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At Biomet, engineering excellence is our heritage and
our passion. For over 25 years, through various
divisions worldwide, we have applied the most
advanced engineering and manufacturing technology
to the development of highly durable systems for a
wide variety of surgical applications.
PhoenixTM Tibial Nail System Featuring CoreLockTM Technology
To learn more about this product,
contact your local Biomet Sales Representative today.
©2013 Biomet Orthopedics • Form No. BMET0350.0 • REV011513
All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated.
This material is intended for the sole use and benefit of the Biomet sales force and health care professionals. It is not to be redistributed, duplicated or disclosed without the express written consent of Biomet.
For product information, including indications, contraindications, warnings, precautions and potential adverse effects, see the package insert and Biomet’s website.
Responsible ManufacturerBiomet, Inc. P.O. Box 58756 E. Bell DriveWarsaw, Indiana 46581-0587 USA
www.biomet.com
Rx only.
Surgical Technique
PhoenixTM Tibial Nail System
Featuring CoreLockTM Technology
• Each nail features CoreLockTM Technology, a preassembled, embedded locking mechanism for locking all proximal oblique screws, which can also be used to internally mechanically compress up to 5mm for a variety of tibial fractures
• Distally, the tibial nail offers an exceptionally low distal aspect of 4.5mm from the center of the most distal screw hole to the nail tip and 10mm from the center of the second most distal screw hole from the cluster to the nail tip for treatment of very distal fractures
Contents
Introduction .................................................. Page 1
Indications and Contraindications ................. Page 2
Design Features............................................ Page 3
Surgical Technique ...................................... Page 6
Product Ordering Information ....................... Page 31
Package Insert ............................................. Page 36
Further Information ...................................... Page 39
1
Introduction
The Phoenix™ Tibial Nail System is composed of titanium alloy
and features CoreLock™ Technology that offers a preassembled,
embedded locking mechanism for locking all proximal oblique
screws, which can also be used to internally mechanically
compress up to 5mm for a variety of tibial fractures. Distally, the
tibial nail offers an exceptionally low distal aspect of 4.5mm from
the center of the most distal screw hole to the nail tip and 10mm
from the center of the second most distal screw hole of the cluster
to the nail tip for treatment of very distal fractures.
The tibial nail is universal and available in outer diameters of
7.5mm, 9mm, 10.5mm, 12mm and 13.5mm for applications
in a wide variety of patients in lengths of 240mm-420mm, in
10mm increments. Additionally, the system features a strong,
lightweight Radiolucent Targeting Arm that permits radiographic
visualization in multiple planes. With its easy to use color-coded
instrumentation conveniently contained in a single tray and its
innovative implant design, the PhoenixTM Tibial Nail System is
designed to address both patient and surgeon needs.
2
Indications
INDICATIONS
Phoenix Tibial Nail SystemThe Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis.
CONTRAINDICATIONS
1. Infection.2. Patient conditions including blood supply limitations, and
insufficient quantity or quality of bone.3. Patients with mental or neurologic conditions who are
unwilling or incapable of following postoperative care instructions.
4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device.
3
Design Features
9° Bend
Proximal ObliqueScrew Holes
Dynamic/CompressionSlot
18.5mm24.5mm
29mm
39mm
49mm
10mm
Static Hole
15.6mm10mm
4.5mm1.8mm*
51mm(Distal Bend Location)
3° Distal Bend
NOTe: Views are not to scale and should be used for reference only.
OBL OBL
OBL
M/L M/L
OBL
90°
45°45°
45°45°
90°
63.5mm(Proximal Bend Location)
*2.4mm for 7.5mm nail only
Design Features (Continued)
4
Ability to lock proximal oblique screws to nail via preassembled,
embedded setscrew/locking mechanism.
5mm of internal mechanical compression via embedded
setscrew/locking mechanism.
Nail diameters offered: 7.5mm, 9mm, 10.5mm, 12mm and 13.5mm
Offered in lengths ranging from 240mm-420mm (10mm increments)
Proximal diameter for 7.5mm, 9mm and 10.5mm nail is 11mm
Proximal diameter for 12mm nail is 12mm
Proximal diameter for 13.5mm nail is 13.5mm
7.5mm 9mm 10.5mm 12mm 13.5mm
CoreLock™ Technology
Innovation made simple and elegant through deployment of the
preassembled, embedded setscrew/locking mechanism.
Since the holes within the embedded setscrew are grooved,
proximal screw removal can be achieved without disengaging the
embedded setscrew.
end Caps
3.5mm Inserter Connector retains head of end cap to facilitate easier insertion
5
5mm Screw Lengths:20mm – 60mm(Available in 2mm increments)
65mm – 110mm(Available in 5mm increments)
4mm Screw Lengths:20mm – 58mm(Available in 2mm increments)
4mm Double-Lead Thread Screw - Used distally for locking 7.5mm nail only - Color-coded gold
5mm Double-Lead Thread Screw - Utilized for proximal locking all nail sizes - Used distally for locking 9mm, 10.5mm and 12mm nail sizes - Color-coded light green
3.5mm Inserter Connector (Long & Short) retains head of screw
0mm 5mm 10mm 15mm 20mm
Interior of screw head is threaded for retention to inserter
Double-Lead Thread Screws
- Composed of Titanium Alloy
- Features a double-lead thread design for quick insertion
- Self-tapping tip
- Interior of 4mm and 5mm cortical screw head is threaded for secure retention to inserter
- Threads are closer to screw head and screw tip for better bicortical purchase
Surgical Technique
Step 1. Preoperative Planning
Successful nailing of extreme distal tibia fractures is dependent
upon careful preoperative planning and patient evaluation.
To fully understand the fracture pattern, a complete radiographic
evaluation of the entire tibia must be obtained. For those fractures
within 4cm of the physeal scar, formal ankle radiographs are
necessary to accurately assess the bone available for distal
locking. Careful scrutiny is mandatory, in order to delineate the
presence or absence of any intra-articular pathology. Preoperative
planning with the use of implant templates can be helpful to
assess whether distal locking is possible.
If grade IV comminution is present, radiographs of the
contralateral side will be necessary to help obtain the correct
length of the injured extremity. Alternatively, the contralateral
side can be measured with the C-arm intraoperatively, prior to
prepping and draping, using a radiopaque ruler and fluoroscopy.
This will allow for the appropriate length nail to be chosen to
accurately restore the length of the
fractured tibia.
6
Step 2. Patient Positioning And Preparation
The patient is placed in a supine position on a radiolucent
operating table, preferably one without metal sides for ease
of imaging. Flex the knee 90° or greater over a knee triangle
or several rolled towels to provide access for adequate tissue
clearance of instruments.
The affected extremity should be prepped and draped free. A
thigh tourniquet may be used, but should not be left inflated
while intramedullary reaming is performed. Alternatively, a
traction table or femoral distractor can be used to obtain fracture
reduction and maintain length while the nailing is performed.
7
Step 3. Surgical exposure
A sagittal midline incision, centered over the patellar tendon,
is made from the center of the patella to the top of the tibial
plateau. The patellar tendon should be exposed to the level of the
paratendon. Either a lateral or medial parapatellar approach is
performed, but the knee joint should not be entered. The patella
fat pad should only be cleared anteriorly to permit entry for proper
portal placement.
9°
M L
Step 4. entry Point
A 3.2mm x 460mm Entry Guide Wire (Catalog #27914) is placed
just distal to the articular margin, as viewed on the lateral
radiograph. On an A/P image, the entrance portal will be just
medial to the lateral tibial eminence or just lateral to the midline.
This position decreases risk of injury to the menisci, articular
cartilage and ACL. Confirm placement of the Guide Wire using the
C-arm image.
Surgical Technique (Continued)
8
Step 5. Opening The Medullary Canal
Place the Working Channel Soft Tissue Sleeve (Catalog #41029)
and the 11.5mm One-Step Reamer (Catalog #41009) over the
Guide Wire to enlarge the entry site and drill until entering the
canal.
Alternatively, a Curved Cannulated Awl (Catalog #41026) attached
to a Modular T-Handle, Non-Ratcheting (Catalog #29407) can be
used to obtain the entrance portal.
11.5mmDiameter
For protection of the Modular T-Handle, Non-Ratcheting during
insertion of the Curved Cannulated Awl, use of the Impactor Cap
(Catalog #14-441047) is recommended.
9
Step 6. Fracture Reduction And Guide Wire Placement
Fracture reduction is performed manually, with use of an image
intensifier to aide with positioning. If the canal is to be reamed,
a 2.6mm x 80cm Bead Tip Guide Wire (14-410002) is inserted
through the opening in the proximal tibia and advanced to the
level of the fracture. Images are checked as the Guide Wire is
passed across the fracture site. An A/P and lateral image should
confirm an intramedullary position of the Guide Wire in the
center of the distal fragment in both planes. To help facilitate
Guide Wire passage through the fracture site, the Keyless Chuck
T-Handle (Catalog #14-442078) may be used. The Guide Wire
may be gently impacted into the distal metaphysis to the level of
the physeal scar to prevent accidental removal of the guide wire
during reaming.
Surgical Technique (Continued)
10
In the case of a non-union, where the path to the canal is
blocked and unlikely to advance a guide wire or entry reamer
across the fracture site, a Pseudarthrosis Pin Straight (Catalog
#14-442073) or Curved (Catalog #14-442074) may be used
to create an opening for the passage of a guide wire for canal
reaming.
5mm
In the event of a displaced fracture, the 8.5mm Fracture Reducer
(Bowed) (Catalog #14-442068) may be used to facilitate Guide
Wire insertion through the fracture site.
11
Step 7. Determining Nail Length
The Telescoping Nail Measuring Gauge (Catalog #14-440047)
is placed over the 2.6mm Bead Tip Guide Wire, until it rests
on the anterior cortex. The nail should come to rest in the
distal metaphysis and can be inserted as distal as the physeal
scar. Choose the appropriate nail on this basis. With the Guide
Wire resting at the desired distal level, the telescoping tube is
extended to the end of the Guide Wire.
To measure nail length, a direct reading can be made at the
juncture of the two tubes. The nail should be countersunk to
prevent any impingement. The selected nail should be at least
1cm shorter than the measured medullary canal to permit
countersinking of the proximal end of the nail.
Alternatively, either a second Guide Wire of equal length may be
used to measure the length of the medullary canal or use of a
Medullary Canal and Length Estimator (Catalog #14-442075) may
be used to determine nail diameter and length.
Surgical Technique (Continued)
12
Step 8. Intramedullary Reaming
Upon attaching the 8mm diameter Modular Reamer Head to
the Flexible Nitinol Reamer Shaft (40cm-Catalog #27958 or
52cm-Catalog #27940), begin reaming over the Bead Tip Guide
Wire in 1mm increments until cortical chatter occurs and then in
0.5mm increments. It is recommended that the surgeon ream to
1mm greater than the diameter of the nail to be inserted.
Reamer head diameters available from 8mm to 14.5mm (0.5mm increments)
NOTe: The 8mm reamer head is the only forward cutting reamer head; all others are side-cutting.
During medullary canal reaming, the Wire Pusher (Catalog
#41027) can be used to help retain the 2.6mm Bead Tip Guide
Wire during reamer extraction.
NOTe: Since the 2.6mm Bead Tip Guide Wire (Catalog #14-410002)
will pass through all PhoenixTM Tibial Nail diameter cannula, an
exchange technique is not required.
NOTe: Wire Pusher features multiple bores.
13
Step 9. Nail Assembly
Attach the Driver Handle (Catalog #41018) to the proximal aspect
of the tibial nail, ensure the slope is anterior and the three tangs
on the underside of the Driver Handle engage with the three slots
of the nail. Place the Connecting Bolt (Catalog #41002) into the
Driver Handle and proceed to thread into the nail and secure
using a 5mm Connecting Bolt Inserter (Catalog #41003) attached
to the Modular T-Handle, Non-Ratcheting (Catalog #29407).
NOTe: To ensure accurate proximal targeting, attach the Tibial
Nail Targeting Arm (Catalog #41000) to the Driver Handle and
insert the Soft Tissue Guide, Drill Sleeve and 4.3mm Calibrated
Drill Bit through the associated arm slot to ascertain accuracy.
Upon confirming accurate trajectories, remove the Targeting Arm
and guides, if desired.
Driver Handle nose shown fully seated to the nail
Incorrect
Surgical Technique (Continued)
14
NOTe: Grooves on the Driver Handle nose help indicate depth
when countersinking.
Step 10. Nail Insertion
The tibial nail is inserted manually over the Bead Tip Guide Wire
and advanced into the medullary canal. The fracture should be
adequately reduced and out to length during insertion of the nail
and should be monitored with the image intensifier. The Bead Tip
Guide Wire is removed after the nail passes the fracture site. The
nail can be countersunk to the level indicated by the groove on
the driver nose. Final nail positioning should be checked in both
A/P and lateral views to ensure proper alignment.
If a Slotted Mallet (Catalog #14-442053) is desired to seat the
nail into the canal, thread the Slap Hammer Adapter (Catalog
#41001) into the Driver Handle and attach the Slap Hammer Shaft
(Catalog #29448). To avoid nail misalignment, do not strike the
Driver Handle directly.
NOTe: It is recommended to only attach the Targeting Arm to the
Driver Handle once the tibial nail has been completely seated into
the canal, to avoid potential loosening.
29mm
20mm
15mm
10mm
5mm
15
Step 11. Determining Screw Length And Screw Insertion
Determining the length of the appropriate screw size for distal
locking can be achieved by using a Screw Depth Gauge - Extra
Short (Catalog #14-442082) or overlay the 4.3mm x 152mm
Short Drill Bit (Catalog #27984) with the Short 4.3mm Drill
Measuring Sleeve (Catalog #14-442076). Measurement is read
at the end of the drill bit.
NOTe: The 4mm screws are used distally with the
7.5mm nail only.
Determining the appropriate 5mm screw length for proximal
locking can be achieved by using a Screw Depth Gauge - Extra
Long (Catalog #14-442081) or the appropriate screw length is
measured off the 4.3mm Calibrated Drill Bit, at the end of the
Drill Sleeve
16
Surgical Technique (Continued)
Attach the appropriate screw to the threaded hex tip of the
Inserter Connector (Short or Long) and turn the knob in a
clockwise fashion.
NOTe: When locking very distal screws, an attempt should be
made to countersink slightly, but not through the near cortex.
After confirming the screw is retained to the insertion device,
proceed with inserting the screw into bone and continue placing
additional screws are needed.
When inserting distal screws, place the 3.5mm Inserter Connector,
Short (Catalog #14-441045) through the cannula of either the
Modular T-Handle, Non-Ratcheting (Catalog #29407) or Modular
Straight Handle, Ratcheting (Catalog #29408) and connect the
3.5mm Inserter, Short (Catalog #14-441046).
When inserting proximal screws, place the 3.5mm Inserter
Connector, Long (Catalog #14-441043) through the cannula of
either the Modular T-Handle, Non-Ratcheting (Catalog #29407) or
Modular Straight Handle, Ratcheting (Catalog #29408) and connect
the 3.5mm Inserter, Long (Catalog #14-441044).
Screw Insertion
During proximal screw insertion, line mark on the 3.5mm Inserter,
Long indicates when the screw head is fully seated (Ensure the
Soft Tissue Sleeve is firmly against bone).
NOTe: For final tightening 4mm screws and 5mm screws, the
3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm
Solid Inserter-Short (Catalog #14-441052) should be used.
17
Step 12. Targeting Arm Assembly
Assemble the Tibial Nail Targeting Arm (Catalog #41000) to
the Driver Handle and secure with the Thumb Screw (Catalog
#41023).
Surgical Technique (Continued)
18
Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog
#41005) and insert through the Soft Tissue Sleeve (Catalog
#41004) through the Static hole (Dynamic Compression Slot) of
the Targeting Arm. Advance to the bone to determine and mark
the entry point. Remove the Trocar and advance the assembly to
the near cortex.
Step 13a. Proximal Locking - Static Screws
Static
Dynamic Compression Slot
Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through
the Drill Sleeve to perforate the medial cortex, pass through
the nail and perforate the lateral cortex. With the Drill Sleeve
assembly held firmly against the medial cortex, the appropriate
screw length is measured off the Calibrated Drill Bit, at the end of
the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)
(Catalog #14-442081) may be used to determine or verify the
length of the screw.
NOTe: All nail diameters utilize 5mm screws proximally.
19
Step 13a. Proximal Locking - Static Screws (Continued)
The Drill Sleeve is removed and the appropriate 5mm screw
is inserted through the Soft Tissue Sleeve (reference pg. 16
for insertion detail). Ensure position of screw with radiographic
visualization. Be sure not to exceed more than 2mm in the far
cortex.
If desired, the Static screw can be locked with the preassembled,
embedded setscrew/locking mechanism. Insert the 4mm Hex
Driver (Catalog #41024) through the Driver Handle, into the
proximal aspect of the nail and turn in a clockwise motion.
Surgical Technique (Continued)
20
Step 13a. Proximal Locking - Static Screws (Continued)
An additional screw can be inserted in a similar fashion through
the Static hole of the Targeting Arm (reference pg. 16 for
insertion detail).
To remove the targeting assembly, insert the 5mm Connecting
Bolt Inserter through the Driver Handle to engage the connecting
bolt and turn counterclockwise to release attachment from the
nail.
21
Step 13b. Proximal Locking - Oblique Screws
Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog
#41005) and insert through the Soft Tissue Sleeve (Catalog
#41004) through either the Distal Oblique or the Proximal Oblique
hole of the Targeting Arm. Advance to the bone to determine
and mark the entry point. Remove the Trocar and advance the
assembly to the near cortex.
The Drill Sleeve is removed and the appropriate 5mm screw
is inserted through the Soft Tissue Sleeve (reference pg. 16
for insertion detail). Ensure position of screw with radiographic
visualization. Be sure not to exceed more than 2mm in the far
cortex.
Repeat this procedure for insertion of the second oblique screw.
Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through
the Drill Sleeve to perforate the medial cortex, pass through
the nail and perforate the lateral cortex. With the Drill Sleeve
assembly held firmly against the medial cortex, the appropriate
screw length is measured off the Calibrated Drill Bit, at the end of
the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)
(Catalog #14-442081) may be used to determine or verify the
length of the screw.
NOTe: All nail diameters utilize 5mm screws proximally.
Surgical Technique (Continued)
22
Step 13b. Proximal Locking - Oblique Screws (Continued)
When insertion of the proximal oblique screws are completed,
insert the 4mm Hex Driver through the Driver Handle into the
proximal aspect of the nail and turn in a clockwise motion to lock
the oblique screws with the preassembled, embedded setscrew/
locking mechanism. When complete, remove the hex driver.
To remove the targeting assembly, insert the 5mm Connecting
Bolt Inserter through the Driver Handle to engage the connecting
bolt and turn counterclockwise to release attachment from the
nail.
23
Step 13c. Proximal Locking - Compression (Optional)
Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog
#41005) and insert through the Soft Tissue Sleeve (Catalog
#41004) through the Dynamic hole (Dynamic Compression Slot)
of the Targeting Arm. Advance to the bone to determine and mark
the entry point. Remove the Trocar and advance the assembly to
the near cortex.
NOTe: Mechanical compression may only be achieved through
the Dynamic hole and deployment of the preassembled,
embedded setscrew/locking mechanism.
The PhoenixTM Tibial Nail offers a preassembled, embedded
setscrew/locking mechanism that can provide up to 5mm of
compression.
NOTe: If compression is desired, first ensure distal locking
has been completed. Prior to compressing, remove the sleeve
assembly from bone.
Dynamic
Dynamic Compression Slot
Surgical Technique (Continued)
24
Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through
the Drill Sleeve to perforate the medial cortex, pass through
the nail and perforate the lateral cortex. With the Drill Sleeve
assembly held firmly against the medial cortex, the appropriate
screw length is measured off the Calibrated Drill Bit, at the end of
the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)
(Catalog #14-442081) may be used to determine or verify the
length of the screw.
NOTe: All nail diameters utilize 5mm screws proximally.
The Drill Sleeve is removed and the appropriate 5mm screw
is inserted through the Soft Tissue Sleeve (reference pg. 16
for insertion detail). Ensure position of screw with radiographic
visualization. Be sure not to exceed more than 2mm in the far
cortex.
Step 13c. Proximal Locking - Compression (Optional)Continued
25
Step 13c. Proximal Locking - Compression (Optional)Continued
If using the preassembled setscrew for compression is desired,
insert the 4mm Hex Driver (Catalog #41024) through the
Driver Handle, into the proximal aspect of the nail and turn
in a clockwise motion. Monitor screw position and fracture
compression under radiographic visualization.
Alternatively, a backstroke technique can be employed for
compressing the fracture by using the Slotted Mallet in a reverse
manner under radiographic visualization monitoring.
Surgical Technique (Continued)
26
Step 13c. Proximal Locking - Compression (Optional)Continued
After desired compression is achieved, repeat screw insertion
through the Static hole to support the achieved compression.
Upon screw insertion into the Static hole, use the 4mm Hex
Driver to reverse the preassembled setscrew (counterclockwise)
until it stops against the Connecting Bolt. This will ensure correct
positioning of the preassembled setscrew for locking the proximal
oblique screws, if desired.
27
Step 13c. Proximal Locking - Compression (Optional)Continued
When insertion of the proximal oblique screws are completed,
insert the 4mm Hex Driver through the Driver Handle into the
proximal aspect of the nail and turn in a clockwise motion to lock
the oblique screws with the preassembled, embedded setscrew/
locking mechanism. When complete, remove the hex driver.
To remove the targeting assembly, insert the 5mm Connecting
Bolt Inserter through the Driver Handle to engage the connecting
bolt and turn counterclockwise to release attachment from the
nail.
M/L View
Step 14. Distal Locking
Verify the depth of the nail distally in both A/P and lateral views.
The PhoenixTM Tibial Nail may be locked distally with screws in
both the sagittal and frontal planes. Distal A/P locking allows for
placement of perpendicular screws for a more secure fixation of
the distal fragment.
When treating distal third fractures, ensure at a minimum, two
distal locking screws are used below the fracture site.
NOTe: When locking from anterior to posterior all instruments
placed to the bone should be done medial to the tibialis anterior
tendon. The tendon should be retracted laterally to allow safe
placement of the locking screw.
Distal locking may be accomplished using a freehand technique
or by using the Biomet® Radiolucent Targeting Device. The
image intensifier is aligned with the more distal hole in the nail,
such that the hole appears as a perfect circle. A knife blade is
placed on the skin, with the incision point verified on the image
intensifier, and a 1cm incision is made over the hole in the nail.
The tip of the drill bit appears as a solid circle in the center of the
screw hole. Proceed to drill through both cortices. The position of
the drill bit is confirmed on the image intensifier in both the A/P
and Lateral planes, before it is withdrawn. Additional screw holes
are drilled in a similar fashion.
NOTe: Distally, a 3.2mm drill bit is used for 4mm screws with the
7.5mm nails only and a 4.3mm drill bit is used for 5mm screws
with 9mm or larger nails.
A/P View
Perfect Circle
Incorrect
Introduction
28
NOTe: For final tightening 4mm screws and 5mm screws, the
3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm
Solid Inserter-Short (Catalog #14-441052) should be used.
29
end Cap Insertion
If desired, one of five different profile end caps ranging from
0mm to 20mm (available in 5mm increments) can be inserted
into the proximal end of the PhoenixTM Tibial Nail to prevent bony
in-growth. For insertion, thread the end cap to the insertion device,
in similar fashion for screw insertion (as referenced on pg. 16).
0mm 5mm 10mm 15mm 20mm
NOTe: For final tightening end caps, the 3.5mm Solid Inserter-
Long (Catalog #14-441051) or the 3.5mm Solid Inserter-Short
(Catalog #14-441052) should be used.
Surgical Technique (Continued)
30
Nail Removal
Remove the end cap if implanted and all but one of the locking
screws with the 3.5mm Inserter Connector. It is important to leave
one screw in the nail to prevent nail rotation when connecting
the nail extractor to the nail. Alternatively, if all screws have been
removed a 4.3mm Drill Bit can be placed through any of the
removed screw holes. If needed, the 3.5mm Hex Screw Extractor*
(Catalog #14-442084) may be used to remove either a 4mm or
5mm screw.
Insert a Guide Wire into the top of the nail to help guide the
extractor to the proximal portion of the nail. Attach the 3/4”
Driver (Catalog #14-442066) to the Nail Extractor Tap* (Catalog
#14-441048) and thread the assembly into the top of the nail. A
tight interference fit should be achieved. The extractor is meant
to cross-thread into the proximal portion of the nail. Thread the
Slap Hammer Shaft (Catalog #29448) into the Nail Extractor Tap
and remove the remaining screw or drill bit. Extract the nail with a
backslapping motion using the Slotted Mallet.
NOTe: Since the holes within the embedded setscrew are grooved,
proximal screw removal can be achieved without disengaging the
embedded setscrew.
*Available sterile packed
31
Product Ordering Information
7.5mm Tibial Nails
Catalog# Description
40024 Tibial Nail, 7.5mm x 240mm
40025 Tibial Nail, 7.5mm x 250mm
40026 Tibial Nail, 7.5mm x 260mm
40027 Tibial Nail, 7.5mm x 270mm
40028 Tibial Nail, 7.5mm x 280mm
40029 Tibial Nail, 7.5mm x 290mm
40030 Tibial Nail, 7.5mm x 300mm
40031 Tibial Nail, 7.5mm x 310mm
40032 Tibial Nail, 7.5mm x 320mm
40033 Tibial Nail, 7.5mm x 330mm
40034 Tibial Nail, 7.5mm x 340mm
40035 Tibial Nail, 7.5mm x 350mm
40036 Tibial Nail, 7.5mm x 360mm
40037 Tibial Nail, 7.5mm x 370mm
40038 Tibial Nail, 7.5mm x 380mm
40039 Tibial Nail, 7.5mm x 390mm
40040 Tibial Nail, 7.5mm x 400mm
40041 Tibial Nail, 7.5mm x 410mm
40042 Tibial Nail, 7.5mm x 420mm
9mm Tibial Nails
Catalog# Description
40324 Tibial Nail, 9mm x 240mm
40325 Tibial Nail, 9mm x 250mm
40326 Tibial Nail, 9mm x 260mm
40327 Tibial Nail, 9mm x 270mm
40328 Tibial Nail, 9mm x 280mm
40329 Tibial Nail, 9mm x 290mm
40330 Tibial Nail, 9mm x 300mm
40331 Tibial Nail, 9mm x 310mm
40332 Tibial Nail, 9mm x 320mm
40333 Tibial Nail, 9mm x 330mm
40334 Tibial Nail, 9mm x 340mm
40335 Tibial Nail, 9mm x 350mm
40336 Tibial Nail, 9mm x 360mm
9mm Tibial Nails (cont’d)
Catalog# Description
40337 Tibial Nail, 9mm x 370mm
40338 Tibial Nail, 9mm x 380mm
40339 Tibial Nail, 9mm x 390mm
40340 Tibial Nail, 9mm x 400mm
40341 Tibial Nail, 9mm x 410mm
40342 Tibial Nail, 9mm x 420mm
10.5mm Tibial Nails
Catalog# Description
40624 Tibial Nail, 10.5mm x 240mm
40625 Tibial Nail, 10.5mm x 250mm
40626 Tibial Nail, 10.5mm x 260mm
40627 Tibial Nail, 10.5mm x 270mm
40628 Tibial Nail, 10.5mm x 280mm
40629 Tibial Nail, 10.5mm x 290mm
40630 Tibial Nail, 10.5mm x 300mm
40631 Tibial Nail, 10.5mm x 310mm
40632 Tibial Nail, 10.5mm x 320mm
40633 Tibial Nail, 10.5mm x 330mm
40634 Tibial Nail, 10.5mm x 340mm
40635 Tibial Nail, 10.5mm x 350mm
40636 Tibial Nail, 10.5mm x 360mm
40637 Tibial Nail, 10.5mm x 370mm
40638 Tibial Nail, 10.5mm x 380mm
40639 Tibial Nail, 10.5mm x 390mm
40640 Tibial Nail, 10.5mm x 400mm
40641 Tibial Nail, 10.5mm x 410mm
40642 Tibial Nail, 10.5mm x 420mm
32
Product Ordering Information (Continued)
12mm Tibial Nails
Catalog# Description
40924 Tibial Nail, 12mm x 240mm
40925 Tibial Nail, 12mm x 250mm
40926 Tibial Nail, 12mm x 260mm
40927 Tibial Nail, 12mm x 270mm
40928 Tibial Nail, 12mm x 280mm
40929 Tibial Nail, 12mm x 290mm
40930 Tibial Nail, 12mm x 300mm
40931 Tibial Nail, 12mm x 310mm
40932 Tibial Nail, 12mm x 320mm
40933 Tibial Nail, 12mm x 330mm
40934 Tibial Nail, 12mm x 340mm
40935 Tibial Nail, 12mm x 350mm
40936 Tibial Nail, 12mm x 360mm
40937 Tibial Nail, 12mm x 370mm
40938 Tibial Nail, 12mm x 380mm
40939 Tibial Nail, 12mm x 390mm
40940 Tibial Nail, 12mm x 400mm
40941 Tibial Nail, 12mm x 410mm
40942 Tibial Nail, 12mm x 420mm
13.5mm Tibial Nails
Catalog# Description
14-441224 Tibial Nail, 13.5mm x 240mm
14-441225 Tibial Nail, 13.5mm x 250mm
14-441226 Tibial Nail, 13.5mm x 260mm
14-441227 Tibial Nail, 13.5mm x 270mm
14-441228 Tibial Nail, 13.5mm x 280mm
14-441229 Tibial Nail, 13.5mm x 290mm
14-441230 Tibial Nail, 13.5mm x 300mm
14-441231 Tibial Nail, 13.5mm x 310mm
14-441232 Tibial Nail, 13.5mm x 320mm
14-441233 Tibial Nail, 13.5mm x 330mm
14-441234 Tibial Nail, 13.5mm x 340mm
14-441235 Tibial Nail, 13.5mm x 350mm
14-441236 Tibial Nail, 13.5mm x 360mm
14-441237 Tibial Nail, 13.5mm x 370mm
14-441238 Tibial Nail, 13.5mm x 380mm
14-441239 Tibial Nail, 13.5mm x 390mm
14-441240 Tibial Nail, 13.5mm x 400mm
14-441241 Tibial Nail, 13.5mm x 410mm
14-441242 Tibial Nail, 13.5mm x 420mm
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4mm Double-Lead Thread Screws
Catalog# Description
14-400420 4mm x 20mm screw
14-400422 4mm x 22mm screw
14-400424 4mm x 24mm screw
14-400426 4mm x 26mm screw
14-400428 4mm x 28mm screw
14-400430 4mm x 30mm screw
14-400432 4mm x 32mm screw
14-400434 4mm x 34mm screw
14-400436 4mm x 36mm screw
14-400438 4mm x 38mm screw
14-400440 4mm x 40mm screw
14-400442 4mm x 42mm screw
14-400444 4mm x 44mm screw
14-400446 4mm x 46mm screw
14-400448 4mm x 48mm screw
14-400450 4mm x 50mm screw
14-400452 4mm x 52mm screw
14-400454 4mm x 54mm screw
14-400456 4mm x 56mm screw
14-400458 4mm x 58mm screw
5mm Double-Lead Thread Screws
Catalog# Description
14-405020 5mm x 20mm screw
14-405022 5mm x 22mm screw
14-405024 5mm x 24mm screw
14-405026 5mm x 26mm screw
14-405028 5mm x 28mm screw
14-405030 5mm x 30mm screw
14-405032 5mm x 32mm screw
14-405034 5mm x 34mm screw
14-405036 5mm x 36mm screw
14-405038 5mm x 38mm screw
14-405040 5mm x 40mm screw
14-405042 5mm x 42mm screw
14-405044 5mm x 44mm screw
14-405046 5mm x 46mm screw
14-405048 5mm x 48mm screw
14-405050 5mm x 50mm screw
14-405052 5mm x 52mm screw
14-405054 5mm x 54mm screw
14-405056 5mm x 56mm screw
14-405058 5mm x 58mm screw
14-405060 5mm x 60mm screw
14-405065 5mm x 65mm screw
14-405070 5mm x 70mm screw
14-405075 5mm x 75mm screw
14-405080 5mm x 80mm screw
14-405085 5mm x 85mm screw
14-405090 5mm x 90mm screw
14-405095 5mm x 95mm screw
14-405100 5mm x 100mm screw
14-405105 5mm x 105mm screw
14-405110 5mm x 110mm screw
Product Ordering Information (Continued)
34
end Caps
Catalog# Description
14-441280 End Cap, 0mm
14-441281 End Cap, 5mm
14-441282 End Cap, 10mm
14-441283 End Cap, 15mm
14-441284 End Cap, 20mm
Disposables
Catalog# Description Qty
27914 3.2mm x 460mm Entry Guide Wire 2
27984 4.3mm x 152mm Short Drill Bit 2
41009 One-Step Reamer, 11.5mm 1
41010 4.3mm x 320mm Calibrated Drill Bit 2
467210 3.2mm x 80cm Nail Driving Guide 2
471133 3.2mm x 355mm Entry Guide Wire 2
471830 Radiolucent Targeting Device 1
471835 3.2mm Radiolucent Targeting 1 Device Twist Drill
471843 4.3mm Radiolucent Targeting 1 Device Twist Drill
472060 3.2mm x 180mm Calibrated Drill Bit 2
14-410002 2.6mm x 80cm Bead Tip Guide Wire 2
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Instruments
Catalog# Description Qty
27940 52cm Ni-Ti Reamer Shaft 1
27958 40cm Ni-Ti Reamer Shaft 1
27977 Stryker/AO Power Adapter 1
29407 Modular T-Handle, Non-Ratcheting 1
29408 Modular Straight Handle, Ratcheting 1
29448 Slap Hammer Shaft 1
41000 Tibial Nail Targeting Arm 1
41001 Slap Hammer Adapter 1
41002 Connecting Bolt Driver 2
41003 5mm Connecting Bolt Inserter 1
41004 Soft Tissue Sleeve 2
41005 Drill Sleeve 2
41006 Trocar 2
41018 Driver Handle 1
41023 Thumb Screw 2
41024 4mm Hex Driver 1
41026 Curved Cannulated Awl 1
41027 Wire Pusher 1
41029 Working Channel Soft Tissue Sleeve 1
467534 8.0mm Reamer Head 1
467536 8.5mm Reamer Head 1
467538 9.0mm Reamer Head 1
467540 9.5mm Reamer Head 1
467542 10.0mm Reamer Head 1
467544 10.5mm Reamer Head 1
467546 11.0mm Reamer Head 1
467548 11.5mm Reamer Head 1
467550 12.0mm Reamer Head 1
467552 12.5mm Reamer Head 1
467554 13.0mm Reamer Head 1
467556 13.5mm Reamer Head 1
467558 14.0mm Reamer Head 1
467560 14.5mm Reamer Head 1
* Available sterile packed
Instruments (Continued)
Catalog# Description Qty
595400 Tibial Nail Instrument Tray (empty) 1
14-400082 Tibial Nail Instrument Tray (fully kitted)
14-440047 Telescoping Nail Measuring Gauge 1
14-441043 3.5mm Inserter Connector, Long 1
14-441044 3.5mm Inserter, Long 1
14-441045 3.5mm Inserter Connector, Short 1
14-441046 3.5mm Inserter, Short 1
14-441047 Impactor Cap 1
14-441048 Nail Extractor Tap* 1
14-441051 3.5mm Solid Inserter, Long 1
14-441052 3.5mm Solid Inserter, Short 1
14-442053 Slotted Mallet 1
14-442066 3/4” Hex Driver 1
14-442068 8.5mm Fracture Reducer (Bowed) 1
14-442073 Pseudarthrosis Pin Straight 1
14-442074 Pseudarthrosis Pin Curved 1
14-442075 Medullary Canal and Length Estimator 1
14-442076 Short 4.3mm Drill Measuring Sleeve 1
14-442078 Keyless Chuck T-Handle 1
14-442081 Screw Depth Gauge (Extra Long) 1
14-442082 Screw Depth Gauge (Extra Short) 1
14-442084 3.5mm Hex Screw Extractor* 1
14-442085 8.5mm Fracture Reducer Straight 1
14-442089 Hall/Stryker Power Adapter 1
14-442098 Entry Trocar 1
Phoenix™ Tibial Nail System Package Insert
Biomet Trauma56 East Bell Drive
P.O. Box 587Warsaw, Indiana 46581 USA
01-50-4005Rev.A
Date: 2012-06
Biomet® Intramedullary Nail Implants
ATTeNTION OPeRATING SURGeON
DeSCRIPTIONBiomet® manufactures a variety of titanium intramedullary nails intended to aid in the alignment and stabilization of fractures of bones in the skeletal system, in the skeletal system, and to aid in reconstructive surgery. Implant components used for these applications include: intramedullary nails, screws, and end caps. Osseotite screws may also be used with the Peritrochanteric Nail System.
MATeRIALSTitanium AlloyUHMWPE
INDICATIONSPhoenix Tibial Nail SystemThe Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis.
CONTRAINDICATIONS1. Infection.2. Patient conditions including blood supply limitations, and insufficient quantity or quality of bone.3. Patients with mental or neurologic conditions who are unwilling or incapable of following postoperative care instructions.4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device.
WARNINGSInternal fixation devices aid the surgeon in the alignment and stabilization of skeletal fractures and provide a means of fracture management in reconstructive surgical applications.
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While these devices are generally successful in attaining these goals, they cannot be expected to replace normal healthy bone or withstand the stress placed upon the device by full or partial weight bearing or load bearing, particularly in the presence of nonunion, delayed union, or incomplete healing. Metallic bone fixation devices are internal splints that align the fracture until normal healing occurs. The size and shape of bones and soft tissue place limitations on the size and strength of implants. If there is delayed union or nonunion of bone in the presence of weight bearing, or load bearing, the implant could eventually break. Therefore, it is important that immobilization (use of external support, walking aids, braces, etc.) of the fracture site be maintained until firm bony union (confirmed by clinical and radiographic examination) is established. Surgical implants are subject to repeated stresses in use, which can result in fatigue fracture. Factors such as the patient’s weight, activity level, and adherence to weight bearing or load bearing instructions have an effect on the service life of the implant. The surgeon must be thoroughly knowledgeable not only in the medical and surgical aspects of the implant, but also must be aware of the mechanical and metallurgical aspects of the surgical implants. Bone screws, 3mm – 10mm in diameter and 10mm – 75mm in overall length are not approved for screw attachment or fixation to the posterior elements (pedicles) of the cervical, thoracic or lumbar spine.
1. Correct selection of the implant is extremely important. The potential for success in fracture fixation is increased by the selection of the proper type of implant. While proper selection can help minimize risks, the size and shape of human bones present limitations on the size and strength of implants. Internal fixation devices cannot withstand the activity levels and/or loads equal to those placed on normal healthy bone. These devices are not designed to withstand the unsupported stress of full weight bearing, or load bearing.
2. The devices can break when subjected to increased loading associated with nonunion or delayed union. Internal fixation devices are load-sharing devices that hold a fracture in alignment until healing occurs. If healing is delayed, or does not occur, the implant can be expected to break, bend or fail. Loads produced by weight bearing, and activity levels may dictate the longevity of the implant.
3. Implant materials are subject to corrosion. Implanting metals and alloys subjects them to constant changing environments of salts, acids, and alkalis that can cause corrosion. Putting dissimilar metals and alloys in contact with each other can accelerate the corrosion process that may enhance fracture of implants. Every effort should be made to use compatible metals and alloys when marrying them to a common goal, i.e., screws and plates.
37
4. Correct handling of implants is extremely important. Do not modify implants. Do not notch or bend implants. Notches or scratches put in the implant during the course of surgery may contribute to breakage. Intraoperative fracture of screws can occur if excessive force (torque) is applied while seating bone screws.
5. Remove after fracture has healed. Implants can loosen, fracture, corrode, migrate, or cause pain. If an implant remains implanted after complete healing, the implant may cause stress shielding, which may increase the risk of, refracture in an active patient. The surgeon should weigh the risks verses benefits when deciding whether to remove the implant. Adequate postoperative management to avoid refracture should follow implant removal.
6. Adequately instruct the patient. Postoperative care is important. The patient’s ability and willingness to follow instruction is one of the most important aspects of successful fracture management. Patients with senility, mental illness, alcoholism, and drug abuse may be at higher risk. These patients may ignore instructions and activity restrictions. The patient is to be instructed in the use of external supports, walking aids, and braces that are intended to immobilize the fracture site and limit weight bearing or load bearing. The patient is to be made fully aware and warned that the device does not replace normal healthy bone, and that the device can break, bend or be damaged as a result of stress, activity, load bearing, or weight bearing. The patient is to be made aware and warned of general surgical risks, possible adverse effects, and to follow the instructions of the treating physician. The patient is to be advised of the need for regular postoperative follow-up examination as long as the device remains implanted.
7. Nails with a diameter of 9mm or less are intended for use in pediatric patients. Do not use these sizes in teenage or adult patients. The size and strength of these nails is inadequate for loads experienced with teenage or adult patients. Laboratory testing demonstrates that 8mm and 9mm diameter nails have a fatigue life approximately one-fourth that of 12mm nails. Where possible, use 12mm or larger diameter nails. In cases where a small nail size was used, the surgeon may want to consider replacing the small nail with a larger nail after three months.
8. To reduce the driving force on the nail and the potential risk of nail damage, the physician should consider reaming 1/2mm to 1 1/2mm larger than the nail implanted.
9. Do not implant a nail with the distal holes or proximal holes at or within the fracture line. If nail is implanted with distal or proximal holes in the fracture line, effective screw fixation will be compromised which may lead to breakage or bending of the implant.
10. Difficult tibial fractures may take 8 to 12 months to heal. Treat with caution due to the extended healing time. When nonreaming techniques are used or when smaller diameter nails are used, the surgeon should consider one or more of the following treatments:
a) Graft the tibial fracture site at time of surgery.b) Remove screws proximally or distally at 2 to 3 months.c) Exchange the tibial nail for a larger diameter tibial nail at
3 to 4 months.11. Patient smoking may result in delayed healing, non-healing
and/or compromised stability in or around the placement site.
PReCAUTIONSDevice is single use only.
Do not reuse implants. While an implant may appear undamaged, previous stress may have created imperfections that would reduce the service life of the implant.
Do not treat patients with implants that have been even momentarily placed in a different patient.
Instruments are available to aid in the accurate implantation of internal fixation devices. Intraoperative fracture or breaking of instruments has been reported.
Surgical instruments are subject to wear with normal usage. Instruments, which have experienced extensive use or excessive force, are susceptible to fracture. Surgical instruments should only be used for their intended purpose. Biomet recommends that all instruments be regularly inspected for wear and disfigurement.
POSSIBLe ADVeRSe eFFeCTS1. Nonunion or delayed union, which may lead to breakage of the
implant.2. Bending or fracture of the implant.3. Loosening or migration of the implant.4. Metal sensitivity, or allergic reaction to a foreign body.5. Limb shortening due to compression of the fracture or bone
resorption.6. Decrease in bone density due to stress shielding.7. Pain, discomfort, or abnormal sensation due to the presence of
the device.8. Nerve damage due to surgical or preexisting trauma.9. Necrosis of bone.10. Postoperative bone fracture and pain.11. Inadequate healing.12 Early or late postoperative infection and allergic reaction.
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Phoenix™ Tibial Nail System Package Insert (Continued)
MAGNeTIC ReSONANCe (MR) STATeMeNTThe effects of the MR environment have not been determined for this device. This device has not been tested for heating or migration in the MR environment.
STeRILITYBiomet Intramedullary Nail implants are provided sterile and clearly marked “STERILE” on the packaging. These implants have been sterilized using a minimum dosage of 2.5 megaRad (25 kGy) of gamma radiation. Where specified, do not use implants after expiration date.
CAUTION: Federal law (USA) restricts this device to sale by or on the order of a physician.
Comments regarding this device can be directed to Attn: Regulatory Dept., Biomet, Inc., P.O. Box 587, Warsaw, IN 46582 USA, Fax: 574-372-3968.
All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated.
CE Mark on the package insert (IFU) is not valid unless there is a CE Mark on the product (description) label.
Authorized Representative: Biomet U.K., Ltd. Waterton Industrial Estate Bridgend, South Wales CF31 3XA UK
39
Further Information
This brochure describes a surgical technique used by Michael
S. Sirkin, M.D., Cory A. Collinge, M.D. and Kenneth J. Koval,
M.D. The surgeon who performs any implant procedure
is responsible for determining the appropriate products(s)
and utilizing technique(s) for in each individual patient. The
contents of this manual are intended to be only a guide and
are not intended to set a standard of care.
For further information, please contact the Customer Service
Department at:
Biomet Trauma
56 East Bell Drive
P.O. Box 587
Warsaw, Indiana 46581-0587
800.348.9500 x 1501
www.biomet.com
40
Notes: