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Page 1 Siemens PLM Software
Siemens – Industries 4.0 et smart
mechatronics objects
Philippe Caisson – Business Consulting – Siemens PLM
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Page 2 Siemens PLM Software
Importance of Manufacturing
Some Example
EU Initiatives in Manufacturing
Industrial production is the backbone of
German economic performance
For UK, a proper industrial strategy
Is absolutely vital
Initiative “La nouvelle France
Industrielle”
US New Manufacturing Hub
Obama announces the creation of
“Digital Manufacturing and Design
Innovation Institute (Digital Lab)” where
Siemens will be a key contributor to the
project for transforming American
manufacturing
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Page 3 Siemens PLM Software
Path of Industrial Revolution
From industry 1.0 to 4.0
Source: DFKI (2011)
Smart Mechatronic
Object
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Page 4 Siemens PLM Software
Cyber-physical system the future of
Mechatronic Object
A Mechatronic object is the combination
of mechanical, electrical, automation
objects and information technology
Mechanical
Automation
Electrical
Information
Technology
Mechatronic Object
A cyber-physical system (CPS) is a
system of collaborating computational
elements controlling physical entities
Motor Spindle
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Page 5 Siemens PLM Software
The Mechatronic Object
During plant operation
load 85%
trend increasing
position:
49°24’01’’ north
11°09’47’’ east
maintenance
in 12 weeks
predecessor
Knowledge about state & current environment
The Mechatronic object knows its own state and its environment
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Page 6 Siemens PLM Software
Intelligent and smart mechatronic objects
…make decisions independently…
Additional intelligence increases flexibility and performance in
production
The Mechatronic object
acquires the ability to act
autonomously
Autonomous action reduces complexity for the user
and increases the speed of changes
SELF
configuration
Optimization
protection
correction
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Page 7 Siemens PLM Software
Cyber-Physical Systems will communicate
Owning all information as digital model
Cyber-Physical System
Physical
Production Asset
Digital Model
+
• Software / IT
• Mechanical (CAD)
• Electrical (CAE)
• Automation, HMI
• Safety, Security
• Maintenance
• Plant ID
• Partner ID
• Current Status
• Change, Effectivity
• SW-Version
• Interfaces
Each object contains all information about…
Industry 4.0 and
smart factories as
part of the Internet
of Things and Services
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Page 8 Siemens PLM Software
Industrie 4.0
Production based on cyber-physical systems
“Smart” products
• The product to be manufactured
has all the necessary information for
every step of its production
Autonomous production facilities
• Optimized organization of networked production
facilities taking into account the
entire value chain
• Production steps are configured flexibly
in response to changing situations
Reduction of complexity due to “smarter” structures
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Page 9 Siemens PLM Software
Industry 4.0 - Software is the key
To manage current and future challenges
Source: based on CMM model, ©ARC
plus MESA Guidebook for Lean Manufacturing
which is Copyright © MESA International
Software is the main enabler for improvement & innovation
Vertical
Integration
Product
Lifecycle
Supply
Chain
Idea
Production
Shopfloor
Enterprise
Raw
Material Finished
Product
Plant
Lifecycle
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Page 10 Siemens PLM Software
Design and virtual
production
Real production
Industry 4.0 - Real and virtual worlds are converging
thanks to Digital Enterprise Platform
TIA Totally
Integrated
Automation
PLM Product
Lifecycle
Management
Production planning
Production engineering
Production execution
Product design
Design and virtual
production
Real production
TIA Totally
Integrated
Automation
PLM Product
Lifecycle
Management
Production planning
Production engineering
Production execution
Product design
Computer-aided motion software (2012)
CAD design software Production of composite materials (2011)
Product cost management
(2012)
MES software Life science industries (2009)
Industrial quality and production management (2012)
Ethernet
communication
products
and network solutions
(2012)
Integrated plant management (2008)
CAE software for simulating and testing of mechatronic systems (2012)
(2007)
MES software Pharmaceutical and biotech industries (2011)
Software for production management (2001)
Software for production planning
and scheduling (2013)
PLM software integration (2013)
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Page 11 Siemens PLM Software
Technology Example - MCD
Mechatronics Concept Designer
In addition MCD allows for connectivity with upstream and downstream
engineering domains like requirements managements, functional modeling, etc.
Mechatronics Concept Designer
targets the concept design phase
of mechatronics products based
on a functional design approach.
MCD for the 3D modeling of concepts
which can then be enriched with
simulation related information.
This not only includes the definition of
multi-body physics but also the integration
of automation related behavior typically
found in mechatronics products
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Page 12 Siemens PLM Software
Collaboration
capabilities
for seamless
information exchange
and data alignment
Complete product portfolio
hardware and software
Data integration
capability for process
simulation linking product
and production
Future and Reality of Manufacturing
Industrie 4.0
Machines and
products exchange
information for self
optimization
Unified digital models
of the overall product,
production objects,
processes and
participants
Autonomous control
and optimization
Future Today
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Page 13 Siemens PLM Software
How to use actual technology
To navigate in a Manufacture
• Be able to navigate between global sites
• Share best manufacturing practices
• On line information regarding local
resources
• On line up-to-date documentation
• Reuse and Knowledge
Objectives
• Intosite (Siemens)
• Google Earth,
• Cloud
• Software as a service
Technology
Berlin Plant
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Page 14 Siemens PLM Software
Making Right things
Making Things Right
Siemens PLM
Parc Technologique de Lyon
743, Allee des Parcs
69800 Saint-Priest
Tel.: +33 4 72 14 43 00
www.siemens.com/plm
http://www.youtube.com/watch?v=zsEIhM17pCw&feature=youtu.be
http://www.youtube.com/watch?v=HPRURtORnis
