12
299 Cable drag chains closed system Photo: HELUKABEL ®

Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

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Page 1: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

299

Cable drag chains closed system

Photo: HELUKABEL®

Page 2: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag
Page 3: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

302

Please use our selection table Cables for cable drag chains which follows after the cable drag chains.

a) Control cables, screened and unscreened

b) Elektronic data bus cables, screened and unscreened

c) Servo and motor connection cables, screened and unscreened

d) Environmentally-compatible cables, screened and unscreened

All cables are also in our main catalogue"Cables and Wires"

Advantages:

• Subsequent laying of cables or changing the assignment:The chain must be opened from the inside and outside curve. Pre-assembled cables can then be inserted easily.

• High stability: Due to multiple and large stops. Large connecting bolts ensure better force absorbing capacity.

• Easy handling:Only a screwdriver is needed to open the cable carrier.

• Quick adjustment of the chain lengths:A simple length modification is also possible at any time in the installed condition.

• Fastening secured using metal inserts:The cold flow characteristics are prevented in this way.

• Strain relief in the chain connector:The strain relief is integrated in the chain connector. The cables are fixed using cable binders.

• Fastening variant using rotating chain connector:Many variants are made possible using this option.

• Dividers: Guarantee optimum cable routing.

• Can be recycled:The plastic of the chain is completely recyclable.

Page 4: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

303

1 2

3 4

5 6

7 8

9 10

Drag Chain Systems

to

HELUKABEL® GmbHSales departmentDieselstraße 8 – 12D-71282 Hemmingen/Germany

Phone +49 7150 9209-393Fax +49 7150 959225E-Mail: [email protected]

www.helukabel.de

Inquiry No. Requirement pieces

Date

Internal height: mm

Internal width: mm

Radius: mm

If not known: Maximum overall height mm Incoming supply:: in the middle of the traverse path or: mm from the middle of the traverse path Length mm

If not known: Traverse path mm

Installation variants (see right)

Total stroke speed m/s

Speed up m/s2

Total stroke frequency x/h

Environmental effects

Tub existing yes Internal width mm no

Sender

Contact

Phone Fax

L = Total travel, R = Radius, H = Installation hight, T = Separation, E = Distance of the conduit conveyance to the middle of the total travel

Cable type Quantity Outer diameter

If the inner height or width are not known:

User parameters Installation variants

Filling

Movingbracket

Conduit conveyanceoutside the middle

Conduit conveyancein the middle

Fix bracket

Page 5: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

304

Installation manual

Cable installation in drag chainsThe control cables in drag chains undertake an important task for the controlling and power technique, must be good synchronized with each other in the power chain systems. Further the installation of the cables and predection tubes in the power drag chains must be conducted with great care. An efficient usage upon accurate and exact cable installation. The following basic points should be noticed:

1. Where flat and round cables are mixed in one drag tray, then these should be installed loosely next to one another. The guide stays should be installed between the cables laid side by side. Try and avoid placing different sizes of round cables next to one another. Due to the limited space relationship cables arranged one above the other, frame stays are to be installed.

2. The cables must be installed with guide stays, dividers or in separate hole stays so as to move freely in the drag tray guides. As free space for the cables in the guide stay should be at least 10% of the cable Ø.

3. Always ensure that the cable can follow the drag trays motions without appearing to be forced.

4. If the cables are to be installed in the drag tray in layers then it is important to check upon installation that the cables are laid in such a way that they do not block eachother when the drag tray alters direction.

5. Cables should always be installed in nonkinking and nontwisting flat position into the dray trays. The cables must be reeled down tangential from the reels or drums; the cables should not be lifted up in twisted or looping form over head. Before the installation, the cables must be laid in straight and non-twisted form on plane surface. The cables must have an additional length of at least 10% of the whole length so that these can be laid freely without twisting in drag chains.

6. In case that is not possible to lay the cables as described under a, in order to lay several multi core high flexible cables with an outer diameter < 10 mm, we recommend the use of a guiding tube, in which these cables should losely laied. This tube is than integrated into the drag system.The cross section of this tube has to be much larger as the sum of the cross sections of the cables. For the free movement of the flexible energy conduits, the guide or divider stays must be installed.

7. In case that pressure- or hydraulic tubes are integrated in a power dragsystem, those should be able to expand and to shrink under alternating charges without interrupting the functionability of the drag system.

8. In order to maintain a balanced running of the drag chain it is necessary to ensure that the weight of the cables inside is divided up evenly, with the heavier cables installed on the edges and the lighter types in the middle.All cables must be securely fixed at one end of the drag chain. Thus assuring that the cores are securely fastened to one side with the other, open, side allow-ing enough slack to take up the drag chain’s motion.

Generally it is recommended, if possible, not to use cables with a multi layer construction, e.g. >25 cores, but to split the necessary number of conductors over several cables.

If you have any further questionsplease call our special cable department.

energy conduit

Page 6: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

317

SafeLine EFK 25G

Please order (per chain) 2 chain connectors.You will automatically receive 1 with a drill-hole and 1 with a bolt.

R HS HMA

mm mm mm

60 190 157

75 220 187

100 270 237

125 320 287

150 370 337

200 470 437

250 570 537

Open built-in height: HS = 2xR+HG+S

Connecting height bottom/top: HMA = 2xR + HG

External height of chain link: HG = 37 mm

Safety: S = 33 mmLength of chain link: T = 30 mm

0250Ordernumber:

Sample order: Inside width = 26 mm, Radius = 60 mm, Configuration = 0, Style = 0

Order number: 0250 026 060 0000

44 55 80105119143

26 37 62 87101125

026037062087101125

60 75100125150200250

060075100125150200250 0

09

L = Travel distance, R = Radius, I = Installation height, T = Pitch, E = Distance between entry point and middle of travel distance

Determining the chain length

Length = L + � x R + 2 x T + E 2

� 1 m chain = 33 x 30 mm links

The fixed point of the cable drag chain should be connected in the middle of the travel distance. This arrangement gives the shortest connection between the fixed point and the moving consumer and thus the most efficient chain length.

Technical modifications are subject to change without prior notice.

Configuration: Style:0 crossbar every 0 Standard (PA) link; w/bias 7 ESD (PA) 9 Special version

Prices on request

Style (order code)

Configuration (order code)

Radius (order code) in mm

Internal width (order code) in mm

External width in mm

0 0

Product range:

• Internal height 25 mm• Internal width 26-125 mm• Loading inside• Links per metre: 33• Chain separation: 30 mm• Maximum cable diameter: 22 mm• Maximum procedure path: max. 40 m• Material: modified polyamide

Movingbracket

Conduit conveyanceoutside the middle

Conduit conveyancein the middle

Fix bracket

Page 7: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

318

SafeLine EFK 36G

Please order (per chain) 2 chain connectors.You will automatically receive 1 with a drill-hole and 1 with a bolt.

Technical modifications are subject to change without prior notice.

Style (order code)

Configuration (order code)

Radius (order code) in mm

Internal width (order code) in mm

External width in mm

R HS HMA

mm mm mm

80 240 208

100 280 248

125 330 298

200 380 348

200 480 448

Open built-in height: HS = 2xR+HG+S

Connecting height bottom/top: HMA = 2xR + HG

External height of chain link: HG = 48 mm

Safety: S = 32 mm

Length of chain link: T = 40 mm

82106122145

62 86102125

062086102125

80100125150200

080100125150200

0360Ordernumber:

Sample order: Inside width = 62 mm, Radius = 80 mm, Configuration = 0, Style = 0

Order number: 0360 062 080 0000

Determining the chain length

Length = L + � x R + 2 x T + E 2

� 1 m chain = 25 x 40 mm links

The fixed point of the cable drag chain should be connected in the middle of the travel distance.This arrangement gives the shortest connection between the fixed point and the moving consumer and thus the most efficient chain length.

009

Prices on request

Configuration: Style:0 crossbar every 0 Standard (PA)link; w/bias 7 ESD (PA) 9 Special version

L = Travel distance, R = Radius I = Installation height, T = Pitch E = Distance between entry point and middle of travel distance

0 0

Product range:

• Internal height 36 mm• Internal width 62-125 mm• Loading inside• Links per metre: 25• Chain separation: 40 mm• Maximum cable diameter: 32 mm• Maximum procedure path: max. 80 m• Material: modified polyamide

Movingbracket

Conduit conveyanceoutside the middle

Conduit conveyancein the middle

Fix bracket

Page 8: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

319

Selection table Cables in drag chains

The

tab

le in

dic

ates

th

e m

ain

ap

plic

atio

n.

In c

ase

of

mo

vin

g c

able

s at

hig

her

sp

eed

s, o

ver

lon

ger

dis

tan

ces

or

hig

her

cyc

ling

rat

es p

leas

e co

nta

ct o

ur

Tech

nic

al S

up

po

rt.

Ph

on

e +

49 7

150

9209

-0 o

r te

chsu

pp

ort

@h

elu

kab

el.d

e.A

cyc

le is

a d

ou

ble

lift

: a r

epre

sen

tati

ve s

amp

le h

as b

een

tes

ted

an

d m

easu

rot

in o

ur

Test

Wo

rksh

op

.Th

e cy

cle

cou

nt

is o

nly

val

id w

hen

ap

pro

pri

atel

an

d p

rofe

ssio

nal

ly in

stal

led

(see

th

e in

stal

lati

on

ad

vice

; ru

les

for

con

nec

tio

ns,

pag

e 30

4, a

nd

un

der

per

mit

ted

en

viro

nm

ent

con

dit

ion

s).

Oth

er T

ech

nic

al D

etai

ls c

an b

e fo

un

d in

th

e P

rod

uct

Pag

es o

f o

ur

Cat

alo

gu

e.

Co

ntr

ol

Cab

le, sc

reen

ed

an

d u

nsc

reen

ed

Typ

eA

pp

lica

tio

nCab

le S

tru

ctu

reTe

chn

ical

Data

Resi

stan

ceSta

nd

ard

s

Mo

vem

ent

Dis

tan

ceM

in. B

end

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Rad

ius

Spee

dA

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a-ra

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ycle

Co

reIn

sula

tio

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uth

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eath

No

min

alV

olt

age

Tem

per

atu

re R

ang

e

max

.D

=O

ute

rdia

met

erm

ax.

max

.m

in.

in C

°

5 m

10 m (to 25 cores)

15 m

30 m

100 m

450 m

5 x D

7,5 x D

10 x D

12,5 x D

15 x D

2 m/s

3 m/s

4 m/s

5 m/s

10 m/s2

50 m/s2

1 Mio

5 Mio

10 Mio

PVC special

TPE special

PUR special

Inner sheath

Cu-braid, Cu-layer

PVC special

PUR special

TPE special

300/300 V

300/500 V

600 V/UL-CSA

1000 V

-40

-30

-20

-10

-5

70

80

90

halogen-free

extensively oil resistant

oil resistant

Jacket flame veterdant

microbes

lye

coolant

radiation resistantat 80/100 Mrad

uv-rays

VDE-Register-No.

adapted to V DE 0245/0281/0282

UL/CSA-approved

DESINA®

JZ-6

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C-C

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xx

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Sin

gle

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xx

xx

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Sin

gle

602

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CY

sin

gle

co

rex

xx

xx

xx

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JZ-6

02 R

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xx

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JZ-6

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UR

xx

xx

xx

xx

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xx

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xx

xx

xx

**

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xx

xx

x

JZ-H

Fx

xx

xx

xx

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JZ-H

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MU

LTIF

LEX

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xx

xx

xx

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xx

xx

MU

LTIF

LEX

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x

xx

xx

xx

xx

xx

**

*x

xx

xx

PU

-JZ-

HF

xx

xx

xx

xx

xx

x*

**

xx

xx

xx

PU

-JZ-

HF-

YCP

xx

xx

xx

xx

xx

xx

x*

**

xx

xx

xx

MU

LTIF

LEX

® 5

12-P

UR

xx

xx

xx

xx

xx

xx

xx

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xx

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MU

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LEX

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xx

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xx

Co

nti

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Page 9: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

320

The

tab

le in

dic

ates

th

e m

ain

ap

plic

atio

n.

In c

ase

of

mo

vin

g c

able

s at

hig

her

sp

eed

s, o

ver

lon

ger

dis

tan

ces

or

hig

her

cyc

ling

rat

es p

leas

e co

nta

ct o

ur

Tech

nic

al S

up

po

rt.

Ph

on

e +

49 7

150

9209

-0 o

r te

chsu

pp

ort

@h

elu

kab

el.d

e.A

cyc

le is

a d

ou

ble

lift

: a r

epre

sen

tati

ve s

amp

le h

as b

een

tes

ted

an

d m

easu

rot

in o

ur

Test

Wo

rksh

op

.Th

e cy

cle

cou

nt

is o

nly

val

id w

hen

ap

pro

pri

atel

an

d p

rofe

ssio

nal

ly in

stal

led

(see

th

e in

stal

lati

on

ad

vice

; ru

les

for

con

nec

tio

ns,

pag

e 30

4, a

nd

un

der

per

mit

ted

en

viro

nm

ent

con

dit

ion

s).

Typ

eA

pp

lica

tio

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le S

tru

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chn

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Data

Resi

stan

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nd

ard

s

Mo

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in. B

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ius

Spee

dA

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Co

reIn

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uth

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No

min

alV

olt

age

Tem

per

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re R

ang

e

max

.D

=O

ute

rdia

met

erm

ax.

max

.m

in.

in C

°

5 m

10 m (to 25 cores)

15 m

30 m

100 m

450 m

5 x D

7,5 x D

10 x D

12,5 x D

15 x D

2 m/s

3 m/s

4 m/s

5 m/s

10 m/s2

50 m/s2

1 Mio

5 Mio

10 Mio

PVC special

TPE special

PUR special

Inner sheath

Cu-braid, Cu-layer

PVC special

PUR special

TPE special

300/300 V

300/500 V

600 V/UL-CSA

1000 V

-40

-30

-20

-10

-5

70

80

90

halogen-free

extensively oil resistant

oil resistant

Jacket flame veterdant

microbes

lye

coolant

radiation resistantat 80/100 Mrad

uv-rays

VDE-Register-No.

adapted to V DE 0245/0281/0282

UL/CSA-approved

DESINA®

MU

LTIS

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Oth

er T

ech

nic

al D

etai

ls c

an b

e fo

un

d in

th

e P

rod

uct

Pag

es o

f o

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Cat

alo

gu

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Co

ntr

ol

Cab

le, sc

reen

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an

d u

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reen

ed

Selection table Cables in drag chains

Page 10: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

321

Selection table Cables in drag chains

The

tab

le in

dic

ates

th

e m

ain

ap

plic

atio

n.

In c

ase

of

mo

vin

g c

able

s at

hig

her

sp

eed

s, o

ver

lon

ger

dis

tan

ces

or

hig

her

cyc

ling

rat

es p

leas

e co

nta

ct o

ur

Tech

nic

al S

up

po

rt.

Ph

on

e +

49 7

150

9209

-0 o

r te

chsu

pp

ort

@h

elu

kab

el.d

e.A

cyc

le is

a d

ou

ble

lift

: a r

epre

sen

tati

ve s

amp

le h

as b

een

tes

ted

an

d m

easu

rot

in o

ur

Test

Wo

rksh

op

.Th

e cy

cle

cou

nt

is o

nly

val

id w

hen

ap

pro

pri

atel

an

d p

rofe

ssio

nal

ly in

stal

led

(see

th

e in

stal

lati

on

ad

vice

; ru

les

for

con

nec

tio

ns,

pag

e 30

4, a

nd

un

der

per

mit

ted

en

viro

nm

ent

con

dit

ion

s).

Oth

er T

ech

nic

al D

etai

ls c

an b

e fo

un

d in

th

e P

rod

uct

Pag

es o

f o

ur

Cat

alo

gu

e.

Ele

ktr

on

ic-D

ata

-BU

S-C

ab

les,

scr

een

ed

an

d u

nsc

reen

ed

Typ

eA

pp

lica

tio

nCab

le S

tru

ctu

reTe

chn

ical

Data

Resi

stan

ceSta

nd

ard

s

Mo

vem

ent

Dis

tan

ceM

in. B

end

ing

Rad

ius

Spee

dA

ccel

a-ra

tio

nC

ycle

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Tem

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e

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.D

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30 m

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5 x D

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PUR special

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300/500 V

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80

90

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extensively oil resistant

oil resistant

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microbes

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radiation resistantat 80/100 Mrad

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adapted to V DE 0245/0281/0282

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xx

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xx

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xx

xx

xx

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xx

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xx

xx

xx

xx

xx

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xx

xx

xx

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xx

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xx

xx

xx

xx

xx

xx

xx

xx

xx

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xx

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xx

xx

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xx

xx

xx

xx

xx

xx

xx

xx

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xx

xx

xx

xx

xx

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xx

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AN

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xx

xx

xx

xx

xx

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xx

xx

xx

xx

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xx

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xx

xx

xx

xx

xx

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xx

xx

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12 P

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xx

xx

xx

xx

xx

xx

xx

xx

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xx

xx

xx

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xx

xx

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Page 11: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

322

Selection table Cables in drag chains

The

tab

le in

dic

ates

th

e m

ain

ap

plic

atio

n.

In c

ase

of

mo

vin

g c

able

s at

hig

her

sp

eed

s, o

ver

lon

ger

dis

tan

ces

or

hig

her

cyc

ling

rat

es p

leas

e co

nta

ct o

ur

Tech

nic

al S

up

po

rt.

Ph

on

e +

49 7

150

9209

-0 o

r te

chsu

pp

ort

@h

elu

kab

el.d

e.A

cyc

le is

a d

ou

ble

lift

: a r

epre

sen

tati

ve s

amp

le h

as b

een

tes

ted

an

d m

easu

rot

in o

ur

Test

Wo

rksh

op

.Th

e cy

cle

cou

nt

is o

nly

val

id w

hen

ap

pro

pri

atel

an

d p

rofe

ssio

nal

ly in

stal

led

(see

th

e in

stal

lati

on

ad

vice

; ru

les

for

con

nec

tio

ns,

pag

e 30

4, a

nd

un

der

per

mit

ted

en

viro

nm

ent

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dit

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s).

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le S

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Data

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vem

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tan

ceM

in. B

end

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ius

Spee

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reIn

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tio

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uth

erSh

eath

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min

alV

olt

age

Tem

per

atu

re R

ang

e

max

.D

=O

ute

rdia

met

erm

ax.

max

.m

in.

in C

°

5 m

10 m (to 25 cores)

15 m

30 m

100 m

450 m

5 x D

7,5 x D

10 x D

12,5 x D

15 x D

2 m/s

3 m/s

4 m/s

5 m/s

10 m/s2

50 m/s2

1 Mio

5 Mio

10 Mio

PVC special

TPE special

PUR special

Inner sheath

Cu-braid, Cu-layer

PVC special

PUR special

TPE special

300/300 V

300/500 V

600 V/UL-CSA

1000 V

-40

-30

-20

-10

-5

70

80

90

halogen-free

extensively oil resistant

oil resistant

Jacket flame veterdant

microbes

lye

coolant

radiation resistantat 80/100 Mrad

uv-rays

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adapted to V DE 0245/0281/0282

UL/CSA-approved

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xx

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Page 12: Photo: HELUKABEL Cable drag chains closed system€¦ · Determining the chain length Length = L + x R + 2 x T + E 2 1 m chain = 33 x 30 mm links The fixed point of the cable drag

323

Selection table Cables in drag chains

The

tab

le in

dic

ates

th

e m

ain

ap

plic

atio

n.

In c

ase

of

mo

vin

g c

able

s at

hig

her

sp

eed

s, o

ver

lon

ger

dis

tan

ces

or

hig

her

cyc

ling

rat

es p

leas

e co

nta

ct o

ur

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nic

al S

up

po

rt.

Ph

on

e +

49 7

150

9209

-0 o

r te

chsu

pp

ort

@h

elu

kab

el.d

e.A

cyc

le is

a d

ou

ble

lift

: a r

epre

sen

tati

ve s

amp

le h

as b

een

tes

ted

an

d m

easu

rot

in o

ur

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Wo

rksh

op

.Th

e cy

cle

cou

nt

is o

nly

val

id w

hen

ap

pro

pri

atel

an

d p

rofe

ssio

nal

ly in

stal

led

(see

th

e in

stal

lati

on

ad

vice

; ru

les

for

con

nec

tio

ns,

pag

e 30

4, a

nd

un

der

per

mit

ted

en

viro

nm

ent

con

dit

ion

s).

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eA

pp

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le S

tru

ctu

reTe

chn

ical

Data

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nd

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s

Mo

vem

ent

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tan

ceM

in. B

end

ing

Rad

ius

Spee

dA

ccel

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tio

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ycle

Co

reIn

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nO

uth

erSh

eath

No

min

alV

olt

age

Tem

per

atu

re R

ang

e

max

.D

=O

ute

rdia

met

erm

ax.

max

.m

in.

in C

°

5 m

10 m (to 25 cores)

15 m

30 m

100 m

450 m

5 x D

7,5 x D

10 x D

12,5 x D

15 x D

2 m/s

3 m/s

4 m/s

5 m/s

10 m/s2

50 m/s2

1 Mio

5 Mio

10 Mio

PVC special

TPE special

PUR special

Inner sheath

Cu-braid, Cu-layer

PVC special

PUR special

TPE special

300/300 V

300/500 V

600 V/UL-CSA

1000 V

-40

-30

-20

-10

-5

70

80

90

halogen-free

extensively oil resistant

oil resistant

Jacket flame veterdant

microbes

lye

coolant

radiation resistantat 80/100 Mrad

uv-rays

VDE-Register-No.

adapted to V DE 0245/0281/0282

UL/CSA-approved

DESINA®

BIO

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xx

xx

xx

xx

xx

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BIO

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xx

xx

xx

xx

xx

xx

xx

xx

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xx

xx

xx

xx

xx

xx

xx

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xx

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xx

xx

xx

xx

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xx

xx

xx

xx

xx

xx

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xx

xx

xx

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xx

xx

xx

xx

xx

xx

xx

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xx

xx

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330

xx

xx

xx

xx

xx

xx

xx

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xx

xx

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340

xx

xx

xx

xx

xx

xx

xx

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xx

xx

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109

xx

xx

xx

xx

xx

xx

xx

x*

**

**

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xx

xx

x

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109

xx

xx

xx

xx

xx

xx

xx

x*

**

**

**

xx

xx

x

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113

xx

xx

xx

xx

xx

xx

xx

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**

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xx

xx

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121

xx

xx

xx

xx

xx

xx

xx

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xx

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Oth

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e fo

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