Philippe Caisson Business Consulting Siemens PLM Siemens ...€¦ · Philippe Caisson – Business Consulting – Siemens PLM . Unrestricted © Siemens AG 2013 All rights reserved

Unrestricted © Siemens AG 2013 All rights reserved.

Page 1 Siemens PLM Software

Siemens – Industries 4.0 et smart

mechatronics objects

Philippe Caisson – Business Consulting – Siemens PLM



Importance of Manufacturing

Some Example

EU Initiatives in Manufacturing

Industrial production is the backbone of

German economic performance

For UK, a proper industrial strategy

Is absolutely vital

Initiative “La nouvelle France

Industrielle”

US New Manufacturing Hub

Obama announces the creation of

“Digital Manufacturing and Design

Innovation Institute (Digital Lab)” where

Siemens will be a key contributor to the

project for transforming American

manufacturing



Path of Industrial Revolution

From industry 1.0 to 4.0

Source: DFKI (2011)

Smart Mechatronic

Object



Cyber-physical system the future of

Mechatronic Object

A Mechatronic object is the combination

of mechanical, electrical, automation

objects and information technology

Mechanical

Automation

Electrical

Information

Technology

Mechatronic Object

A cyber-physical system (CPS) is a

system of collaborating computational

elements controlling physical entities

Motor Spindle



The Mechatronic Object

During plant operation

load 85%

trend increasing

position:

49°24’01’’ north

11°09’47’’ east

maintenance

in 12 weeks

predecessor

Knowledge about state & current environment

The Mechatronic object knows its own state and its environment



Intelligent and smart mechatronic objects

…make decisions independently…

Additional intelligence increases flexibility and performance in

production

The Mechatronic object

acquires the ability to act

autonomously

Autonomous action reduces complexity for the user

and increases the speed of changes

SELF

configuration

Optimization

protection

correction



Cyber-Physical Systems will communicate

Owning all information as digital model

Cyber-Physical System

Physical

Production Asset

Digital Model

+

• Software / IT

• Mechanical (CAD)

• Electrical (CAE)

• Automation, HMI

• Safety, Security

• Maintenance

• Plant ID

• Partner ID

• Current Status

• Change, Effectivity

• SW-Version

• Interfaces

Each object contains all information about…

Industry 4.0 and

smart factories as

part of the Internet

of Things and Services



Industrie 4.0

Production based on cyber-physical systems

“Smart” products

• The product to be manufactured

has all the necessary information for

every step of its production

Autonomous production facilities

• Optimized organization of networked production

facilities taking into account the

entire value chain

• Production steps are configured flexibly

in response to changing situations

Reduction of complexity due to “smarter” structures



Industry 4.0 - Software is the key

To manage current and future challenges

Source: based on CMM model, ©ARC

plus MESA Guidebook for Lean Manufacturing

which is Copyright © MESA International

Software is the main enabler for improvement & innovation

Vertical

Integration

Product

Lifecycle

Supply

Chain

Idea

Production

Shopfloor

Enterprise

Raw

Material Finished

Product

Plant

Lifecycle



Design and virtual

production

Real production

Industry 4.0 - Real and virtual worlds are converging

thanks to Digital Enterprise Platform

TIA Totally

Integrated

Automation

PLM Product

Lifecycle

Management

Production planning

Production engineering

Production execution

Product design

Design and virtual

production

Real production

TIA Totally

Integrated

Automation

PLM Product

Lifecycle

Management

Production planning

Production engineering

Production execution

Product design

Computer-aided motion software (2012)

CAD design software Production of composite materials (2011)

Product cost management

(2012)

MES software Life science industries (2009)

Industrial quality and production management (2012)

Ethernet

communication

products

and network solutions

(2012)

Integrated plant management (2008)

CAE software for simulating and testing of mechatronic systems (2012)

(2007)

MES software Pharmaceutical and biotech industries (2011)

Software for production management (2001)

Software for production planning

and scheduling (2013)

PLM software integration (2013)



Technology Example - MCD

Mechatronics Concept Designer

In addition MCD allows for connectivity with upstream and downstream

engineering domains like requirements managements, functional modeling, etc.

Mechatronics Concept Designer

targets the concept design phase

of mechatronics products based

on a functional design approach.

MCD for the 3D modeling of concepts

which can then be enriched with

simulation related information.

This not only includes the definition of

multi-body physics but also the integration

of automation related behavior typically

found in mechatronics products



Collaboration

capabilities

for seamless

information exchange

and data alignment

Complete product portfolio

hardware and software

Data integration

capability for process

simulation linking product

and production

Future and Reality of Manufacturing

Industrie 4.0

Machines and

products exchange

information for self

optimization

Unified digital models

of the overall product,

production objects,

processes and

participants

Autonomous control

and optimization

Future Today



How to use actual technology

To navigate in a Manufacture

• Be able to navigate between global sites

• Share best manufacturing practices

• On line information regarding local

resources

• On line up-to-date documentation

• Reuse and Knowledge

Objectives

• Intosite (Siemens)

• Google Earth,

• Cloud

• Software as a service

Technology

Berlin Plant



Making Right things

Making Things Right

Siemens PLM

Parc Technologique de Lyon

743, Allee des Parcs

69800 Saint-Priest

Tel.: +33 4 72 14 43 00

[email protected]

[email protected]

www.siemens.com/plm

http://www.youtube.com/watch?v=zsEIhM17pCw&feature=youtu.be

http://www.youtube.com/watch?v=HPRURtORnis

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

www.siemens.com/plm





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Philippe Caisson Business Consulting Siemens PLM Siemens ...€¦ · Philippe Caisson – Business Consulting – Siemens PLM . Unrestricted © Siemens AG 2013 All rights reserved