with Menu, or both people can enter with Hand-Helds.Hand-Helds.
Receiving
Run Menu 34.22 when receiving is complete. This Run Menu 34.22 when receiving is complete. This menu will combine the 2 receivers back into one menu will combine the 2 receivers back into one receiver for printing, verifying and updating in Menu-receiver for printing, verifying and updating in Menu-34.2.34.2.
Pre-counts
Option 4 is used to scan in inventory pre-counts.Option 4 is used to scan in inventory pre-counts. To enter pre-counts, select menu 4To enter pre-counts, select menu 4 Enter the warehouse that is being pre-counted, press Enter the warehouse that is being pre-counted, press
<enter><enter> Enter the warehouse location that is being scanned Enter the warehouse location that is being scanned
press <enter>press <enter> Scan or Enter the part numberScan or Enter the part number If you manually enter the part number, then you’ll If you manually enter the part number, then you’ll
need to manually enter the quantity number. To need to manually enter the quantity number. To enter a quantity of 10, you must hit .10 (dot ten) enter a quantity of 10, you must hit .10 (dot ten) <enter><enter>
Pre-counts
WHSE: 001ENTER WLOC 1A1--------------------WHSE:001 WLOC:1A1PRODUCT B10-120B10-120083S DRYER 20--------------------WHSE:001 WLOC:1A1PRODUCT .-1B10-120083S DRYER 18--------------------
WHSE: 001ENTER WLOC 1A1--------------------WHSE:001 WLOC:1A1PRODUCT B10-120B10-120083S DRYER 20--------------------WHSE:001 WLOC:1A1PRODUCT .-1B10-120083S DRYER 18--------------------
Pre-counts
To decrease a quantity, for example by To decrease a quantity, for example by qty 1, enter, . –1 (dot minus one) qty 1, enter, . –1 (dot minus one) <enter>. (This process is the same no <enter>. (This process is the same no matter if the product was manually matter if the product was manually entered or scanned in through the hand-entered or scanned in through the hand-held).held).
Pre-counts
The quantity that is displayed at the right after The quantity that is displayed at the right after you enter the quantity is the current quantity. you enter the quantity is the current quantity. Database recommends ignoring this number. Database recommends ignoring this number. The reason why is that another person could The reason why is that another person could have already scanned this item in a different have already scanned this item in a different location. The quantity that you see to the location. The quantity that you see to the right displays the quantity at all locations that right displays the quantity at all locations that have been scanned. have been scanned.
Verification
This menu path verifies that the product This menu path verifies that the product that is pulled for shipping matches what that is pulled for shipping matches what the customer has ordered.the customer has ordered. Enter the Picker numberEnter the Picker number Scan or Enter in the Release number. If Scan or Enter in the Release number. If
bar code labels print on your pick tickets bar code labels print on your pick tickets then scan the bar code for the release then scan the bar code for the release number.number.
Verification
Verify that the customer is correct.Verify that the customer is correct. Scan in the item. The system will tell you Scan in the item. The system will tell you
if an item is scanned that is not on the if an item is scanned that is not on the order. The item can be added to the order. The item can be added to the order by answering Y.order by answering Y.
Select ‘0’ to Accept. Select ‘0’ to Accept. Verification is also available through Menu Verification is also available through Menu
1.2. Enter ‘V’ in the Operator field.1.2. Enter ‘V’ in the Operator field.
Label Printer
This menu assigns a network label printer to This menu assigns a network label printer to the hand-held port. See Menu 12.10 for an the hand-held port. See Menu 12.10 for an example. In the following example Port 1 is example. In the following example Port 1 is set to the HS (Hold Spool), you can enter any set to the HS (Hold Spool), you can enter any network printer in this option. Menu 6 in the network printer in this option. Menu 6 in the S3 option functions the same as Menu 12.10.S3 option functions the same as Menu 12.10.
Label Printer
Serial Input
Menu 7 allows serial numbers to be entered Menu 7 allows serial numbers to be entered from the hand-held.from the hand-held. Scan or Enter the release number.Scan or Enter the release number. The system will then search for the first serialized The system will then search for the first serialized
number on the order that is in-pick.number on the order that is in-pick. System will prompt for the serial number (if a serial System will prompt for the serial number (if a serial
number is already listed then the user can accept number is already listed then the user can accept the serial number or change it)the serial number or change it)
Picker Entry
Assigns a picker to the pick ticket. This feature Assigns a picker to the pick ticket. This feature is most often used when a person picks up the is most often used when a person picks up the pick ticket off the printer. Menu 7 is used to pick ticket off the printer. Menu 7 is used to save the picker time from going having to go save the picker time from going having to go into Order Entry to enter the picker ID.into Order Entry to enter the picker ID. Scan/Enter release number.Scan/Enter release number. Enter Picker IDEnter Picker ID
Picker ID’s are setup in Menu 12.3.9. Most Picker ID’s are setup in Menu 12.3.9. Most often the Picker ID matches the operator code.often the Picker ID matches the operator code.
W/C Locations
This option is used to input the Gate location This option is used to input the Gate location of customers will call items. To setup the of customers will call items. To setup the Gate options use Menu 12.1.13. Below, code Gate options use Menu 12.1.13. Below, code L1 is setup to display the text that appears in L1 is setup to display the text that appears in field 1. In the S3 Menu, the user types in L1 field 1. In the S3 Menu, the user types in L1 and the text message assigned to this code and the text message assigned to this code will display on the invoice. will display on the invoice.
W/C Locations
QUESTIONS??