Pharmaceutical Equipment

High-quality container and equipment for sen-sitive tasks

Pharma/ Biopharma

The requirements for a quality-assured and thus risk-free production in the pharmaceutical indust-ry are constantly rising. Highly sensitive products or materials must be produced with particular flair and stored. Through years of experience and certifications we are the ideal partner to the pharmaceutical industry.

Pharmaceutical containers and equipment com-plement our high quality special-Portfolio: Indi-viduality is paramount, each container is detail adapted to the needs of each customer.In use our products convince with the specially treated surfaces from high-quality stainless steel alloys, and powerful processing, ensure that the highest quality within sensitive production.

With modern equipment and experienced, high-ly-trained professionals GIG Karasek fulfills the stringent international regulations and satisfies o for years now even the most demanding custo-mers worldwide.

Heating & Cooling

outside - Jacketed - Half-pipe coil - Pillow Plate - electric heating inside - Rohrbündel (Steigrohrregister) - Wärmetauscherplatten - Rohrspiralen - Thermokanäle

GIG Karasek convinces in the highly sensiti-ve pharma / biopharma industry with tailored-made quality products. Flexible manufactured, delivered reliably and performance strong in use. Compliance with national and international norms and standards is a matter of course for GIG Karasek.

The stainless steel containers have a capacity from 1 to 160.000 l and will be individually ad-apted to the needs of each customer. Specially treated surfaces from high-quality stainless steel alloys and first-class processing ensure the high-est quality in the production of pharmaceuticals, vaccines and vitamins.

Mobile pharmaceutical plants with highest precisionDecades of experience in equipment and instru-mentation are the optimum package for sterile tank manufacturing. We reduce interfaces to a minimum through our full service. Everything from one source - starting from basic enginee-ring to the manufacturing and assembly up to documentation.

Concentrated competence for your success.Engineering and manufacturing division are an experienced team, therefore GIG Karasek can provide individual and technically optimized so-lutions in a very short time at a fair price, even when adjustments or improvements are needed.

„We lay the foundation for the highest quality.“

Accessories

- Tube (standpipe Register) - heat exchanger plates - pipe coils - Thermo channels

„Right from the beginning till the end of the project you have a competent contact from our company. Engineering and manufacturing are a team with the aim for you to provide the most optimal and technically best solution in the shortest possible time.“

Heating & Cooling

outside - Jacketed - Half-pipe coil

inside - Tube (standpipe Register) - heat exchanger plates - pipe coils - Thermo channels

GIG Karasek manufactures your fermenter with cooling system, jacketed and half pipe coil or cooling coil, up to sizes of 160,000 l.

Because of years of experience in international industry, we can offer tailor-made solutions for the particular application, successfully tested in practice solutions.

Fermenter

Surface Treatmentof bright-rolled pickled to electro-polished Ra <0.4 μm

Welding Processes UP, TIG, MIG, MAG flux cored wire, TIG orbi-tal tube for tube sheet joints and tube to tube joints.

Heating- / Coolingsystems outside • jacketed• Half-pipe coil• Pillow Plate• electric heating

Product PortfolioConntainers and tanks with or without equip-ment available.

Fermenter- Agitator fermenter- Bladder fermenter- Bio-fermenter

Pharmaceutical containers and apparatusEquipment, stationary:- Poolside, harvesting, water tanks

Equipment, mobile:- Saggars- Mobile makeup vessel

Unit Production

Scope • GMPcompliantmanufacturing(FDA,PIC)• CIP/SIPdesign• BasicEngineeringDetail• (FAT)Riboflavin• Pressuredroptestforduplicates• AgitatortrialrunwithfactoryfittedFU

Our experts are at your disposal, with individual consulting and new solu-tions!

Process Engineering From its own procedural design with perfor-mance guarantee to equipment manufacturing according to customer drawings.

Volume of 1 to 160 m³ (locally manufactured even more possible), including diffusion-proof welded insulating.

Equipment weights up to 120 t

Materials• corrosionandacid-resistantsteels• 316L(1.4404,1.4435)• 904L(1.4539)• Hastelloy,Incolloy,Inconel,Monel• TitaniumGr.1,2,7,11

Adapted to your needs GIG Karasek guarantees equipment and installation in sterile technically perfect execution, with the highest surface quali-ty and optimized cleaning options.

Range of performance

Sterile Plants

Leading because of innovation

Pilot Plants /Technical Center

Get to know and convince yourself from new methods of innovative approaches: Our techni-cal team will initiate you into the secrets of pi-oneering process technology or developed new process steps as tailor-made special solution ex-plicitly for your challenges. Only long-term and sustainably managed research and innovation provides the necessary results in order to optimi-ze the processes of our customers in the future.- Laboratory tests- Pilot tests- Test reports including Scale Up

Extensive testing with our own test infrastructure To realize every customers requirement - from the individual apparatus to complete systems - the GIG Karasek Technical Center was launched. An extensive infrastructure with all GIG Karasek systems is avaiable for trials purposes. Under perfect adapted conditions your own sample ma-terials meaningful laboratory and pilot tests can be subjected by our proven specialists.

Full data transparency and availability ... are prerequisites for GIG Karasek:Our systems work with SPS and you receive after your attempts, all data in the form of a compre-hensive test report for your further use.The essential areas of our business activities are• Process Simulation• Experimental Procedure• Cleaning of the system• Detailed test report• Attempt accompanied by GIG Karasek pro-

cess engineer• Sample quantities

Our PortfolioEvaporation Technology• Falling film evaporator• Forced Circulation evaporator• Optimization, conversions and expansion• Detection of possible energy-saving potential

Thin Film-/Short Path Technology• Evaporation technology

- Thin Film Evaporator - Short Path Evaporator

• Drying - Horizontal Thin Film Dryer - Vertical Thin Film Dryer

• Evaporation plants

Special Process Equipment• Special constructions including performance

guarantees• Processing of special materials• Heat exchangers, columns, tanks, reactors• Pharmaceutical containers and vessels, fermen-

ters, tanks with and without agitator

Our Service• Advice and analysis of problems and develop-

ment of new technologies• Creation of profitability and feasibility studies• Conducting laboratory pilot tests• Procedural process design

incl. EMSR• Full implementation including:

- Basic & Detail Engineering - Own production, including heating and cooling units - Qualification for the entire project management - Delivery and apparatus, pipeline and EMSR installation - Commissioning and personnel training - Maintenance, service and performance guarantee

Approvals and Standards For all information regarding our approvals, cer-tificates, etc., please visit our website. www.gigkarasek.com.

GIG Karasek

Equipment for the worldof tomorrow.

We are your first contact for demanding process so-lutions and plant projects. For decades, we support our international customers in the fields: chemical, paper & pulp, food and pharmaceutical industries. Our specialty of expertise are in the fields of distil-lation, evaporation and drying. We also manufac-ture according to customer requirements and needs special process equipment for different procedural applications. With our own laboratory / technical center we offer our customers full service support. Because of our laboratory we remain constantly on the pulse of time and develop new technologies.

Our Edge -Experts with experience andmanufacturing expertise

We know what industrial production processes be-nefit and create custom (Complete-)solutions from A to Z, which are tailored to the specific customer requirements. We offer our customers our expertise in consulting, lab and pilot testing, planning, engi-neering, production and commissioning of functional units or complete process steps for the most diverse applications. We support independent in complete systems from the scope of the project as well as in the sustainable optimization, conversions and ex-tensions.

Highest Quality is our Standard!

Pharmaceutical Equipment

GIG Karasek GmbHA-2640 Gloggnitz-StuppachNeusiedlerstrasse 15-19

Tel.: +43 / 2662 / 42780Fax: +43 / 2662 / 42824

office@gigkarasek.atwww.gigkarasek.com

Contact us

We convince in the highly sensitive pharma / biopharma industry with tailored quality pro-ducts and years of experience. Flexible manufactured, delivered reliably and performance strong in use. Compliance with na-tional and international norms and standards is a matter of course.