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Phénix et la SalamandreHistoire et Défis
en Sciences des Matériaux
H. AouragLEPM, URMER
University of Tlemcen
Processing Age
Introduction of fire and hammering of copper to change properties - introduction of materials processing.
Modern Steel
Bessemer patent for steel making – emergence of modern day steel making. Developed a method which made the production of steel in large quantities cheaper.
Aluminium
The Hall Process, the electrochemical extraction of aluminum, made aluminum available as a commercial material.
High Temperature Alloys
High temperature alloy development, nickel based alloy developments impact jet engine development
Polymerization
Polymerization catalysts discovered for polymers opened way for new range of plastics and dramatic growth in engineering utilization.
20th Century
• The trouble with our times is that the future is not what it used to be
Paul valery
• The Turn of the last Century
• T. A. Edison
• G. Venter
A Quantum Advance
• 1930 H=E• Nature of bonding• Why materials behave as
they do• QM: electrons absorb light
only at specific energy• Metals at very low energy:
good conductor• Glass transparent• Semiconductors, chips• W.Pfann, Bell, Si-Ge (zone
refinning), Texas Instrument IC
Looking Inside Solids
• Techniques at Microscopic or atomic level
1950: TEM : distictinctions in Crystalline Structure, *1000 times finer than OM
1960: SEM: magnified SurfacesEMP: provide microchemical analysis of these surfaces
1970: Auger Spectrometer : precise Microanalysis of surfaces
STM: Atomic levels: electronic structure of atoms and Their geometry
Building Materials Atom by Atom
• MBE: streams of atoms are shot at the surface of a crystal and condense on surface
• Ion Implantation : accelerates charged atoms to such high energies that become embedded beneath the surface
Produce New Materials in Bulk Quantities
• Plasma deposition: electrically charged gas is deposited on the surface in layers to built an IC
• CVD : a mixture of gases reacts on the surface of a materials to form solid. Faster than MBE or II (gases put more atoms on the surface)
Sol-Gel Chemistry
• Mix organic compounds with a metals :• Chemist can hide a metal in a organic compound and then
bake the mixture at lower temperature than would be possible for pure metal.
• High Strength ceramics
Advanced Ceramics, Composites and Polymers
• Expected to grow 20 to 40% annually
• Plastics that reduce the weigt and cost of cars
• Ceramics that could improve fuel efficiency and lengthen the life of car engines
• Extrude polymer fibers: bullet proof vests, helicopter blades
• Electronic materials that could mean faster and larger computers
R and D efforts
• As Biotechnology in the early 1980s• The new recombinant DNA techniques, alllow scientists to measure
genetic structure, correlate it with genetic properties,a dn fabricate new structures.
• Relationship between structure and properties : theory still lack to corelate:
• Progress is Slow• 1983: 850millions • 1986: 200 millions
• Materials Science has both theory and technological means
The Importance of Materials for Modern Technology
• Quality of Life
• Living Environment
• Health
• Communication
• Consumer Goods
• Transport
Challenges for Basic Research in Materials Science
• 1) Convince industry, the public,and politicians
Innovations required Freedom
2) Barriers that divide academia, gouvernment institutions, and industry must be reduced:
Joint ventures and spin-off companies
Future Directions and Research Priorities
• 1) Greater Emphasis on fundamental understanding of materials rather than on applied science and product devellopment
• 2) Particular attention materials behaviour from atomic/nono level via microstructure to macrostructure: Using advanced analytical techniques and computer modelling
Materials by Design
• Now Possible to predict a material’s properties before it has been manufactured
• Tailor a material (starting from its chemical composition, constituant phases, and microstructure) in order to obtain a desired set of properties
Nanomaterials
• Ability to control , manipulate and design materials on the nanometer scale
• Generating new functionalities• Minimizing waste and pollution• Optimizing properties and
performance• NBIC
Ultraprecise drug delivery (C60), nanobots for manufacturing, nanoelectronics, ultraselective molecular sieves, nanocomposites for aircrafts
Smart Materials
• Revolutionize the concept of synthetic materials and how to interact with our surroundings.
• Self replicating
• Self repairing
• Self destroying
Biomimetic Materials
• Seek to replicate or mimic biological process and materials, organic or inorganic (synthetic spider silk, DNA chips,nanocrystal growth within virus cages)
• Better Understanding of how living organisms produce minerals and composites (ultrahard and ultralight composites for aicraft)
• New Chemical strategies
Dose of Reality
• There are limits Physical Laws
Stifness, elasticity, melting point Bonding
Diamond and Polymer?
Inherent Physical limits to the strength and melting temperature of polymers
What it is possible in the Lab, and what is practical in mass production
Examples
• High Technology ceramics and composites
10 billion in 2000
1/50 Steel even if we spent more in R and D in ceramics
Structural CeramicsExpect 300 billion of the automotve industry
30% fuel economy
Problems: 3% of economy
Cost: not less than 1/5 metalsEven of abundance of Si, Al, O, NAmount of money for purifyingRejection of 90%Britless, silicon-dioxide glass resistance to facture doubled
The Complexity of Composites
• Have problems similar to ceramics: fiberglass
No competitions with metals at high volume uses
Joint: welding (from chips to ships)
In a sense composites are to aircraft as aluminium is to automobile bodies
The Secret is Processing
• Silicon chips faster, cheaper and smaller: process development
• Materials processing crucial for steel industry: Japan leading (blast furnace)
Just Dream
• Struglle :• Extending good life,
and protecting good life
• Air conditionning and sea town
• Genetic codes• Heart, lung (without
defects)